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AN APPROACH TO EXAMINE THERMAL FATIGUE IN ASPHALT CONCRETE
Amy L. Epps
Abstract
Thermal cracking in asphalt concrete pavements manifests from a single drop in
temperature to an extreme low (low temperature cracking) or from a series of repeated large
temperature fluctuations with low temperarures above the fracture temperature of the asphalt·
aggregate mixture (thermal fatigue) , The research described presents an approach to examine
mixture resistance to thermal fatigue and applies this approach 10 evaluate urunodified and
crumb-rubber modified (eRM) mixrures. A slow frequency beam fatigue test was used to
measure mixture resistance in a controlled strain mooe, with strain levels selected to simulate
thermal stress levels induced under average and extreme environmental conditions in harsh
climates like the intermountain west of the United States. Selection afthese stress levels was
based on mixture fracture temperatures and results from an analysis of the interaction between
asphah concrete pavements and the selected environment.
Resuhs from a limited laboratory experiment illustrated that the approach presented can
be used to measure the finite capacity of both modified and unmodified mixtures for thermal
fiucruations coupled with low temperatures. According to these results, CRM modification
improved mixture resistance to thennal fatigue under average environmental conditions in the
harsh climate of the intermountain west of the United States. Limited testing indicated that
!hennal stress level affected the perfonnance of modified mixtures with a gap-graded aggregate
and Ihese gap-graded modified mixtures sustained a greater nwnber ofthennal cycles prior to
failure than dense-graded mixtures under the selected average environmental conditions. Further
development of this approach to directly measure resistance to thermal fatigue is encouraged for
expanded testing programs with more mixture and environmental variables. Both short-term and
long-term oven aging is recommended to simulate field ronditions under which thermal fatigue
is likely 10 occur, and Ihe use of a controlled stress fatigue lest for comparison of resul ts is
suggested.
Key Words: Thennal Fatigue, Crumb-Rubber Modifier(CRM), Beam Fatigue Test
lulrodudioo
1
Many areas of the Uni ted Slates experience large daily temperature fluctuations coupled
with extreme low temperatures during the winter and high temperatures and solar radiation thaI
promote asphalt hardening during the summer. These conditions may calise transverse cracking
problems in asphalt concrete pavements due to thennal fatigue. Extensive cracking results in a
deterioration in ride quality; allows destructive substances, such as air and water, to enter the
pavement structure; and reduces pavement life, requiring frequent maintenance and rehabili tation
activities to restore safe and efficient routes for moving people and goods. In the literature
thermal fatigue is described as one mechanism causing thermal cracking, a primary form of
distress in asphalt concrete pavements (I, 2, 3, 4). This mode of cracking is caused by a series of
repeated temperature nucrnations, with temperatures above the fracture temperature of the
asphalt-aggregate mixture. The second mode of thermal cracking is low temperature cracking,
resulting from a single drop in temperature to an extreme low below the fracture temperature of
the asphalt-aggregate mixture. A complete evaluation of mixture resistance to both types of
thermal cracking was recently completed. but this paper focuses on an approach to directly
measure mixture resistance to thermal fatigue (5).
Thermal fatigue failure is hypothesized to result from repeated tensile stresses induced by
temperature nuctualions in the pavement as temperature decreases and contraction is restrained.
Aging of the asphalt-aggregate mixture contributes to the level of stress induced. Both rapid
short-term aging during plant mixing and construction and slower long-term aging in the field
stiffen the mixture and increase the stress induced on cooling. When the effect of thermal
cycling exceeds the mixture fatigue resistance, transverse cracks result from the maximwn stress
in the longitudinal direction of the pavement. To minimize this type of cracking and extend
pavement life, resistant aspha1t-ag~gate mixtures are selected based on their thermal and
mechanical properties and the environment where they will be placed.
3
In this research, mixture resistance to thermal fatigue is measured in laooratory tests
under appropriate conditions that simulate environmental demand on the pavement. This
approach facilitates the search for mixtures that perform satisfactorily under the coupled
conditions oflarge daily temperature fluctuations and extreme low temperatures. Some modified
mixtures may meet the criteria for adequate performance in these extreme climates. The addition
of crumb-rubber modifier (CRM), manufactured from scrap tires, to the asphalt binder contained
in asphalt concrete pavements has been suggested as a partial remedy to thwart the onset and
extent of thermal fatigue failure . A modified binder formed by adding CRM 10 a base asphalt
cement using the wet process lends enhanced material properties to asphalt-aggregate mixtures,
increasing their resistance to induced tensile stresses. For equivalent changes in temperature,
CRM modified mixtures sustain lower induced thermal stresses than conventional mixtures due
to reduced stiffucsses as compared to corresponding unmodified mixtures (6). The durability of
these modified mixtures is also improved as a result of increased binder film thicknesses on the
aggregate, reducing the rate of oxidative aging and decreasing the potential for stripping (7).
