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11/27/2013
Products Solutions Services
“Als het niet in mijn ERP systeem staat, dan bestaat het niet!”
PPA dagen – 3 December 2013
Slide 1 Marco van Veen
11/27/2013
PPA dagen 2013
Follow the Signal – from Product to Business Process Value
CMMS : Computerized Maintenance Management SystemCMS : Calibration Management SystemDCS : Distributed Control SystemEMS : Energy Monitoring SystemERP : Enterprise Resource PlanningMES : Manufacturing Execution SystemPAM : Plant Asset ManagementPLC : Programmable Logic ControllerSCADA : Supervisory Control And Data AcquisitionSiS : Safety Instrumented System
User : Process Manager
System : MES, EMS (Energy)
Data : Not real time (hour/day)
Signal : 4-20mA, Fieldbus (digital)
Driver : Efficiency
Energy Management aM&T
User : Quality Assurance/Metrology
System : CMS (Calibration)
Data : Not real time (week/month)
Signal : 4-20mA, Fieldbus (digital)
Driver : Quality
Quality Management
Dia
gnost
ics
Val
ue
/
Ass
et info
rmat
ion
User : Engineering / Maintenance
Systems : PAM, CMMS (Asset)
Data : Not real time (hour)
Signal : Status (digital)
Driver : Reliability, Availability
Asset and Life Cycle Mngt.
User : Logistics
System : ERP (Material Management)
Data : Not real time (hour/day)
Signal : 4-20mA, Fieldbus (digital)
Driver : Delivery, Flexibility
Inventory ManagementTankVision
User : Safety
System : SiS (Safety)
Data : Real time (second)Signal : 4-20mA, Fieldbus (SiS,
PROFIsafe)
Driver : Safety, Reliability
Safety Management
User : Operator
System : DCS, PLC/SCADA
Data : Real time (second)
Signal : 4-20mA, Fieldbus (digital)
Driver : Process, Accuracy
Process Management
Slide 2
11/27/2013
Which data impacts your decision?In which layer are they and who needs to monitor them?
User : Safety
System : SiS (Safety)
Data : Real time (second)Signal : 4-20mA, Fieldbus (SIS)
Driver : Safety, Reliability
Safety Management
User : Operator
System : DCS, PLC/SCADA
Data : Real time (second)
Signal : 4-20mA, Fieldbus (digital)
Driver : Process Availability
Process Management
User : Process Manager
System : MES, EMS (Energy)
Data : Not real time (hour/day)
Signal : 4-20mA, Fieldbus (digital)
Driver : Efficiency/CO2 Footprint
Energy Management aM&T
User : Quality Assurance/Metrology
System : CMS (Calibration)
Data : Not real time (week/month)
Signal : 4-20mA, Fieldbus (digital)
Driver : Quality / Accuracy
Quality Management
User : Maintenance
Systems : PAM, CMMS (Asset)
Data : Not real time (hour)
Signal : Status (digital)
Driver : Reliability, Availability
Plant Asset Management
User : Logistics
System : ERP (Material Management)
Data : Not real time (hour/day)
Signal : 4-20mA, Fieldbus (digital)
Driver : Reduce capital
employedInventory ManagementTankVision
SmartInstrumentationhas more than
Process Values !
PPA dagen 2013
Slide 3 Marco van Veen
11/27/2013
Business Process Integration
Customer Customer
Business Processes, e. g. Sales, Order Processing,
Delivery, Plant Maintenance
Customer Customer
Business Processes, e. g. Sales, Order Processing,
Delivery, Plant Maintenance
SalesProductionPlanning
LogisticsControlling
MaintenanceControlling &Accounting
System
LogisticManagement
System
MaintenanceManagement
System
SalesManagement
System
ProductionPlanningSystem
Accurate, real timeinformation on raw,semi-finished andfinished material
Accurate, real timeinformation on customer
demand, raw, semi-finished and finished material availability
Real timeinformation on
equipment health and maintenance
demand.
