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Rochester Institute of Technology RIT Scholar Works eses esis/Dissertation Collections 1988 An Experimental characterization of the tensile behavior of polystyrene Louis T. Loggi Follow this and additional works at: hp://scholarworks.rit.edu/theses is esis is brought to you for free and open access by the esis/Dissertation Collections at RIT Scholar Works. It has been accepted for inclusion in eses by an authorized administrator of RIT Scholar Works. For more information, please contact [email protected]. Recommended Citation Loggi, Louis T., "An Experimental characterization of the tensile behavior of polystyrene" (1988). esis. Rochester Institute of Technology. Accessed from

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Page 1: An Experimental characterization of the tensile behavior

Rochester Institute of TechnologyRIT Scholar Works

Theses Thesis/Dissertation Collections

1988

An Experimental characterization of the tensilebehavior of polystyreneLouis T. Loggi

Follow this and additional works at: http://scholarworks.rit.edu/theses

This Thesis is brought to you for free and open access by the Thesis/Dissertation Collections at RIT Scholar Works. It has been accepted for inclusionin Theses by an authorized administrator of RIT Scholar Works. For more information, please contact [email protected].

Recommended CitationLoggi, Louis T., "An Experimental characterization of the tensile behavior of polystyrene" (1988). Thesis. Rochester Institute ofTechnology. Accessed from

Page 2: An Experimental characterization of the tensile behavior

Approved by:

An Experimental Characterizationof the

Tensile Behavior of Polystyrene

byLouis T. Loggi

A Thesis Submittedin

Partial Fulfillmentof the

Requirements for the Degree ofMASTER OF SCIENCE

inMechanical Engineering

Prof.------------(Thes}s ~dvisor)

Prof. Alan X. Nige

Prof.------------

Prof. P Marletcar(Department H~ad)

DEPARTMENT OF MECHANICAL ENGINEERINGCOLLEGE OF ENGINEERING

ROCHESTER INSTITUTE OF TECHNOLOGYROCHESTER, NEW YORK

APRIL 1988

Page 3: An Experimental characterization of the tensile behavior

THESIS TITLE:

AN EXPERIMENTAL CHARACTERIZATION

OF THETENSILE BEHAVIOR OF POLYSTYRENE

I, LOUIS T. LOGGI, HEREBY GRANT PERMISSION TO THE

WALLACE MEMORIAL LIBRARY OF R.I.T. TO REPRODUCEMY THESIS IN WHOLE OR IN PART. ANY

REPRODUCTION WILL NOT BE FORCOMMERCIAL USE OR PROFIT.

DATE: April 22, 1988

Page 4: An Experimental characterization of the tensile behavior

TABLE OF CONTENTS

Page

LIST OF FIGURES i i i

LIST OF TABLES v

ABSTRACT vi

1.0 INTRODUCTION 1

2.0 LITERATURE SEARCH 4

3.0 EXPERIMENTAL TEST PLAN 9

3.1 General Information 9

3 . 2 Test Parameters 11

3.3 Data Analysis 13

4.0 EXPERIMENTAL RESULTS 25

5.0 VISCOELASTIC THEORY 34

5.1 Maxwell Model 34

5.2 Kelvin Model 39

6.0 BRINSON MODEL 43

6.1 Description 43

6.2 Computer Adaptation of Model 44

6.3 Comparison to Experimental Results 46

6.4 Conclusions 48

7.0 MATSOUKA MODEL 65

7.1 Description 65

7.2 Computer Adaptation of Model 68

7.3 Comparison to Experimental Results 70

7.4 Conclusions 72

8.0 CONCLUSIONS 82

REFERENCES 83

APPENDIX A. DATA LOGGER ACQUISITION PROGRAM 85

APPENDIX B. BRINSON MODEL PROGRAM 91

APPENDIX C. MATSOUKA MODEL PROGRAM 97

Page 5: An Experimental characterization of the tensile behavior

LIST OF FIGURES

1. Stress-Strain Diagram for Polymers

2. Instron Universal Test Machine and Data Acquisition Equip. (Diagram)

3. Instron Universal Test Machine and Test Specimen Set-up (Photo)

4. Instron Control Console (Photo)

5. Instron Programming Panel & Data Logger Rear Panel

6. Extensometer on Sample (Photo)

7. Strain Gage on Tensile Test Sample

8. Vishay VE-20 Digital Strain Indicator (Photo)

9. Comparison of Extensometer Test Results for 5mm/minute Test Speed

10." "

50mm/minute Test Speed

11."

"lOOmm/minute Test Speed

12. Extensometer Test Results at Four Different Test Speeds

13. Comparison of Strain Gage Test Results

14." "

and Extensometer Results

15. Maxwell Viscoelastic Model

16. Creep Behavior of Maxwell Model

17. Stress Relaxation Behavior of Maxwell Model

18. Kelvin-Voight Viscoelastic Model

19. Delayed Elasticity Behavior of Kelvin Model

20. Incomplete Relaxation Behavior of Kelvin Model

21. Brinson's PMMA Data as a Function of Strain Rate

22. Extensometer Test Results at Slow Crosshead Speeds

(0.5 to lOmm/minute), 0-16% Strain

m

Page 6: An Experimental characterization of the tensile behavior

LIST OF FIGURES (Cont'd)

23. Extensometer Test Results at Slow Crosshead Speeds

(1 to 10 mm/minute), 0-5% Strain

24. Extensometer Test Results at Faster Crosshead Speeds

(10 to 500 mm/minute), 0-5% Strain

25. Brinson Model Best Fit Results vs Experimental Data at 1 mm/minute

26. Brinson Model Best Fit Results vs Experimental Data at 500 mm/minute

27. Brinson Model Predicted Response for 5 mm/minute Test Speed

28." "

10 mm/minute Test Speed

29. Brinson Model Best Fit Results vs Experimental Data at 100 mm/minute

30. Brinson Model, Second Predicted Response for 5 mm/minute

31. Relaxation Modulus Comparison, Maxwell vs William Watts Viscoelastic

Models

32. Matsouka Model Best Fit Results vs Experimental Data at lmm/minute

33." "

lOOmm/minute

34. Matsouka Model, Predicted Response for lOmm/minute Test Speed

35. Matsouka Model w/Beta Zero Exponent, Best Fit Results vs Experimental

Data at lOOmm/minute

iv

Page 7: An Experimental characterization of the tensile behavior

LIST OF TABLES

1. Detailed Flow Chart of Data Acquisition Progress

2. Test Speeds (mm/minute) and Corresponding Strain Rates

3. Common Viscoelastic Models

4. Brinson Model Data for 1 mm/minute, Final Fit

5. Brinson Model Data for 500 mm/minute, Final Fit

6. Brinson Model Data for 5 mm/minute, Predicted

7. Brinson Model Data for 10 mm/minute, Predicted

8. Brinson Model Data for 5 mm/minute, Second Prediction

9. Brinson Model Summary, Tau vs Strain Rate

10. Matsouka Model Data for lmm/minute, Final Fit

11. Matsouka Model Data for lOOmm/minute, Final Fit

12. Matsouka Model Data for lOmm/minute, Predicted

13. Matsouka Model w/Beta Zero Exponent, Data for lOOmm/minute, Final Fit

Page 8: An Experimental characterization of the tensile behavior

ABSTRACT

The characterization of polymeric materials involves many different

tests which often depend upon the ultimate environment for the end

product. One important area for many engineering applications is that

of mechanical testing.

Although the evaluation of tensile properties ranks as the most

common mechanical test, standard test methods can have serious

shortcomings when applied to plastics.

This work seeks to study test method variability by evaluating

experimental data from uni -axial tension tests conducted on a typical

high-impact polystyrene at room temperature. Two common methods will be

used to obtain the strain data: extensometer transducer and foil strain

gage. These results will be compared for repeatability and accuracy.

In addition, the experimental data will be used to determine if a

simple prediction of the viscoelastic mechanical behavior can be made.

The objective here is not to compare the multitude of theories regarding

polymer behavior, but rather, to define some applicable theories which

could be easily supported by experiments.

vi

Page 9: An Experimental characterization of the tensile behavior

1.0 INTRODUCTION

The need to describe the properties of a material leads to a

variety of mathematical relationships; equations of state, kinematic/

dynamic principles, and constitutive equations. However, it is the

constitutive equations which help define the particular nature of the

material .

For example, with the assumption of small strains, metals at normal

temperatures behave in a well-ordered fashion. Thus, the constitutive

relations, otherwise known as Hooke's Law, are simple and linear.

In one-dimension, Hooke's Law can be written as:

or = Ee (1-1)

where or = stress, units of force/area such aslb/in^

= strain, dimensionless

E = proportionality constant;

Young's (Elastic) Modulus, units of force/area

Similarly, viscous fluid behavior can be described by Newton's Law:

o-

-1& d-2)

where & = stress

= strain

z = first derivative with respect to time

n = proportionality constant; viscosity

Page 10: An Experimental characterization of the tensile behavior

From a test standpoint, relationships of this nature lead to

standardized procedures and repeatable end results. In addition, by

understanding the basic deformation process, it is easier to evaluate

the effects of various test conditions on the material and its behavior

in service (*).

The behavior of polymers, however, can vary considerably from the

predictions of Hooke's Law, even at room temperature. In addition, the

material properties of plastics can change due to sample preparation

and environmental conditions. All of these factors impact typical

design parameters such as the elastic modulus defined above.

Just one example of the difficulty of extending Hooke's Law to

plastics concerns the definitions of the yield and ultimate conditions.

For polymers, yield is defined as the point of maximum tensile strength,

or, in some instances, as the first inflection point of the stress-

strain curve. A 0.2% offset yield criteria generally used for metals

has no physical significance for a polymeric system. Similarly, the

ultimate tensile strength for plastics corresponds to the stress at the

fracture point. (Figure 1) (2)

Therefore, repeatability of experimental results may be inconsistent

at best. This leads to a desire for more specific test conditions and

perhaps a theoretical model to describe the deformation. Both of these

items would hopefully reduce the number of mechanical tests required to

characterize a specific polymer.

Page 11: An Experimental characterization of the tensile behavior

TCHWLC tTROMTH AT BREAK

CLOMOATION AT

TE**LE tTRWTH AT TLP>

CLOMOATtON AT ViELO

TEWBtLE BTREBS AT BREAK

ELONBATIOM AT BREAK

TENBK.E BTREBS AT YCLO

ELONBATION AT YIELD

STRAW

Stress 3.:.. Diaqrair, Jor 1-oiymers

Figure 1

3

Page 12: An Experimental characterization of the tensile behavior

2.0 LITERATURE SEARCH

The basic intention of this work was to quantify the predominant

mechanical test method and implement a predictive math model, to be used

in lieu of additional testing.

This premise necessitated a two-pronged literature investigation.

One objective was to determine what experimental results had already

emerged from uni -axial tensile tests. In addition, various theoretical

viscoelastic models were examined and judged by the following criteria:

(I) applicability to uni-axial testing

(II) conditions required to obtain experimental data

(III) complexity of the mathematical model

With these ideas, engineering abstracts for the years 1970-1983

were manually researched, with the results compiled as follows:

2.1 EXPERIMENTS

In this area, a wide diversity of data was found. G'sell and Jonas

(3) developed a diameter transducer in order to evaluate the local true

strain rate during uni-axial testing. However, their constitutive

equations were based on strain hardening relationships and were

restricted to non-standard circular test specimens.

Page 13: An Experimental characterization of the tensile behavior

Gilmour (4) reviewed existing literature values for elastic

moduli. He also provided experimental results from three test methods:

(a) uni-axial tension using samples of different lengths

(b) uni-axial tension using strain gages

(c) compression of cylindrical samples

All of the data was presented in statistical and tabular form. While no

specific mathematical relationships were given, the results provided a

potential source for comparison.

Yokouchi (^) examined the dependency of polystyrene's mechanical

properties on tensile test speed. A portion of the work utilized a

conventional tensile tester to determine elastic modulus and yield

stress. Reported results included a dramatic increase of maximum load

at test rates greater than 5 m/sec, and a correlation between stress

whitening and the strain rate at failure. Even though no theoretical

equations were presented, this paper served to validate the choice of

uni-axial testing.

A large amount of work was confined to areas beyond the scope of

this thesis. Many of these were studied for general representation and

applicability of experimental data. (6> 7 8)

Page 14: An Experimental characterization of the tensile behavior

2.2 THEORIES

An early theoretical model for viscoelastic behavior was developed

by Naghdi and Murch (9). This model is based upon the assumption that

the viscoelastic strain rate is characterized by the creep function

defined for shear loading. The constitutive equations for both

viscoelastic and plastic behavior are shown to depend upon both the

time-stress history and the path or loading surface time history. These

complex relationships included the effects of work hardening and the

state of loading or unloading of the material; items which do not lend

themselves to experimental verification. However, this work has served

as a basis for additional theoretical development.

Schapery UO) devised other linear and non-linear constitutive

equations for uni-axial loading conditions. The main thrust of this

work was to use actual creep experimental data to evaluate various

material property functions. The theory which evolved was confined to

creep and stress relaxation tests, thereby creating a need for this data

for various polymers. Uni-axial tension was the important consideration

for this thesis due to the ease and timeliness of acquiring data. Thus,

this theory was not considered here for validation testing.

Page 15: An Experimental characterization of the tensile behavior

An entirely different approach was presented by Bodner 01). He

considered both elastic and plastic deformation components to be present

at all times. Thus, no assumptions about the yield condition are

necessary, and the stress tensor is analogous to the response of a

simple Kelvin-Voight viscoelastic model. While this theory adequately

describes the behavior of metals at elevated temperatures, its

prediction of a constant yield strength is not representative of most

amorphous polymers.

For many concepts, isothermal conditions are a necessary

assumption. However, Rubin (12) included the rate of temperature change

in his model and emerged with a rate-dependent yield strength.

Specifically, the non-linear constitutive equations assume a yield

function which depends upon the total strain rate and the temperature

rate. These relationships involved numerous stress and thermodynamic

functions which would have been difficult to model and validate with

experimental data.

Many theoretical papers discussed very specific topics such as the

relationships between molecular structure and deformation behavior while

others concentrated on alternative mathematical approaches for modeling

the mechanical behavior. These were rejected as being too restricted

for this thesis. (13> 14)

Page 16: An Experimental characterization of the tensile behavior

One experiment based model emerged as having the most promise with

respect to the aforementioned criteria. H.F. Brinson (*5) developed a

viscoelastic model in which he defined three regions of polymer

behavior: elastic, viscoelastic, and plastic. The distinction here is

that the elastic limit is defined as the point at which linear visco

elastic behavior begins, where this limits occurs below the yield point

of the material. This model will be discussed in detail in Chapter 6.0

Another promising mathematical model developed from a theoretical

viewpoint. S. Matsouka (16) updated the linear viscoelastic Maxwell

model allowing for a distribution of relaxation times instead of a

single one. In addition, he accounts for differences in strain level

and developed a predictive model which utilizes empirical constants.

This model will be discussed in detail in Chapter 7.0.

Page 17: An Experimental characterization of the tensile behavior

3.0 EXPERIMENTAL TEST PLAN

3.1 General

The experiments for this study utilized standard lab procedures

and techniques in order to avoid situations which could not be easily

duplicated in an industrial environment.

