Apolo Tubulars Catalogo Set-2010

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steel pipe

Text of Apolo Tubulars Catalogo Set-2010

A melhor opo em solues tubulares para explorao, produo e conduo de petrleo e gs.

The best tubular solutions for the exploration, production and conduction of oil and gas

Setembro 2012

Tubing | Casing | Line Pipe

Histria | History Certificados | Certificates Fluxo de produo e controle de qualidade | Manufacturing and quality control flow Diagram Tolerncias de comprimento - Casing/tubing (joint) | Range Lengths - Tubing/casing (joint)

OCTG

Tolerncias de comprimento - Pup Joint | Range lengths - Pup Joint Resumo das inspees aplicveis | Inspection summary Composio qumica (porcentagem de frao em massa) | Chemical Composition (mass fraction) Requisitos para propriedades mecnicas (ensaio de trao e dureza) | Tensile and hardness requirements Dimenses e propriedades de desempenho (tubing) | Dimensions and performance properties (tubing) Dimenses e propriedades de desempenho (casing) | Dimensions and performance properties (casing)

LINE PIPE

Fluxo de produo e controle de qualidade | Manufacturing and quality control flow Diagram Composio qumica (porcentagem de frao em massa) | Chemical Composition (mass fraction) Requisitos para propriedades mecnicas (ensaio de trao) | Tensile requirements Requisitos para ensaio charpy - PSL2 | Charpy Test Requirements - PSL2 Dimenses e presses para teste hidrosttico | Dimensions and hydrostatic test pressure Conexes | Connections Revestimentos | Coatings Composio qumica (porcentagem de frao em massa) | Chemical Composition (mass fraction) Requisitos para propriedades mecnicas (ensaio de trao) | Tensile requirements

NBR

Dimenses DIN EN 10255 | Dimensions DIN EN 10255 Dimenses ASTM A53 e NBR 5590 | Dimensions ASTM A53 e NBR 5590 Dimenses NBR 5580 | Dimensions NBR 5580 Dimenses NBR 6591 | Dimensions NBR 6591 Rastreabilidade | Traceability Inspees e ensaios no destrutivos | Inspection - Non Destructive tests (OCTG) Converses mtricas | Metric Conversions

2 4 7 8 8 8 9 9 10 12 17 19 21 21 22 26 26 28 28 28 29 30 31 33 34 36

FORTE COMO AO

UMA ALIANA

A Apolo Tubulars foi criada a partir de uma joint venture entre Apolo Tubos e Equipamentos, subsidiria do Grupo Peixoto de Castro, e United States Steel, provedora de tecnologia e produtos tubulares que acumula mais de 100 anos de experincia. uma empresa focada na produo de tubos de ao de alta qualidade, soldados por induo de alta frequncia (HFIW), para a indstria de petrleo, gs e outros segmentos do setor de energia. Atualmente, a planta industrial da Apolo Tubulars tem capacidade instalada para produzir 120 mil toneladas de tubos por ano, distribudos em produo e explorao (OCTG) e produo de tubos de conduo (line pipe). Com a cooperao tcnica da United States Steel (USS) e a complementao da sua planta industrial, a empresa atende aos mais diversos consumidores por meio de uma extensa e bem desenvolvida rede de distribuio, inclusive no mercado norte-americano, onde a USS a representante exclusiva dos produtos da Apolo Tubulars.

MADE OF STEEL

AN ALLIANCE

Apolo Tubulars was created through a joint venture between Apolo Tubos e Equipamentos, a subsidiary of Brazil's Peixoto de Castro Group and United States Steel, a supplier of technology and tubular products with more than 100 years of experience. Is a company focused on producing high quality steel pipes making use of the high-frequency induction welding (HFIW) process, designed for the oil, gas and other energy industry segments. Currently, Apolo Tubulars industrial plant has installed capacity to manufacture 120,000 tons of tubular products per year, between production and exploration (oil country tubular goods - OCTG) and line pipe. With technical cooperation from United States Steel (USS) together with the expansion of its industrial plant, the company now is able to meet the needs of many types of consumers through an extensive and well-developed distributionnetwork, including in the U.S. market, where USS is the exclusive representative of Apolo Tubular`s products.

CERTIFICADOSCERTIFICATES

API 5L

API 5CT

NBR 5590

NBR 5580

BUREAU VERITAS - BURST TEST

ISO 9001

CRCC PETROBRAS

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CATLOGO DE PRODUTOS APOLO TUBULARS

CONFIABILIDADEA Apolo Tubulars est preparada para novas conquistas. Aps a complementao da sua planta industrial em 2008 e a introduo de seus produtos no mercado de OCTG, a empresa entra em 2010 numa nova fase, que tem como base a busca pela excelncia no atendimento aos clientes, sustentada pela confiabilidade de seus produtos. A cooperao tcnica com seus scios Apolo Tubos e U.S.Steel e investimentos constantes em qualidade, segurana e tecnologia de ponta permitem que a Apolo Tubulars atenda s crescentes exigncias do mercado de explorao e conduo de Petrleo e Gs.

