API936

8/10/2019 API936

1/6REACH US Today for Greater Safety, Quality, Reliability, Productivity, Profitability

HRD Approved Class A Training Provider (since Year 2002). Registered with Ministry of Finance

API 936 REFRACTORYQUALITY CONTROL PERSONNELCERTIFICATION PREPARATION PROGRAMCOURSE DURATION: 5 DAYS

COURSE DESCRIPTION

The API 936 Refractory Quality Control Personnel Certification Preparation program is designed to equip

individuals with knowledge on installation, inspection, testing and repair of refractory linings. It provides the

industry with competent refractory personnel who are qualified to do the job.

Whether or not the students choose to take the exam, all the information processed during the course will

be a fundamental stepping-stone in the understanding of the refractory process, applications and

specifications covered in all industries throughout the world from the petro-chemical industry to light

industry.

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PREPARE YOURSELF TO BE ACERTIFIED API 936 INSPECTOR!

COURSE OBJECTIVES

The objective of the course is to gain the relevant knowledge of the

following applications, procedures and processes relating to the uses

and installation of refractory materials:

Preparation of the unit for refractory installation

The installation of refractory and curing methods

Inspection of refractory after air drying and firing

Testing of refractory as installed

Repairs to refractory linings

Questions and answers

COURSE OUTCOMES

For The Industry

Ensures that refractory personnel demonstrate competence in

content areas that are relevant to their practices.

Raises the bar of competence for qualified personnel that

demonstrates knowledge of the relevant content of refractory

installation and inspection.

For The Personnel

Provides a method to demonstrate knowledge and experience

with refractories and refractory inspection to employers and

clients.

Inspectors and other professionals serving the petroleum,

petrochemical, and chemical industries are readily able to

provide evidence of proper qualification.

API 936 Refractory Quality Control Personnel Certification Preparation Program

www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

WHO SHOULD ATTEND?

Designed for refineries,

chemical & oleo-chemical

plants, power plants, etc with

boilers (such as auxiliary

boilers), heating equipment

(such as furnaces, tubular

heaters) and other equipments

with refractory:

API inspectors and

inspectors of statuaryequipments

Asset Integrity Engineers

DOSH Officers involved in

power plant and equipmentinspection (with refractory)

Inspection Engineers of

power boilers withrefractory

Maintenance Technician/

Engineers

Project Engineers

QA /QC Inspectors

No required class pre-requisites.However, if you wish to pursuethe API Certification Exam, aminimal years of experience onsubject matter is requireddepending on your educationalqualifications.

Please refer to the ExamQualification Requirements at:

www.api.org/icp
http://www.api.org/icphttp://www.api.org/icphttp://www.api.org/icp

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COURSE OUTLINEDAY 1

A summary of all terms and definitions that will be used during

the duration of the course.

Different installation methods used in industry today eg. casting,

guniting, ramming, and hand packing

The specification for sampling of the refractory material and the

sample preparation procedures

Procedures to determine water content prior to mixing the

refractory.

The relevant manufactures information regarding the supplied

refractory material

The contractor knowledge of the equipment to be utilized, and

the qualification process for the contractor prior to work

Testing of the contractor with a mock-up test panel procedure

The environmental control issues

The surface preparation requirements and methods

Question and answers

DAY 2

Execution of plan and detailed knowledge of the design and

specifications

Storage and packaging of the refractory material

The surface requirements and the procedures prior to casting

The lay-out of the anchors and the marking of areas

Welding of the anchors as per specifications

The frequency and methods of the sampling for guniting, casting

and hand packing

The water content, quality and temperature of the water and the

mixing procedure

The addition of fibre and the percentages as per the

specifications

The responsibility of the contractor and the documentationrequirements

Terms and definitions

Environmental control of the temperatures eg. heat and cold


DAY 3

Terms and definitions relating to the following

The responsibility of the personnel and the specificdocumentation requirements

Becoming familiar with the dry-out requirements


BONUS !!!

Color tabs checklists &Technical TrainingPasses will be provided


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Refractory sealing requirements

Application methods for applying the curing membrane

The required environmental conditions for the curing of the

refractory

The heating equipment and required procedures

The placement of the temperature thermocouples

Knowing the manufacturers heat up & cool down schedules and

requirements

The applicable heating curve requirements for different classes of

refractory

Assessing the lining integrity and the techniques for refractory

lining inspection


DAY 4


The job specifications and application standards

The inspection and information collection procedure

The refractory lining design and the installation requirements

The visual and non-destructive methods for testing and

qualification of the refractory lining

The traceability and verification of the refractory material

The acceptable refractory repair procedures

Acceptable refractory lining and reject refractory criteria

The dry-out procedures and curing methods

The responsibility of the inspection personal and the contractor

The responsibility of record keeping by the inspection and

contractor personal

Question and answers

DAY 5


The different test requirements and the methods to carry out the

required testing

Testing for the material qualifications

The necessary testing equipment required

Dimensions and technique requirements for test specimens

The dry-out procedure requirements for the test samples

The acceptance and the grounds for rejection of test samples as

per the specifications

Documentation requirements



COURSE DURATION

5 Days Training

DAILY SCHEDULE

8:30am -5:30pm (Workshop)

ITEMS TO BRING

Calculator

Lots of Questions

ACAN-DO Attitude

Codes/Standards (in hardcopy)

* Please refer to 936

Publications Effectivity Sheet at

http://www.api.org/certification-

programs/individual-certification-

programs-icp/icp-certifications/api

-936

Stationeries such as pen and

highlighter will

be provided.

http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-936

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TRAINERS PROFILE

JOHN NESBITT

TECHNICAL

QUALIFICATIONS

API registered and API 936 tested

Member of the Refractory Institute

of Refractory Engineers

Refractory Engineering level 1 & 2

Refractory inspection for HPI &

Petrochemical Industries

Refractory for Industrial users

Fundamentals & Advanced

Advanced refractory Technology-

IRE

John Nesbitt has more than 22 years experience and

involvement in the refractory industry and the petro

chemical industry.