In the research described in this paper, an approach for measuring mixture resistance to
thermal fatigue is introduced and applied to unmodified and CRM modified asphalt-aggregate
mixtures. A description of this approach follows the next section swnmarizing past efforts to
measure mixture resistance to thermal fatigue. The experimental design and materials used in
the limited laboratory testing program are described, and test results and analysis are presented.
Conclusions and reconunendations complete the paper.
4 Background
Initial efforts to understand the factors associated with thermal cracking were highlighted
in a 1966 symposium, and early research focused on low temperature cracking (8). Resistance of
asphalt concrete to thermal fatigue alone or in combination with low temperature cracking was
also examined in a few studies prior to the Strategic Highway Research Program (SHRP) in the
late 1980's and early 1990·s. Vinson, lanoo, and Haas (2) and lanoo, Bayer, and Walsh (9)
reviewed research efforts preceding the extensive SHRP program that measured thermal stress
and predicted thermal cracking. The SHRP program produced mixture tests and analysis tools
capable of predicting resistance to [ow temperature cracking and the combination ofbolh forms
oftherrnal cracking. Recent research has utilized these tools to examine thermal fatigue in
asphalt concrete and develop an analysis system (or predicting performance in terms of both
types of thermal cracking. This section describes previous efforts to study thermal fatigue or a
combination ofthennal fatigue and low temperature cracking. An evaluation of these efforts is
also provided.
Tht rmal Ftsligut
Examination of the possibility of a second fonn of thermal cracking began in the \970's
in response to severe transverse cracking in West Texas, where pavements are nol subjected to
extreme low temperatwes. A series of reports (10, II , 12, 13) present the envirorunental
conditions in West Texas, the thermal activity of base course materials ill freeze-thaw cycles, and
a prediction model for estimating crack spacing from material properties. Thermal susceptibility
of the base course was identified as the damage mechanism causing transverse cracking in some
of the asphalt pavements in this area. A study by Epps and Anderson (14), including field
observations in West Texas coupled with laboratory testing and modeling with the COLD
program (IS), indicated that properties oflhe asphalt concrete as well as the base material
influence transverse cracking in this area. In addition, they considered hardening of the binder
from aging as a possible indicator of susceptibility to this type of cracking. Sugawara and
Moriyoshi (16) also conducted laboratory tests on mixtures subjected to thennal cycling until
failure. Fatigue failures were noted in tests with the minimum temperature close to the mixture
fracture temperature, and mixtures with harder asphalts sustained fewer cycles before failure.
Lytton and Sharunugham (4) and Lytton, Shanmugham, and Garren (17) initialed
research based on fracture mechanics to predict thermal fatigue life. Building on the work by
Shahin and McCullough (3. 18), they developed a modella predict the occurrence ofthermai
fatigue cracking caused by temperature cycling below 25C. The THERM program supports this
model that calculates the number of cycles to failure, three cumulative damage functions, and
crack frequency or spacing. Thermal fatigue life is determined according to the following
equation based on the rale of crack growth defined by Paris and Erdogan (19):
• J
do N f ~ 1 , c . A C, K yo
5
where ~is the number ofthennal cycles to failure, de is the incremental growth of crack depth c
from a change in temperature, h is the thickness of the asphalt concrete layer. Co is the initial
crack depth.,1/( is the change in stress intensity factor at the crack tip from a change in
temperature, and A and n are fracture parameters. The effect of aging is also incorporated into
the model based on equations presented by Benson (20).
Maj idzadeh, Buranrom. and Karakomzian (21) have developed other fracture mechanics
based approaches. Abdulshafi and Majidzadeh (22) proposed the use of the energy release rate,
JIO to characterize asphalt concrete in a prediction offatigue life, and Little and Mahboub (23)
used this same parameter to evaluate low temperarure fracture potential of binders in asphalt
aggregate mixtures. Abdulshafi and Kalosb (24) used another energy release rate parameter, the
Co.·line integral, in a study ofload-induced fatigue and suggested its use to study thennal fatigue .