RELIABILITYApolo Tubulars is prepared for new achievements. After expansion of its industrial plant in 2008 and the introduction of its products into the OCTG market, the company has entered 2010 in a new phase of its life - based on excellence in customer service and sustained by the reliability of its products. The technical cooperation between company partners Apolo Tubos and U.S.Steel and the constant investments in quality, safety and cutting-edge technology have made it possible for Apolo Tubulars to satisfy the growing demands of the oil and gas exploration and conduction market.

Segurana e Qualidade Safety and QualityInvestimentos em equipamentos de ltima gerao e infraestrutura fabril Investments in the latest generation equipment and manufacturing infrastructure Constante capacitao e transferncia de tecnologia Constant training and technology transfer Testes no destrutivos em todas as fases do processo (ultra som, EMI, partculas magnticas, UT full body) Non-Destructive Tests in every step of the process (ultrasound, EMI, MPI, UT Full-Body) Testes hidrostticos at 20.000 psi Hydrostatic tests up to 20.000 psi Testes laboratoriais (trao, metalografia, dureza, charpy, composio qumica, high colapse e burst test) Laboratory tests (tensile, metallography, hardness, charpy, chemical composition, high collapse and burst test) Sistema de Gesto da Qualidade com certificaes ISO 9001 e API SPECQ1 Quality Management System with ISO 9001 and API SPECQ1 Processos de fornecimento e fabricao certificados (normas API 5L e API 5CT, DNV, NACE e CRCC Petrobras) Supply and manufacturing process certificates (API 5L and API 5CT, DNV, NACE and CRCC Petrobras rules)

Pronta para o futuro. Pronta para o Brasil. Ready for the future. Ready for Brazil.

Todas essas aes fazem do tubo Apolo um produto de alta qualidade com 100% de aprovao. All of these actions lead to a 100% approval rating for Apolo's high quality tubular products.

CATLOGO DE PRODUTOS APOLO TUBULARS

05

API 5CToil industry.

Tubos e tubos curtos (pup joints) fornecidos com extremidades roscadas com luva (casing e tubing) ou com upset (tubing) para aplicaes em revestimento e produo de poos terrestres e martimos. Fornecidos tambm com ou sem tratamento trmico a fim de atender s exigncias da indstria petroleira. Pipes and pup joints threaded & coupled (casing and tubing) or with upset (tubing), for applications on exploration and production in onshore and offshore wells. They are also supplied with or without heat treatment in order to meet the requirements of

06

CATLOGO DE PRODUTOS APOLO TUBULARS

OCTG FLUXO DE PRODUO E CONTROLE DE QUALIDADEOCTG - MANUFACTURING AND QUALITY CONTROL FLOW DIAGRAM

OCTG

Coil reception and inspection

Uncoiling

Slitter

Visual and dimensional inspection of strip

Forming

Welding - HIFW

Trimming of the weld seam

Ultrasonic inspection (process)

Annealing

Emulsion cooling after air cooling

Sizing and straightening

Cutting to individual length

Flattenning test and laboratory test

Stamp

Facing

Visual and dimensional inspection of pipe

Straightener

Hidrostatic test

Ultrasonic inspection (prove up)

Upset furnace (tubing)

Upsetter (tubing)

Induction Furnace (austenitizing temperature)

Water cooling (quenched)

Induction Furnace (tempering temperature)

Hot Straightener

Flattening test and laboratory test

Air cooling

Hydrostatic test

Full body: EMI/UTWL

SEA Magna Flux/UTWL

Threading

Visual and dimensional inspection of threading

Coupling and bucking

Drift Test

Marking and weighting

Varnishing

Packing

Loading and delivery

CATLOGO DE PRODUTOS APOLO TUBULARS

07

TOLERNCIAS DE COMPRIMENTO - CASING / TUBING (JOINT)RANGE LENGTHS - TUBING / CASING (JOINT)Min. m Tubing Casing 6,10 4,88 Range 1 Max. Min. m 7,32a 7,62 ft 20.0 16.0 Max. ft 24,0a 25,0 Tubing Casing Range 2 Max. Min. m 9,75b 10,36 ft 28.0 25.0

Min. m 8,53 7,62

Max. ft 32.0b 34,0

Range 3 Min. m Tubing Casing 11,58 10,36 Max. m 12,80c

Min. ft 38.0 34.0

Max. ft 42.0c

a By agreement between purchaser and manufacturer, the maximum length may be increased to 8,53 m (28.0 ft). b c

By agreement between purchaser and manufacturer, the maximum length may be increased to 10,36 m (34.0 ft).

13,50

44.3

By agreement between purchaser and manufacturer, the maximum length may be increased to 13,50 m (44.3 ft).

TOLERNCIAS DE COMPRIMENTO - PUP JOINTRANGE LENGTHS - PUP JOINTdft Nominal m 0,61 1,22 1,83 2,44 3,05 3,66 Min. ft 1.7 3.7 5.7 7.7 9.7 11.7 m 0,53 1,14 1,75 2,36 2,97 3,58 ft 2.3 4.3 6.3 8.3 10.3 12.3 Max. m 0,69 1,30 1,91 2,52 3,13 3,74NOTE: Tolerance +76mm. -

2.0 4.0 6.0 8.0 10.0 12.0

RES