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An Introduction

An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Page 1: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

An Introduction

Page 2: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Product Categories:Product Categories:- Fully Formulated- Fully Formulated

DielectricDielectricTelecommunicationTelecommunicationRefrigerationRefrigeration

- Intermediates- IntermediatesAlkylates, Sulfonates, PolybuteneAlkylates, Sulfonates, Polybutene

- Synthetic Basestocks- Synthetic BasestocksAlkylates, PB, PAOAlkylates, PB, PAO

- Additives - Additives Component and PackagesComponent and Packages

Soltex has been formulating, qualifying and supplying alkylateSoltex has been formulating, qualifying and supplying alkylate

and polybutene based performance products to the power, and polybutene based performance products to the power, telecommunication, refrigeration, lubrication, plastics, adhesives, telecommunication, refrigeration, lubrication, plastics, adhesives, rubber and personal care industries for over 20 years.rubber and personal care industries for over 20 years.

Page 3: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Dielectric FluidsDielectric FluidsAlkylate / Polybutene blends insulation oils with optimum high oxidative and thermal stability.Alkylate / Polybutene blends insulation oils with optimum high oxidative and thermal stability.

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QUALIFIED AT THESE UTILITY/CABLE COMPANIES: Dominion Electric – Richmond, VAPotomac Electric – Washington, D. C.Boston Edison (N Star) – Boston, MANYPA – Newburg, NYCambridge Electric/Okonite – Cambridge, MAPS of Colorado – Denver, COBaltimore Gas & Electric – Baltimore, MDConsolidated Edison – New York, NYLos Angeles Power & Water – Los Angeles, CAWA Chester/Florida Power & Light – Miami, FLJacksonville Electric, - Jacksonville, FLNational Grid / Keyspan-Hicksville, NYExelon/Commonwealth Edison – Chicago, ILMAC Products – Kearney, NJUnderground Systems – Armonk, NYW.A. Chester/Northeast Utility- Bethel, CTW.A. Chester/Memphis P&L Memphis, TNPSE&G – Somerset, NJThe Okonite Company – Ramsey, NJPrysmian – Canada and USHydro One, EHV,Comstock – Toronto, ON

Page 4: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Telecommunication Oils and GelsTelecommunication Oils and Gels

Formulations of PB/Waxes and antioxidants which impart tack, oxidation stability and water Formulations of PB/Waxes and antioxidants which impart tack, oxidation stability and water repellency. repellency.

Page 5: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Synthetic Alkylate Refrigeration FluidsSynthetic Alkylate Refrigeration Fluids Excellent low temperature properties, low flocculant points indicating good solvency for a hydrocarbon in polar fluids, Excellent low temperature properties, low flocculant points indicating good solvency for a hydrocarbon in polar fluids,

low foaming, good lubrication, thermal stability, excellent elastomeric compatibilitylow foaming, good lubrication, thermal stability, excellent elastomeric compatibility..

OEM APPROVALSTecumseh ProductsBristol Compressors

YorkGreenville Products

MycomFES

Carrier/CarlyleCopeland

General ElectricTrane

Scroll TechnologiesWhirlpoolEmbraco

Page 6: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Intermediates ProductsIntermediates Products

-Alkylates -Alkylates

-Sulfonates -Sulfonates

-Polybutenes-Polybutenes

Page 7: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

AlkylatesAlkylates

Alkylates have good low temperature properties, solubility, oxidative and thermal stability. Possible alternatives to more expensive esters or less oxidative Alkylates have good low temperature properties, solubility, oxidative and thermal stability. Possible alternatives to more expensive esters or less oxidative stable naphthenic. stable naphthenic.

Property Napthenic Ester Alkylate

Oxidative Stability * ** ***Pour Point *** *** ***Aniline Point * *** **Hydrolytic Stability ** ***

Current Alkylate Products Qualitative Comparison

Page 8: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Sulfonates Sulfonates – oleum and mixture of oleum and natural sulfonation – oleum and mixture of oleum and natural sulfonation yielding neutral and over based sulfonates of Sodium, Barium, yielding neutral and over based sulfonates of Sodium, Barium,

Calcium,MagnesiumCalcium,Magnesium

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SulfonatesSulfonates

Gelled Sulfonates Gelled Sulfonates – crystalline calcium – crystalline calcium

sulfonates in sulfonates in solvent, oil or water carriers.solvent, oil or water carriers.

Sulfonic AcidSulfonic Acid – oleum sulfonated linear alkylaromatic sulfonic – oleum sulfonated linear alkylaromatic sulfonic acidacid

Page 9: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Sulfonic Acid:Sulfonic Acid: oleum sulfonated, highly active oleum sulfonated, highly active

sulfonic acid with little free acidity sulfonic acid with little free acidity and almost no odor which yields and almost no odor which yields

products of very light color.products of very light color.