Cyclic changes in temperature are also possible with the Thermal Stress Restrained
Specimen Test (TSRST) developed during SHRP. Jackson and Vinson (25) used this test with
thennal cycling. Based on a limited experiment, they concluded that thermal fatigue is not a
viable mode of distress in asphalt concrete mixtures in the absence of environmental aging.
6
Thermal Patigufllfnd Low TemperQture Cracking
Limiting values for binder temperature susceptibility and binder stiffuess were
historically recommeooerllo minimize themul cracking in either fonn prior to the development
of empirical and mechanistic approaches for predicting mixture resistance to both low
tempnature cracking and thermal fatigue (26). Empirical approaches based primarily on binder
pro~ies included regression equations developed in Canada to estimate transverse crack
spacing and a measure of cracking intensity (27, 28). These are limited in application and only
provide a relative means of rating different mixtures thai are similar to those used in developing
the equations. Mixture response characteristics and thermal stress predictions are nol included in
these approaches.
Experimental methods to measure mixture resistance to both low temperature cracking
and !henna! fatigue were developed in the late 1980's and 1990's at the Cold Regions Research
and Engineering Laboratory (CRREL) of the United States Army Corps of Eng in em (9). The
environmentaJ system associated with the CRREL Thermal Stress Test (CfST) is capable of
generating a wide range of conditions, including cooling rates between 3 and 27C per hr and a
low temperature of -60C. Limited thermal cycling experiments conducted with the erST did
not validate the hypothesis of thermal cracking by thennal fatigue.
EITorts to model mixture resistance to both forms of thennal cracking bf:gan with the
work of Shahin and McCullough (3, 18). The computer program Te-I supports their model that
considers low temperature cracking and thermal fatigue separately and adds the two effects to
predict overall thennal cracking. In this model, a phenomenological approach to thennal fatigue
is used to estimate the number ofthennal cycles to failure. These researchers indicated thaI
temperature cycling stimulates a constant strain fatigue distress, and the relationship between
strain and thennal fatigue life is analogous to the conventional traffic load-induced fatigue
function:
7 where Nfis the average number of thermal cycles to failure, £ is the strain level, and A and B are
fatigue constants. Variability in material and mixture properties and aging are acrounled for in
the model, and a cumulative damage hypothesis is used to determine the amount of cracking due
to thermal fatigue.
A thennal cracking analysis system was developed during SHRP in response 10 a change
in focus from phenomenological approaches \0 more mechanics·based approaches that account
for crack propagation and predict crack spacing with lime. Both types ofthennal cracking are
included in the analysis, and the two effects are nol separated. The analysis system contains five
major components. and the relationships between these components are illustrated in Figure I.
This system is described by Hiltunen and Roque (I, 29) and Buttlar and Roque (30). The
resulting performam:e prediction model uses material properties measured with the Indirect
Tensile Test (IDn as input. This test simulates the tensile stress stale caused by thermal changes
in the field by loading cylindrical specimens (I 52·nun diameter by 5 I-mm) across a diameter
within a controlled temperature chamber. The lOT is conducted in (wo phases (31). The first
phase utilizes short-term creep tests at multiple temperatures to determine the viscoelastic
properties of the mixture needed to predict thermal stress development Results from the tensile
strength test conducted in the second phase are used in conjunction with the viscoelastic
propenies to calculate the fracture properties of the mixture that control the rate of crack
development IDT specimens have been oven-aged to simulate short-term aging during
production and construction (3\). Long-term aging in the field is not considered in the modeL
The resulting prediction of thermal crack spacing with lime is based on a calculated depth of a
local, a\'mge crack and an asswned normal distribution of crack depths (I).
Evaluation a/Past Efforts
Allhough previous research efforts have improved the understanding of the interaction
between asphalt pavements and the envirorunent, at present there is not universal acceptance of
thermal fatigue as a distress mechanism causing thermal cracking. In examining the hypothesis
of this mechanism of failure, thermal fatigue must be isolated from low temperature cracking.
8 As a result, only those approaches thai separate the effects of the two different [onns of thermal
cracking are recommended to explore the phenomenon of thermal fatigue. An advantage of
direct measurement of mixture response to thermal cycling is the absence of necessary
asswnplions of material behavior required in mechanics-based approaches. Previous laboratory
testing programs employing direct measurement of mixture response have produced mixed
results. Jackson and Vinson (25) indicated thai thermal fatigue is not a viable distress mode in
the absence of environmental aging, but Sugawara and Moriyoshi (16) suggested thai mixtures
do have a finite capacity for thermal fluctuat ions with low temperatures greater than but close 10
the mixture fracture temperatwe. Janoo, Bayer, and Walsh (9) also conducted a limited
experiment with direct measurement of response 10 thennal cycling and were not able 10 validate
failure by thennal fatigue. The approach described in the following section provides another
method to measure mixture response to conditions selected to simulate thennal Slresses induced
from daily lempenture fluctuations in extreme climates.
