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APOLLO
FL
EX
COMPOSITE HOSES for Petroleum Products
and Chemicals
APOLLOFLEX BREAKAWAY VIEW OF COMPOSITE HOSE
Barrier film layers
Fabricreinforcements
PVC - impregnatedcover
Inner helix wire
Outer helix wire
Polypropyleneinner fabric
APOLLOFLEX
1
CONTENTS
2. Product Information
3. Product Application
4. Petroleum Hose G/G
5. Chemical P/G, P/S
6. Chemical S/G, S/S
7. Chemical TS/G, TS/S (PTFE)
8. Vapor Recovery Hose
9. Bottom Loading Hose
10. LPG Hose
11. LNG Hose
12. Couplings & Fittings
13. Insulating Flange
14. Hose Supports
15. Hose Handling Guide
16. Inspection, Testing and Cleaning of ApolloFlex Composite Hoses
WARNINGAPOLLO recommends a hose for normal service as outlined in this catalog. Other applications please contact your local APOLLO representative.
In any application there may be an inherent risk of bodily injury or property damage and the user is responsible for implementation of adequate safety precautions. It is the responsibility of the buyer to advise the user of proper instructions for safe use and/or precautions and to warn the user of consequences of failure to heed such instruction. Should a hose assembly fail during use with pressure, injurious and/or damaging chemicals, elevated temperature conveyants, explosives or flammable materials, then death, serious bodily injury, or destruction of property could result from impelled couplings, whipping hose, high pressure or high velocity discharge, chemical contact, explosion or fire.
In known high risk applications, it is recommended that hose inspections be performed at frequent intervals, proportionate to the risk factor. Hose with obvious damage should be scrapped or tested before placing in use. These inspections should include tube condition, cover condition, leaking or slipped couplings and hydrostatic test at one and a half times working pressure.
If there is any doubt at all concerning a specific application, please contact your local APOLLO representative.
USE PROPER HOSE SUPPORTS
WARRANTY: APOLLO warrants that all products described herein are free from defects in materials and workmanship, but limits its obligation under this warranty to replace said defective products. APOLLO makes no other representation, warranty, or guarantee, whether expressed or implied. Since APOLLO has no control over how its products are used, we do not warranty products for a specific use or length of time.
Specifications subject to change without notice. Not responsible for typographical errors.
APOLLOFLEX
2
HOSE CONSTRUCTIONAPOLLOFLEX composite hose is constructed of multiple layers of polypropylene films and fabrics, reinforced with inner and outer spiral wire helix’s. A polar fluid resistant barrier layer is an integral part of the hose construction. The inner wire helix is either galvanized steel, polypropylene-covered steel, or stainless steel, depending on application. The outer wire is usually high tensile galvanized carbon steel. Stainless steel outer wire is also available. The outer cover is weather and abrasion-resistant PVC-impregnated polyester fabric. This construction results in a light and very flexible hose capable of a wide range of services.
END FITTINGSAPOLLOFLEX hoses use an external swage method of attaching end fittings. See page 12 for details. Apollo has U.S. Coast Guard-certified welders and factory trained technicians.
TYPE APPROVALSAPOLLOFLEX heavy duty marine hoses have been tested or meet the requirements of the following regulatory bodies. Inquire for further details.
UNITED STATES COAST GUARD IMO LLOYD’S REGISTER OF SHIPPING DET NORSKE VERITAS NETHERLANDS SHIPPING INSPECTION NIPPON KAIJI KYOKAI
TEST CERTIFICATESEvery APOLLOFLEX heavy duty marine hose is individually hydrostatically pressure tested prior to shipment at one and a half times its working pressure, uniquely serialized and delivered with its own test certificate.
ELECTRICAL CONTINUITYBoth inner and outer wires are connected to each end and tested for electrical continuity before shipping. (Electrically Continuous)
TEMPERATURE RANGEDepending on conveyant, APOLLOFLEX hose is suitable for use between -22°F (-30°C) and 212°F (100°C). LPG and LNG hoses are available with working temperatures as low as -320.8°F.
CHEMICAL RESISTANCEChemical Resistance Guides are available from your local Apollo sales office.