Test samples were injection molded polystyrene tensile bars, Type

M-I of ASTM Specification D638M. These are the common"dogbone"

shape

samples, approximately 200 mm x 20 mm, with a narrow section width of

about 12 mm.

All experiments were conducted on an Instron Model 1125 Universal

Test Machine. This particular machine was configured in metric units;

thus, all data is presented in those terms.

To accomplish the data acquisition, the Instron was connected to an

HP 3947A data logger which was controlled by an HP series 200 mini

computer. Interactive software was written to coordinate the task.

Page 18: An Experimental characterization of the tensile behavior

After clamping the test sample in the machine, the operator must

manually zero the data logger readings, to avoid any bias errors in the

data. The computer program is then started, which prompts the operator

to enter specific test parameters such as test speed, load cell range,

and type of transducer.

Comments instruct the operator to verify the inputs to the data

logger. Load information is provided from a specific pin location on

the Instron console control programming panel. Strain transducer output

can come from either the programming panel or from a remote device, as

is described below. Details of the test set-up are found in Figures 2

through 5 and Table 1. To begin the test, the operator must start the

Instron manually, as it has no servo motor and thus is incapable of

being computer controlled. A single keystroke on the Series 200

computer will then acquire all load and strain data in voltage form and

convert it to engineering units. The operator is given the option to

reject the data or store it on magnetic floppy disk. A complete listing

of the acquisition program is included in Appendix A.

10

Page 19: An Experimental characterization of the tensile behavior

3.2 Parameters

For uni-axial tension testing of a given material, two critical

parameters contribute significantly to the overall variability of the

results:

(a) test speed

(b) type of transducer

Test speeds available on the Instron range from 0.1 mm/minute to

500 mm/minute. ASTM specification D638M for tensile testing recommends

rates of 0.2, 2.0 or 20 mm/minute, depending upon the material

specification or the elapsed time until rupture; however, different test

speeds may be more indicative of the polymer's ultimate environment.

Higher test speeds might simulate impact conditions while lower speeds

may approximate fastening operations.

For this analysis, seven test rates were selected, over a range

from 0.5 mm/minute to 500 mm/minute (see Table 2).

Transducer options included a strain gage extensometer, a uni-axial

strain gage, and measurement of the test machine crosshead displacement.

11

Page 20: An Experimental characterization of the tensile behavior

The overall crosshead displacement is highly dependent upon the

type of clamping and the applied preload on the sample. In addition,

the gage length for subsequent strain calculations is not constant from

test to test and is difficult to measure accurately. All of these items

result in poor repeatability.

To compound these difficulties, it is not possible to obtain a

voltage signal from the Instron which is directly related to crosshead

displacement. The displacement indicated on the control console results

from decoding a pulse train from an optical encoder; a task beyond the

scope of this project. Some attempts were made to read load and strain

values from a strip chart recorder, but this method was not of the same

order of accuracy as the other transducer measurements. As such,

crosshead displacement was eliminated from consideration.

A strain gage extensometer is a Wheatstone bridge device which

measures displacement by riding on the test sample (Figure 6). On the

Instron machine, the extensometer has knife edges to avoid large contact

area with the sample, with the remainder of the electronics housed in

the control console. This enables the operator to easily balance the

bridge output after the extensometer is installed. For this study, an

Instron Model 2630-008 extensometer was used, with a gage length of

50 mm and a maximum strain capability of 50%.

12

Page 21: An Experimental characterization of the tensile behavior

Similarly, a single foil strain gage will provide accurate results

of the sample's tensile deflection. For these tests, a general purpose

gage was selected; Micro-Measurements Model EA-06-250 BG gage with

120 ohm resistance, a gage length of 6.35mm, and a maximum strain

capability of approximately 5% (Figure 7). To acquire the data, a

Vishay Ellis VE-20A digital strain indicator was utilized (Figure 8). A

half-bridge set-up with a temperature compensation gage was used, with

the output of the VE-20A relayed to the data logger.

3.3 Data Analysis

The actual experimental data for each test run consists of

tabulated results of stress versus strain. It must be noted that all of

the values represent engineering stress and engineering strain.

Measurement of true stress and true strain requires monitoring the

change in specimen size during the test. This is a difficult task which

is not commonly employed in an industrial environment where the thrust

of this work is directed.

To quantify the variation of results that emerge during polymer

tensile testing, each test condition was repeated a minimum of three

times. In this fashion, it was hoped that some statistical limits could

be defined.

13

Page 22: An Experimental characterization of the tensile behavior

Analysis consisted of evaluating data from different test runs for

accuracy and repeatability. In addition, experimental results were

compared to computer simulation output from both the Brinson and

Matsouka viscoelastic models. Data format for this comparison is

presented in both graphical and tabular modes.

To quantify these results, a least squares analysis was conducted.

A multiple regression analysis was not done; but rather, experimental

data was used to determine some of the parameters in each viscoelastic

model. The least squares analysis was then conducted only on the single

remaining variable.

Two calculations were used as a measure of the fit, root mean

square error and normalized error. Root mean square error is expressed

in the form:

rms error =

il (data

- estimate)2 (3-1)

N-2

where N = the number of data points.

In order to obtain an idea of the error with respect to strain, a

normalized error term was calculated:

Norm error =

?data - estimated2

(3-2)E

strain

14

Page 23: An Experimental characterization of the tensile behavior

TABLE 1

Data Acquisition Flowchart

I. Connect cables from Instron console programming panel to data

logger.

II. Calibrate Load Channel

1. Instron load cell amplifier settings

a. Load Filter'Out'

b. Polarity = 1 (indicates tension)

c. Outer load range dial set = 250

2. Close channel 16 on data logger

3. Press and hold'zero'

button on Instron load cell amplifier

a. Adjust pot until data logger reads 0.0 volts

b. Release button

4. Set inner range dial = 5 (lowest range in white portion of

dial)

a. Adjust balance pot until data logger reads 0.0 volts

b. Move inner range dial to max setting no voltage change

should occur

5. Set inner range dial * 100

a. Press and hold'calibrate'

button

b. Adjust pot until data logger reads 10.0 volts

6. Re-check zero and balance

15

Page 24: An Experimental characterization of the tensile behavior

III. Calibrate Strain Channel

7. Instron strain data unit settings

a. Polarity = 1 (tension)

b. Range < 20

8. Attach extensometer to test sample

a. Place extensometer in closed position, but not restricted

b. Plug in extensometer cable into back of Instron load frame

9. Close channel 15 on data logger

10. Press and hold'zero'

button on Instron strain data unit

a. Adjust pot until data logger reads 0.0 volts

b. Release button

11. Adjust balance pot until data logger reads 0.0 volts

12. Set range switch to desired full scale range

a. Range = 5 for this work

13. Open extensometer to the equivalent full scale displacement

a. Be sure the extensometer is not outside of the test

portion of the sample at maximum displacement

b. 25% strain = 12.5 mm for this work

14. Adjust calibration pot on Instron strain data unit until

data logger reads 10.0 volts

15. Return extensometer to closed position and recheck zero

a. Improper seating of extensometer on sample will result

in voltages much greater than or less than 0.0.

16. Re-adjust balance to 0.0 volts as required

IV. Ready to Test

16

Page 25: An Experimental characterization of the tensile behavior

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Page 26: An Experimental characterization of the tensile behavior

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Page 27: An Experimental characterization of the tensile behavior

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Page 28: An Experimental characterization of the tensile behavior

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Page 29: An Experimental characterization of the tensile behavior

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Page 30: An Experimental characterization of the tensile behavior

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Page 31: An Experimental characterization of the tensile behavior

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23

Page 32: An Experimental characterization of the tensile behavior

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Page 33: An Experimental characterization of the tensile behavior

4.0 EXPERIMENTAL RESULTS

4.1 Repeatability

Variation of test results was a prime concern for this study. As

previously stated, an alternative to machine crosshead displacement is

critical for more accurate test data.

The extensometer provided a very repeatable response despite the need to

re-attach it to each test sample. Figure 9 shows the transition region of

the polystyrene's tensile behavior for three runs at the same strain rate of

0.16%/second, which corresponds to a 5 mm/minute crosshead speed. Maximum

deviation is on the order of 1000 kPa at the yield point, which occurs at

approximately 1.25% strain and 28,000 kPa.

As the test speed increases, the yield point moves to a higher stress and

strain level but still with good correlation. Figures 10 and 11 exhibit

these trends for two different strain rates.

An overview of all extensometer test results is shown in Figure 12. As

expected, the maximum stress level rises with crosshead test speed. However,

the yield point is contained in region between 1% and 2% strain. Also, the

elastic behavior of the material does not vary significantly with speed, as

seen by the similar slopes of all curves in Figure 12.

25

Page 34: An Experimental characterization of the tensile behavior

When the strain gage data is examined, some differences from extensometer

results are immediately apparent.

As seen in Figure 13, the yield stress increases with the test speed, but

the yield strain remains nearly constant. This is where the similarity to

extensometer data ends. Note that in this figure the test speeds expressed

in % strain/second correspond to a 6.35 mm gage length.

Figure 14 illustrates both extensometer and strain gage data from test

runs at a 5 mm/minute crosshead speed. The yield stress still occurs at

approximately 28,000 kPa, but the gage yield strain is 3% versus 1.5% for the

extensometer yield strain. Also, the slopes are different, implying a

difference in modulus.

4.2 Difficulties

An extensometer is relatively simple to use. It is necessary to avoid

binding the knife edges on the sample, but this becomes easier with practice.

Also, to initially set the data logger before any acquisition begins, the

operator must physically open the extensometer to its maximum position, then

set the upper voltage limit on the data logger to 10 volts. This will match

the data logger full-scale output to the extensometer bridge full-scale

output. Voltage response at intermediate extensometer positions was found to

be linear. Also, it was not necessary to reset the full -scale voltage for

each test run.

26

Page 35: An Experimental characterization of the tensile behavior

Foil strain gages presented a number of minor irritants. Gage

application, per se, was not a problem. However, attaching lead wires to the

gage was difficult. Care must be taken not only to avoid damaging the gage

itself but also to keep the soldering iron away from the test sample.

Excessive heat will cause localized melting of the polymer and render the

sample useless.

In addition, strain gages offer a limited range for testing, typically 5%

strain or less. This may present a problem for some polymeric materials.

The output of the digital strain indicator is also restricted to low strain

ranges. Some variability in the output of the VE-20 strain indicator was

noted, and this contributed to the inconsistency of the strain gage data.

Generally, while strain gages may offer improved accuracy in some cases,

the extra preparation time can increase overall test time. Extensometers can

provide accurate results in a shorter time, thus allowing the option to test

more samples.

27

Page 36: An Experimental characterization of the tensile behavior

r--|U~>

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Extensometer Test Results at 5 mm/minute

!0

Page 37: An Experimental characterization of the tensile behavior

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Extensometer Tes: St.uin at 50 mm/minute

29

Page 38: An Experimental characterization of the tensile behavior

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Page 39: An Experimental characterization of the tensile behavior

CO

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Extensometer Data from .;our Te-,c Speeds

31

Page 40: An Experimental characterization of the tensile behavior

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32

Page 41: An Experimental characterization of the tensile behavior

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33

Page 42: An Experimental characterization of the tensile behavior

5.0 VISCOELASTIC THEORY

Viscoelastic theory describes those solids which exhibit both elastic

deformation and viscous flow; a joint fluid-solid behavior. The

deformation process has a time dependent component that can have a

significant effect upon the material's response.

Two major forms of constitutive equations exist for viscoelastic

materials, integral and differential. The differential form can be

represented by a mechanical model composed of a series of springs and

dashpots. Linear viscoelasticity implies that the stress is proportional

to the strain at a given time and that superposition is possible. Also,

the assumptions of homogeneity, isotropy and small strains are included

(3,4,5,6).

The two most fundamental mathematical models are the Maxwell Fluid

and the Kelvin Solid, which serve as the basis for more complex systems.

5.1 Maxwell Model Characterization

The Maxwell Model has one linear spring and one viscous dashpot in

series, as illustrated in Figure 15:

rVWit

K

Maxwell Fluid

Figure 15

3 4

Page 43: An Experimental characterization of the tensile behavior

The total strain is total= =

Gspring + dashpot (5_1)

For this system, the spring and dashpot experience the same force or

stress. Thus, the element relations are:

<y = t_spring (5-2)

"

=

1^

dashpot (5"3)

at

where: cr = stress

. = strain

^ = k. = first derivative with respect to time

E =

spring constant

n =

viscosity constant

To obtain the system's equation of motion, perform the following

steps:

Differentiate (5-1):=

spring+ dashpot (5~4)

Differentiate (5-2): cV = E .spring (5-5)

Substitute (5-3) & (5-5) into (5-4):

+ (^K (5-6)

(5-7)

35

Page 44: An Experimental characterization of the tensile behavior

The deformation behavior can be obtained by evaluating this element

for two standard load environments. For the first case:

(a) Strain response due to constant stress, applied

instantaneously at time t - 0

Initial conditions for (a) are:

2J-t

Thus, equation (5-7) becomes:

(5-8)(|-Vo - Ei

1

Rewriting:

Integrating:

1

(5-9)

(5-10)

Where the integration constant can be represented by the strain at

time t = 0, written as C0 .

c /-A - <K + +

36

Page 45: An Experimental characterization of the tensile behavior

These relations indicate an increase of strain under constant stress,

a condition known as creep (5> 6) and displayed in Figure 16 for the

region between 0<t<t, .

f

-"L

Maxwell Creep Behavior

Figure 16

The second load case involves:

(b) Stress response due to a fixed strain at time

t = ti, ti 0

The initial conditions are now:

a c(-t,,

a-t

= o

Thus, for a fixed strain, the system equation (5-7) reduces to:

/ F ^

cy-+ }<y = o

(5-12)

37

Page 46: An Experimental characterization of the tensile behavior

Integrating (5-12) results in a solution of the form:

Where <yo is the stress at time t=0

(5-13)

Rewriting:

o-(-t> = cr-(VO

(5-14)

where:

T-t

aXc

Equation (5-14) illustrates a decrease of stress under constant

strain, known as stress relaxation (5>6) Figure 17 shows this behavior.

Maxwell Relaxation Behavior

Figure 17

It is important to note that this system exhibits a single relaxation

time, generally written as Tau (t) .

3j

Page 47: An Experimental characterization of the tensile behavior

5.2 Kelvin Model Characterization

A Kelvin or Voight solid has one linear spring and one viscous

dashpot in parallel, seen in Figure 18.

hvwv-

EH

Kelvin Sol id

Figure 18

For this system, the elongation or strain on both elements is the

same, thereby requiring that the total force or stress be written as

(5,6):

totalc? = cr

spring+

"

dashpot (5-15)

Substitute the element relations from (5-2) and (5-3) and drop the

subscripts on to obtain the system's equation of motion:

cr - Ze. -+ n (5-16)

39

Page 48: An Experimental characterization of the tensile behavior

The mechanical response of this system can be characterized by

applying the same conditions as for the Maxwell Fluid.

Due to a constant stress at time t = 0, equation (5-16) yields:

cr - E +

V (5-17)

rewriting:

^ 1

(5-18)

The solution to this ordinary differential equation has the form:

- (V) .

(-tV

| (l- C ) (5-19)

where:

y*

From equation (5-19), a gradual increase in strain emerges until a

finite value is reached, a condition known as delayed elasticity and

shown in Figure 19.

<Y.