Accurate, real timeinformation on customer
demand and own material available for sale
PPA dagen 2013
Enrich your business systems by integration of relevant information
End-user Customer from End-user
Accurate, real time information on material movement and availabilitySlide 4
11/27/2013
Sales Logistics Maintenance OtherKPI
Integration platform
Enrich Business systems by Field Information
Loading TrucksLoading Trucks Manage Maintenance (availability)
Manage Maintenance (availability)
Manage InventoryManage Inventory
PPA dagen 2013
Business ProcessesBusiness Processes
Maintenance Management
System
Logistic Management
System
Sales Management
SystemOther
Information examples:• Available goods• Available storage capacity• Production forecast• Customer demand• Equipment health• Transfer volumes• …
FieldField
IT System to supportBusiness Process
Slide 5 Marco van Veen
11/27/2013
Sales Logistics Maintenance Others
Web services, M2M interfaces, Middleware
Enrich Business systems by Field Information e.g. SAP
Loading TrucksLoading TrucksFieldField
Manage InventoryManage Inventory
PPA dagen 2013
LeadingBusiness ProcessIT System, e. g. SAP based
LeadingBusiness ProcessIT System, e. g. SAP based
Integration Technology of choice …SAP certified
Integration Technology of choice …SAP certified
SD MM PM Other
XI/PI, RFC/BAPI, IDoc
Manage Maintenance (availability)
Manage Maintenance (availability)
Slide 6 Marco van Veen
11/27/2013
Business Process Integration: From data up to knowledge
PPA dagen 2013
Inventory / Energy/ Maintenance Management
Measurement & Data Transport
Business Optimization / Performance Monitoring
Slide 7 Marco van Veen
11/27/2013
From data up to knowledge
PPA dagen 2013
Inventory Measurement & Data Transport
Product Level = 12.12m Temperature = 43odegC
Pressure = 340mBarWater Level = 1.12m
NetworksProtocols
GSM Intranet 3G GPRS
Time = 12:34
Inventory Management
Product Quantity = 80,876lTank Space = 30%Total Net Standard Volume = 83,204l
Total Quantity (Mass) = 23 Tonnes
Inventory Business OptimizationNeed to plan delivery of more product to Tank 12 in Location ABC ! Not enough Diesel for forecasted need
I have to much Chemicals stock Stocks look good for plan
Usage of Product A is Up
Slide 8 Marco van Veen
11/27/2013
From data up to knowledge
PPA dagen 2013
Inventory Measurement & Data Transport
Product Level = 12.12m Temperature = 43odegC
Pressure = 340mBarWater Level = 1.12m
NetworksProtocols
GSM Intranet 3G GPRS
Time = 12:34
Inventory Management
Product Quantity = 80,876lTank Space = 30%Total Net Standard Volume = 83,204l
Total Quantity (Mass) = 23 Tonnes
Inventory Business OptimizationNeed to plan delivery of more product to Tank 12 in Location ABC ! Not enough Diesel for forecasted need
I have to much Chemicals stock Stocks look good for plan
Usage of Product A is Up
Slide 9 Marco van Veen
11/27/2013
Different tools and different sources with asset informationused separately is not accepted any more!
PPA dagen 2013
Customer Maintenance Management system
Instrument Asset Information Portal
Other portals & tools
Slide 10 Marco van Veen
11/27/2013
Asset information accessible from one source:Your Maintenance Management system is leading!
PPA dagen 2013
Customer Maintenance Management system
Slide 11 Marco van Veen
11/27/2013
Integration of relevant information for your strategic assets
PPA dagen 2013
Slide 12 Marco van Veen
11/27/2013
PPA dagen 2013
SAP-PM V6.0 integration with W@M Portal
Slide 13 Marco van Veen
11/27/2013
PPA dagen 2013
SAP-PM V6.0 integration with W@M Portal
Slide 14 Marco van Veen
11/27/2013
PPA dagen 2013
Asset Information workflow improved!
Before: After:
Removed
Customer statement:Asset Maintenance decreased
from 60 to 10 min/asset!
Slide 15 Marco van Veen
11/27/2013
PPA dagen 2013
Example: Device Performance Monitoring
OSIPi
Service results from:- Customer (CMMS)
System X
Remote inspection executed& Managed by E+H
ConditionMonitoring
Integrationmiddleware
MaintenanceManagement
RemoteSession
Asset Information
Instrument specific Central Asset information
Send notificationto Service supplier
Store datain historian
Update statusin Asset Logbook
Slide 16 Marco van Veen
11/27/2013
PPA dagen 2013
CompuCal
Mobile
Service results from:
- Customer (CMMS)
- E+H (CompuCal)
Manual
Field Calibration
Calibrator
XYZ
Automated
Field Calibration
Any
System
Middleware
Maintenance
Management
CompuCal
Asset Information
Instrument specific
Central Asset information
Asset update
for audit trail
KPI update
In dashboard
Update
Work order
data
Calibration
Work order
Import WO
into Calibrator
Export results
to CompuCal
Example: Calibration Management
Calibration
executed
& Managed
Slide 17
11/27/2013
PPA dagen 2013
Which ERP / EAM systems?
• SAP-PM 4.0, 5.0, 6.0
• Maximo 4, 5, 6, 7
• Ultimo 8, 9, 10 & Ultimo light
• Infor EAM, Datastream 7i
Slide 18 Marco van Veen
11/27/2013
PPA dagen 2013
Conclusion
• An Asset/Inventory/Energy Management offering has to support your strategy and policy
• It has to optimize your workflows with the goal to bring it faster into operation and keep it performing during operation
• Efficient workflows are created by integrating relevant informationin a ‘use case’ sequence with the right tools and information
• E+H can consult you with Process Workshops to create tangible, feasible and viable results for the right Asset/Inventory/Energy Management strategy
Slide 19 Marco van Veen