ALL APOLLOFLEX CARGO and STANDARD DUTY HOSES ARE SUITABLE for FULL VACUUM SERVICE
PRODUCT INFORMATION
APOLLOFLEX
3
PRODUCT APPLICATION
APOLLOFLEX hoses are engineered from the inner wire to the color PVC-impregnated cover for maximum service life and product transfer compatibility. The inner wire provides structural support and crush resistance. The multiple layers of polypropylene films and fabrics, provide resistance to chemical attack while providing axial and tensile strength. The PVC-coated jacket and stripe denotes corporate identification. The outer wire provides the structural integrity of our hose and the externally swaged on hose fittings achieve the perfect union.
The result is a lighter weight, more flexible, and easier handling hose compared to Rubber or Metal hoses. That provides exceptional service life and performance, and are suitable for full vacuum service.
Service Applications Include:
SHIP to SHIP transfer (Lightering) of Petroleum, Chemical or LNG.
SHIP to SHORE transfer of Petroleum, Chemical Products.
PETROLEUM and or CHEMICAL REFINERY, Tank Truck, Rail Car,
in-plant, and other industrial applications.
APOLLOFLEX
APOLLOFLEX
4
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
WORKINGPRESSURE 5:1
SAFETY FACTOR
MINIMUM BEND
RADIUS
WEIGHT PER FOOT
STANDARDLENGTH*
1" 250 PSI 200 PSI 4.9" 0.65 lbs. 65 feet
1 1/2" 250 PSI 200 PSI 5.9" 1.15 lbs. 65 feet
2" 250 PSI 200 PSI 7.9" 1.20 lbs. 65 feet
3" 250 PSI 200 PSI 11.8" 2.35 lbs. 65 feet
4" 250 PSI 200 PSI 15.7" 3.65 lbs. 65 feet
* Longer lengths available in some sizes, please call for availability.
STYLE 957 G/G STANDARD DUTY OIL SERVICE
STYLE 1052 G/G HEAVY DUTY OIL SERVICE
MULTI – OIL BLUE 1052 G/G, 957 G/GSuitable for: transfer of oil, gasoline, diesel fuel, 100% aromatics, and other petroleum products.
Style 1052 G/G is a heavy-duty marine hose specifically designed for ship, barge, and terminal service.
Style 957 G/G is for use in tank truck, railcar, in-plant, petroleum refinery, and other industrial applications.
PETROLEUM SERVICE
Service: General Petroleum Lining: Polypropylene Inner Wire: Galvanized Steel Outer Wire: Galvanized Steel Cover Color: Blue Maximum Temperature: 212°F (100°C)
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
WORKINGPRESSURE 5:1
SAFETY FACTOR
MINIMUM BEND
RADIUS
WEIGHT PER FOOT
STANDARDLENGTH*
4" 250 PSI 200 PSI 15.7" 5.25 lbs. 65 feet
6" 250 PSI 200 PSI 22.6" 8.25 lbs. 65 feet
8" 250 PSI 200 PSI 31.5" 14.55 lbs. 65 feet
10" 250 PSI 200 PSI 39.4" 17.80 lbs. 60 feet
12" 200 PSI 150 PSI 47.3" 21.10 lbs. 40 feet
APOLLOFLEX
5
CHEMICAL BLACK 1052 P/G, 1052 P/S, 957 P/G, 957 P/S
STYLE 1052 P/G. 1052 P/S HEAVY DUTY CHEMICAL SERVICE
STYLE 957 P/G, 957 P/S STANDARD DUTY CHEMICAL SERVICE
Suitable for: transfer of many acids and alkalies, chlorinated hydrocarbons, aromatic fuels, and petroleum products.
Styles 1052 P are heavy duty marine hoses designed for ship, barge, and terminal service.
Styles 957 P are for uses in tank truck, railcar, in-plant, chemical refinery, and other industrial applications.