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S

O

O

OH

C12H25

C12 H25

Page 10: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

SulfonatesSulfonates

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Metal Characteristic

Sodium Solvency, low ash and stain

Calcium Ash, general purpose, scavenger for combustion acids

Barium Ash, best corrosion inhibition, non-staining

Magnesium Ash, vanedium scavenger

Applications:Detergent in lubricant (neutralizing acidic products of combustion and degradation). Rust and corrosion inhibitionBoundary and extreme pressure lubrication in metal working Base for Calcium Sulfonate grease (overbased) Emulsifiers

Page 11: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Metal (%)

Inorganic Salt %

Oil % Avg. MW

TBN Vis @ 100 cSt

Sulfol 465 Emulsifiable oils or as bases, dispersants

Sodium (62)

0.6 34 465

Sulfol 500 Same as 465 Sodium (62)

0.6 34 500

Neutral Bar 50 First intent, non-staining rust protection with good demulsibility and detergency

Barium(6.6)

50 4.0 25 – 100

Neutral Cal 10 High activity, imparts good rust and corrosion properties

Calcium (60)

60 980 10 212

AmorCal 400 Excellent gelling, excess alkalinity Calcium (20)

980 400 75

AmorCal 800 High solubility, excess alkalinity, good detergency

Calcium (20)

980 400 110

AmorCal 400 FG Excellent gelling, excess alkalinity and food grade

Calcium (20)

980 400

Page 12: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Soltex Gelled Calcium Sufonates

PRODUCT Description Application % Non Volatile

Viscosity cP Flash PtDensity

Salt Spray Test

ThixoCal 7600Dispersion of modified calcium in mineral.

Corrosion preventive compound with enhanced penetrating characteristics,.

58-65 50-90,000 105 9.0

ThixoCal 2000/A

Solvent free, gelled calcium sulfonate in an oil carrier.

Basestock, removable rust preventative Bearings, hinges,

wire rope cable lubes 96 85-135,000 340

8.9-9.9

ThixoCal 3000AGelled calcium sulfonate, wax, oil and others

in mineral spiritsBase for formulations, short term

outdoor or long-term indoor storage

58-62 40-65,000 1057.8-8.0

ThixoCal 5300/5400

High solids, moderately formulated corrosion preventive compound 68-73 10-25,000 105 1.0

Excess of 5000 hrs at 3

mils

ThixoCal 5752xFormulated with waxes, oils and other

ingredients in mineral spirits.General rust proofing

52-58 3-6000 1057.2-7.4

ThixoCal 8100High solids, low VOC, corrosion prevention Base for architectural and plant

equipment and structural steel coatings

68-74 5-13,000 1058.0-8.3

ThixoCal 820080% solids corrosion preventive base

compound with additivesBase, penetrant.

78-82 7-15,000 1058.0-8.23

ThixoCal 4400Morpholine-Free, water-based rust and

corrosion preventive coatingAutomotive anti-corrosion coating

OEM and aftermarket 45 3.5-9,0007.8-8.2

ThixoCal 4500Formulated corrosion prenentive water-borne

coating excess amineBase for water-borne anticorrosion

coatings 46-52 25-60,0008.1-8.3

Page 13: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Sulfonate New Products Under Development:

1. Biodegradable Rail Curve Lubricant

2. Grease base (No.1 and 2 grease available)

3. Food Grade Overbased Calcium Sulfonate (available)

4. Magnesium Carboxylate

Page 14: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Polybutylenes:Soltex Polybutene products are range from 350 to 2600 MW and from 12cSt at 40C to 4900cSt at 100C. We react, formulate and blend these – to make derivatives of PB and custom PB blends just right for the application.

Polybutenes increase viscosity, add tack, decompose cleanly, are synthetic, NSF, Kosher and Halal approved, and have good oxidative and thermal stability.

Page 15: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

C

CH3

CH3

H2C C

CH3

CH2

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I - alpha-Vinylidene

C

CH3

CH3

CH

C

CH3

CH3

Polybutenes:

CH

CH3

C

CH3

C

CH3

CH3

C

CH3

C

CH3

CH

CH3

CH3

II beta-Vinylidene III - Tri-substituted IV - Tetra-substituted

No. Terminal Olefin StructureConventional

PIB%

HR PIB%

I-PIB%

Ialpha-Vinylidene (alpha-olefin)

4 - 5 75 - 90 50 – 65

II beta-Vinylidene absent or minor 10 - 25 35 – 50

IIITri-substituted 63 -67 absent or

minorabsent or

minor

IV Tetra-substituted 22 – 28 1 - 5 1 – 5

IV-A Tetra-substituted 5 - 10 1 – 2 1 – 2

C

CH3

C

CH3

CH

CH3

CH3

IV-A Tetra-substituted

Page 16: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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High Molecular Weight Polyisobutylenes:Extremely high molecular weight polymers which are solid at ambient conditions.They are used in food contact applications, greases, medical adhesives, asphalt Improver, electrical insulating material, adhesives sealants, special pigments.