Measurement of Thermal Fatigue Resistance
A standard test method for evaluating mixture resistance to thermal fatigue does not exist.
In this experiment, a load-induced slow-cycle beam fatigue test was selected to measure actual
mixture response to nuctuations in strain that simulate changes in induced thermal stresses
caused by daily temperature variations. This same test is used to measure mixture resistance to
traffic-load induced fatigue when conducted at a higher frequency (10Hz). This test was chosen
because failure by thermal fatigue is similar to failure by load-induced fatigue, with daily
temperature cycles equivalent to traffic-induced loading of the pavement.
The beam fatigue test subjected rectangular beam specimens (64- by 51 - by 38 1-mm) to
flexural fatigue using four-point loading (Figure 2) (32). Specimens were subjected to a
sinusoidal variation in strain until failure. Strain levels were selected to represent induced
thermal stresses caused by temperature fluctuations. At failure, defined as a reduction in
stiffness to 50 percent of its initial value, the nwnber of cycles was recorded !is the mixture
response to thermal fatigue.
9
The test was conducted al one temperature (4C), with thennal stresses caused by field
temperature fl uctuations simulated by a change in strain. Using the flexural stiffness of each
mixrure, this selected strain was calculated from a representative variation in thermal stress
occurring from daily lemperarure changes. As the lest proceeds io I conllolltd strain mode, the
stress will decrease with the sliffiless, but strain levels weee dctenttined from thennal stress
levels selected by the process described in the next section. An average thennal stress level of
1.72 MPa for unmodified mixtures and 1.03 MPa for modified mixtures was selected to simulate
average winter conditions in the intermountain west of the United States. Extreme thermal stress
levels of2.4\ MPa for unmodified mixtures and 1.72 MPa for modified mixtures were used to
represent extreme conditions in this region. Although pavement temperatures vary over a period
of24 hours, frequency of loading in the thermal fatigue test was increased 10 achieve a
reasonable lime for each test The frequency selected was 0.05 Hz, a slow-cyc\e fatigue test
when compared wi th lraditionalload-induced fatigue tests conducted at 10 Hz.
Elpt riment
A limited laboratory experiment was designed and completed to examine an approach
different than those ~ in previous efforts to measure mixture resistance to thermal fatigue.
The mixture variables considered include CRM content and aggregate gradation. Modified
mixtures contained 15% CRM, and no CRM (0%) was added to unmodified mixtures. Two
gradations (gap and dense) of the same aggregate source were used. The binder content for each
mixture was an optimwn content as determined by a specific mix design methodology that
incorporates reliability (5). The optimwn binder contents (by dry weight ofaggregale) were 7
percent and 5 percent fo r modified and urunodified mix\W"eS, respectively. In addition 10 a single
aggregate source, only one base asphalt cement was used and the CRM size and chemistry were
held constant. Codes fo r each mixture variable are as follows:
Mixture Variable
CRM Content
Aggregate Gradation
Value
o percent (unmodified)
15 percent (modified)
Gap-graded
Dense-graded
10
Code
0
15
G
0
Combining these variables and us ing the codes described, the following three mixtures were used
in the experiment: GO,GI5,andDI5.
Environmental variables were also considered.. All tests were perfonned at a single test
temperature (4C), but two strain levels were used to simulate average and extreme thenna! stress
levels in the intennountain of the United Slates. Different stress levels in each class of
environmental conditions (average and extreme) were selected for unmodified and modified
mixtures based on an analysis of the interaction between the environment and asphalt concrete
pavements (5). An overview of this analysis follows.
To aid in the selection ofthennal stress levels, the COLD program was used to examine
hourly changes in thennal stress and mixture tensile strength with hourly fl uctuations in
temperature over a short (2o.day) period of time during the winter of 199()..91 in Winnemucca,
Nevada (15). This site in the intermountain wesl of the United States was selected because large
daily temperature fluctuations and extreme low temperatures are common in this region and
conducive to thennal fatigue. Inputs 10 the COLD program included a description of the
pavement structure and its thennal properties, climate data at the selected site. and relationships
characterizing the temperature dependence of mixture stiffuess and tensile strength. The
assumed pavement structure and properties of each layer are shown in Figure 3.