CHEMICAL SERVICE
Service: General Chemical Lining: Polypropylene Inner Wire: Polypropylene Coated Steel Outer Wire: Galvanized or Stainless Steel Cover Color: Black, Black with blue strip Maximum Temperature: 212°F (100°C)
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
WORKINGPRESSURE 5:1
SAFETY FACTOR
MINIMUM BENDRADIUS
WEIGHT PERFOOT
STANDARDLENGTH*
4" 250 PSI 200 PSI 15.7" 4.85 lbs 65 Feet
6" 250 PSI 200 PSI 22.6" 8.45 lbs 65 Feet
8" 250 PSI 200 PSI 31.5" 13.65 lbs 65 Feet
10" 250 PSI 200 PSI 39.4" 16.75 lbs 65 Feet
12" 200 PSI 150 PSI 47.3" 21.80 lbs 40 Feet
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
WORKINGPRESSURE 5:1
SAFETY FACTOR
MINIMUM BENDRADIUS
WEIGHT PERFOOT
STANDARDLENGTH*
1" 250 PSI 200 PSI 4.9" 6.5 lbs 65 Feet
1 1/2" 250 PSI 200 PSI 5.9" 1.15 lbs 65 Feet
2" 250 PSI 200 PSI 7.9" 1.20 lbs 65 Feet
3" 250 PSI 200 PSI 11.8" 2.35 lbs 65 Feet
4" 250 PSI 200 PSI 15.7" 3.65 lbs 65 Feet
* Longer lengths available in some sizes, please call for availability.
APOLLOFLEX
6
STYLE 957 S/G, 957 S/S STANDARD DUTY CHEMICAL SERVICE
CHEMICAL GREEN 1052 S/G, 1052 S/S, 957 S/G, 957 S/SSuitable for: transfer of many acids and alkalies, chlorinated hydrocarbons, aromatic fuels, and petroleum products.
Style 1052 S is a heavy duty marine hose designed for ship, barge, and terminal service.
Style 957 S is for use in tank truck, railcar, in-plant, chemical refinery, and other industrial applications.
* Longer lengths available in some sizes, please call for availability.
STYLE 1052 G/G HEAVY DUTY CHEMICAL SERVICE
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
WORKINGPRESSURE 5:1
SAFETY FACTOR
MINIMUM BENDRADIUS
WEIGHT PERFOOT
STANDARDLENGTH*
4" 250 PSI 200 PSI 15.7" 5.25 lbs 65 Feet
6" 250 PSI 200 PSI 22.6" 8.25 lbs 65 Feet
8" 250 PSI 200 PSI 31.5" 14.55 lbs 65 Feet
10" 250 PSI 200 PSI 39.4" 17.80 lbs 60 Feet
12" 200 PSI 150 PSI 47.3" 21.10 lbs 40 Feet
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
WORKINGPRESSURE 5:1
SAFETY FACTOR
MINIMUM BENDRADIUS
WEIGHT PERFOOT
STANDARDLENGTH*
1" 250 PSI 200 PSI 4.9" 0.65 lbs 65 Feet
1 1/2" 250 PSI 200 PSI 5.9" 1.15 lbs 65 Feet
2" 250 PSI 200 PSI 7.9" 1.20 lbs 65 Feet
3" 250 PSI 200 PSI 11.8" 2.35 lbs 65 Feet
4" 250 PSI 200 PSI 15.7" 3.65 lbs 65 Feet
Service: General Chemical Lining: Polypropylene Inner Wire: Stainless Steel Outer Wire: Galvanized or Stainless
Steel Cover Color: Green, Green with
blue stripe MaximumTemperature: 212°F (100°C)
CHEMICAL SERVICE
APOLLOFLEX
7
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
WORKINGPRESSURE 5:1
SAFETY FACTOR
MINIMUM BENDRADIUS
WEIGHT PERFOOT
STANDARDLENGTH*
1" 250 PSI 200 PSI 4.9" 0.65 lbs 65 Feet
1 1/2" 250 PSI 200 PSI 5.9" 1.15 lbs 65 Feet
2" 250 PSI 200 PSI 7.9" 1.20 lbs 65 Feet
3" 250 PSI 200 PSI 11.8" 2.35 lbs 65 Feet
4" 250 PSI 200 PSI 15.7" 3.65 lbs 65 Feet
STYLE 1052T S/G, 1052T S/S HEAVY DUTY CHEMICAL SERVICE
STYLE 957T S/G, 957T S/S STANDARD DUTY CHEMICAL SERVICE
CHEMICAL RED 1052TS/G, 1052TS/S, 957TS/G, 957TS/SSuitable for: transfer of many acids and alkalies, MTBE, chlorinated hydrocarbons, aromatic fuels, alcohols, and petroleum products. Use wherever a Teflon tube is desirable.