Page 17: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Lubricant Additive Components:

Polymeric Thickeners

Tackifiers

Emulsifiers / Intermediates

Detergents

Dispersants

Viscosity Index Improvers

Pour Point Depressants

Antiwear/EP Additive

Grease Additives

Page 18: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Soltex Polymeric Thickener - BSR-900Viscosity Modifier

Description:Soltex BSR 900 is a polybutene based polymeric thickener viscosity modifier developed for use in a wide range of high viscosity industrial

lubricants.

Features and Benefits• Excellent thickening at low treat levels( 5 to 40 %)• High shear stability • Superior oxidation resistance compared to Napthenic • Lower cost than PAO and PAG• Excellent solubility and clarity • Good viscosity index boost

Page 19: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Soltex OMG Tackifiers – E857, E858, E859 FG

Description:High molecular weight PIB based polymeric Tackifiers developed for use in a wide range of industrial lubricants: 2500 to 3000 cSt @ 100 C: industrial grade, light colored grade and food grades available.

Features and BenefitsImparts a tack or stringiness to a substance and is typically used to provide adherence in fluid lubricants and stringiness in greases. • Food grade and non-food grade available• light colored available for color sensitive applications

Page 20: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Soltex Polybutene Derivatives Emulsifiers / Intermediates / Dispersants / Anti-foulantsSoltex PCA 9010, 9030,9050, 9060, 9070, 9080 and 9090

PIBSA – Polybutenyl Succinic Anhydride – emulsifier, raw material

PIBSI – Polybutenyl Succinimide - dispersant

Di-PIBSI – Di-Polybutenyl Succinimide – anti-foulant

Soltex has the technical expertise to custom formulate a polyisobutylene emulsifier, dispersant, anti-foulant or other functional product to customers needs.

H3C C

CH3

CH3

CH2

CH3

CH3

CH2

CH2

CH2

CH

H2C

O

O

O

x

PIBSA = polyisobutenyl succinic anhydridePCA 9050x = 18-20

Page 21: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Soltex Detergents AmorCal 800, Fricshun, PCA 4001

Soltex has the technical expertise to custom formulate a polyisobutylene emulsifier, dispersant, anti-foulant or other functional product to customers needs.

Description:Numerous metal salts of organic acids and non-metal compounds with and without excess base used to neutralize the acids to form salts and protect metal.

Features and BenefitsReact with acids formed in lubricants to form inert salts.Numerous metals (sodium, sulfur and barium available)Over based availableAshless, biodegradable and nontoxic available – allowing a boost in TBN without an increase in sulfur.

Page 22: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Viscosity Index ImproversSoltex S-Flow V1201 and S-Flow V6200

Description:

Alkyl methacrylate co-polymers in a highly refined mineral oil. Benefits:

Excellent shear stability and viscosity modification. Numerous grades available allow formulator to taylor to your specific applications.

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Page 23: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Pour Point DepressantsSoltex S-Flow P702, P750, P801, P821

Description:Alkyl methacrylate co-polymers that exhibit highly

effective control of paraffinic wax crystal formation in both industrial and automotive lubricants. A variety of product grades allow you to taylor to your specific application requirements: from low Napthenic content to heavier base oils and broad applicability.

Benefits:Offer lubricant formulator flexibility to choose a broad

application PPD and thus minimize inventory, or tailor to specific applications. They will not impact color of high quality base oils.

Page 24: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Antiwear / EP Additive - Soltex PCA 3001 Functional Bismuth Soap

Non Toxic Extreme Pressure / Anti-wear AdditiveSoltex PCA 3001 is a very thermally stable EP/AW additive which works in conjunction with all types of sulfur to provide outstanding antiwear for gear oils, engine oils, hydraulic oils, and other industrial and automotive fluids. It will dramatically increase 4-ball weld loads and Timken OK weld points. Typical treat rates of 3.3% in combination with 0.4 elemental sulfur will produce a 4-ball weld load of 620kg in a ISO 220 base oil lithium complex, Lithium, or calcium complex grease.