-I

Kelvin Delayed Elasticity

Figure 19

140

Page 49: An Experimental characterization of the tensile behavior

For a constant strain applied at time t = t, the system response of

equation (5-16) becomes:

<x(~,)~ <r-

E, (5-20)

Using equation (5-19) with t = t, provides ,

. ^ (lE

-^-/r)

(5-21)

Substituting (5-21) into (5-20) gives:

(Vt)<*"--

; \-

e (5-22)

In this case, an initial decrease of stress occurs, but the stress

remains at this reduced level. This is known as incomplete relaxation

and is illustrated in Figure 20.

Kelvin Relaxation

Figure 20

Further analogies can be made by adding elements to the two basic

ones described above. Each can be useful depending upon the particular

material under investigation. Table 3 provides details on some of the

more common models built on these two concepts (3,5,6).

41

Page 50: An Experimental characterization of the tensile behavior

TABLE 3

VISCOELASTIC MODELS

MODEL TYPE DESCRIPTION SYSTEM EQUATION

Maxwell Fluid Spring & Dashpot in Series C +pcr =

a .

Kelvin Solid Spring & Dashpot in Parallel <r - + q .%.* +

1

Maxwell -Wei chart Maxwell Elements in Parallel -. x 2. (o- + p, b^)

I

Voight-Kelvin Kelvin Elements in Series cr - *(%, +%.^

Three Parameter Spring Plus Kelvin Solid in

Solid Series

Four Parameter Spring Plus Dashpot Plus

Fluid Kelvin Solid in Series

c +-

42

Page 51: An Experimental characterization of the tensile behavior

Chapter 6.0

Brinson Viscoelastic Model

6.1 Description

The viscoelastic elastic model proposed by H.F. Brinson (15) is also

known as the modified Bingham Model. For this model, the yield point is

defined as the point of maximum engineering stress. In addition, an

elastic limit is established as the transition point from linear elastic

behavior to linear viscoelastic behavior. On an engineeringstress-

engineering strain diagram, this limit, identified as, emerges as the

first point at which nonlinearity occurs.

For this model, two equations are required:

cr-Ze,

<r- &

(6.1}

which is merely Hooke's Law and:

^&+TER\l- / (6-2)

which defines the viscoelastic behavior beyond the transition point &.

43

Page 52: An Experimental characterization of the tensile behavior

Parameters from equation (6-2) are:

= elastic limit stress

dp = elastic limit strain

El = elastic modulus

R = strain rate

t = relaxation time

It is important to note that only a single relaxation time resides in the

above relationship.

As Brinson discussed, the model has some limitations in

characterizing the behavior of some polymers, especially those with

moduli that are strain rate dependent. However, the model can be

utilized to predict the stress-strain response due to a change in strain

rate.

6.2 Computer Adaptation of Model

Examination of equation (6-2) yields four variables for any known

strain rate: ,<>, E and t. One way to implement this model is to

obtain some actual constant strain rate test data. From these results,

assuming that no large sample-to-sample deviations exist, an estimate can

be made for the elastic modulus (E) and the transition point coordinates

(@,4>). With these parameters defined, the relaxation time (t) can be

modified in order to obtain the best fit of the data.

44

Page 53: An Experimental characterization of the tensile behavior

Calculation of the elastic modulus is straightforward for most

polymeric materials. The definition of the elastic limit transition is

subject to wide variation.

Ideally, all stress variations due to changes in strain rate would

appear to converge as the percent strain approaches zero. Brinson

presented some polycarbonate data of this vein, as shown in Figure 21.

Actual tensile results for the high impact polystyrene tested for this

thesis are seen in Figure 22 for machine crosshead speeds from 0.5

mm/minute to 10 mm/minute. No significant deviation from linear behavior

is evident until the yield point is reached, which is a typical response

for brittle polymers.

Expansion of the elastic-viscoelastic region does not uncover any

surprises (Figure 23). As the higher strain rates are investigated, some

minor differences start to emerge (Figure 24). Note that the strain

rates on this plot span one and one-half decades.

For the present analysis, experimental test results from three

machine speeds (1, 5, 500 mm/minute) provided an average elastic modulus

of 2.34 E6 kPa. The elastic to viscoelastic transition point was

difficult to determine explicity. A value of 0.9% strain was chosen for

^ to allow for viscoelastic effects in the model prior to reaching the

yield point. The corresponding stress for e is approximately 21000 kPa.

45

Page 54: An Experimental characterization of the tensile behavior

With the definition of these parameters, the value of the relaxation

time, T, governed the match between experimental data and theoretical

calculations. A least squares analysis was used to judge how well the

viscoelastic model fit the actual results. Two statistical quantities

provided a measure of comparison, normalized error (kPa per percent

strain), and overall root mean square error (kPa).

6.3 Comparison to Experimental Results

Data from two extreme crosshead speeds of 1 mm/minute and

500 mm/minute were selected to find the appropriate relaxation time in

seconds. Figure 25 shows the best correlation for the lower speed, with

an rms error of only 600 kPa, for a tau of 2.0 seconds. Table 4 presents

the results in tabular form.

Similarly, the higher crosshead speed data produced a value for tau

of 0.31 seconds. This correlation was more difficult because there are

only two data points that exist below the yield strain. Consequently,

the initial portion of the stress-strain curve suffers, as seen in Figure

26. Any attempt to match the initial slope more closely manifests itself

in gross errors for the post yield region. Thus, while Table 5 shows a

low normalized error, the rms error is much larger than for the

1 mm/minute speed.

46

Page 55: An Experimental characterization of the tensile behavior

In order to predict deformation behavior at other strain rates, a

relationship between tau and strain rate is necessary. The simplest

format is a linear relation, constructed from the values of tau described

above. Using the data from the two test speeds described above, the

result is:

T =-0.1184 + 2.00 (6-3)

The value of tau was then predicted using equation 6.3 for a strain

rate corresponding to a machine crosshead speed of 5 mm/minute, with the

result shown in Figure 27 and Table 6. While the viscoelastic model

predicts an accurate yield stress, it shows a nearly constant bias error

for the post yield behavior. This is in contrast to how the experimental

data was initially matched. As the strain rate increases, the overall

rms error will continue to increase, as evident in Figure 28. Table 7

exhibits a rms error 35% larger for a doubling of the strain rate.

Obviously, for higher strain rate data, the error will be unacceptable.

Due to the nature of the Instron Universal Test Machine, a

significant change in crosshead speed occurs near the maximum machine

capability. Specifically, 500 mm/minute is the highest speed, with

100 mm/minute as the next lower speed. Therefore, to preclude any

discrepancies that might exist, the experimental data from the

100 mm/minute test was matched directly, which resulted in a tau of 0.10

seconds (Figure 29). Another linear equation was calculated using this

new tau as the upper endpoint, giving:

47

Page 56: An Experimental characterization of the tensile behavior

T =-0.575 + 2.02 (6"4)

Again, the viscoelastic model output is examined against 5 mm/minute

test data (Figure 30). The shape is no different than the one shown in

Figure 26, while Table 8 indicates even larger errors.

6.4 Conclusions

A linear function is inadequate to predict the deformation behavior

at intermediate strain rates. However, for any given strain rate, the

magnitude of tau can be modified in order to obtain good correlation of

the model and experimental data.

This type of individual strain rate evaluation was done for four

additional strain rates, using similar criteria to that above for

determining the best match of model to data. Results are given in

Table 9.

In summary, the Brinson viscoelastic model can describe the tensile

deformation behavior over a wide range of test speeds, with limited

prediction capability.

48

Page 57: An Experimental characterization of the tensile behavior

1 l 1 1"

12 j3000/i. in/in/sec

^- 700/i in/in/sec

10

^80/Jt in /in/sec

^ #20//. in/in/sec

8

t/>

J*

co

CO

Ld

CCh-

CO

6ill

-

41 r v PERIMENT/ C.A

/ M--B MODEL

2

1 1 1 1

80

60

o

Q_

CO

CO

I-

CO

- 20

0 2 4 6 8

STRAIN (%)

Stress-strain-strain-rate response

of PMMA

Figure 21

Brinson'

s: -

h K D s t a

49

Page 58: An Experimental characterization of the tensile behavior

QUl

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a.cn

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Figure 22

Extensometer Test Results for Slow Crossheaa Speeas

50

Page 59: An Experimental characterization of the tensile behavior

iin

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Exten.ometer Data at Slow Speeds, iieid Point Region

51

Page 60: An Experimental characterization of the tensile behavior

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Page 61: An Experimental characterization of the tensile behavior

tn

s zo

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53

Page 62: An Experimental characterization of the tensile behavior

BRINSON MODEL

RESULTS FOR STRAIN RATE OF

AND FOR AN ESTIMATED TAU OF

0333 X PER SECOND

19.96E-01 SECONDS

C RUN 0 j

STRAIN CX>

.12

.23

.33

.43

.53

.63

.73

.83

.93

1 .04

1 .15

1 .31

1 .51

1 .70

1 .89

2 .09

2 .29

2 .49

2 .69

3..72

4 .79

5..88

6..98

8.,09

9. 19

10. 30

11. 39

12. 48

13. 55

14. 63

15. 67

16. 70

17. 72

18. 73

EXPERIMENTAL STRESS CkPo}

3168.49

5766.40

8244. 74

10680.69

13057. 14

15385.11

17644.22

19829.54

21937.57

23903.90

25222.59

24733.05

23833.63

23278.51

22986.90

22818.26

22708.17

22630.88

22575.84

22444.67

22422.42

22443.50

22491.52

22554. 76

22629.71

22722.23

22815.92

22914.29

23025.55

23136.81

23238. 70

23353. 4 7

23458.87

23561.93

CALCULATED STRESS CkPaj

2781.79

5315.78

7643.03

10003.50

12447.63

14716.85

17088.44

19450. 08

21596.11

22356.31

22516.52

22552.00

22555.21

22555.37

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

22555.38

LEAST SQUARES ANALYSIS:

ERROR NORMALIZED TO STRAIN CkPa/X) ROOT MEAN SQUARE ERROR CkPa)

34.33E+00 62.50E+01

Table

54

Page 63: An Experimental characterization of the tensile behavior

(-01 * Bd>l) SSBdlS

F 1 a / 6

Final Fit of Brinson Mo '1 -o 500 mm/min Data

X*

2i i

CL

\~

LO

O !

Ul

<

ui

a

u

n

x

ui

o

u

Ul

in

rr

m tt

n UJh-

N" Ul

1-

o

tn cn

<n z.

<nui

in!-

X

touj

""

a:

n Ul

ui

i,i -J

n t-l

in U)

-i

1- a;

tn Ur.

Ul1-

55

Page 64: An Experimental characterization of the tensile behavior

BRINSON MODEL

RESULTS FOR STRAIN RATE OF 16.6666 X PER SECOND

AND FOR AN ESTIMATED TAU OF 31.00E-03 SECONDS

C RUN 2 j

STRAIN CX> EXPERIMENTAL STRESS CkPaj CALCULATED STRESS CkPa)

.82 25331.50 19082.70

1.31 33646.51 27574.61

2.02 34958. 17 31696.36

2.70 34009.56 32719.12

3.18 33587 . 95 32944.13

3.53 33318.59 33015.89

3.89 33142.93 33052.51

4.25 32990.68 33071.48

4.62 32850.14 33080.93

5.00 32721.32 33085.60

5.38 32615.92 33087.90

5.77 32522.23 33088.97

6.16 32440.25 33089.49

6.55 32369.98 33089.74

6.95 32299.71 33089.85

7.33 32241.16 33089.90

7.73 32194.31 33089.93

8.12 32147.47 33089.94

8.52 32100.62 33089.95

8.92 32065.49 33089.95

9.31 32030.35 33089.95

9.70 32006.93 33089.95

10. 09 31971.80 33089.95

10.48 31960.09 33089.95

, 10.88 31936.66 33089.95

11.27 31924.95 33089.95

11.67 29793.50 33089.95

11.67 14041.83 33089.95

LEAST SQUARES ANALYSIS:

ERROR NORMALIZED TO STRAIN CkPa/X) KOOT MEAN SQUARE ERROR CkPa)

52.41E+00 39.53E+02

Table 5

56

Page 65: An Experimental characterization of the tensile behavior

(-01 * ed^1) S53dlS

2ii

H

12h-

LD

*

Hui

2

O

U

UI

U)

ir q:

ui ui

nt-

UlJx* 2

<j

m

to 2

to UI

w H

X

Ul

Q CK

III ui

I.I <J

n _J

in l-l

CI)t- 2

cn CL

i.i Ct(-

Figure 27

Result of Predicting Tau Linearly at 5 mm/rain

57

Page 66: An Experimental characterization of the tensile behavior

BRItlbON MODEL

RESULTS fuK bTKHlN kAlt OF

AND FOR A hKtDlurtD I HU OF

1666 X PER SECOND

19.80E-01 SECONDS

C RUN 1 )

RAIN CXi EXPERIMENTAL STRESS CkPa; CALCULATED STRESS (kPa)

.15 3770.21 3482.21

.27 6594. 04 6299. 10

.38 9106.11 8795.48

.49 11679.08 11487.06

.60 14265.51 14003.15

.71 16737. 76 16582.41

.82 19149.12 19247.67

.93 21467.95 21668.36

1.03 23697.78 23539.4 0

1.15 25838.60 25055.52

1.26 2 7685.4 7 26121.08

1.43 28312.02 27186.48

1.69 2 7289.63 28020.63

1.97 26266.06 28418.34

2.24 25577.44 28588.04

2.50 25152.32 28660. 25

2.75 24875.93 28691.64

2.99 24703. 78 28706.46

3.24 24576. 12 28713.77

3.96 24354. 78 28719.52

4.67 24255.23 28720. 16

5.37 24227.13 28720.23

6.07 24220.10 28720.24

6.76 24231.81 28720.24

7.45 24251. 72 28720.24

8.13 24284.51 28720.24

8.81 24323. 16 28720.24

9.48 24362.98 28720.24

10.15 24415.68 28720.24

10.81 24462.52 28720.24

11.47 24516.40 28720.24

12.13 24578.47 28720.24

12.78 24633.51 28720.24

13.43 24687.38 28720.24

14.08 24/4 7. 11 28720.24

14.72 24802.15 28720.24

15.35 24868.91 28720.24

15.99 24926.29 28720.24

16.62 24987.19 28720.24

17.24 25050.43 28720.24

17.86 25113.67 28720.24

18.48 25182. 77 28720.24

19.10 25237.81 28720.24

19.71 25298. 71 28720.24

20.32 25361.95 28720.24

LEAST SQUARES ANALYSIS:

ERROR NORMALIZED TO STRAIN CkPa/X) ROOT MEAN SQUARE ERROR CkPa)

57.86E+0037.63E+02

Table 6

58

Page 67: An Experimental characterization of the tensile behavior

CD

Q

13

2

Ld

o i a

Ldr-

2

Ld

2>-

\-

ffi

>

_d

O

a.