Style 1052T is a heavy-duty marine hose specifically designed for ship, barge, and terminal service.
Style 957T is for use in tank truck, railcar, in-plant, chemical refinery, and other industrial applications.
* Longer lengths available in some sizes, please call for availability.
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
WORKINGPRESSURE 5:1
SAFETY FACTOR
MINIMUM BENDRADIUS
WEIGHT PERFOOT
STANDARDLENGTH*
4" 250 PSI 200 PSI 15.7" 5.25 lbs 65 Feet
6" 250 PSI 200 PSI 22.6" 8.25 lbs 65 Feet
8" 250 PSI 200 PSI 31.5" 14.55 lbs 65 Feet
10" 250 PSI 200 PSI 39.4" 17.80 lbs 60 Feet
12" 200 PSI 150 PSI 47.3" 21.10 lbs 40 Feet
Service: Aggressive Chemicals Lining: PTFE, FEP or Hostaflon Inner Wire: 316 Stainless Steel Outer Wire: Galvanized or 316 Stainless Steel Cover Color: Red, Red with
blue strip Maximum Temperature: 212°F (100°C)
AGGRESSIVE CHEMICAL SERVICE
APOLLOFLEX
8
STYLE 100P VAPOR RECOVERY SERVICE
VAPOR RECOVERY YELLOW STYLE 100PThe United States Coast Guard has declared that chemical and hydrocarbon vapors must be captured and recovered. APOLLOFLEX 100 P/G was designed specifically to assist barge, terminal, and ship operators to comply with U.S.C.G. Regulation 33CFR 154.810. It can also be used in truck and railcar applications.
APOLLOFLEX 100P/G is constructed of multiple layers of polypropylene films and fabrics with an inner and outer spiral wire helix. Both inner and outer wires are bonded to the metal ends for electrical continuity.
For safety reasons, special female flanges are attached to this hose. Mating male shoreside flanges are also available from Apollo.
VAPOR RECOVERY SERVICE
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
WORKINGPRESSURE 5:1
SAFETY FACTOR
MINIMUM BENDRADIUS
WEIGHT PERFOOT
STANDARDLENGTH*
3" 75 PSI 60 PSI 11.8" 1.45 lbs 65 Feet
4" 75 PSI 60 PSI 15.7" 2.55 lbs 65 Feet
6" 75 PSI 60 PSI 22.6" 4.70 lbs 65 Feet
8" 75 PSI 60 PSI 31.5" 8.00 lbs 65 Feet
10" 75 PSI 60 PSI 39.8" 10.70 lbs 60 Feet
12" 75 PSI 60 PSI 47.2" 17.30 lbs 40 Feet
* Longer lengths available in some sizes, please call for availability.
Service: Vapor Recovery Lining: Polypropylene Inner Wire: Polypropylene - Coated
Steel Outer Wire: Galvanized Steel Cover Color: Yellow with red bands. The word “VAPOR” is
marked on the hose MaximumTemperature: 212°F (100°C)
APOLLOFLEX
9
STYLE 957 G/G BLH BOTTOM LOADING HOSE
BLACK 957 G/G BLH, 957 P/G BLHSuitable for: transfer of oil, gasoline, diesel fuel, 100% aromatics, and other petroleum products.
Style 957 G/G BLH is for use in bottom loading operations and with hose loading arms. Unique construction consisting of multiple layers of polypropylene with a special flame resistant layer under the outer cover.
INSIDEDIAMETER
WORKING PRESSURE 5:1 SAFETY
FACTOR
MINIMUM BEND RADIUS
WEIGHT PER FOOT
STANDARD LENGTH*
4" 200 PSI 15.7" 3.81 lbs 65 Feet
Service: General Petroleum Lining: Polypropylene Inner Wire: Galvanized Steel or Polypropylene Coated Steel Outer Wire: Galvanized Steel Cover Color: Black Maximum Temperature: 212°F (100°C)
* Longer lengths available in some sizes, please call for availability.
