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“Enabling the Future through Bottom-Up Synthetic Bulk Graphene”
SPE ACCE Presentation Jon Myers, CEO and Founder
Graphene Technologies Novato, CA
Graphene Technologies Overview July 2012
• Graphene is a promising material – the literature is in ‘violent’ agreement
• Yet:
• Graphene is so new that there are virtually no products in the market.
• All graphene is not the same. “Graphene” differs considerably in production process, geometry or size, number of layers, chemistry and purity and weight vs. performance
• The market lacks comparative data on polymer performance for different forms of graphene type carbon nano-material
• This presentation postulates that should graphene prove valuable, as expected, in applications such as polymers for strength, conductivity, the market will also need a scalable, natural resource independent, efficient source of graphene.
2 Graphene Technologies Overview July 2012
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One Widely Available Infinitely-Scalable
Low-Cost Input
Proprietary Highly Efficient
& Scalable Graphene Synthesis
Industrial Volumes of 99%+ Pure 5 to 100 nm 750+m2/gm Graphene
Strength
Electrical Conductivity
Thermal Conductivity
Offering Break-
Through Attributes
Light Auto Frames
LED Heat Sink
Computing Heat Sink
Conductive Inks
TCMs
Bio & Chem Sensors
Solar Power
Smart Windows
Enabling Dramatic Product
Improvements in Many
Industries
Funcitonalization
Graphene Technologies Overview July 2012
CO2 + Mg Extremely
Exothermic Reaction
over 3100 oC
Resulting in Atom-by-Atom Self-Assembly
of Single Molecules
Into Crystalline Structures
Rapid Expansion Encounters
Steep Thermal Gradient
All Molecules Form as
Extremely Small, Thin
Nano-Crystals
Proprietary Separation
of Nano
Products
UNIQUELY SMALL
Graphene 20 to 60 nm
and 1-3 Layers
MgO
C
* Patents applied for Graphene Technologies Overview July 2012
Group I & II Metals and also
Aluminum
in Reaction with
Carbon-Oxygen Molecules
and also other Carbon bearing
Gases
Yields
Graphene And More…
5 * Synthesis Process is GT Intellectual Property – patents
applied for Graphene Technologies Overview July 2012
• Concept: Pay for what you use with few layer graphene • Exposed basal planes in graphene deliver most of the sought after
performance for at least some popularly sought after applications • Higher numbers of layers may have dual disadvantage of higher effective cost
and higher resultant ‘weight-in-application’
• Both smaller basal plane (x-y geometry) size and fewer layers may be important • Potential benefits of fewer layers
• Lower weight vs. performance • Lower effective cost • Transparency • Higher surface area
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• Potential benefits of smaller basal plane • Superior dispersion & percolation • Superior spray or jet printability • Greater polymer ‘zone of influence’ • Greater edge functionality
Graphene Technologies Overview July 2012
• A graphene synthesis process that is independent of natural resource and import risks is strategically important • Eliminate geo-political risks • Eliminate price volatility • Eliminate variance in quality and chemistry
• Recent serious problems with Rare Earths have taught an important lesson:
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CONFIDENTIAL
“Beware of building a high technology that is dependent on a foreign, mined resource.”
Graphene Technologies Overview July 2012
• Carbon-Dioxide is cheap and plentiful
• Small scale commercial price < $0.33 per pound ($1.21 per pound C)
• Large scale commercial price < $0.15 per pound ($0.55 per pound C)
• Can be reduced to zero ($0.00) or less by utilizing captured CO2 from power plants
• Magnesium is recycled
• Market for magnesium is dominated by China. Under $5 per pound at scale.
• Simple electrolytic process will produce an effective cost for Mg of less than one-half the market price
• Electricity is used but constitutes less than 15% of total cost of production
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CONFIDENTIAL
Graphene Technologies Overview July 2012
• Manufacturing process based on well-known industrial methods and processes
1. Production of materials by beneficial combustion
2. Separation of materials by use of chemical reactions, acids, water, precipitation, centrifuge, sonication and other well-known methods
3. Purification of nano-materials by heat, plasma and chemical reactions
4. Recycling of Mg by electrolytic reduction or other well known methods
• All methods used are well-established, large scale industrial systems. Comparable systems in nano-materials, materials and chemicals industry
• At large scale, cost can be driven lower than any currently advertised as possible
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CONFIDENTIAL
Graphene Technologies Overview July 2012
• Characterization: Data as of June 2012
• High Surface Area: Measurements from ~750 to 2000 m2/gram
• Two-Dimensional: XRD (X-Ray Diffraction) indicates, two-dimensional, single-phase crystallinity, C dominance
• Extremely Small: Dominant basal plane dimension from 20 to 60 nm
• High Purity: GDMS (Glow Discharge Mass Spectrometry) test confirms up to 99.5% carbon. TGA (Thermogravimetric Analysis) confirms virtually 0% amorphous carbon, 100% graphitic carbon
• Note on Raman: Tests to date by EAG and U. of Swansea. Results indicative of graphene but a Raman spectrum for extremely small 20 to 60 nm x-y, pre-dominantly single layer to triple layer material has yet to be fully established and understood.
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• Surface Area
• BET: 757.1761m2/gram
• Langmuir: 1026.7057 m2/gram
• Pore Volume
• BJH Adsorption: 1.327 cm2/gram
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!