OJ CDNi'

H LD

CO OJ OJ OJ '

CE -01 * Ed>l) SSBdlE

X

Ii

CT

12

10

z|-'

i i

-x

ui

ft

Ul

IX

X

UI

a

z

o

u

u

tn

!Y ft

M UJ

nh-

UJN- i;

o

in

()

n u

c H

m X

UJ

a tr

I.I Ul

1,1 u

n _J

in u

Ul

H z

(n IL

hi ft

HI-

F i g u r..- 2 ::-

Brinson Model Predicted Re vonse at 10 mm/mm

59

Page 68: An Experimental characterization of the tensile behavior

BRINSON MODEL

RESULTS fuk SlkHiN KATE OF

AND FOR A KktUlortO TAU OF

3333 X PER SECOND

19.61E-01 SECONDS

C kUN 0 )

STRAIN CX) EXPERIMENTAL STRESS CkPa) CALCULATED STRESS CkPa)

.16 4833. 13 3854.51

.27 7420.38 6431.90

.37 9659.46 8733.47

.47 12079.02 11009. 12

.57 14603.97 13429.26

.68 16971.99 16003.84

.78 19286. 14 18350.28

.88 21505.43 20600.19

.98 23609.94 22833.71

1.08 25633.65 24706. 10

1.19 27440. 70 26436.71

1.32 28500.57 28246.56

1.51 27953.66 30295.61

1.73 26988 . 65 32008.73

1.94 26192.28 33182.85

2.15 25612.57 34048.27

2.35 25224.93 34636.02

2.56 24954.40 35078.40

2.75 24781. 07 35394.96

3.36 24443. 79 35937.08

3.98 24288.03 36153.49

4.59 24207.22 36237.96

5.23 24180.28 36271.29

5.86 24168.57 36284.0 0

6.50 24188.48 36288.82

7.15 24210. 73 36290.62

7.79 24247. 04 36291.30

8.43 24288.03 36291.55

9.06 24321.99 36291.64

9.69 24370. 00 36291.68

10.32 24419. 19 36291.69

10.94 24464.87 36291.70

11.51 24515.22 36291.70

12.09 24566. 75 36291.70

12.71 24626. 48 36291.70

13.31 24681.52 36291.70

13.90 24740.08 36291.70

14.49 24798.64 36291.70

15.06 24859.54 36291.70

15.65 24916.92 36291.70

16.26 24964.94 36291.70

16.86 25018.81 36291.70

17.46 25078.54 36291.70

18.04 25133.58 36291. 70

18.63 25197.99 36291.70

LEAST SQUARES ANALYSIS:

ERROR NORMALIZED TO STRAIN CkPa/Xj ROOT MEAN SQUARE ERROR CkPaD

16.94E+01 10.72E+03

Table /

60

Page 69: An Experimental characterization of the tensile behavior

TT"

tn

Q

2o

CJ

ui

in

2OJ

Qt)

UJ

i vr

ro

LjJta

_j

L.

M o

CO n

2cr;

Ldo

h~ ui1-

IX

I s:i n

1-

m

LJ w

2 \

Ul~r

2 _I

UJ>-

n

Ho

C.i; 2-v O^

cn

_.j

~T

O>-l

ft

2ro

I -

r-

L_j

CD

CO

OJ CD ^r O CD OJ CD

ro ru oj oj

(-0 1 * Bd>1) SS3diS

\r 2

z'-' ii

Ul

X

l-H

22

2 O

r-

o

ui

t/Jtn

ft ftUl ua.

k 2O

n 2cn Uln i

m XUl

n

..

ftn U!Ul uUl :jft atn cn

2i-

tztn ftUl 1-

H

Fie are -9

Final Fit of Brinson Model to 100 mm/min Data

61

Page 70: An Experimental characterization of the tensile behavior

tn

2!2

O

"2 Ul

2(J!

2 GJ

Ul

i<i-

CVJ

LdCTJ

ll

n O

cn :j

2!

,1

rr1-

h- B

Ld Q.

2 N

2JC

2rri

>-Q

h-O

CO ^^ o

tn

Zi-i

<D ck

2ro

I ;

2

CO

OJ co \r Q CD OJ CD sT 2

CO OJ OJ OJ

a:

2 n

2 zo

cn

CJ

utn

IK ft

U UJ

Q.U

iso

tn

UJ

or

2UJ

Q a:

I.I u

i.: o

n _j

in Ul

CI)t- z

tn ft

UJ ft

(-01 x ^d>!) SS3dlS

Figure 30

Result of Second Linear Prediction at 5 mm/mm

62

Page 71: An Experimental characterization of the tensile behavior

BRINSON MODEL

RESULTS FOR STRAIN RATE OF .1666

AND FOR A PREDICTED TAU OF 19.24E-01

PER SECOND

SECONDS

C RUN 0 >

STRAIN CX5 EXPERIMENTAL STRESS CkPai CALCULATED STRESS CkPaJ

.18 4193.11 4278.98

.29 6670.86 6713.46

.39 9194.41 9097.34

.49 11680.01 11516.31

.60 14150.74 13926.51

.70 16516.42 16436.16

.80 18831.74 18707.72

.90 21056.88 21059.42

1.01 23214.10 23120.41

1.11 25235.47 24578.33

1.21 26978.11 25684.19

1.36 27505. 11 26731.99

1.55 26458.13 27499.03

1.71 25446.27 27898.98

1.85 24840.80 28118.50

2.00 24476.58 28261.53

2.15 24241.18 28350.21

2.31 24073.71 28408.25

2.47 23961.28 28444.56

3.30 23693.09 28497.13

4. 19 23624.00 28501. 14

5. 13 23624.00 285 01.38

6.11 23659.13 28501.40

7.10 23710.66 28501.40

8.11 23778.59 28501.40

9. 12 23855.88 28501.40

10.14 23946.06 28501.40

11.17 24030.380

28501.40

12.20 24127.58 28501.40

13.23 24217.76 28501.40

14.25 24316.13 28501.40

15.27 24416.85 28501.40

16.28 24519.91 28501.40

17.29 24612.43 28501.40

LEAST SQUARES ANALYSIS:

ERROR NORMALIZED TO STRAIN CkPa/X) ROOT MEAN SQUARE ERROR CkPa)

78.97E+00 41.45E+02

Table 0

63

Page 72: An Experimental characterization of the tensile behavior

TABLE 9

Brinson Model

Results of individual fit of data from different strain

rates

(No Prediction)

Strain Rate (%/Sec.) Tau (Sec.)

0.03 2.00

0.16 0.950

0.33 0.555

1.66 0.100

3.33 0.088

16.66 0.031

64

Page 73: An Experimental characterization of the tensile behavior

CHAPTER 7.0

MATSOUKA VISCOELASTIC MODEL

7.1 Description

S. Matsouka (16) developed a viscoelastic model which evolved from a

basic Maxwell Model having a single relaxation time. For the Maxwell

model, the relaxation modulus takes the form:

(7-1)

-(-LAO

where: E0 = initial elastic modulus

t0= relaxation time constant

The corresponding stress distribution can be written as:

x

For polymers, the simple exponential relationship for E(t) produces a

result which is much broader than seen from test data. To account for

the sharpness in the relaxation behavior, equation (7-1) was modified to

obtain the William Watts equation:

65

Page 74: An Experimental characterization of the tensile behavior

where:

= empirical constant with value less than 1

"i", r X relaxation constant

The effect of adding the P> term is illustrated in Figure 31.

Matsouka found that relaxation in polymeric systems exhibits non

linear viscoleastic effects that depend upon the strain rate. Thus, an

additional term was added to the William Watts equation to account for

the strain effect:

E(t.O = E/O e. (7-4)

= E&e c (7-5)

where: = strain

0 = strain at the yield point

The total stress is given by the convolution integral:

R, ^ f EC-t-X O if dX(7"6)

Substituting from equation (7-5) for E (-t,c) into (7-6) gives:

dX

66

Page 75: An Experimental characterization of the tensile behavior

where: X = time

-t= variable for the integration

Note that the shift due to convolution has no effect on the purely

strain dependent term.

It is desired to transform the stress equation from a function of

time to a function of strain. To begin, multiply the second exponential

term of (7-7) by to obtain:

*-(-t)= \ Ee e e. d(7-8)

6

For a constant strain rate, the strain can be described as:

strain = strain rate x time

or

. = IX (7-9)

Matsouka's final result can now be written:

-() = \ Ee C tUrJ (7-10)

o

where:= C"t

C = strain rate

= strain at the yield point

P = empirical constant

E."

T = adjustable parameter

67

Page 76: An Experimental characterization of the tensile behavior

7.2 Computer Adaptation of Model

Examination of equation (7-10) reveals four parameters needed to

implement this viscoelastic model for a given strain rate:

P ,E0, e , and Ti .

As Matsouka explains, P> is a temperature dependent empirical constant

which is always less than unity. For room temperature, an approximate

value for (3 is 0.03, with more detailed calculations for polystyrene

resulting in a value of 0.0242.

The parameter E0 is no longer simply the initial elastic modulus, but

is related to the slope of the relaxation modulus. However, since the

relaxation behavior depends upon the applied strain rate, E0 is also

strain rate dependent.

A direct calculation of this parametric value would involve numerous

stress relaxation tests at different strain levels. From this matrix of

data points, the value for E0 could be extrapolated. Stress relaxation

tests are difficult to run, especially on a test machine without a

feedback loop to maintain a constant load. Some tests were attempted,

with mixed success.

Rather than develop another entire test plan, the value for E0 of

585 ksi was extrapolated fromMatsouka'

s data for polystyrene.

68

Page 77: An Experimental characterization of the tensile behavior

The third parameter, 0 , is the strain value at the maximum or yield

stress of the polymer. Its value needs to be determined experimentally

from constant strain rate tensile tests. From the test data illustrated

in Figures 16 through 18, a value of e= 1.5% was chosen. With the above

quantities specified, the magnitude of *T| determines the correlation of

theoretical results to experimental data.

To perform the integration numerically, Simpson's rule was employed,

in the form:

x 1f( + (2xF6)+ (4yFt)+ F,l

I 3 (7-11

1= Af

(7-11)

where:

AC =

step size

Fj = value of integrand at the first data point

F2 =" "

last data point

F0 = sum of the integrand values at all odd numbered

steps

Pc =" "

even numbered

steps

In this analysis, the step size was made dependent upon the magnitude

of the strain. For all strain values equal to or less than the yield

strain, ,the area between the first data point and the current data

point was divided into ten sections. This resulted in a step size of:

A- Vo (7"'2)

69

Page 78: An Experimental characterization of the tensile behavior

Since the extensometer provided useful post-yield strain data, the

number of sections was increased to twenty to preserve the accuracy of

the calculations.

The same least squares relationships as described in Section 3 were

utilized to assess the correlation of the model to the test data.

7.3 Comparison to Experimental Results

As was done for the Brinson model, experimental data from a cross-

head speed of lmm/minute was selected for the initial correlation.

However, due to the nature of the polystyrene, a problem immediately

emerges, as seen in Figure 32. The initial slope of the curve cannot be

matched without seriously overshooting the constant strain region above

4% strain. Consequently, the smallest rms error occurs when the visco

elastic model matches the post-yield behavior. Table 10 provides the

corresponding numerical values, with an overall rms error of 2974 kPa,

for a tau, of 2500.

70

Page 79: An Experimental characterization of the tensile behavior

For the higher crosshead speeds, this effect is magnified as shown in

Figure 33 for the lOOmm/minute rate. The best correlation in this case

has an rms error of 5031 kPa, with a tremendous increase in the value of

tau,, now equal to 500,000 (see Table 11).

The objective was to again develop a relationship between the test

speed and the adjustable parameter tau,. However, with a basic

difference in the shapes of the experimental and viscoelastic

representations, an accurate prediction for other test speeds seems

unlikely.

For consistency, a linear relationship for tau was assumed, using the

values found for the lmm/minute and lOOmm/minute speeds:

<Tt= ( i.si E.+S) .

- 2520.

(7-13)

A prediction was made for the lOmm/minute test speed, with the

results shown in Figure 34. As expected, the desired correlation of the

model to the test data was not achieved, as given by the 3528 kPa rms

error of Table 12.

According to Dr. H. Ghoneim (personal communications and unpublished

manuscripts), an additional term would improve the viscoelastic model.

Specifically, an exponent, . > 1, added to the strain dependent term of

equation 7-10, would provide a response with a sharper post-yield

decrease in stress level. The governing equation now becomes:

o-<0=

) E* e e. <4 (7-14)

71

Page 80: An Experimental characterization of the tensile behavior

The effect on the viscoelastic model response is quite significant,

as illustrated in Figure 35 for the lOOmm/minute data. As well as a

steeper initial slope, some post-yield decrease is evident for the

relatively small value of |2>0= 3. Table 13 shows dramatic improvements

in both correlation measures, including a 53% decrease in the rms error.

Larger values for p result in a model with sharper post-yield response,

which can lead to instability or oscillatory calculations at higher

strain levels.

7.4 Conclusions

The Matsouka viscoelastic model does not accurately represent the

behavior of brittle polymers with large post-yield decreases in tensile

strength. However, the model is quite powerful and would be applicable

to many other polymers.

The addition of the . term will improve the correlation of the

Matsouka model to the experimental data for polymers similar to the high

impact polystyrene of this study. Some consideration should be given to

computer algorithm stability.

72

Page 81: An Experimental characterization of the tensile behavior

< 12- >

I

I

Is

o

A

Ttf

/

a;./...:...

>

rt- ~~r~

Ci

/

J

/

i

I

t

ii\

I

L

J

y

s

G

- r}-

r-

o o

111

o

o

CO

o

O(N

o

UJ

Zi-

CD3 'aamndwv

Fiai'.Uf 31

Comparison of Maxwell and Wixiiam-Watts Viscoelastic Models

73

Page 82: An Experimental characterization of the tensile behavior

s

LY

U

_J

i i

cn

z

u

o

Q_

cm

+

UJ

GJ

S

in

OJ

=)

(T

H

a

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CE

r

H

tn

u

\

3:

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uu

Q

zo

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IK>-

_i

o

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i

+

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--

i

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i

i |! j

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i iI i

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+

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+

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CD

\r

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00

CD

OJ

S

SCDOJOD^rSCDOJOD^rS)

xrromojojoj

(v0l * Ed>i) 553cdl5

x

i i

CE

r~

01

_i

_l fE

tn i-

<j zM UJI- Ti

U i-i

cn ac

o u

ui o.

x xi- ui

+ i

+ i

a

zo

o

LJ

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ct

u

t*UJh-

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s;

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<Yu Ulu ( )u ~1LL aUJ cn

7h-

rrU) (YUJ 1

Figure 32

Final Fit of Matsouka Model to 1 mm/min Data

74

Page 83: An Experimental characterization of the tensile behavior

MAIbOUKA MODEL

RESULTS FOR STRAIN RATE OF .0333 Z PER SECOND

AND FOR AN ESTIMATED TAU OF 25.00E+02 SECONDS

C RUN 0 )

RAIN CIO EXPERIMENTAL STRESS CkPa) CALCULATED STRESS

. 12 3168.49 2110.56

.23 5766.40 3838.68

.33 8244.74 5299.13

.43 10680.69 667 0.18

.53 13057. 14 7983.44

.63 15385.11 9113.83

.73 17644.22 10210.97

.83 19829.54 11224.39

.93 21937.57 12164.79

1.04 23903.90 13067.50

1.15 25222.59 13934.42

1.31 24733.05 15107.44

1.51 23833.63 16164.57

1.70 23278.51 17225.22

1.89 22986.90 18137.84

2.09 22818.26 18951.57

2.29 22708.17 19666.41

2.49 22630.88 20278.78

2.69 22575.84 20821.17

3.30 22476.29 22038.15

3.94 22430.62 22825.96

4.57 22417.73 23306.43

5.23 22424. 76 23597.04

5.88 22443.50 23758.38

6.54 22473.95 23840.56

7.20 22502.06 23872.93

7.87 22541.87 23875. 11

8.53 22584. 03 23859.59

9. 19 22b29. 71 23834.50

9.86 22688.26 23804.28

10.52 22743.31 23771.98

11.17 22791.32 23739.28

1 1 . 83 22853.39 23707.39

12.46 22914.29 23676.35

13.12 22982.22 23646.99

13.77 23043. 1223618.90

14.41 23116.9023592. 13

15. 04 23178.9723567.39

15.67 23238.70 23544. 08

16.29 23312.4823521.86

16.91 23371. 0323501. 14

17.52 23436.6223481.62

18. 12 23502.2023463.21

18.73 23561.9323445.86

19.32 23629.8523429.58

(IcPa)

LEAST SQUARES ANALVSIS:

ERROR NORMALIZED TO STRAIN CkPa/X^ ROOT MEAN SQUARE ERROR CkPa)

33.84E+0129. 74E+02

ri a b J.

