P a g e : 1 of 12

AN INTRODUCTION TO

Heavy Engineering Workshop (A unit of Jaiprakash Associates Limited)

♦ Hydro Mechanical Equipments Designer& Manufacturerof :

♦ Cement Plant Equipments including Kiln & Mills ♦ Mechanical Handling & Mass Transfer Equipment ♦ Pressure Vessels ♦ Turbine Runners (Repair & HVOF Coating)

P a g e : 2 of 12

INTRODUCTION

Jaiprakash Associates Ltd. (JAL)is the flagship Company of the Jaypee Groupand an acknowledged leader in the Construction of multi-purpose River Valley and Hydro Power Projects, Thermal Power Plants, and Cement Plants on Turnkey basis.The company has consolidated its manufacturing strength by establishing Heavy Engineering Workshop (HEW) atRewa (M.P.),in the heart of India’s Cement belt. HEW is Rated 5 Star by British Safety Council (BSC), UK.

P a g e : 3 of 12

Logistics & Area

LOCATION:Jaypee Nagar, Rewa, M.P., India NEAREST DOMESTIC AIRPORT:Khajuraho (170 KM) /

Allahabad (160 KM) NEAREST INTERNATIONAL AIRPORT:New Delhi NEAREST RAILWAY STATION:Satna (50 Km) : Rewa (14 Km) from workshop site. NEAREST TOWN:Rewa, a District Centre (14 Km) TOTAL LAND AREA : 103980Sq.m. SHOP FLOOR AREA: 33630Sq.m.

♦ Covered Area:17690Sq.m ♦ Open Gantry:15940Sq.m

AUXILARY & SUPPORT SERVICES: 4695Sq.m RESIDENTIAL COLONY: Exclusive Residential Colony adjacent to large Cement Plant of 7.0 MTPA capacity.

P a g e : 4 of 12

MASTER PLAN OF WORKSHOP

Fabrication Equipment DESCRIPTION QTY. SPECIFICATION 3 - ROLL PLATE BENDING “WITH PRE PINCHING” THYSSEN WAGNER

1 90 mm Thk x 3.1 Mtr Width

4 - ROLL PLATE BENDING "WITH PRE PINCHING" CJHOSUNG, S.KOREA

1 36 mm Thk x 3.0 Mtr Width

7 - ROLL PLATE STRAIGHTENING SKET, GERMANY 1 25 mm Thk x 3.0 Mtr Width CNC PLASMA PROFILE CUTTING "MESSERS , CHINA"

1 200 mm Thk x 18.5 Mtr Lg.

"H" BEAM MANUFACTURING LINE 2 2000MM Web, with Welding & Straightening Facility

EDGE PLANING “TOS, CZECHOSLOVAKIA” 1 100 MM x 12.0 Mtr Lg.

HYDRAULIC PRESS & PRESS BRAKE (2 NOs.) 1 4000 KN

STRESS RELIEVING FURNACE 1 Capacity 3.5 Mx3.5M x 12.0M, Load-30T

Material Handling

EOT / MOBILE CRANES “AVON/ASIA” (10 NOs.) 15 Up to 30T / 10T / 5T x 21 Mtr / 25 Mtr. Span

TYRE MOUNTED MOBILE CRANES “ GROOVE/ESCORTS” (8 Nos.)

10 90 T / 12 T (HYDRA)

CHAIN MOUNTED MOBILE CRANE “P & H, USA” 1 30 T

MIG WELDING MACHINE 63 Auto K 400 / Ranger SAW MACHINES 10 CPRA 1200S, MESTRO 800

4 ROLL PLATE BENDING MACHINE 3 ROLL PLATE BENDING MACHINE 7 ROLL PLATE STRAIGHTENING

HYDRAULIC PRESS & PRESS BRAKE VERTICAL BORING MACHINE CNC PLASMA PROFILE CUTTING

P a g e : 5 of 12

Key Machine Tools, Inspection &Testing Equipment

Machine Shop

DESCRIPTION QTY. SPECIFICATION

CNC HORIZONTAL BORING MACHINE “JUARISTI, SPAIN”