Required climate data included daily maximum and minimum air temperatures and total
daily solar insolation values. The two extreme temperatures were obtained from the Surface
Airways CD-ROM manufactured by Earthlnfo. Inc. and input for the time period from December
\I 14, 1990 through January 2, 1991 (33). Output of the COLD program was only collected for the
last 15 days o[this lime period to ensw-e a minimum innuence of assumed initial conditions.
Other required lemperarure information included assumed daily limes for minimum and
maximum air temperature, initial and final air temperatures for the analysis period, and an initial
temperature profile for the pavement structure (5). Radiation values representing total daily solar
insolation were also input [or the 2O-day study period. These values were obtained based on the
latitude ofWiMemucca, Nevada, using modified values ofllie output of part of the Climatic
Material-Structural (eMS) program (34). Modification procedures suggested by Deacon
accounted for atmosphere, angle of ground surface, and sunshine (35). Other required radiation
information included average sunrise and sunset times for the study period.
To chancterize the effect of temperature on mixture stiffuess and tensile strength, Shell
nomographs were used with binder properties measured after accelerated aging in both the
Rolling Thin Film Oven Test (RTFOT) and the Pressure Aging Vessel (PAV) (simulating both
sbort·lerm and long-term field aging), an asswned time ofloading (r=10) seconds for estimating
mixture sliffuess, and measured (r-5 seconds) tensile strength values from the Indirect Tensile
Test (IDT) (5, 3 1,36, 37, 38). Measured binder properties are discussed in the next section of
this paper.
The aged state of the binder and the specified times of loading were selected based on a
sensitivity analysis of the effect of these inputs on the output of the COLD program (5). This
analysis explored time of loading (I) values of7200 seconds and 10 seconds for use in estimating
mixture sliffuess and values of 5 seconds and 245 seconds for use in estimating mixture tensile
strength. The longer times of loading were recommended in the original COLD program
literature (15). The shorter time of loading for estimating mixture stiffitess and tensile strength,
respectively, was used to calibrate the COLO program with U. S. data from Utah and represent
the cross head speed used in the Indirect Tensile Test (IDT) (31 , 39). Aging was considered by
using properties of the binder in the unaged condition, after a thin-film oven lest (equivalent to
short-term aging of the mixture), and after short· term and pressure aging (equivalent to long-term
aging of the mixture).
12
Results of the sensitivity analysis indicated a substantial effed of aging on the COLD
output while both the lime ofloading used to estimate mixture stiffness and the time ofloading
used to estimate mixture tensile strength had linle effect with all other variables held constant.
For each COLD run using the longer time of loading for estimating mixture stiffness (7200
seconds), however, no thermal cracking problems were predicted. This result was unreasonable,
as cracking is predicted based on mixture resistance measured in the Thermal Stress Restrained
Specimen Test (TSRSn and extreme temperature recorded al Winnemucca (5, 31), The use of
the shorter time of loading for the tensile strength oflhe mixture (5 seconds) produced
reasonable results consistent with the measured trend oflensile strength versus temperature (5),
These results led to an assumption thai estimating thermal stresses after Doth short-term and
long-term aging of the binder is more appropriate in terms of in-situ conditions and a
recommendation of the use of the selected times ofloading based on more realistic cracking
behavior and strength values for the asphalt-aggregate mixture in the assumed pavement
structure (S).
Using measured binder properties and the selected times ofloading, the effect of
temperature on both mixture stiffness and tensile strength was estimated for mixtures GO and
015 (Table I). Mixture DIS was not analyzed, as measured tensile strength data were not
available. In estimating the necessary relationships, 3SSwoptions as to !.he effect of aging on ring
and ball softening point and the penetration index (PI) for the umnodified binder in mixture GO
were made based on data for a similar binder measured for three aging conditions (5, 37, 40). In
estimating the mixture stiffness versus temperature relationship for mixture 0 IS, E* values at the
selected lime ofloading (1=10 seconds) for the corresponding modified binder were obtained by
multiplying shear stiffness data (0*) from the Dynamic Shear Rheometer (DSR) test by a factor
of three (assuming Poisson's ratio'" 0.5) (3 \).
Figure 4 illustrates the COLD output for the gap-graded mixture without CRM (GO), and
Figure 5 shows the output for the gap-graded mixture with IS percent CRM (015). Positive
induced stresses indicate tensile stress in the pavement. These figures also include the predicted
13
Table 1 Effect of Temperature 00 Stiffness (S.J and Tensile Strength
PAV residue 1=10 sec for stiffness estimation measured tensile slreruzth (1''''5 sec)
MiIture Tempenlure (C) S .. (MPa) Tensile Strength (MPa)
·40 4.0' \0· -.