Features and BenefitsExcellent Extreme Pressure PropertiesLow Volatility yielding long life at high-temperatures.Non-Toxic Environmentally preferred

Table 1: Typical CharacteristicsProperty Test Method Units Value

Specific Gravity @ 20 ºC (77ºF)

ASTM D 287 G/ml 0.956

Kinematic Viscosity@ 40 ºC(104ºF)

ASTM D 445 CSt 163

Flash Point COC ºC 198

Weight Loss, 204 ºC, 22 hours ASTM D972 Wt. % 6.3

Pour Point ASTM D 97 ºC(ºF) -15(5)

Page 25: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Soltex Additive Packages:

Viscosity Modifier

Rust and OxidationInhibitors

PerformanceBoosters:Extra TBN

Extreme Pressure

Antioxidant

Friction Modifiers

Detergent Dispersants

PCMO, DEOTractor Hydraulic

Economy grade tractor hydraulic fluid

Safely used in most sump-type agricultural equipment including John Deere, Case and New Holland, Massey Ferguson and Ford

Provides gear wear protection, maintains hydraulic system performance and prevents oxidation to prolong fluid life.

Treat rate is 4.0 wt% in Group I,II base oil.

Tractor Hydraulic Additive Package

Multifunctional lube oil additive package used to formulate high quality mono-grade

and multi-grade gasoline and diesel engine oils with properties similar to a wide range of API classifications.

Contains detergents, dispersants, antioxidants, friction modifiers, rust and oxidation inhibitors

Non-detergent VI improvers required to meet multi-grade viscosity classifications

Performance boosters required to meet high TBN (>10) specifications

Passenger Car Motor Oil Additive Package

Diesel Engine Oil Additive Package

High performance diesel engine oil additive package for high speed turbocharged

engines operating on fuel containing up to 0.5% S

Contains Ashless dispersant, ZDDP, metallic detergents.

Non-detergent VM with SSI of 20 – 40 recommended for multigrade oils

Page 26: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

PCA 2877 PCA2886

Viscosity @ 100C 90 65

TBN 115 78

Calcium wt% 3.8 2.0

Nitrogen wt % 0.55 1.10

Phosphorus wt% 1.87 0.87

Zinc Wt % 2.10 1.0

Molybdenum ppm 425

Soltex Passenger Car Motor Oil Additives – PCA 2877 and PCA 2886

Page 27: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

High performance diesel engine oil additive package for high speed turbocharged engines operating on fuel containing up to 0.5 % Sulfur. Contains Ashless dispersant, ZDDP, metallic detergents. Field tested over 5 years with no complaints. Non-detergent VM with SSI of 20-40 recommended for multi grade oils.

 Performance Level Wt %

CH-4 / SJ Premium 15.04

CH-4/SJ Fighting 13.07

CG-4, CF, CF2,CF4,CE/SJ 11.28

CF-2, CF 9

Specific Gravity @ 15.6C 0.971

Viscosity, cSt @ 100C 30

TBN, mg KOH/g 66

Calcium, Wt % 1.8

Nitrogen, Wt % 0.72

Phosphorus, Wt% 0.91

Zinc, Wt % 0.98

Molybdenum, ppm 700

Soltex Diesel Engine Oil AdditivePCA 2861

Page 28: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

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Soltex Custom Additive Packages:

Blends of quality dispersants, detergents, antioxidants, AW/EP additivesand other ingredients can be custom blended to your specification.

- create many different lubricants from these bases - consolidate your purchases, - decrease your blending time - save money.

You specify the nitrogen, zinc, calcium, sulfur, phosphorus, total base number…

Page 29: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Soltex Services:

Technical Expertise: Ed Baxter: -Over 30 years experience in R&D including, R&D Director, Laboratory Director and Pilot Plant Manager -Experienced in Intellectual Property (IP) management; over 25 patents filed in last three years. -Broad product development experience in the areas of polymers (polyisobutylene, polyolefins, polyurethanes, polyethers),

hydrocarbon products, hydrocarbon resins, fuel and lube additives, lube basestocks, caulks, sealants, adhesives (PSA and hot melt), crop protection chemicals, bulk pharmaceuticals and cosmetic formulations.

-Synthetic organic experience in alkylations, etherifications, benzoylations, halogenation, alkylene oxide polymerizations (EO,PO,BO), olefin oligomerizations and polymerizations, hydroformylations, catalysis, aminations, maleations, hydrodimerizations (butadiene), dehydrations, hydrogenations, mannich base reactions, and, high pressure reaction chemistry.Experienced in instrumental methods of analysis including Gel Permeation Chromatography (GPC), High Performance Liquid Chromatography (HPLC), UV/Vis, FTIR, H1 NMR, C13 NMR, packed and capillary column GC and GC/MS.

Soltex has a full-service, independent, analytical laboratory specializing in petroleum and petrochemical applications. We offer a complete battery of standard ASTM test methods, from acid number to wax content, plus hard to find specialty procedures.

Laboratory Services:

Page 30: An Introduction. Product Categories: Product Categories: - Fully Formulated DielectricTelecommunicationRefrigeration - Intermediates Alkylates, Sulfonates,

Soltex Services:

- Bulk handling / trans - loading- packaging drums and totes- warehousing- heating of tank trucks / iso-containers