7 5

Page 84: An Experimental characterization of the tensile behavior

a

u

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UJ

m

?c

Q u

Ul

IJ

n u

m UJ^

y- a;

tn IK

uy~

ScDOjm^rlScDOJOOxrS

^nrnojruoj

Cv0I * ejvi) 553^15

Firidx Fit c

Figure 33

Matsouka Model to 100 mm/mm Data

76

Page 85: An Experimental characterization of the tensile behavior

MATSOUKA MODEL

RESULTS FOR STRAIN RATE OF 3.3333 Z PER SECOND

AND FOR AN ESTIMATED TAU OF 50.00E+04

i RUN 1 )

RAIN CZ) EXPERIMENTAL STRESS CkPa) CALCULATED STRESS

.28 10102.15 5483.92

.55 16407.50 9744.15

.83 22661.33 13354. 15

1.09 28458. 41 16197.47

1.38 32569. 07 18661.42

1.79 32112.33 21324.97

2.31 31093.45 23850.20

2.81 30402.49 25546.39

3.29 29922.32 26681.78

3.77 295 70.98 27497.91

4.25 29336. 76 28064. 08

4.74 29137.67 28459.04

5.23 28997. 13 28727.64

5.72 28891. 73 28906.86

6.20 28786.33 29022.56

6.69 28727. 77 29094.89

7.18 28692.64 29135.76

7.67 28645.79 29155. 11

8.15 28622.37 29159.65

8.64 28598.95 29154. 17

9.12 28575.53 29142. 11

9.61 28575.53 29125. 47

10.10 28575.53 29106.28

10.58 28563.81 29085.52

11.06 28587.24 29064.21

11.55 28587.24 29042. 43

12.03 28587.24 29020.66

12.51 28610.66 28999.58

CkPa)

LEAST SQUARES ANALYSIS:

ERROR NORMALIZED TO STRAIN CkPa/Z) ROOT MEAN SQUARE ERROR CkPa)

28.72E+01 50.31E+02

Table 11

77

Page 86: An Experimental characterization of the tensile behavior

(S

z

n

a+

zui

ZCD

f^

1T

uo

Ld -)

_l

X1-

ti

CO UJ

z t '

uh-

n

a

u

Ld

Z

Ld

Z

>h-

CQ

Z

_J

O

D_

Q-

_l

Ul

Po

r

x

n

o

tn

H

X

(0

+

+

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I

+

+

Jl OJ

1

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1 i

.

--^...

t

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+

CD+

+ 1

+

T

CDi + ] i

i 1

i

i

1

.

__

^

-t"

1

^r

-4'

' 1J

+

i

- j^

+

OJi i H -*

+

tq+ i

?+

+.

>___++

+-. SI

X

z

H

S)CDOJ00\rS)CDOJCO\rLSi

xrcnmojojoj-1

(v0l * ed>i) SS3dlS

_l XX -

O 2n UIi~ x:ui n

or a:o ui

ui x

XXt- UI

+ I

+ I

a

o

CJ

III

tn

IYLfc lilUl HLL U

T

O

tn

7CJ hi11 y~

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..

rrU uiUl : i

UJ nLL cqtll tn

y-

ITU) (Xui

F i g j r e 3 4

Result of a Linear Prediction for Tau at 10 mm/mi,

70

Page 87: An Experimental characterization of the tensile behavior

MATSOUtCA MODEL

RESULTS FOR STRAIN RATE OF .3333 Z PER SECOND

AND FOR AN PREDICTED TAU OF 47.81E+03

C RUN 0 }

STRAIN CZ) EXPERIMENTAL STRESS (kPa) CALCULATED STRESS CkPa)

.16

4833.13 3142.54

.27

7420.38 5008.26

.37

9659.46 6545. 75

.47

12079.027958.09

.57

14603.979352.19

.68

16971.9910723.03

.78

19286. 1411879.56

.88

21505. 4312911.62

.98

23609.9413940.95

1.08 25633.6514849. 07

1.19 27440. 7015759.73

1.32 28500.5716807.13

1.51 27953.6617962.53

1.73 26988.6519293.26

1.94 26192.2820379.74

2.15 25612.5721330.38

2.35 25224.9322093.54

2.56 24954. 4022769.01

2.75 24781. 0723337.05

3.36 24443. 7924645.51

3.98 24288. 0325489.60

4.59 24207. 2226017.46

5.2324180.28

26345. 71

5.8624168.57

26537.35

6.5024188.48

26641.50

7. 1524210. 73

26689.99

7.7924247. 04

26704.31

8. 4324288. 03

26697.94

9. 0624321.99

26679.79

9.69

10.32

10 . 94

24370. 0026655.22

24419. 1926626.94

24464.8726597.77

11.51

12.09

12.71

24515. 2226570.78

24566.7526543. 74

24626.4826515.67

26489.37

13.31

13.90

24681.52

24740. 0826464.50

26440.86

14.49

15.06

24798.64

24859.5426419. 03

26397.66

15.6524916.92

26376.33

16.2624964.94

26356. 72

16.8625018.81

26337.97

17.4625078.54

26320.58

18.0425133.58

26304. 01

18.6325197.99

LEAST SQUARES ANALYSIS:

,^cn to qtbain CkPa/X) ROOT MEAN SQUARE ERROR CkPa)

ERROR NORMALIZED TO STRAIN CkPa/iJ

28E+02

33.69E+01

Ze

7 9

Page 88: An Experimental characterization of the tensile behavior

z

z

I

Ld

zII

cn

z

Ld

H

U

z

u

z

zr~

if]

z

z

o

z

S) CD

CD

OJ

cn

CD

OJ OJ

SJ

OJ

CD OJ CO S3

X

_J

J XX HO 2n Uld- z:UJ 1-1

o u

u xX X

H UI

+ 1

+ I

CE

(Y2O

r~

U

UJ

IZtn

X X

Ul Ul

0.

Js*

o

tn

n z

ro Ul

my~

n X

ui

o

X

Q Ul

UJ u

UI _J

X u

tn U)

2i- X

(D X

UJ1-

(Ev0I * ^d>1) 5S3dlS

Figure 35

Matsouka Model Response at 100 mm/min with _iie po Exponent

80

Page 89: An Experimental characterization of the tensile behavior

MATbOUKA MODEL

WITH EXTRA BETA ZERO TERM

RESULTS FOR STRAIN RATE OF 3.3333 Z PER SECOND

AND FOR AN ESTIMATED TAU OF 75.00E+06

( RUN 1 )

A1N CX) EXPERIMENTAL STRESS CkPa> CALCULATED STRESS CkPa)

.28

10102. 15 6469.89

.55

16407.50 12433.68

.83

22661.33 18064.43

1.09 28458.41 22536.73

1.38 32569.07 25923.09

1.79 32112.33 28332. 16

2.31 31093.45 29032. 08

2.81 30402.49 28975.26

3.29 29922.32 28878.17

3.77 2957 0.98 28796. 18

4.25 29336.7628727. 70

4.74 29137.6728668. 01

5.23 28997. 1328615.56

5.72 28891. 7328568.79

6.20 28786.3328526.85

6.69 28727.7728488.35

7.18 28692.6428453.28

7.67 28645. 7928421. 08

8. 15 28622.3728391. 78

8.64 28598.9528364.91

9. 12 28575.5328340. 15

9.61 28575.5328315.42

10.10 28575.5328289.92

10.58 28563.8128262.80

11. 0628587.24

28235.22

11.5528587.24

28208.97

12. 0328587.24

28187.65

12.5128610.66

28175.27

LEAST SUUARES ANALYSIS:

ERROR NORMALIZED TO STRAIN CkPa/Z> ROOT MEAN SQUARE ERROR CkPa>

17.61E+0123.43E-02

Table 13

Page 90: An Experimental characterization of the tensile behavior

8.0 CONCLUSIONS

With respect to data acquisition, the following conclusions were

reached:

(a) Extensometer transducers provide accurate and repeatable

strain data for uni-axial tension tests of polymeric

substances

(b) Extensometers have advantages over foil strain gages in

terms of test sample preparation, maximum strain range

available and repeatability of results.

A second objective of this study was the identification and

investigation of potentially useful viscoelastic models. In this area,

the following conclusions may be drawn:

(c) The Brinson model is easily implemented and can provide

a good correlation to experimental tensile data.

(d) By using a nonlinear relationship for the parameter t,

the prediction capability of the Brinson model could be

enhanced.

(e) Matsouka's convolution integral viscoelastic model produces

a smooth response that does not correspond well to experimental

tensile data for brittle polymers.

(f) The additional exponent ft, ,as recommended by Ghoneim (personal

communications), significantlyalters the Matsouka model

response and merits further investigation.

82

Page 91: An Experimental characterization of the tensile behavior

References

1. American Society for Testing of Materials (ASTM) Procedure D638M,

Volume 35, pg 259, 1982

2. ASTM Procedure D638 M, Volume 35, p. 250, 1982

3. C. G'Sell, J. Jonas, "Determination of the Plastic Behavior of Solid

Polymers at Constant True Strain Rate", Journal of Materials Science,

Volume 14, p. 583 (March 1979)

4. I. Gilmour, A. Trainor, R. Haward, "Elastic Moduli of Glassy Polymers

at Low Strains", Journal of Applied Polymer Science, Volume 23,

p. 3129 (1979)

5. M. Yokouchi, H. Uchiyama, Y. Kobayashi, "Effect of Tensile Strain

Rate on the Mechanical Properties of Polystyrene and High Impact

Polystyrene", Journal of Applied Polymer Science, Volume 25, p. 1007

(June 1980)

6. S. Matsouka, H. Bair, "The Temperature Drop in Glassy Polymers During

Deformation", Journal of Applied Physics, Volume 48, No. 10, p. 4058

(October 1977)

7. S. Sjoerdsma, D. Heikens, "The Constant Stress Behavior of Poly

styrene-Low Density Polyethylene Blends", Journal of Materials

Science, Volume 17, p. 2343 (1983)

8. S. Matsouka, H. Bair, S. Bearder, H. Kern, J. Ryan, "Analysis of

Nonlinear Stress Relaxation in Polymeric Glasses", Polymer Engineering

and Science, Volume 18, No. 14, p. 1073 (November 1978)

9. P. Naghdi, S. Murch, "On the Mechanical Behavior of Viscoelastic/

Plastic Solids", Journal of Applied Mechanics, Volume 30, p. 321

(September 1953)

Page 92: An Experimental characterization of the tensile behavior

References (Continued)

10. R. Schapery, "On the Characterization of Nonlinear Viscoelastic

Materials", Polymer Engineering and Science, Volume 9, No. 4,

p. 295 (July 1969)

11. S. Bodner, Y. Partom, "A Large Deformation Elastic-Viscoplastic

Analysis of a Thick Walled Spherical Shell", Journal of Applied

Mechanics, p. 751 (September 1972)

12. M. Rubin, "A Thermoelastic-Viscoplastic Model with Rate Dependent

Yield Strength", Journal of Applied Mechanics, Volume 49, p. 305

(June 1982)

13. S. Sjoerdsma, D. Heikens, "Model for Stress-Strain Behavior of

Toughened Polystyrene", Journal of Material Science, Volume 17,

p. 741 (March 1982)

14. V. Lubarda, "Correct Definition of Elastic and Plastic Deformation

and Computational Significance", Journal of Applied Mechanics,

Volume 48, p. 35 (March 1981)

15. H. Brinson, A. Dasgupta, "The Strain Rate Behavior of Ductile

Polymers", Experimental Mechanics, Volume 13, p. 458 (December 1975)

16. S. Matsouka, "Parametric Formulation of Viscoelasticity-Engineering

Properties of Molded or Extruded Plastics", Internal AT&T Bell Labs

Memorandum (1982)

17. W. Flugge, Viscoelasticity, (Blaisdell Publishing, 1967)

18. J. Ferry, Viscoelastic Properties of Polymers, (3rd Edition,

John Wiley, 1980)

19. J. Aklonis, W. MacKnight, M. Shen, Introduction to Polymer Visco

elasticity, (John Wiley, 1972)

20. W. Brown, Testing of Polymers, Volume 4 (John Wiley, 1967)

84

Page 93: An Experimental characterization of the tensile behavior

APPENDIX A

DATA ACQUISITION PROGRAM

FOR

DATA LOGGER

AND

INSTRON TEST MACHINE

85

Page 94: An Experimental characterization of the tensile behavior

10 ! ** PROGRAM FOR HP 3497A DATA LOGGER

20 ! ** CONFIGURATION: DVM 4 ANALOG INPUT ONLYAppendix A

21 ! WRITTEN BY L.T. LOGGI1 of 5

22 ! SEPT. 1984

23 !