BOTTOM LOADING HOSE
APOLLOFLEX
10
L.P.G. SERVICE
LIQUID PETROLEUM GAS SERVICE
L.P.G. WHITEAPOLLOFLEX L.P.G. White is especially designed for use with fully refrigerated conveyants down to -50°C on ships, barges, and in marine terminals. This application is including the following media:
Ammonia, Acetaldehyde, Butadiene, Butane, Propane, Butylene, Dimethylamide, Ethylamine, Ethyl Chloride, Methyl Acethylene, Methyl Bromide Propane, Propadiene, Propylene, Vinyl Chloride, Refrigerant Gases.
APOLLOFLEX L.P.G. White is also suitable for: Liquid Ethylene at -105°C, Liquid Ethane at -88°C
* Longer lengths available in some sizes, please call for availability.
** 360 PSI working pressure available, consult your local sales office for information.
Service: Liquid Petroleum Gas Lining: Polyamide films, fabrics and BOPP Inner Wire: Stainless Steel Outer Wire: Stainless Steel Cover Color: White Temperature Range: -58°F to +122°F (-50°C to +50°C)
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
MINIMUM BENDRADIUS
WEIGHT PERFOOT
STANDARDLENGTH*
1" 300PSI 6.5" 0.7 lbs 65 Feet
1 1/2" 300PSI 8.3" 1.3 lbs 65 Feet
2" 300PSI 8.5" 1.7 lbs 65 Feet
3" 300PSI 11.6" 3.6 lbs 65 Feet
4" 300PSI 21.3" 6.4 lbs 65 Feet
6" 300PSI 29.5" 8.9 lbs 65 Feet
8" 300 PSI 39.3" 14.1 lbs 65 Feet
10" 150 PSI 98.4" 16.0 lbs 60 Feet
12" 150 PSI 137.8" 24.1 lbs 40 Feet
APOLLOFLEX
11
INSIDEDIAMETER
WORKINGPRESSURE 4:1
SAFETY FACTOR
MINIMUM BENDRADIUS
WEIGHT PERFOOT
STANDARDLENGTH*
1" 150 PSI 5.9" 0.6 lbs 65 Feet
1 1/2" 150 PSI 7.9" 1.1 lbs 65 Feet
2" 150 PSI 7.9" 1.6 lbs 65 Feet
3" 150 PSI 9.8" 3.3 lbs 65 Feet
4" 150 PSI 19.6" 6.0 lbs 65 Feet
6" 150 PSI 25.9" 8.4 lbs 65 Feet
8" 150 PSI 35.8" 13.5 lbs 65 Feet
10" 150 PSI 98.4" 16.0 lbs 60 Feet
12" 150 PSI 137.8" 24.1 lbs 40 Feet
Service: Liquid Natural Gas Lining: Polyamide films and fabrics Inner Wire: Stainless Steel Outer Wire: Stainless Steel Cover Color: WhiteTemperature Range: -320.8°F to + 122°F (-196°C to + 50°C)
LIQUID NATURAL GAS SERVICE
APOLLOFLEX L.N.G. White is especially designed for use with fully refrigerated conveyants down to -196°C such as LNG in rail, railcars, in plant, ship to shore, and ship to ship operations.
L.N.G. WHITE
* Longer lengths available in some sizes, please call for availability.
L.N.G. SERVICE
APOLLOFLEX
12
LARGE BORE
SMALL BORE
MALE QUICK DISCONNECT ADAPTOR
FIXED FLANGES ANSI, DIN, JIS or TTMA Size: 1" to 12" Material: Carbon Steel Plain End or Stainless Steel Plain End Attachment: Carbon Steel or Stainless Steel Ferrule
FLOATING FLANGES ANSI, DIN, JIS or TTMA Size: 1" to 12" Material: Carbon Steel Stub End or Stainless Steel Stub End Flange Carbon Steel Flange Stainless Steel Attachment: Carbon Steel or Stainless Steel Ferrule
MALE THREADED NIPPLE NPT or BSP Size: 1" to 4" Material: Carbon Steel Male Nipple or Stainless Steel Male Nipple Attachment: Carbon Steel Ferrule or Stainless Steel Ferrule
Size: 1" to 8" Material: Aluminum Stainless Steel Brass
FEMALE QUICK DISCONNECT ADAPTOR Size: 1" to 8" Material: Aluminum Stainless Steel Brass
All APOLLOFLEX end fittings are attached using an external swaging method, all ferrules are WELDED to the plain end. Custom fittings and materials are available, please contact your local Apollo representative for price and availability.