·30 3. 1'104 ...
·20 2.2'11t 3.46 GO
·10 0.97' 10' 3.05
0 0.35*1(t 2.66
10 O.ll ' l(f _.
-40 3.9'10' ...
·30 2.3' \(f ...
·20 1.3'104 2.57 GIS
· 10 0.69'10' 2.41
0 0.34'10' 1.86
I 10 O.IO' lIt ... ,
air and pavement temperatures for Winnemucca, Nevada. For half of the stud'y period
(December 25, 1990 through January 2, 1991), comparison of the mixture tensile strength and
the induced thennal stresses shown illustrate the possibi li cy ofl arge fluctlJations in air
temperature without failure by the mechanism associated with low temperature cracking (Figures
4 and 5). While the predicted tensile strength for mixture GO is only slightly larger (3.18 MPa on
average) than the tensi le strength for mixture G 15 (2.36 MFa on average), the estimated tensile
stress for GO is considerably larger (peaking at 9.14 MPa compared with a peak of 5.94 MPa for
01 5). This difference in predicted tensile srress is expected, as the crumb· rubber mixture (01 S)
is more elastic at cold temperatures than the corresponding unmodified mixture (GO).
14 Using these results and measured tensile strength values at OC, two thermal stress levels
to simulate in the thermal fatigue test were selected for unmodified mixtures (GO) and two
thermal stress levels were selected for both modified mixtures (01 S, 015) based on the COLD
output for mixture GIS. For each class of environmental conditions (average and extreme)
defined subsequently, different thermal stress levels were chosen for the tv.'o mixtures types due
to differences in mixture response to thermal fluctuation (induced stress) and extreme low
temperatures (tensile strength). With measured mixture stiffnesses from frequency sweeps, these
stress levels were converted 10 strain levels for testing.
Two classes of envirorunental conditions (average and extreme) in the intermountain west
of the United Slates were defined based on the results oftbe COLD analysis and used in the
selection oftltennal stress levels. Extreme winter conditions in this region over an eleven-year
period occurred during the time under investigation (December 19, 1990 through January 2,
1991) (5). A large pavement temperature fluclUation of22C was recorded, and this condition
was defined as the extreme case. Average winter conditions over the same period of time were
defined as a 14C Ouctuation in pavementlemperature with the additional condition ofa daily low
temperature below - 29C.
Thermal stress varied approximately 6.9 MPa in the extreme case (22C change in
temperature) for the urunodified mixture (GO) and 4.\ MPa in the extreme case for the modified
mixture (GIS) (Figw-es 4 and 5). For the average case, the stress varies approximately 2.4 MPa
for the tmmodified mixture (GO) and 1.4 MPa for the modified mixture (GIS) (Figures 4 and 5).
Thermal stress levels were nol sel equal to the thermal stresses output from the COLD program
for each class of envirorunental conditions due to limitations in mixture tensile strength and the
desire to measure mixture resistance to more than one thennal cycle. With the tensile strength at
OC of these mixtures measured as 2.66 MPa (GO) and 1.86 MPa (G 15), stress levels to simulate
in the thermal fatigue test conducted at 4C were selected below these thresholds to ensure more
than one cyde prior to failure. As a result. an extreme level of2.41 MPa was chosen for
unmodified mixtures (GO), with an average level of 1.72 MPa selected for these same mixlUres.
The extreme level for both modified mixtures (G IS, DIS) was set equal to the average level for
Il unmodified mixtures (1.72 MFa), and an average level of 1.03 MPa was selected for all modified
mixrures.
The number of specimens tested at each selected stress level is shown in the
corresponding cell crlhe experimental design matrix (fable 2), All specimens were subjected to
short-term Dvec aging prior to compaction (0 simulate aging during production and construction.
The loose mixture was oven aged at a temperature of 135C for four hours (AASHTO PP2) (3\ ).
Long-term aging in the field was nol simulated in order to examine the possibility of mixture
failure due to thermal fatigue in the first few years of service in the field.