TO OPTION BASE 1

< 0 CLEAR 7

50 PRINTER IS 1

60 PRINT USING",K"

70 PRINT"

DATA LOGGER SET-UP/DATACOLLECTION"

80 PRINT*

FOR THE INSTRON TENSILETESTER"

90 PRINT

100 PRINT "IT IS ASSUMED THAT TWO VOLTAGES AREPRESENT:"

110 PRINT*

STRAIN -

CHANNEL15"

120 PRINT"

LOAD -

CHANNEL16*

130 PRINT

140 PRINT "USE THE 2500 KG LOADCELL*

150 PRINT

160 PRINT "FOR TEST SPEEDS OF 20 MM/M1N ORGREATER,"

170 PRINT "YOU RUST HAVE A BNC JUMPER ONTHE"

180 PRINT"

REAR PANEL OF THE DATALOGGER,"

190 PRINT "BETWEEN THE 'VMCOMPLETE'

AND 'EXTERNALINCREMENT' PORTS"

200 PRINT

210 PRINT "PRESS'CONTINUE'

WHENREADY"

220 PAUSE

230 INTEGER Dial,Had

240 DIM Stroin(15C> ,LoadvC150) ,HsdataC60)

250 Factorl=980.0 ! NEWTONS/ VOLT

260 ! CAL LOAD ON 100 RANGE

270 Factor2-=2.5 ! MM/VOLT CEXT)

280 Factor3-.3175 ! MM/VOLT (GAGE)

290 Factor4-1.0 ! MM/VOLT CCHJ

300 Area-4.184E-5 ! M*2

310 Hsd-0 ! FLAG FOR HI TEST SPEED

320 Laet-0

330 Sf-0

340 Dial=0

350 Speed=0

360Cho*-""

370 ! INITIALIZE DATA LOGGER

380 ! DEFAULT DVM SETTINGS

390 OUTPUT 709$"SI"

400 OUTPUT 709;"TEO"

410 OUTPUT 709?"VF1*

420 PRINT USING"*,K"

430 PRINT "WHAT IS THE FULL SCALE LOADSETTING"

440 INPUT Lset

450 IF Lset =250 THEN Factorl =Fac tori/ - 40

460 IF Lset=100 THEN Factor l=Factorl

470 IF Lset=50 THEN Factor l=Factorl/2

480 IF Lset-20 THEN Factorl=Factorl/5

490 IF Lset-10 THEN Factor l=Factorl/10

5G0 IF Lset=5 THEN Factor l-Factorl/20

510 IF Lset<5 THEN

520 BEEP

530 PRINT

540 PRINT "FILTER ISREQUIRED"

550 PRINT "EFFECT ON THIS SOFTWAREUNKNOWN*

560 PRINT "SELECT ANOTHERRANGE"

570 WAIT 2.5

-j(. GOTO 420

390 END IF

,600 !/////////

Page 95: An Experimental characterization of the tensile behavior

610 PRINT USING "#,K"

620 PRINT "WHICH TYPE STRAIN MEASUREMENT?" Appendix A

630 PRINT 2 Of 5640 PRINT CD EXTENSOMETER"

650 PRINT "

C2> STRAIN GAGE"

660 PRINT"

'.3> BASED ON CH SPEED"

670 INPUT Sf

680 IF SfOINTCSf) OR Sf>3 THEN GOTO 420

690 IF Sf-1 THEN

700 PRINT USING ",K"

710 PRINT -WHAT IS THE EXTENSOMETER RANGE"

720 PRINT "

CDIAL SETTING ON INSTRON STRAIN DATAUNIT)"

730 INPUT Dial

740 IF Dial-10 THEN SfFactor2

750 IF Dial-5 THEN Sf-Factor2/2

760 IF Dial-2 THEN Sf-Factor2/5

770 IF Diol-1 THEN Sf -Factor2/10

780 IF DiaKl THEN Sf -Fac tor2/20

790 IF Dial-20 THEN

800 BEEP

810 PRINT

820 PRINT "INVALID SETTING-CHECK MANUAL"

830 WAIT 2.5

840 GOTO 700

850 END IF

860 Gl-50

870 GOTO 970

880 END IF

890 IF Sf-2 THEN

900 Sf-Factor3

910 Gl-6.35

920 ELSE

930 Sf-Factor4

940 Gl-127 ! ASSUME 5 INCH

950 END IF

960 ! ///////////

970 PRINT USING"#,K"

980 PRINT "WHAT IS THE TEST SPEEDCMM/MIN)"

S9C IKf'UT fptfcd

1000 CALCULATE S.'ACINC OF DATA FTS

1010 ! ASSUME A CONSTANT * OF PTS

1020 ! REGARDLESS OF TEST SPEED

1030 N-100

1040 IF Speed-. 2 THEN Tfactor=25.0

1050 IF Speed-. 5 THEN Tfactor-15.0

1060 IF Speed- 1 THEN Tfactor-10.0

1070 IF Speed-2 THEN Tfactor-5.0

1080 IF Speed=5 THEN Tfactor-2.0

1090 IF Speed-10 THEN Tfactor=1.0

1100 IF Speed>-20 THEN GOTO Ha_acq ! TO GOSUB

1110 Speed-Speed*Cl/60)*Cl/Gl)*100 ! CONVERT TO Z/SEC

1120 Speed- < INT(Speed*10000>>/ 10000

1130 !

1140 ! /////////////

1150 !

1160 PRINT USING"#,K"

1170 PRINT"

READY FOR DATA ACQUISITIONM*

1180 PRINT

1190 PRINT "START INSTRON AND COMPUTER AS SIMULTANEOUSLY AS POSSIBLE FOR ACC

URATERESULTS"

il0 PRINT

1210 PRINT 'PRESS'CONT:...^'

WHchREADY'

1220 PAUSE o-,

Page 96: An Experimental characterization of the tensile behavior

LOADCNEWTONS)"

1230 PRINT USING ",K"

1240 PRINT "WORKING*

*250 ! TAKE DATA DIRECTLY INTO ARRAYS

1260 PRINTER IS 701

1270 PRINT"

I DISPLACEMENT CMM)

l;::80 Start-TIMEDATE

i.'.90 FOR 1-1 TO N

1300 Etime-TIMEDATE-Start

1310 IF Etie<CTfactor*I) THEN GOTO 1300

1320 DISP "DATA PT #",1

1330 OUTPUT 709j"TE2AI15*

1340 ENTER 709, St roi n( I )

1350 Strain(I)-StrainCl)KSf

1360 OUTPUT 709j"AI16"

1370 ENTER 709;LoadvCI)

1380 LoBdv(i)-LoBdv(l)Factorl

1390 IF I>10 AND I <90 THEN GOTO 1440

1400 IMAGE 3D,8X,8D.4D,13X,8D.4D

1410 PRINT USING 1400 , I ,Strain( 1 ) ,LoadvCl )

1320 OUTPUT 709J'TE1IE"

1430 ENTER 709 j A

1440 NEXT I

1450 GOTO 1490

1460 ! /////////

1470 Ha_acq: GOSUB High_apeed

1480 ! /////////

1490 PRINTER IS 1

1500 PRINT USING"*,K"

1510 PRINT "DATA COLLECTIONFINISHED"

1520 WAIT .5

1530 PRINT USING"5/"

1540 LINPUT "DO YOU WANT TO SAVE THIS DATA ON DISK (Y/N)*,Cho*

1550 IFCho$-"N"

THEN GOTO 2050

1560 ON ERROR GOTO 1860

1570 PRINT USING",K"

1580 CAT

1590 PRINT

1600 PRINT "WHAT IS THE FILENAME FORSTORAGE*

161 0 iWPUT File

1620 IF Had-1 THEN

1630 CREATE BDAT File,30,30

1640 N-30

1650 ELSE

1660 CREATE BDAT Fi let , 100 , 100

1670 N-100

1680 END IF

1690 PRINT "PLEASEWAIT"

1700 ASSIGN #Pothl TO File*

1710 OUTPUT *Pathl,l;N, Speed

1720 OUTPUT *Pathl,2;Gl,Tfactor

1730 PRINT "N- ";N;" SPEED--;Speed;"

GL=*;G1

1740 FOR J-3 TQ N

i/50 ! CONVERT DATA TO X STRAIN

1760 ! AND KILO-PASCALS

1770 StrainCJ-2)-CCStrain(J-2))/Gl)*100

1780 LoadvCJ-2) -CLoadvCJ-2) /Area)/ 1000

1790 IF J<10 OR J>90 THEN PRINT USING 1400 ; J ,St ra i n<J-2) ,LoadvC J-2)

1800 OUTPUT #Pathl,J-,Strain(J-2),LoadvCJ-2)

1810 NEXT J

182" PRINT

,

R\^

"DATA ST" ^ED H FILE -->"jFiles.

\Z >5 BEEP 200,.2

1850 WAIT 2.0 88

Appendix A

3 of 5

Page 97: An Experimental characterization of the tensile behavior

1860

1870

1880

1890

1900

1910

1920

1930

1940

1950

1960

1970

1980

1990

2000

2010

2020

2021

2030

2040

2050

2060

2070

2080

2090

2100

2110

Z1ZQ

2130

2140

2150

2160

2170

2180

2190

2200

2210

2220

n2?:0

2240

2250

2260

2270

2280

2290

2300

2310

2320

2330

2340

2350

2360

URATE

2370

2380

2390

2400

2410

2420

2430

>

*0

2 .J

2460

////////

THEN

"DISC FULL -

INSERT ANOTHER"

"PRESS 'CONTINUE'WHEN

READY"

! //////// ERROR RECOVERY

IF ERRH-64

BEEP

PRINT

PRINT

PAUSE

END IF

IF ERRN-54 THEN

BEEP

PRINT "THAT FILE ALREADY EXISTS"

LINPUT "DO YOU WANT TO WRITE OVER THE ORIGINAL DATA CY/N)",Cho$

IF Cho*-"Y"THEN

OFF ERROR

GOTO 1690

ELSE

OFF ERROR

GOTO 1570

END IF

END IF

! ////////////////

LINPUT "DO YOU WANT TO ACQUIRE MORE DATA CY/N)",Cho

IFCho*-"Y"

THEN

PRINT USING".K"

INSERT NEWSAMPLE"

Appendix A

4 of 5

PRINT

PRINT

PRINT

PRINT

PRIHT

PRINT

PRINT

PAUSE

GOTO

END IF

PRINT"FINISHED"

GOTO 2660

i

! ////////

"HIT 'LOCAL', THEN'RESET'

ON DATALOGGER"

"CHECK VOLTAGES FOR LOAD 4 STRAIN AT INITIALSTATE"

ADJUST BALANCE CTLS IFNECESSARY*

"PRESS'CONTINUE'

WHENREADY"

250

////////

Hj'.-> '-

///////

r.etd; ! SUBROUTINE

USES DATA LOGGER BUFFER

60 DATA PTS MAX CASC1I)

! SET FOR SOFTWARE TRIGGER

! CHANGE TO 4 DIGIT DVM

! SPEED DETERMINES TIME BETWEEN RDGS

> ON MICRO-SECONDS)

Had-1

PRINT USING".K"

PRINT "READY FOR Hl-SPEED DATAACQUISITION"

PRINT

PRINT "BNC JUMPER MUST BE ON DATALOGGER"

PRINT

PRINT "START INSTRON AND COMPUTER AS SIMULTANEOUSLY AS

RESULTS"

PRINT

PRINT

PAUSE

PRINT USING

POSSIBLE FOR ACC

"PRESS'CONTINUE'

WHENREADY-

PRINT

IF Speed-20

IF Speed=50

I""

Speed1* i li

"#,K"

"DATA ACQUISITION 4 TRANSFER UNDERWAY-PLEASEWAIT"

THEN Tfactor-4000

THEN Tfactor'=2000

"(HO Tftsc tor = 1000

IF Speed =20i THEN Tfactor-'.OO

IF Speed=500 THEN Tfactor=25

Page 98: An Experimental characterization of the tensile behavior

2470 OUTPUT 709,"VD4VF1VS1VN60VW"

,Tfactor

2480 OUTPUT 709,'AF15AL16AE1VT3" Appendix A

2490 WAIT FOR DATA ACQ TO END (MAX 30 SEC) 5 of 5

2500 ! RETURN DATA TO COMPUTER AND SORT

2510 OUTPUT 709;"VS"

2520 ENTER 709,Hadata(*)

2530 J-0

2540 PRINTER IS 701

2550 PRINT"

# DISPLACEMENT (MM) LOAD (NEWTONS)

2560 FOR 1-1 TO 59 STEP 2

2570 J-Jl

2580 StralnCJ)-Hadata(I)*Sf

2590 Loadv(J)-Hadata(I*l)>Factorl

2600 IMAGE 3D,5X,90. 40 ,5X ,9D. 4D

2610 PRINT USING 1400 , J,Strain(J) ,Loadv(J)

2620 NEXT I

2630 Speed-Speed(l/60)C1/Gl)100 ( CONVERT TO X/SEC

2640 Speed- ( INTCSpeedxi0000))/ 10000

2650 RETURN

2660 WAIT .5 ///////// END PROGRAM

2670 PRINT USING".K"

2680 OUTPUT 709,"SI"

2690 STOP

2700 END

90

Page 99: An Experimental characterization of the tensile behavior

APPENDIX B

COMPUTER PROGRAM

FOR

BRINSON VISCOELASTIC MODEL

91

Page 100: An Experimental characterization of the tensile behavior

10 ! VISCOELASTIC MODEL CHARACTERIZATION BY H.F- BRINSON

20 ! PROGRAMMED BY L.T. LOGGI

30 iREQUIRES USE OF BASIC 2.1 AND GRAPHICS 2.1 (MIN)

40 iLAST up0ATE 11_17_87

50 CLEAR 7Appendix B

60 PRINTER IS11 of 5

70 PRINT USING "*,K"5"

BRINSON VISCOELASTICMODEL"

80 PRINT "SOLVES FOR STRESS AS A FUNCTION OF STRAIN FOR TENSILETEST"

90 PRINT USING "3/,K"," VARIABLES:"

100 PRINT"

THETA = LINEAR TO VISCOELASTIC TRANSITION STRESS (kPa)

110 PRINT*

PHI - STRAIN AT TRANSITION POINT(X)"

120 PRINT"

MODULUS - ELASTIC MODULUS(KILO-PASCALS)"

130 PRINT"

(ABOVE 3 VARIABLES DETERMINED FROM ACTUAL TEST DATA)*

140 PRINT

150 PRINT"

TAU - A CORRELATION CONSTANT -- ESTIMATED (SEC)"

160 PRINT"

= NOT THE SYSTEM RELAXATIONTIME"

170 PRINT"

STRAIN - TEST DATA (INDEPENDENT VARIABLE-

X)"

180 PRINT STRESS - TEST DATA (DEPENDENT VARIABLEkPa)'

190 PRINT"

ESTIMATE - CALCULATED STRESS VALUES(kPa)"

200 OPTION BASE 1

210 MASS STORAGE IS"

i INTERNAL ,4 , 0*

220 DIM Streaa(150),StraiTi(150),E3timate(150)

230 INTEGER Record, Rnn

240 DISP "PRESS'CONTINUE'

WHENREADY"

250 PAUSE

260 ON ERROR GOTO 410

270 PRINT USING *#,K"

,"

I NSERT THE DISK WITH STORED DATA INTO THE RIGHT-HAND DR

IVE"

280 PRINT" "

290 PRINT "THIS PGM ASSUMES A PRINTER (ADDRESS 706) IS ON THE HP I BBUS"

300 PRINT" "

310 PRINT "YOU CAN USE THE CRT OR AH EXTERNAL PLOTTER (ADDRESS704)'

320 LINPUT "DO YOU WANT A LISTING OF THE DISK FILES (Y/N)".Choice*

330 IF Choice*[l,lJ="Y"

THEN

340 CAT

350 PRINT

360 END IF

370 PRINT "NAME IS COMBINATION OF STRAIN RATE (IN MM/MIN) AND TEST TYPE (C,

E,G,R)"

380 LINPUT "WHAT IS THE DATA FILE ",File$

390 ASSIGN Pathl TO Fiie$

400 GOTO 600

410 IF ERRN-56 THEN

420 PRINT"

***** THAT FILE IS NOT ON DISC******

430 BEEP 300,.20

440 LINPUT'IS THIS A DUPLICATE/REPEAT TEST (Y OR N)

*

,Repeats

450 IF Repeated, 1]="Y"

THEN

460File$=Fiie*4*D"

470 ELSE

480 PRINT "NAME IS COMBINATION OF STRAIN RATE (IN MM/MIN) AND TEST TYPE CC,

E,S,R)"

490 PRINT 'PLEASERE-SPECIFY"

500 CAT

510 GOTO 380

520 END IF

530 GOTO 320

540 ELSE

550 PRINTER IS 1

560 PRINT ERRM*

570 BZCP 250,. 25

580 PAUSE

590 END IF

92'