COUPLINGS AND FITTINGS
Female QuickDisconnect
Fixed Flange is welded directly to the plain-end.
Floating Flange – Flange rotates or floats on the stub-end.
Male NPT
Male Quick Disconnect
APOLLOFLEX
13
APOLLO SPOOL-TYPE INSULATING FLANGE DIMENSIONS AND TECHNICAL SPECIFICATIONS
COMPLIES WITH U.S. COAST GUARD REGULATIONS 33 CFR 154.810 (G)
The Apollo Spool-Type Insulating Flange prevents electrical currents which can occur when transferring product through cargo or vapor recovery hose. It is a one-piece double-sided flange machined form cast nylon. It offers foolproof and simple installation, and, unlike flange insulation kits, can be easily inspected and tested. The Apollo Spool-
Type Insulation Flange is available in
standard sizes from 4" to 16".
Material Nycast - Type 6
Tensile strength @23°C 11,000-14,000 psi
Modulus of Elasticity @23°C 350,000-450,000 psi
Flexural Strength @23°C 15,000-15,800 psi
Coefficient of Linear Expansion 105 x 105 in/in°F
Melting Point 428°F/220°C
Flammability Self-Extinguishing
Electric Resistivity 1012 ohm/cm
Electric Field Generation None
Specific Gravity 1.12 - 1.17
Elongation 10-60%
Compression Strength
@ 0.1% offset 9,000 psi
@ 1.0% offset 12,000 psi
Hardness (Rockwell R) 112 - 120
Deformation Under Load 122°F, 200 psi
0.05 - 1.0
Water Absorption (24 hours) 0.6 - 1.2%
SPOOL-TYPE INSULATING FLANGE
NORMAL PIPESIZE (INCHES)
OUTSIDEDIAMETER
BOLT CIRCLEOVERALLLENGTH
NO. BOLTS PER SIDE
BOLT HOLEDIAMETER
4" 9" 7 1/2" 4 3/4" 8 3/4"
6" 11" 9 1/2" 5 5/8" 8 7/8"
8" 13 1/2" 11 3/4" 5 5/8" 8 7/8"
10" 16" 14 1/4" 6" 12 1"
12" 19" 17" 6" 12 1"
14" 21" 18 3/4" 6 1/2" 12 1 1/8"
16" 23 1/2" 21 1/4" 6 1/2" 16 1 1/8"
APOLLOFLEX
14
PART # HOSE DIAMETER SLING WIDTH SLING LENGTHCHOKER
CAPACITY
HH -1 3"and 4" 4" 42" 2,200 lbs.
HH -3 6" 6" 48" 4,000 lbs.
HH -4 8" 8" 72" 4,000 lbs.
HH -5 10" 10" 108" 6,500 lbs.
HH -6 12" 12" 132" 6,500 lbs.
PART #HOSE
DIAMETERHOSE BUN
LENGTHSLING WIDTH
SLINGLENGTH*
RATEDCAPACITY
HB3 - 3 3" 12.75" 1.75" 14.75" 1,500 lbs.
HB4 - 3 4" 11.50" 1.75" 16.00" 1,500 lbs.
HB6 - 15 6" 21.50" 4.00" 22.50" 8,000 lbs.
HB8 - 20 8" 30.50" 6.00" 18.00" 12,000 lbs.
HB10 - 25 10" 40.75" 8.00" 19.25" 15,000 lbs.
HB12 - 30 12" 40.75" 8.00" 23.25" 15,000 lbs.
* Measured from the top of the hose bun to the top of the sling
WIDE SUPPORT HOSEBUNS
HOSE HANDLING SLINGS
HOSE HANDLING SLINGSAPOLLOFLEX Hose must be properly supported. APOLLO Hose Handling slings are designed for cargo hose and should be used in choker hitch only. Use one sling for every fifteen feet of hose. These slings support the hose properly, eliminating kinking and cutting. APOLLO Hose Handling Slings are fabricated of 100% nylon.Specify Code Number from table when ordering.
WIDE SUPPORT HOSEBUNSAPOLLOFLEX Hose must be properly supported. APOLLO hosebuns are designed to hold cargo hose at the appropriate bend radius. APOLLO hosebuns are fabricated of 100% urethane.Specify Code Number from table when ordering.