Table 2 Thermal FIUgue Experiment
Test: Slow Freouencv Beam Fatii!ue Test
Measured Mixture Response: Number ofThenna.l Cycles to Failure
Thermal Stress Level l Mixture Type
Average I Extreme I Average I Extreme I Unmodified Unmodified Modified Modified
Mixture 1.72 MPa 2.41 MPa 1.03 MPa 1.72 MPa
GO 2 3
Gil 2 2
Oil 2 2
Results from this limited experiment were used to demonstrate an approach to measure
mixture resistance to thennal fatigue and compare the resistance of unmodified and eRM modified mixtures to this form of distress. Following a description of the materials used to
fabricate the mixtures under investigation. the analysis section presents these results.
Materials
The three components of modified and unmodified asphalt-aggregate mixtures used in
this analysis are base asphalt cement, cnunb-rubber modifier (CRM), and aggregate. General
descriptions of each component are given in this section, and selected material properties are
shown in rabies]. 4, and 5.
Bas~ Asphalt Cement
16
SHRP Materials Reference Library (MRL) asphalt cement ABL-3 was selected [or this
experiment. SHRP Superpave specification tests and standard penetration (ASTM OS) and
viscosity tests (ASTM D2170, D2171) were performed, and Table 3 presents selected properties
of the unmodified binder, including the resulting SHRP Sup~ave grade (31, 36, 41 , 42),
Crumb-Rublur Modifier (eRM)
One sowte of fine CRM was selected for this experiment to facilitate ease of specimen
preparation and limit the number of variables under investigation. Properties for this CRM
manufactured by Rouse Rubber Industries, Inc. arc shown in Table 4 (43).
Modifl~d Bilfdt r
All of the new binder specification tests developed during SHRP were perfonned on the CRM
modified binder produced by blending 15 percent CRM (by total weight of binder) with base
asphalt cement ABL-3 (31,41). The blending protocol included preheating the base asphalt
cement for one hour at 15OC, adding the CRM at 15 percent by tolal weight of binder, and
stirring the two components with a propeller blade at 11 00-1200 rpm for one hour at 175C (44,
45). Initial binder tests indicated thai ABL-3 when combined with CRM using the wet process
exhibits improved properties as compared to unmodified ABL-3 (46). It was also observed Ihat
I) Table 3 Base Aspblll Cemeu( Properties 42
MRL ~"'It Codt ABL·)
Traditional AsDhalt Gnde AC·10
Carbo){ylic Acid Content (mo1eslliler) <0,023
III"" h.1
Penetration@25C 100 R, 5 see (0.1 mm) 9{)
Viscoslty @6OC 300 mm HI vacuum (Poises) 1200
Kinemaric Visc05i [email protected] (cSt) ]1'
Flash Point (Cl 268
Dynamic Shear (G-' sin 5)@S8C to radfsec (kPa) 1.30
Dynamic Shear (G-/sin o)@64e, 10 radfsec (kPa) 0.62
Roll" i...ll!in Film Oven Residue rShort·Term A~in "l
Mau Loss (oercent) 0.5)
Dynamic Shear (G-/sin 01 @SSe, 10 radfsec~) 3.28
Dynamic Shear (G' /sin 5)@64C, 10 radfsec (kPa) 1.51
"m~' A';" V",", ;d,dL"",·T,,,,, A,;"I
ily>umkSh", (G' ,;, 6)@ llC iO nd/"" (MP.) 6.13
ic Shear (G· sin 5)@16C 10 mdfsec (MPa) 4.33
Dynamic Shear (G' sin o)@ 19C. 10 radfsec (MPa) 2.96
C,"" SI;/fn,~ (S) (ii) .240, 60 "" 100 , (MP.) J91
C,,,pSri/fn,~(S)@·18C 60", lOO~ 18)
m·val11~24C 60 sec 100 II 0.27
m-vallle (iil-18C 60 sec 100 R 0.33
PO·Grade PG58·28
Table 4 CRM Properties (43)
Sieve Analysis (Screen) Percent Passing
0.06 nun 100
0.09 nun 100
0. 12 nun 9'
0. 15mm 88
0.075 mm SO
Specific Gravity U SO
18
over time and under elevated temperatures, the high acid conlent of ABL·3 may cause the CJU...1
to deteriorate by some type of physical-chemical reaction, thus altering the binder properties and
possibly reducing the benefits gained from CRM. To mitigate this potential damaging effecl of
high temperatures, modified binders were stored at OC in Ihis experiment (47). Table 5 presents
measured properties for the modified binder, including the resulting SHRP Superpave grade of
each binder.
Aggregfl.tt
Two gradations of one corrunonly used, readily available local mineral aggregate source
were selected to evaluate modified and unmodified mixture response. The selected clean
aggregate source was SHRP MRL aggregate RB, a crushed granite with rough surface texture
and angular shape. The two selected gradations include a California gap gradation and a typical
California dense gradation (Figure 6) (48, 49).