1

Spindle ∅160mm Travel 10.0Mx4.0Mx2.2M (Floor Type)

HORIZONTAL BORING MACHINE”WMW,GERMANY”

1 Spindle ∅125mm Travel 2Mx1.6Mx1.1M

5 AXIS MILING MACHINE “JUARISTI, SPAIN” 1

Travelling Column Type Milling M/C including Supporting Digital

CNC UNIVERSAL MILLING “MECOFF, ITALY” 1 Longitudinal Travel 4.0M,Vertical Travel 1.5M

PLANO MILLER MACHINE “WALDRICH SIEGEN”

1 Bed Length 20.5 M, Table 9.0Mx2M, V-Travel 1.5M

DOUBLE COLUMN PLANO MILLER 1 Bed Length 18.0 M, Table 2.06Mx10.3M

VERTICAL BORING “FRORIEP, GERMANY” 1 3.35 M ∅ x 2.7M Turning Ht with DRO & Grinding

Attachment

CNC VERTICAL BORING “UMARO, ROMANIA” 1

5.3 M x ∅2.5 M Turning Ht

HORIZONTAL BORING MACHINE “SCHARMANN, GERMANY”

1 Spindle ∅125mm Travel 5.5Mx2.9Mx1.6M (Floor Type)

RUNNER COATING FACILITY BY ROBOT “TEFA, USA”

1 600 X 175 with JP 5000Gun

VOM-50 PORTABLE UNIVERSAL RADIAL DRILLING MACHINE, VHS, CZECH, REPUBLIC

3

Spindle ∅75 mm Travel 1.55 M (H) x 2.4 M (L) Arm Radius - 2270 mm

Inspection & Testing Equipment

TRANSPORTABLE INDUSTRIAL X-RAY “AGFA, GERMANY”

1

Capacity 65 mm Thk with LCD Display & Digital Control

DIGITAL ULTRASONIC FLAW DETECTOR “AGFA, GERMANY”

1

Fingertip Probes ∅10/13 mm , Angle Beam 45°, 60°& 70°

UNIVERSAL TENSILE TESTING 1 1000KN

UNIVERSAL PENDULUM IMPACT TESTING MACHINE 1 Impact Energy 300Joule

7 AXIS CNC HORIZONTAL BORING MACHINE UNIVERSAL MILLING MACHINE S R FURNACE

P a g e : 6 of 12

MANPOWEROVERVIEW We are equipped to handle projects and heavy engineering products with well manned offices to execute all projects and products to customers’ full requirement & satisfaction. We give below brief description of various execution sections with some details of prominent staff in projects.

S.No.

Process Engineering & Design

Designation Qualification Previous Experience 1. President Chemical Engineer Engineers India Ltd., + ESSAR 2. Sr. Vice President Electrical Engineer Chambal Fertilizer & Chemical Limited

3. General Manager Process Engineer National Fertilizer Limited

Supported by Engg.Staff - 08 Nos.

Designation

Equipment Design and Shop Fabrication Staff

Previous Experience Unit Head TriveniStructurals Ltd. &Tungbhadra Steel Products Advisor Larsen & Toubro & CIMMCO Sr. Vice President Bharat Heavy & Electricals Ltd., Head of Planning Bhilai Engineering Corporation Head of Welding Larsen & Toubro Head of QA TriveniStructurals Ltd.

S.No.

Manning details of the workshop

Departments Sr. Executives

Executives Staff Operatives Total

1. Manufacturing 2

- - - 2 1.1 Machine Shop 7 - 63 70 1.2 Fabrication 14 - 164 178 1.3 H-Beam 5 - 19 24 1.4 Sub. Contracting 6 1 - 7 1.5 S.B &P - 1 2 3 2. Quality Control 18 - 1 19 3. Design 12 10 - 22 4. Planning 9 - 1 10 5. Maintenance 9 1 17 27 6. Despatch 4 - 2 6 7. Runner Repair Shop 11 - 25 36 8. S&P 1 2 7 4 14 9. F&A 1 4 2 - 7 10 P&A 2 9 - 11 11. EDP 3 - - 3

Total 4 106 31 298 439 Legend :

S.B. & P : Shot Blasting & Painting Section EDP : Electronic Data Processing

F&A : Finance &Accounts P&A : Personal & Administration

S&P : Stores & Purchase

P a g e : 7 of 12

S.No.

