MADE INFRANCE

TOY, f

abriqué en France

TOY , m a d e i n F r ance

TOY, e

xporte mondialement

TOY, exp orts w orldwide GRANULATION PLANTS

Strong anddurable Machines

Rigorous industrialproduction process

Standars and adaptability

International multi specialist

We introduce you our materials and granulation plats for animal food. The reliable machines, solid, economic, designed and manufactured with rigor to meet efficiently all your needs. Simple to use, they fit your production lines for a quick return. Our will: is to provide you the best of technique and the value for money for your profitabil-ity, for a good quality of your produc-tions and for working comfort of your teams and yourself.

The “study team” (designers, electri-cians, electronic specialists, engineers) adapt our “standards” to yours specifics needs.

The TOY group, are two industrial sites dedicated to design and manufacture. It is a park of advanced machines with 60 emplo-yees well trained. It is primarily a rigorous industrial process and general knowledge of humans to achieve an excellent and constant quality in the service of your productivity.

Created in 1952 by Mr. René TOY and his famous "Multi-broie tout" (multi – grind ), the SAS TOY company is a specialist recog-nized in the fields of storage, maintenance, grinding, the distribution, food processing system, mixing, pelleting. The company exports its machines and its knowledge – by the five continents.

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GRANULATION

From 100 Kg to 10 T/hour

Study, commissioningSupport from A to Z

• De la définition des besoins, étude d'implantation (plans/Epures 3D) ;• Jusqu'à l'assistance au montage et la formation des vos équipes...

A completeoperationalfollow-up

Efficientand profitable,TOY Granulation

turnkey”

IDEAL FORPOULTRY

Composition ofa typical unit

Boiler• Steam production by gas or fuel • From 100 to 1000 kg / steam /hour• Steam kit / regulation

Pellet mill

Cooler

• From 11 to 160 kw• All diameters of pellets • Water mixer, steam or molasses

• From 0.5 to 12 m3• Fan : from 3 kw to 22 kw• With cyclone or clogging filter

Sifter

Crumbler• With double grooved rollers • From 2X1, 5 kW to 2x 11 kW.• Fine adjustment of crumbling

GRANULATION

• Vibrating sifter, adjustment by dimmer• Several sifter’s grating are possible

From 100 kgto 10 T/hour

VERYCOMPETITIVEPRICES

René TOY Experience and material• Flour and inputs storage • Transport and handling• Automation • Storage, pellets bagging

Complements

STEAM SOLUTION :* BEST PRODUCTIVITY* ANTI-SALMONELLA

Simple andeconomic granulation

solutions for the well-being of your

livestock

GPS : Latitude : 47.750275 Longitude : 0.859787

Laser Cutting Chains of picklingand painting

R&D department ,electricity

Press brakeElectrics boardsassembly, digital cut

Your reseller

Workshop/Service vehicles Delivery vehicles

René TOY - Route des Reclusages, 41800 Montoire sur le Loir. Ph. : 02 54 85 01 10 - Fax : 02 54 72 60 67

www.toy-sa.com / export@toy-sa.com

Montoire, oneof the factories

For 60 years, René TOY, is an

experience, know-how & equipment

from a big manufacture

TOY, Solutions which benefits you!TOY, Solutions which benefits you!

GRANULATION: PROCESSInstallation diagram: synoptic

RENÉ TOY also, make the materials and complete installations of storage, conditioning and / or distribution of the finished pellets.

Fan & cyclone

Crumbler

Pellets loading(by screw and /or elevators)

Sifter

Pellets storage

bagging, weighing, distribution

Flour and natural inputs storage to granulate(indoors silos, flexible silos)

Transport, handling(inlet under silo by screw and / or elevators)

Buffer hopper

Molasses

Steam boiler

Pellets mill

Cooler

Control(computer, automata, power board)

Components Types of process

Before / After pelletizing

OPTION

OPTIONAL

OPTIONAL

OPTION

Granulate foodWHY ?

Rationalize the nutrition of its herds to make profitable cereal by protecting the healthy living of animals: A stake for which the granu-lation is a main advantage.

The granule shape of food facilitates their manipulation, avoids segregation of the various food components during transport and handling. By the fines clogging we limit metabolic problems (acidosis in rumi-nants ...) The ingestion and digestibility is increased by animals.

It is possible to use binding to favor the granulation and improve the nutritional value of food the main binders are molas-ses, fats, oils etc. The granulation allows the integration of rich components but low palatability and also the integration of flavors, vitamin and mineral supplements.

