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ANPQP - PROCESS POTENTIAL FMEA R / N Project: Nissan Important Part Renault - CSR S Doc Ref. No. / Ver.: 1975 Doc. Rev. Date: 4/22/2011 R Doc. Origin Date: 10/24/2010 Supplier Name: Customer Driven Systems Supplier Code: ### E-mail: Supplier Plant Name: Novi Author: A. Walvekar Tel. No: Part Name: RH Pad - I/P Upper Trim Remark Part No. & Issue Level: MXP1002-01 Design Note No. / DEVO: Process Function Detection RPN Action Results Recommended Action(s) Responsibility & Target Completion Date Actions Taken Severity ccurrence etection RPN Potential Failure Mode Potential Effect(s) of Failure Severity Classification Potential Cause(s) / Mechanism(s) of Failure Occurrence Current Process Controls Prevention Current Process Controls Detection 1 2 A B C OBD Requirements MXP1002-01 010 Receive Raw Resin NONE 12 - Molded Part Appearance 100 - Bassell Contaminated Material Will not process correctly 6 r Improper Handling During Transit 3 Supplier Certification SOP-126 (Non- Conforming Product Control) 7 126 NONE 100 - Bassell Incorrect Color Poor Appearance 6 r Mislabel 2 Supplier Certification SOP-126 (Non- Conforming Product Control) - SOP-120 2 24 NONE 100 - Bassell Incorrect Quantity / Count Material shortage 6 r Improper Handling During Transit 2 Supplier Certification SOP-126 (Non- Conforming Product Control) 7 84 NONE 100 - Bassell Material out of Specification Material shortage 6 r Contaminated Material 3 Supplier Certification SOP-126 (Non- Conforming Product Control) 3 54 NONE 100 - Bassell Material out of Specification Material shortage 6 r Mislabel 2 Supplier Certification SOP-126 (Non- Conforming Product Control) 2 24 NONE 100 - Bassell Material out of Specification Will not process correctly 5 r Contaminated Material 2 Supplier Certification SOP-126 (Non- Conforming Product Control) 2 20 NONE 100 - Bassell Out of Specification Will not Assemble correctly 5 r Dimensionally Incorrect 2 Supplier Certification SOP-126 (Non- Conforming Product Control)- SOP120 3 30 NONE 100 - Bassell Wrong Melt Flow Material shortage 6 r Degredation 3 Supplier Certification SOP-126 (Non- Conforming Product Control) 3 54 NONE MXP1002-01 012 Receive Components NONE S Oc D C O Page 1 of 5

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Page 1: ANPQP - PROCESS POTENTIAL FMEA - … · ANPQP - PROCESS POTENTIAL FMEA R / N Project: Nissan Important Part Renault - CSR S Doc Ref. No. / Ver.: 1975 Doc. Rev. Date: 4/22/2011 R …

ANPQP - PROCESS POTENTIAL FMEA

R / N Project: Nissan Important Part Renault - CSR S Doc Ref. No. / Ver.: 1975

Doc. Rev. Date: 4/22/2011R Doc. Origin Date: 10/24/2010

Supplier Name: Customer Driven Systems Supplier Code: ### E-mail:

Supplier Plant Name: Novi Author: A. Walvekar Tel. No:

Part Name: RH Pad - I/P Upper Trim Remark

Part No. & Issue Level: MXP1002-01

Design Note No. / DEVO:

Process

Function

De

tectio

n

RP

N

Action Results

Recommended

Action(s)

Responsibility & Target

Completion DateActions Taken

Se

ve

rity

Occu

rre

nce

De

tectio

n

RP

N

Potential Failure

Mode

Potential Effect(s) of

Failure

Se

ve

rity

Cla

ssific

atio

n

Potential Cause(s) /

Mechanism(s) of Failure

Occu

rre

nce

Current Process

Controls

Prevention

Current Process

Controls Detection

1

2 A B C OBD

Requirements

MXP1002-01010 Receive Raw

ResinNONE

12 - Molded Part

Appearance

100 - BassellContaminated

Material

Will not process

correctly6 r

Improper Handling

During Transit3

Supplier

Certification

SOP-126 (Non-

Conforming

Product Control)

7 126 NONE

100 - Bassell Incorrect Color Poor Appearance 6 r Mislabel 2Supplier

Certification

SOP-126 (Non-

Conforming

Product Control) -

SOP-120

2 24 NONE

100 - BassellIncorrect Quantity /

CountMaterial shortage 6 r

Improper Handling

During Transit2

Supplier

Certification

SOP-126 (Non-

Conforming

Product Control)

7 84 NONE

100 - BassellMaterial out of

SpecificationMaterial shortage 6 r Contaminated Material 3

Supplier

Certification

SOP-126 (Non-

Conforming

Product Control)

3 54 NONE

100 - BassellMaterial out of

SpecificationMaterial shortage 6 r Mislabel 2

Supplier

Certification

SOP-126 (Non-

Conforming

Product Control)

2 24 NONE

100 - BassellMaterial out of

Specification

Will not process

correctly5 r Contaminated Material 2

Supplier

Certification

SOP-126 (Non-

Conforming

Product Control)

2 20 NONE

100 - BassellOut of

Specification

Will not Assemble

correctly5 r Dimensionally Incorrect 2

Supplier

Certification

SOP-126 (Non-

Conforming

Product Control)-

SOP120

3 30 NONE

100 - Bassell Wrong Melt Flow Material shortage 6 r Degredation 3Supplier

Certification

SOP-126 (Non-

Conforming

Product Control)

3 54 NONE

MXP1002-01012 Receive

ComponentsNONE

Se

ve

rity

Occu

rre

nce

De

tectio

n

Cla

ssific

atio

n

Occu

rre

nce

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