NEVER USE ROPE SLINGS AS SEVERE HOSE DAMAGE WILL RESULT.
HB8 - 20
HH - 4
HOSE SUPPORTS
APOLLOFLEX
15
APOLLOFLEX Hose are manufactured to the highest technical standards to meet the most exacting service conditions. To maximize the service life of these quality hoses, we recommend that you follow these simple guidelines.
HOSE HANDLING GUIDE
NEVER use hose unsupported
NEVER support hose with a single rope or rope slings
NEVER allow hose to drop between ship and dock
NEVER over bend hose
ALWAYS support the hose at appropriate points with hosebuns or slings
ALWAYS | support the hose near manifold connections
ALWAYS protect hose against sharp edges (e.g. dock edge, ships guard rail, etc.)
ALWAYS store hose in straight line raised off the ground, preferably in a cool dark area
APOLLOFLEX
1616
Inspection, testing and cleaning of APOLLOFLEX Composite Hoses
VISUAL INSPECTION - Check hoses before each operation and before conducting hydrostatic testing.
Visual inspection should include at a minimum the following items:
Dents (collapsed or crushed places) or kinks in hose.
Breaks in the outer helix wire.
Displacement of inner or outer helix wire from normal pitch.
Displacement of end fitting and/or signs of fitting leakage.
Wear or damage to end fitting.
Chemical attack, deterioration, and/or physical damage to the outer cover (carcass).
Note: Moderate abrasion to the outer cover is acceptable if reinforcing fabrics below the cover are undamaged.
CAUTION: Hoses with significant defects should be retired from service.
HYDROSTATICALLY PRESSURE TEST - Annually testing or more frequently …
Hoses should be tested as follows or per USCG Regulations if applicable.
Drain and thoroughly clean hose per recommended procedure.
Test electrical continuity per recommended procedure (Electrically Continuous).
Visually inspect hoses per recommended procedure. Lay hose straight out on supports or on roller beds that allow free movement under pressure.
Blank off ends. Fill hose completely with water. Make sure trapped air is released by slightly raising one end.
Pressurize assembly to 1-1/2 times the maximum working pressure.
Hold this pressure and examine for leaks.
Test electrical continuity while under pressure (it should be identical as the un-pressurized hose reading)
Release pressure – carefully! Then Drain Hose.
Test electrical continuity upon completion of pressure test.
NOTE: Composite hoses elongate under pressure; elongation under pressure is not an indication of hose condition or failure of reinforcements.
CAUTION: DO NOT test hoses that failed visual inspection
HOSE TESTING
APOLLOFLEX
1717
ELECTRICAL CONTINUITY TEST - Every 6 months or more frequently to check electrical continuity:
Lay hose flat on the ground.
Check electrical continuity with a continuity tester or with an ohm meter (resistance should be 10 ohms or less).
CLEANING - After use or prolonged storage, or before testing.
Appropriate cleaning method depends on use and location.
Thoroughly drain acid conveyants, or other reactive conveyants, before cleaning to avoid exothermic reactions.
Electrically ground hose during cleaning to avoid static build-up especially in the presence of flammable liquids or vapors.
Flush with fluids like fresh or sea water, hot water, detergents, common solvents at ambient temperatures.
Drain thoroughly after flushing, especially if sea water is used, to minimize inner wire and fitting corrosion; or any chemical cleaning fluids/solvents to avoid any chemical reactions when hose is put back into service.
Steam or Compressed air may be used to clean hoses.
Hoses must be open-ended (no restrictions).
Lay hose out flat and straight.
DO NOT exceed maximum working temperature to avoid damage to hose carcass.
HOSE REPAIRS - Consult your local Apollo Sales Office or Representative.
Depending upon overall condition and life it may be possible to repair hoses damaged in service. The repair of composite hoses requires specialized knowledge and procedures.
NOTE: All repairs should be undertaken only by trained and authorized personnel.
HOSE TESTING
CUSTOMER [email protected] www.apollointl.com
NEW YORKApollo International Corporation1566 Richmond TerraceStaten Island, New York 10310Phone: 718 273-7300 Fax: 718 273-6232
LOCAL DISTRIBUTOR
HOUSTONApollo Maritime International, Inc.507 Allen GenoaHouston, Texas 77017Phone: 713 926-2200 Fax: 713 926-4812