The pellets mills do the work of compaction of the material forcing it to pass through the matrices compression channel. The matter volume is reduced by 4 and the pellets obtained have a temperature of about 100 ° C. The set of pellets mill body and motor is assembled on a steel frame supported by 4 anti-vibration pits. The product is transported by a screw equipped with a frequency converter to the mixer's blades. Steam or molasses are injected into the mixer. This mixing descends into the matrices by a feeder bowl until the decompression set. The compression set is composed of a horizontal or vertical die with flange fixing and quick disassembly.

The matrix revolves around two fixed compression rollers, held by two central disks. The two rollers mounted on eccentric, are easily adjustable for position screw in order to adjust the compression of the Pellet. At the die outlet a pellets reception carter equipped with two adjustable devices short-pellets then ensures the evacuation of the finished product.

The Die: Perforated die holes that give the pellets diameter by

compression milled food by two compactors rollers.

The pellets mills

Average flow * for pellets from 8-6 m Pellets mill power Flow 11 kW. 0,25 T/hour

15 kW. 0,5 T/hour

22 kW. 1 T/hour

30 kW. 1,5 T/hour

37 kW. 2 T/hour

55 kW. 3 T/hour

75 kW. 4 T/hour

90 kW. 5 T/hour

110 kW. 6 T/hour

132 kW. 8 T/hour

160 kW. 10 T/hour

Indicative flow rate according to the product with steam

The coolerLocated at the outlet of the pellets mill, the cooler is at the hot pellets reception Cuba. A quick cooler allows the pellets to keep their shape, its hardness and prevents the develop-ment of moisture during storage.

The cooling consists in making cross the air at room tempera-ture in the pellets bed in contact with fresh air, these cool. A flow of air through the pellets from bottom to top is created by a fan. Hot pellets are deposited in the upper part of the tank and cooled pellets are sequentially removed from the bottom of this.

Two models adapted to

each needs

Installations Simples, economics

From 100 kg to10 T/hour

Easy handling, reduction of fine,increased digestibility and nutritional qualities

The boiler produces steam, which is necessary for the good production of pellets by facilitate the flour agglom-eration. Boilers are supplied steam KIT (pipes, valves, detectors, etc.) For regulating the steam flow reaching the pellets mill mixer.

With fuelor Gaz

Heat / Steam

Coolers capacities Cooler capacities Fan power Flows* 0,5M3 4 kW. 0,25 T/hour

0,5M3 4 kW. 0,5 T/hour

1M3 7,5 kW. 1 T/hour

1M3 7,5 kW. 1,5 T/hour

2M3 7,5 kW. 2 T/hour

4M3 7,5 kW. 3 T/hour

4M3 11 kW. 4 T/hour

6M3 11 kW. 5 T/hour

9M3 11 kW. 6 T/hour

9M3 15 kW. 8 T/hour

12M3 15 kW. 10 T/hour

*Indicative flow rate according to the product

Located below the cooler, the fan creates a high air flow (cooling phase). Cyclone allows the separation of powders and air in order to expel clean air. A valve or lock system allows the collection of powders in sacks.

Cycloneand fan

After the cooler or crumbler, pellets are sieved to remove dusts and granular waste to obtain a clean and regular Pellet. The finished pellets is evacuated to: storage silos, bagging line and distribution chain ...

The powders and wastes are recycled through the circuit of granulation, avoiding any products loss. Sifter is equipped with a vibrating grid calibrated to the desired result. The surface of the grid (sieve size is size is calculated according to flow).

The sifter

AutomationElectrical and automaton

Our experience of multiples installations, took us to developed many automatized management systems to all or part of the production processing.

✔Power cabinet ✔Synoptic dynamic or fixed ✔Level control ✔Computer management ✔Transfer manage-ment ✔Temperature probes

Electric controlbox

Symafab(automaton)

Know-howRené TOY !

At the cooler outlet, the flow of pellets passes between two grooved rollers with adjustable spacing allowing crumbling the pellets according to the size adapted to the animal’s morphology. The crumbler can break the pellets into smaller pieces. Advised for poultry food.

Average flow* of a crumbler Power Flows 2X1,5 kW. 0,25 T/hour

2X1,5 kW. 0,5 T/hour

2X2,2 kW. 1 T/hour

2X2,2 kW. 1,5 T/hour

2X3 kW. 2 T/hour

2X3 kW. 3 T/hour

2X4 kW. 4 T/hour

2X4 kW. 5 T/hour

2X5,5 kW. 6 T/hour

2X7,5 kW. 8 T/hour

2X7,5 kW. 10 T/hour

*Indicative flow rate depending on product type and settings

The crumbler OPTIONRecommended for Poultry food