ILLUSTRATIVE LIST OF SOME PROMINENT CUSTOMERS

Name Type of Product Order Value When supplied

(Year)

1. Jaypee Baghlihar HEP

Dam Gates & related equipment

Over Rs. 580 million

2008 onwards

2. Jaypee Karcham Hydro Corporation Limited

Dam Gates & related equipment

Over Rs. 350 million 2010

3. Gebr. Pfeiffer (India) Pvt. Ltd.

Vertical Raw Mills & Coal Mills for Cement Plants or Power Plants

Over Rs. 250 million 2010

4. PHB Weserhutte, S.A., Spain

Heavy Equipment for Saudi Arabian based cement plants

Over Rs. 130 million 2011

5. Jaypee Nigrie Super Thermal Power Project (1300 MW Super Super Thermal Power Station)

Bucket Wheel Stacker Reclaimers & CW Pipes Dia 3800 x over 3 Kms. long

Over Rs. 500 million 2012

6. ThyssenKrupp Industries India Pvt. Ltd., Pune

Heavy Equipment for Cement Plant Wagon Tippler

Over Rs. 10 million 2012

7. Prayagraj Power Generation Com Ltd., (2000 MW Super Thermal Power Station)

Bucket Wheel Stacker/Reclaimers

Over Rs. 400 million 2013

8. Kanpur Fertilizer & Cement Limited

Pressure Vessels for Fertilizer Plant

Over Rs. 35million 2013

P a g e : 8 of 12

PRODUCTS

HEAVY PLANT EQUIPMENTS

ROLLER PRESS & CLASSIFIER HOUSING PREHEATER CYCLONE KILN VERTICAL MILL (RAW / COAL MILL) IMPELLER PREHEATER SUPPORTING H-BEAM STRUCTURE PRESSURE VESSELS HYDRO MECHANICAL EQUIPMENTS

RADIAL GATE (TRIAL ASSEMBLY) IMPELLER FAN BONNETED EMERGENCY GATE

RAW MILL FIXED WHEEL GATE INTAKE TRASH RACKS

P a g e : 9 of 12

Product Range

LPRegenerator Column (Ammonia Plant)

LPRegenerator Column shown under fabrication

LPRegenerator Column ready for Despatch

P a g e : 10 of 12

Product Range

LP Stripper Condensate Separator

Lean Solution Tank Vessel

KILN SHELL IMPELLER SHAFT HOIST SUPPORTING STRUCTURES

P a g e : 11 of 12

Production, Dispatch&Dispatch-Value Trends

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

2003-04 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13

Production (Mt)Despatch (Mt)Despatch Value (RS, In Lacks)

KILN SHELL SECTIONS (∅ 5.2 m) KILN SHELL SECTION (∅ 4.8 m)

PORTAL RECLAIMER BRIDGE RECLAIMER

P a g e : 12 of 12

“We aim to achieve perfection in everything we undertake and we have a commitment to excel. It is the determination to transform every challenge into opportunity; to seize every opportunity to ensure growth and to grow with a humane face that drives us.”

Jai Prakash Gaur (Founder Chairman)

Workshop :

Chijjwar Road, Jaypee Nagar-486450, Dist-Rewa, (M.P), India,Ph: +91 (7662) 229144& 236118, Fax: +91(7662) 229143

Regd. Office:

“JA House’, 63, BasantLok, VasantVihar, New Delhi-11005, India, Ph: +91 (11) 26141540 & 26147411 Fax: +91 (11) 26145389

Head Office

Sector – 128, Noida,-201304, Uttar Pradesh, IndiaPh: +91 (120) 2470800 &4609000, Fax : +91 (120) 4609464 & 4609496