Page 101: An Experimental characterization of the tensile behavior

600 ! INITIALIZE PARAMETERS

610 Factor-6.990 i KILO-PASCALS PER PSI

620 Ybar-0.

630 Sato-0.

640 Sae-0. Appendix B

650 Sar-0. 2 of 5660 tiae-0.

670 Rmae-0.

680 Ne-0.

690 Rmi-POS(File$,"_") . DETERMINES RUN*

700 IF Rnn-0 THEN

710 Rn*-"0'

720 ELSE

730 Rn$-File$IRnn*lI

740 END IF

750 Ihop-5 i TO SKIP DATA ON PRINTOUT

760 R_aquared-0.

770 ! READ STORED DATA

780 GOSUB Read_data

790 ! CALCULATE ESTIMATED PARAMETERS

800 ! NOTE--PHI AND RATE MUST MATCH UNITS .CURRENTLY USING X STRAIN

810 Modulua-2.34E*6 ! (IN kPa)

820 Theta-2. 10E+4 ! (IN kPa)

830 Phi -.90 ! (IN X)

840 ! PRELIMINARY CALCS

850 GOSUB Find_tau

860 ! NOTE--TAU AND RATE MUST MATCH UNITS FOR CORRECT RESULTS

870 ! CURRENTLY USING SEC ANO 2/SEC

880 Pl-Tau*Modulua*(Rate/100.)

890 P2-Tau*(Rate/100. )

900 ! LOOP CALCULATIONS

910 FOR L-3 TO N

920 P25 = ((Strairi(L)-Phi)/100.)/P2

930 IF P25<0 THEN

940 Eatimate(L)=Modulus*(Straiii(L)/100. )

950 GOTO 1030

960 END IF

970 IF P25>200 THEN P25-200 ! TO AVOID OVERFLOW ERRORS

980 P3-EXPf-P25)

990 P4=i.0-P3

1000 P5-P1*P4

1010 Eatimate(L)=Theta+P5

1020 GOSUB Stat_anal

1030 NEXT L

1040 PRINTER IS 706

1050 PRINT" BRINSON

MODEL"

1060 PRINT

1070 PRINT*

RESULTS FOR STRAIN RATE OF*;Rate;*

Z PERSECOND"

1080 PRINT USING "K ,2D. 2DE ,K,/

*

;*

AND FOR A PREDICT

ED TAU OF";Tau;- SECONDS"

1090 PRINT" C RUN

*;Rn*;' )*

1100 PRINT

1110 PRINT*

STRAIN (X) EXPERIMENTAL STRESS (kPa)

CALCULATED STRESS(kPa)"

1120 FOR L=3 TO 20

1130 IMAGE 5X,4D.2D,15X,8D.2D,21X,8D.2D

1140 PRINT USING 1130 ; St rain(L) ,Stress (L) ,

Eat imate(L)

1150 NEXT L

1160 IF N-30 THEN 'Ihop=l

117.) FIT L=2 TO N STEP inop

1180 RiNF USING 1130 ; Strain(L) ,Str ess (L) ,Est imatt (L.

1190 NEXT L

93

Page 102: An Experimental characterization of the tensile behavior

1200

1210

1220

SQUARE

1230

1240

1250

1260

1270

1280

1290

1300

1310

1320

1330

1340

1350

1360

1370

1380

1390

1400

1410

1420

1430

1440

1450

1460

1470

1480

1490

1500

1510

1520

1530

1540

1550

1560

1570

158C

1590

1600

1610

1620

1630

1640

1650

1660

1670

1680

1690

1700

1710

1720

1730

1740

1750

1760

1770

1780

90

1800

1810

ERROR

PRINT

PRINT

PRINT

(kPa)*

IMAGE

USING "1/,X"

LEAST SQUARESANALYSIS:"

ERROR NORMALIZED TO STRAIN (kPa/X) ROOT MEAN

18X,2D.2DE,28X,2D.2DE

PRINT USING 1230,Ne,Rmae

ASSIGN Pathl TO *

PRINT USING !/

PRINT .

PRINT

PRINTER IS 1

LINPUT "DO YOU WANT TO PLOT THIS DATA (Y/N)",Cho$

IF Cho$tl,l]-"Y*THEN GOSUB Plot_data

LINPUT 'FINISHED ANOTHER TEST FOR ANALYSIS? (Y/N)",Cho

IF Cho$ll,lI-"Y"THEN

PRINT USING"#,K"

GOTO 320

ELSE

GOTO 2890 ! END PGM

END IF

! /////////

! /////////////////

! /////////

Read_data:. ! xxxxxxxx SUBROUTINE READ xxxxxxxxxx

Record-1

PRINT USING"*,K"

ENTER Pathl, Record, N,Rate

EHTER *Pe.thi,2,Gl,Tfactor

PRINT "RATE-";Rate,"GL-*;G1

PRINT "PT# STRAIN STRESS"

FOR M-3 TO N

ENTER Pathl,M;Strain(M) ,Streaa(M)

PRINT M,Strain(M),Streaa(M)

Ybar-Ybar*Streaa(M)

NEXT M

Ybar-Ybar/N

RETURN

Find_tau: ! xxxxxxxxx SUBROUTINE INTERPOLATE xxxxxxxxx

I FACTORS Rl - R5 U'iLL CHANGE W' GAGE LENGTH

IF Gl-5o ."iiEN

Appendix B

3 of 5

Rl

R2 =

R3 =

R4 =

R5 =

.0016

.0166

.1666

1 . 6666

16.6666

.05 MM/MIN CH SPEED

.50 MM/MIN

MM/MIN

MM/MIN

MM/MIN

5.0

50.

500.

END IF

EARLY CALCULATIONS WHEN TRIED TO FIT ALL DATA INDIVIDUALLY

IF Rate>=Rl AND Rate<R2 THEN Tau- ( (Rate-Rl) / (R2-R1) )*(-120 . ) *100 .

IF Rate>=R2 AND Rate<R3 THEN Tau- ((Rate-R2) / (R3-R2) )x(-19. 7) *4 . 2

IF Rate>R3 AND Rate<R4 THEN Tau- ( (Rate-R3) / (R4-R3) )x(-4 . 00) +1 . 0

IF ABS(Rate-R3X1.0E-8 THEN Tau=.95

IF Rate>R4 AND Rate<R5 THEN Tau-( (Rate-R4) / (R5-R4) )x(- . 10) * . 10

IF ABS(Rate-R4Xi. OE-8 THEN Tau-. 18

IF Rate>=R5 THEN Tau=.031

PREDICT TAU AS A LINEAR FUNCTIOH OF STRAIN RATE

CCURRENTLY USING 1 AND 100 MM/MIN AS ENDPTS)

575x(Rate)*2.02Tau = -

RETURN

Stat ana 1 . xxxxxxx SUBROUTINE LEAST SQUARES ANALYSIS xxxxxxx

SSTO - TOTAL SUM OF SQUARES

SSR FEGRLSSJON ?f SHARES

SSE ERROR SUM OF j

NE = ERROR NORMALIZED W/ RESPECT TO STRAIN (IN kPA/X)

9U

Page 103: An Experimental characterization of the tensile behavior

I820 ! MSE - MEAN SQUARE ERROR

1830 ! RMSE- ROOT MEAN SQUARE ERROR (IN kPa)

1840 !

1850 ! CHECK FOR BAD DATA AT END OF RECORD

I860 IF StrainCLXStrain(L-l) THEN 1920 Appendix B

1870 ! 4 Of 5

1880 Sato-(Streaa(L)-Ybar)*v2 +Sato

1890 S3e-(Stre33(L)-E3timate(L))*2*Sae

1900 S3r-(Eatimate(L)-Ybar)*l2*Sar

1910 Ne-((Stre33(L)-Eatinate(L))/StraiTi(L))*2 +Ne

1920 IF L-N THEN

1930 R_3quared-S3r/Ssto

1940 Ne-SQR(Ne)/100

1950 M3e-Sse/(N-2)

1960 Rmae-SQR(Mae)

1970 END IF

1980 RETURN

1990 Plot_datas ! xxxxxx SUBROUTINE PLOT xxxxxx

2000 GINIT

2010 GCLEAR

2020 DEG

2030 PRINT "DO YOU WANT TO PLOT ON THE CRT OR EXTERNALPLOTTER"

2040 PRINT 'SELECT C OR P"

2050 PRINT" "

2060 PRINT "(PLOT WILL START IMMEDIATELY AFTER YOU PRESS THE ENTER KEY)"

2070 INPUT PI*

2080 IFP1$-"C"

THEN GOTO 2120

2090 PLOTTER IS704,*HPGL*

2100 PRINTER IS 704

2110 GOTO 2130

2120 PLOTTER IS CRT ,

"

I NTERNAL*

2130 GRAPHICS ON

2140 PEN 1

2150 WINDOW -5,20,-15,50

2160 'CLIP 0,16,0,40

2170 GRID 1,2,0,0

2180 LORG 8

2190 CLIP OFF

22?0 CSIZE 3.5

2^10 FOR \-C TO 4C STEP 4

2220 MOVE 0,1

2230 LABEL I

2240 NEXT I

2250 LDIR 90

2260 LORG 6

2270 MOVE -2,20

2280 LABEL 'STRESS (kPa x10A3)"

2290 LDIR 0

2300 LORG 6

2310 FOR 1=0 TO 16 STEP 2

2320 MOVE 1,0

2330 LABEL I

2340 NEXT I

2350 MOVE 8,-3

2360 LABEL "STRAIN (X)*

2370 CLIP ON

2380 PEN 2

2390 LORG 5

2400 IF N-30 THEN

2410 Iater-1

24>C ELSE

2<30 1st.:, j

2440 END IF

95

Page 104: An Experimental characterization of the tensile behavior

2450

2460

2470

2480

2490

2500

2510

2520

2530

2540

2550

2560

2570

2580

2590

2600

2610

2620

2630

2640

2650

2660

2670

2680

2690

2700

271T

2720

2730

2740

2750

CONDS"

2760

2770

2780

2790

2800

2810

2820

2830

2840

2850

2860

2870

2880

2890 !

2900

2910

2920

2930

FOR 1-1 TO 20

IF 1-1 THEN 2480

IF Strain(IXStrain(I-l) THEN 2490

DRAW Strain(I) ,St reaa ( 1 ) / 1000.

NEXT 1

FOR 1-21 TO N STEP latepIF Strain(lXStrain(I-lstep) THEN 2530

Appendix B

5 of 5

Strein(l),Stre33(I)/1000.

I

DRAW

NEXT

PAUSE

PEN 3

CSIZE 1.5

FOR 1-1 TO 16

IF 1=1 THEN 2620

IF Straii-iCIXStrain(I-l) THEN 2620

MOVE Strain(I), Es t iroate( I ) /1000 .

LABEL"X"

NEXT I

FOR 1-17 TO N STEP IstepIF StraindXStraind-Istep) THEN 2670

MOVE Strain(I) ,E3timate(I)/1000.

LABEL"X"

NEXT I

CLIP OFF

PEN 4

CSIZE 3.5

MOVE 8,45

LACEL USiK:*

CSIZE 2.0

MOVE 8,42

LABEL USING

"K,2A,K"

;*POLYSTYRENE- TENSILE - RUN ";Rn*

'K, 2D. 2DE,K"

; "BRINSON MODEL W/ PREDICTED TAU OF ";Tau;"

SE

CSIZE 2.0

MOVE 4,-10

LABEL "TEST SPEED:-,Rate;"

X PERSECOND*

IFFile*tl,lJ="E*

THENTran-"EXTENSOMETER*

PR

PR

WA

PR

IFFile$tl,lI-"S*

THEN Tran*>

IFFile[l,ll="C"

THEN Tran-

MOVE 3.3,-12

LA8CL "TRANSOUCER: *;Tran

MOVE 12,-10

LABEL "xxTHEORETICAL"

LABEL "--EXPERIMENTAL-

PRINTER IS 1

RETURN

END op PROGRAM

INT USING*#,K"

INT "THAT'S ALL FOLKS!"

IT .05

INT USING"#,K"

STRAINGAGE*

CROSSHEADDISP"

2940 STOP

2950 END

Page 105: An Experimental characterization of the tensile behavior

APPENDIX C

COMPUTER PROGRAM

FOR

MATSOUKA VISCOELASTIC MODEL

97

Page 106: An Experimental characterization of the tensile behavior

10

20

30

40

50 !

60

70

80

90

TEST

100

110

120

130

140

150

160

170

180

190

200

210

220

230

240

250

260

270

280

290

300

310

320

330

IVE"

340

350

360

370

380

390

400

410

420

430

440

450

460

470 I

480

490

500

510

520

530

540

E,S,R)

550

560

57058'

590

600

VISCOELASTIC MODEL BY S. MATSOUKA

PROGRAMMED BY L.T. LOGGI

MODIFIED 5/87 FOR BASIC 3.0 AND GRAPHICS 3.0

--LAST UPDATE 03-07-88

CLEAR 7

OPTION BASE 1

PRINTER IS 1

PRINT USING "#,K",*

MATSOUKA VISCOELASTICMODEL'

PRINT "SOLVES FOR STRESS AS A FUNCTION OF STRAIN FOR TENSILE OR RELAXATION

Appendix

1 of

EPSILON ZERO

EPSILON BAR

MODULUS

TAU

BETA

STRAIN

STRESS

ESTIMATE

VARIABLES:"

STRAIN AT MAX STRESS (YIELDPOINT)'

KNOWN FROM TEST DATA(X)'

STRAIN VALUE AT ANY TIME-f

READ FROM DATA FILE(X)'

RELAXATION MODULUS SLOPETERM"

- KNOWN VALUE(EMPIRICAL)'

A CORRELATION CONSTANT -- ESTIMATED(SEC)'

NOT EQUAL TO THE RELAXATIONTIME'

EXPONENTIAL FACTOR, A MATERIALCONSTANT"

KNOWN VALUE(EMPIRICAL)"

TEST DATA (INDEPENDENT VARIABLE -X)"

TEST DATA (DEPENDENT VARIABLE - kPa)"

CALCULATED STRESS VALUES(kPa)"

WHENREADY'

PRINT USING "1/"

PRINT "

PRINT'

PRINT"

PRINT"

PRINT"

PRINT"

PRINT"

PRINT"

PRINT"

PRINT"

PRINT*

PRINT"

PRINT"

PRINT*

DISP "PRESS -continu

PAUSE

DIM Ep3ilon(150) ,Strain(150) ,Streaa(150) ,Eatiroate(150)

REAL Initial, Integrand

INTEGER Record, Rnn

i FILE MANIPULATION.