Graphene Technologies Overview July 2012
GT Material
• Raman spectrum for extremely small graphene has not been established
• Literature is indicative of substantial differences of smaller versus larger domains
• Relative intensity of 2D to G band shown to decline inversely with domain size from 20 micron to 700 nm. May be inverted (as seen) at 20 to 60 nm range
• Future G peak shift analysis required to confirm particle layers
• Sub-1500 D band has been shown to result from ‘damage’ and may be caused by high ratio of edge to surface area in small particles
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Graphene Showing C Lattice Structure Predominant 20 to 40 nm Graphene
20 nm 5 nm
Graphene Technologies Overview July 2012
• A Compelling Industrial Process
• Bottoms Up Nano-Materials Assembly
• Natural Resource and Import Independence
• Low-Cost Primary Inputs
• Highly Scalable Process
• Desirable Graphene Product
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Discovery, Proof of Concept, Initial Materials Characterization
Key Manufacturing Concepts and Applications Identified
Development and Demonstration of Technology at Bench Scale
Optimization of Synthesis Process in Laboratory Environment.
Graphene Product Characterized
Prototype Systems Developed
Pilot Systems – 1 Annual Tonne Capacity in Semi-Automated System Operational as of Mid-2012
Functionalization Partnerships and Internal Skills Developed
o Proto-type products under development
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Synthesis
Separation Purification
Beta Model Semi-Automated
Currently in Install Fully Automated
In Operation Fully Automated 24x7 Operation
1000 Kg’s per Year
Functionalization
Plasma & Chemical Functionalization
Plasma Functionalization by Haydale
Internal Apparatus
Graphene Technologies Overview July 2012
Not for Distribution Outside Momentive
• Graphene is a platform for strategic delivery of a valuable service, not an industrial market-ready product
• Like most nano-carbon structures, synthesized graphene is hydrophobic, inert and agglomerated (via Van der Waals force) and is not chemically optimized for the target application or product media
• Graphene must be chemically and physically prepared for the target application environment and use. This activity is termed functionalization
• GT has taken steps to ensure it has the resources and technology to functionalize GT synthesized graphene in industrially scalable, controllable processes
20 Graphene Technologies Overview July 2012
CONFIDENTIAL
• Functionalization is a critical step in creating a successful graphene-based product – whether this is a master-batch, dispersion or final product
• Objective is superior dispersibility, percolation and rheology
• Physical functionalization includes de-agglomeration, de-layering
• Chemical functionalization includes co-valent and non-co-valent bonding
• Functionalization methods are known but not widely practiced.
• Challenge is control of outcomes and efficiency/repeatability of process
• Plasma functionalization is currently GT’s preferred method
• GT believes it is important to partner with knowledgeable parties to obtain optimally functionalized product.
21 Graphene Technologies Overview July 2012
CONFIDENTIAL
• Two-Pronged, Partner-Oriented Growth Strategy
• Develop Intermediate Products
• Work with partners to develop intermediate dispersions, master batches and integrated products for select large and/or high-value markets • Currently in early development of proof-of-concept level proto-types for
several application areas
• Access markets via partner’s established channel relationships
• Retain a commercial interest in the solutions and products
• License GT production process:
• Engage in selective licensing to establish GT synthesis and product broadly in the marketplace.
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GT has begun to work with corporate, auto and aerospace companies for development of a wide range of products
Applications and GT GrapheneApplication Performace Target Graphene Benefit GT Graphene Advantage
Strength in Polymers
Reduced Weight, Stronger Materials for Autobody Frames
Low Weight, Ultra-Strong Material
Higher Surface Area, Fewer Layer Material, Lower Weight, Higher Relative Zone of Influence
Thermal Conductivity in Polymers
Conductive Polymers Enabling Heat Sink from LEDs
Very Thermally Conductive Material
Lower Weight, Higher Dispersive Material, Higher Relative Zone of Influence
Electrical Conductivity in Polymers
Conductive Polymers Enabling Electo-Painting
Very Electrically Conductive Material
Lower Weight, Higher Dispersive Material, Higher Relative Conductivity
Rust Inhibition
Longer Lasting Paints and Coatings, Lower Maintenance Cost
Nano-Scale Frustration of Oxygen Migration
Higher Dispersive Material, Smaller Particle Size
Water RepellanceFaster Water Shedding, Lower Permeability
Strong Hydrophobic Behavior
Transparency, Higher Dispersive Material, Smaller Particle Size
Static Charge DissipationReduction of Dangerous Static Build-Up
Very Electrically Conductive Material
Transparency, Higher Dispersive Material, Smaller Particle Size, Higher Relative Zone of Influence
Transparent Conductive Membranes
Transparent Sensors for Touch Screens
Highly Conductive Material, High Potential Transparency
Fewer Layer Material = High Transparency, Lower Dispersion Ratios, High conductivity
Graphene Technologies Overview July 2012
Potential
• Proven, efficient, scalable synthesis technology for graphene and nano-materials production
• Unique graphene product – extraordinarily small aspect and minimal layering, high purity and very high surface area – enabling users greater access to the performance promises of the material
• Skills and partnerships for functionalization of graphene
• Actively developing initial graphene-based products • Dispersions • Master batches • Proof of Concept sensors, polymers for strength and thermal conduction
• In discussions with prospective development partners in auto, aerospace and other industries
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