His earlier experience is based on the hands-on

installation and maintenance of all refractory lined and

refractory related unites in the refinery and petrochemical

industry.

He later on went on to become Quality control manager in 1998,

which led to his present position in inspection. John Nesbitt has

worked in the refractory inspection field since 2003 where he has

gained extensive experience in inspection of refractory &

recommendation using the API standards as the backbone of his

inspections.

John Nesbitt has carried out refractory inspections worldwide,

spanning from Africa, Europe & to the Far East where pre -

turnaround off-site refractory inspections were carried out and on

-site pre-inspection of units for scope of works to be carried out.

In addition, he also carries out inspection throughout the

duration of TA to ensure all the completed works are within the

API specifications.

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FINANCE DEPARTMENT CONTACT DETAILS DISCLAIMER

Name : ________________________________Email : ________________________________Job Title : ________________________________

Direct Line:______________________

1)IDC Training House Sdn Bhd reserves theright to cancel or make alternativearrangements to the course content, date,trainer, venue & course fee if the needs arisedue to unforeseen circumstances.

2)Fee does not include any taxes (withholdingor otherwise). In case of any taxes applicable,the client has to ensure that the taxes arepaid on top of the investment fee paid for thecourse. Compliance with the local tax laws isthe responsibility of the client.

METHOD OF PAYMENT (Please tick your preferred option)

[ ] BY CASH* 50% down payment is required in order to secure the seat.

[ ] BY CREDIT CARD* 50% down payment is required in order to secure the seat.* Visa/Master card only. 2% surcharge based on total invoice value.

[ ] BY CHEQUE

* Made payable to IDC Training House Sdn Bhd.* Cheque payment will only be accepted if received NOT LESS than 7

working days before training date. Full prepayment via cheque will onlybe acknowledged upon clearance by the bank.

[ ] BY BANK TRANSFER* Seat is confirmed only upon payment received with remittance slip

(quoted with invoice number).* All bank charges to be borne by payer. Please ensure that IDC Training

House Sdn Bhd receives the full invoiced amount.

REGISTRATION & CANCELLATION POLICY

1)Seat is confirmed only upon receivingRegistration Form with Proof of Payment.Verbal or written request to reserve seat willnot be entertained.

2)Any cancellation/amendment must bereceived in writing. Otherwise, full course feewill be charged accordingly. Verbal noticealone will not be entertained.

3)For any cancellation received in writing lessthan seven (7) working days prior to thecourse date,or no-show, client is liable to paythe full course fee and NO REFUND will begranted. Replacement of delegate to sametraining session is allowed at no extra charges.

4)For any cancellation received in writing NOTless than seven (7) working days prior to the

course date, full refund will be granted, withless RM 150 administrative fee and anyrelated bank or credit card charges.

5)For any postponement received in writing lessthan seven (7) working days of the trainingcourse, client is liable to pay 50% of coursefee as a penalty on late notice.

CURRENCYBANK ACCOUNT DETAILSAccount holder: IDC TRAINI NG HOUSE SDN BHD

[ ] MYR(Malaysian Ringgit)

Bank : Ambank (M) BerhadAccount No : 091-201-200378-6Swift No : ARBK MYKLXXX

[ ] USD(United StatesDollar)

Bank : OCBC Bank (M) BerhadAccount No : 786-113201-4Swift No : OCBCMYKLXXX

To REGISTER, please EMAIL this form to [email protected] FAX to +603-80687720For more INFO, please call +603-8061 5126 / 8061 8720

REGISTRATION FORM

API 936 REFRACTORY QUALITY CONTROL PERSONNELCERTIFICATION PREPARATION PROGRAM

DATE: 22 -26 JUN 2015 VENUE: IDC Training House, No. 7, Unit 8, Jalan Industri PBP 3,

TIME: 8:30AM -5:30PM Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

FEE (Please tick your preferred option)

FEE PER PAX [ ] COURSE ONLY [ ] COURSE & EXAM 2015 EXAM WINDOW EXAM DEADLINE

COURSE FEE RM 5,460 / USD 1,820 RM 5,460 / USD 2,133 [ ] Apr 17 -May 01 Feb 06, 2015

EXAMINATION FEE - RM 1,750 / USD 500 [ ] Aug 14 -28 Jun 05, 2015

ADMIN FEE - RM 200 / USD 67 [ ] Dec 09 -23 Sep 30, 2015

TOTAL RM 6,400 / USD 2,133 RM 7,410 / USD 2,700

SAVE MOREwith Group Rate!(3 Pax or More)

[ ] RM 5,145 / USD 1,715 per pax

* Prices include lunches, refreshments and course materials.* Photocopy this form to register multiple delegates.

PARTICIPANT DETAILS AUTHORIZATION

Full Name (as per IC/Passport):________________________________________Email:

________________________________________Job Title:

________________________________________

Salutation:______________________Mobile No.:

______________________[ ] Self Sponsored[ ] Sponsored by Company

Signatory must be authorized to sign on behalfName : _____________________________Job Title : _____________________________

Signature : _____________________________Date : _____________________________Company Stamp:

_______________________________________* This registration is invalid without signature &

company stamp.

INVOICE DETAILS *Compulsory if sponsored by company

Attention Invoice to (HR/Training Dept.):________________________________________Organization Name:

________________________________________Mailing Address (Postcode Compulsory):

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Documents

API936