MASS STORAGE IS ": INTERNAL ,4,0

*

ON ERROR GOTO 470

PRINT USING*e,K',"

INSERT THE DISK WITH STORED DATA INTO THE RIGHT-HAND DR

PRINT

PRINT "THIS PGM ASSUMES A PRINTER (ADDRESS 706) IS ON THE HPIBBUS-

PRINT

PRINT "YOU CAN USE THE CRT OR AN EXTERNAL PLOTTER (ADDRESS~?04)"

LINPUT "DO YUU WANT A LISTING OF FILES I'N J1SK f.Y/N)*,ChoS

IFCho*tl,lI-'Y"

THEN

CAT

PRIHT

END IF

PRINT "NAME IS COMBINATION OF STRAIN RATE (MM/MIN)

LINPUT "WHAT IS THE DATA FILE ",File

ASSIGN GPathl TO File*

GOTO 650

IF ERRN-56 THEN

PRINT USING"K,/*;-

xxxxxx

BEEP 300,-20

LINPUT"

IS THIS A DUPLICATE/REPEAT TEST (Y OR N)

IFRepeetSll.il-'Y*

THEN

File*=File*4"D"

ELSE

PRINT 'NAME IS COMBINATION OF STRAIN RATE (MM/MIN)

PRINT "PLEASERE-SPECIFY"

CAT

GOTO 440

END IF

GOTO4C

..>

ELSE

4 TEST TYPECC,E,G,R)'

THAT FILE IS NOT ON DISC xxxxxx

,Repeat*

4 TEST TYPE (C,

98

Page 107: An Experimental characterization of the tensile behavior

610

620

630

640 END IF

650 ! ---

660

670

680

690

700

710

720

730

740

750

760

770

780

790

800

810

820

830

840

850

860

870

880

890

900

910

920

930

940

950

960

970

980

990

PRINT ERRM*

BEEP 250,. 25

PAUSE

Faclor-6. 990

Ybar-0

Sato-O.

Sae-0.

Sar-0.

Mae-O.

Rmae-O.

Ne-O.

R_aquared-0.

Rnn-POS(File, "_')

IF Rnn-0 THEN

Rn*-"0*

ELSE

Rn*-File*[Rnn+l J

END IF

lhop-3

Naect ion-ID

i

! ,.

Beta-. 0242

Modulu3-(5.85E*5)XFactor

INITIALIZE PARAMETERS

! KILO-PASCALS PER PS1

Appendix C

2 of 6

DETERMINES RUN*

! TO SKIP DATA ON PRINTOUT

-ESTABLISH EMPIRICAL CONSTANTS-

! (IN kPa)

iUSE TEST DATA T0 ESTABLISH SOME MODEL PARAMETERS-

Ep3ilon_zero-1. 5/100 ( (IN X STRAIN)

i

READ STORED DATA

GOSUB Read data

PLEASE WAIT WHILE THE CALCULATIONS ARE BEINGMADE"

- LOOP CALCULATIONS

! CALCULATE ESTIMATED PARAMETERS

! NOTE TAU AND RATE MUST MATCH UNITS FOR CORRECT RESULTS

! CURRENTLY USING SEC AND X/SEC

GOSUB Find_tau

Constant-TauX(Rate/100) ! CONVERT FROM X

PRINT USING,?"

it: a prikt-

1010 PRINT

1020 !

1030 !

1040 FOR L-3 TO N

1050 Ep3ilon_bar-Strain(L)/100.

1060 GOSUB Integration

1070 E3timate(L)-(Delta_epailon/3)x(Initial*2.xSuodd*4.xSui-even+Final)

1080 GOTO 1100

1090 PRINT USING "K ,5D. 2D ;*

after the integration subroutine: STRE

SS ="

5Eatimate(L)

1100 GOSUB Stat_anal

1110 NEXT L

1120 PRINTER IS 706

1130 PRINT"

MATSOUKAMODEL*

1140 PRINT"

RESULTS FOR STRAIN RATE OF";Rate;"

X PER SECON

D"

1150 PRINT USING "K,2D. 2DE -,

"

AND FOR AN PREDICTED TAU OF

";Tau

1160 PRINT*

( RUN-;Rn*;- )"

1170 PRINT USING / ,i';*

STRAIN (X) EXPERIMENTAL STRESS (kPa) CA

LCULATED STRESSCkPeO*

1180 FOR L=3 i0 2 0

1190 IMAGE 3X,4D.2D,13X,8D.2D,24X,8D.2D

99

Page 108: An Experimental characterization of the tensile behavior

1200

1210

1220

1230

1240

1250

1260

1270

1280

ERROR

1290

1300

1310

1320

1330

1340

1350

1360

1370

1380

1390

1400

1410

1420

1430

1440

1450

1460

1470

1480

1490

1500

1510

1520

1530

1540

1550

1560

1570

1500

1590

1600

1610

USING 1190;Strain(L),Stre33(L),Eatimate(L)

LEAST SQUARES

ERROR NORMALIZED TO STRAIN (kPa/X)

THIS DATA (Y/N)*,Cho<

Piot_data

(Y/N)*,Cho*

PRINT

NEXT L

IF N-30 THEN Ihop-1

FOR L-21 TO N STEP IhopPRINT USING 1190,Strain(L),Streaa(L),E3tiate(L)

NEXT L

PRINT USING "1/*

PRINT

PRINT

(kPa)*

IMAGE 21X,2D.2DE,28X,2D.2DEPRINT USING 1290,Ne,Rp,ae

ASSIGN Pathl TO X

PRINT USING '1/"

PRINT

PRINT

PRINTER IS 1

PRINT USING",K"

LINPUT 'DO YOU WANT TO PLOT

IF Cho*[l,ll-'Y*THEN GOSUB

LINPUT 'FINISHEDANOTHER TEST FOR ANALYSIS?

IF Cho*Il,ll-"Y"THEN

PRINT USINGm9,K*

GOTO 330

ELSE

goto 3310 ! end pgm

e^.:> if

! //'

/ ,///////

! ////////////////////

! ///////////

Read_data: ! xxxxxxxxxxxxxx SUBROUTINE- --

Record-1

PRINT USING*,K"

ENTER Pathl,Record,N,Rate

ENTER Pathl,2,Gl,Tfactor

PRINT'

RATE-",Rate;"

GL-";G1

PRINT "PT# STRAINSTRESS"

FOR M-3 TO N

EHTER *Pithl,M;Strain(M) ,StreasCM)

PRINT h,Strain(M) ,Stre33(M)

Ybar-Ybar*Streas(M)

NEXT M

Ybar-Ybar/N

Appendix C

3 of 6

ANALYSIS:"

ROOT MEAN SQUARE

READ XXXXXXXXKXXXXXXXXX

1620 RETURN

1630 Find t-

1640

1650

1660

1670

1680

1690

1700

1710

1720

1730

1740

1750

1760

1770

1780

4"*

-,

J .

1 '. jO

1810

u >

Tau

RETURN

I ntegrat ion

PRINTER IS

! xxxxxxxxxxxxxx SUBROUTINE --

ESTIMATE

(1.51E*5xRate)-2520.

XXXXXXKXXXXXXXXX

xxxxxxxxxxxxxx SUBROUTINE INTEGRATE IxJiXXXXXXXSiitlX

706

SIZE

FOR ESTIMATION -- MUST BE EVEN #

> USING SIMPSON'S RULE

! DELTA_EPSILON-STEP

NSECTION-* OF SECTIONS

Del ta_epsi lon-Epsi lon_bar/N3ect ion

IF Epsi lon_bar>Epai lon_zero THEN

Naection-20

Del ta_epai lon-Epai lon_bar/Nsect ion

END IF

Sumeven-0. ! INITIALIZE THESE PARAMETERS FOR EACH INTEGRATION

Sumodd=0.

Initial=0.

F jr,al = C

1 ntegrand-0 .

GOTO 1840 100

Page 109: An Experimental characterization of the tensile behavior

PRINT "DELTA E -"

;Del ta_epai Ion

PRINT USING "K";"

J EPSILON(J) I NTEGRAND(J)"

FIND VALUE OF INTEGRAND FOR EVERY EPSILON FROM 1 TO N*l

! KNOW THAT EPSILON(l-l) = 0 Appendix C

! AND THAT EPSILOH( I -N*l) - EPSILON_BAR 4 of 6

Epailon(l>-0.

Initial-FNCelcd ,Epailon(x) ,Epai lon_zero ,Epai lon_bar .Modulus

,Beta .Constant

1820

1830

1840

1850

1860

1870

1880

)

1890 FOR 1-2 TO Nsection STEP 2

1900 Ep3ilonCI)-(I-l)xDelta_epailon

1910 ! NOW CALCULATE THE COMPONENTS OF THE FUNCTION (INTEGRAND)

1920 EVEN VALUES FOUND FOR i-2 TO i-N

1930 Number 1-FNCa led .Epailon(x) ,Ep3ilon_zero,psi lon_bar .Modulus ,Beta ,

Constant

)

1940 Sumeven-Su-aeven+Nu-aberl

1950 IF ALL SECTION CALCS HAVE BEEN DONE, THEN FIND INTEGRAND

I960 FOR EPSILON AT i-N*l

1970 IF I-Naection THEN

1980 Epsi Ion(Naect ion*1) -Epai lon_bar

1990 Final-FNCalc(Naect ion*l, Epai lon(x) ,Epailon_zero ,

Epai lon_bar .Modulus ,B

eta,Constant)

2000

2010

2020

2030

2040

2050

nt)

2060

GOTO 2070

END IF

! NOW EVALUATE FUNCTION FOR THE NEXT EPSILON(i)

! ODD VALUES FOUND FOR i=3 TO i-N-1 ONLY

Epailon(I*l)-(I*l-l)XDeita_epailon

Nunber2-FNCalc( I+l,Epailon(x) ,psi lon_zero .Epsi lon_bar .Modulus .Beta ,Cons ta

Sumodd=Sumodd+Number2

2070 NEXT I

2080 GOTO 2120

2090 IMAGE 2D. 2DE.3X ,20. 2DE ,8X ,D. D, 15X ,Z. 2D,9X ,2D. 2DE ,7X ,2D. 2DE ,

/

2100 PRINT USING '/ , "SUMODD SUMEVEN IN1T EPSILON FINAL EPSILO

N INIT INTEG FINALINTEG"

2110 PRINT USING 2090 ;Sumodd,Sumeven,Epai lon(l) ,Epai lon(Naect ion*l) ,

I nit ial ,Fin

al

2120 RETURN

2130 Stat_anal>

2140

2150

2160

2170

2180

2190

2200

2210

2220

2230

2240

2250

2260

2270

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xxxxxxxxxx SUBROUT 1 NE LEAST SQUARES ANALYSIS xxxxxxx

TOTAL SUM OF SQUARES

REGRESSION SUM OF SQUARES

ERROR SUM OF SQUARES

ERROR NORMALIZED W/ RESPECT TO STRAIN (IN kPa/X)

MEAN SQUARE ERROR

ROOT MEAN SQUARE ERROR (IN kPa)

SCTC

5SR

SSE

NE

MSE

RMSE

IF Strain(LXStrain(L-l) THEN 2250

Sato-(Stre3s(L)-Ybar)"2*Ssto

S3e-(Stre3a(L)-Eatimate(L))-2*Sae

S3r-(Estimate(L)-Ybar)*2*Ssr

Ne=((Stre3s(L)-Estimate(L))/Strain(L))*>2*Ne

IF L =N OR Strain(LXStrain(L-l) THEN

R_aquared=Sar /Sato

Ne-SQR(Ne)/100

Mse=Sse/(N-2)

Rmse-SQR(Mse)

END IF

RETURN

2320 Plot_data:

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KXXKXXKX SUBROUTINE PLOT xxxxxxx

2370

2380

GINIT

GCLEAR

DEG

ALPHA OFF

PR INI "1.0

PRINT "SELECT

YOL-ff>N' Ui PLOT ON Th CiTF OR ANOTHER

PLOTTER1

ORP*

101

Page 110: An Experimental characterization of the tensile behavior

2390

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KEY)'

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290 0

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2<0

LJ90

3000

PRINT""

PRINT "(PLOT WILL START IMMEDIATELY AFTER YOU PRESS THE RETURN/ENTER

INPUT PI*

IF Pl*--C"THEN GOTO 2500

IF P1<>"C AND P1<>"P"THEN

BEEP

GOTO 2370

END IF

PLOTTER IS 704,'HPGL"

PRINTER IS 704

GOTO 2510

PLOTTER IS CRT,"INTERNAL"

GRAPHICS ON

PEN 1

WINDOW -5,20,-15,50

CLIP 0,16,0,40

GRID 1,2,0,0

LORG 8

CLIP OFF

CSIZE 3.5

FOR 1-0 TO 40 STEP 4

MOVE 0,1

LABEL I

NEXT I

LDIR 90

LORG 6

MOVE -2,18

LABEL "STRESS (kPa x10*3)"

LDIR 0

LORG 6

FOR 1-0 TO 16 STEP 2

MOVE I, 0

LABEL I

NEXT 1

MOVE 8,-3

LABEL "STRAIN(X)"

CLIP ON

PEN 2

LORG 5

IF N-30 THEN

Iatep=l

ELSE

Istep-3

END IF

FOR 1=1 TO 20

IF 1-1 THEN 2860

IF StraindXStrain(I-l) THEN 2870

DRAW Strain(I) .Stress ( I ) /1000

NEXT I

FOR 1=21 TO N STEP Istep

IF 1=1 THEN 2910

IF StraindXStrain(I-l) THEN 2920

DRAW Strain(I),Stress(I)/1000

NEXT I

PAUSE

PEN 3

CSIZE 1.5

FOR 1=1 TO 20

IF 1=1 THEN 2990

5tr=iin(IX?tr,jind 1) THEN 3010

rjVE Straind) ,Est ima led ) / 1000

LABEL-?'

102

Appendix C

5 of 6

Page 111: An Experimental characterization of the tensile behavior

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3^00

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Appendix C

6 of 6

TENSILE - RUN ";Rn*

i Tau

NEXT I

FOR 1-21 TO N STEP latepIF 1-1 THEN 3050

IF Strain(IXStraind-l) THEN 3070

MOVE Strain(I),E3timate(I)/1000

LABEL*?-

NEXT I

CLIP OFF

PEN 4

CSIZE 3.5

MOVE 8,45

LABEL USING *K ,2A , "POLYSTYRENE-

CSIZE 2.0

MOVE 8.1,42

LABEL USING 'K, 2D.2DE"

, 'MATSOUKA MODEL W/ PREDICTED TAU OF

CSIZE 2.0

MOVE 4,-10

LABEL "TEST SPEED.-,Rate,"

X PERSECOND"

IFFile*ll,lJ-"E"

THEN Tran*- -EXTENSOMETER"

IFFile*Cl,ll-"S"

THEN Tran*- 'STRAIN GAGE"

IFFile*Il,lJ-"C"

THEN Tran- "CROSSHEADDISP"

MOVE 3.4,-12

LABEL "TRANSDUCER: *,Tran*

MOVE 12,-10

LABEL "?? THEORETICAL"

LABEL' EXPERIMENTAL-

PRINTER IS 1

WAIT 3

GCLEAR

RETURN

i EH0 0F PROGRAM.

PRINT USING-e.K'

PRINT "FINISHED, FINALLY!>"

WAIT .25

PRINT USING"#,K"

STOP

END

! xxx -- ROUTINE TO CALCULATE THE FUNCTION OF EPSILON -- xxx

DEF FJ-!C?ilc (J>pt.-i i orCw) .Epai 1 on_zero ,Eps i lon_bar .Modu lus .Beta,Constant)

Part:1KP(-Epai'

ar.C'./^pai lon_zero)

Par t2-Epsil on_bar -Epsi Ion (J)

Par t3-Part2/Constant

Part4-EXP(-(Part3*Beta))

Integrand-ModulusXPortlxPart4

GOTO 3480

IMAGE 2D,12X,Z.3D,22X,7D.2D

PRINT USING 3460;J,Epsilon(J) ,Integrand

RETURN integrand

FNEND