Results IUd Analysis
Using the beam fatigue test at a slow frequency (0.05 Hz), resistance to thermal fatigue
was measured in terms of number of cycles to failure for each mixture in the experimental design
(Table 2) at strain levels simulating the indicated average or extreme thermal stress levels.
Individual test results are shown in Table 6.
At equivalent numerical thermal stress levels (average for GO and extreme for G 15 and
DIS), both modified mixtures (G I 5 and 015) exhibited improved performance in terms of the
number of thermal cycles to fai lure. As expected, at average stress levels modified mixtures
resisted more thennal cycles before failure as compared to the number of thermal cycles 10
failure at extreme stress levels. For the unmodified mixture (GO), the number of cycles to failure
appears approximately constant regardless ofthennal stress level. The selected stress levels may
19
Table 5 Modified Binder Properties
Base Asphalt Cement ABL-J
CRM (percent by total weight of binder) 15
Unaged~
Flash Point (C) 254
Dynamic Shear (Go/sin &)@64e, ]0 rad/sec (kPa) 4.68
Dynamic Shear (O-'sin 1i) @76C, ]0 rad/sec (kPa) 1.34
Dynamic Shur (Go/sin 1i) @82C, 10 rad/sec (kPa) 0.76
RoHing Thin Ei!m Qym ~ (Sb!!ri-Tenn tutin&l
Mass Loss (percent) 0.5J
Dynamic Shear (Go/sin 1i)@64e, 10 rad/sec (kPa) 11.60
Dynamic Shear (G' /sin O)@76C. 10 rad/sec (kPa) 4.03
Dynamic Shear (Oo/sin O)@82C, 10 rad/sec (!cPa) 2.40
Dynamic Shear (Go/sin o)@88e, 10 rad/sec (kPa) \.49
Ile~~ure 6ging Vessel ~ (I,,!!ng-Iellll.6.iiD.&l
Dynamic Shear (G ' sin o)@ IOC, 10 rad/sec (MPa) 5.49
Dynamic Shear(O ' sin o)@ I3C, 10 rad/sec (MPa) 4.01
Cretp Stiffness (S)@ -24C, 60 sec, 100 g (MPa) 198
Cretp Stiffness (S)@ -18C, 60 sec, 100 g (MPa) 98
Creep Stiffness (S)@-12C, 60 sec, 100 g (MPa) ---
m-value@-24C,60sec, 100 g 0.28
m-value@-18C,6Ostc,loog 0.33
m-value@-12C, 60 sec, 100 g ---PG-Grade PG76-28
20 nol be different enough to discriminate the effect on mixture response. The results in Table 6
show a pronounced effect of aggregate gradation on modified mixture response at the average
thermal stress level, with gap-graded mixtures outperforming dense-graded mixtures. At the
extreme thermal stress level for modified mixtures, there appears to be no effect of gradation on
mixture resistance 10 thennal fatigue.
' i;: ~~" a .. .... "c'. ' . I I
I Thermal 1# Cycles
Binder Content Stress to ('1G by dry weigbt Specimen D/. Air Voids Level Failure
MiIture ID --'~ =:&k ~ GO 5.0 2B 7.5
GO 5.0 3A I. u
i a U GO 5.0 2A ~ 2.41JI;EL GO 5.0 6A 5.5 2~ j 8.4: GO 5.0 6B 6.9 ~ -w.= u ~ --w.-
~ ~
~ =; -fo¥J 7.0 IB 7.3 7.0 3A 6.5 ~
u u
ti I- M
~ il5 7. g I- il5 7. 6.5 .~
=! u SJ a 91 0 15 7.0 IA 6.0 ~(A") ~ ....ill 0 15 7.0 2A 7.1 9.75
" ~ ~~ a M ji-tlt ~ 7.0 IB 5.7 1.72 (Ext) 7.0 2B 7.2 HExt)
=i~ u ~ a l.l L",I
21 The effects of each mixture and envirorunental variable on mixture resistance to thermal
fatigue were explored further in a statistical analysis of the test results. With the assumption that
the natural logarithm of the number ofthennal cycles to failure is normally distributed, F-Iests
and I-tests were conducted for each pair of mixtures (Table 7). F-tests were conducted to test the
null hypothesis that the variances of the two sets of data arc equal. Wilh the additional
assumption of equal variances (the null hypothesis of the F-Iests cannot be rejected for all pairs
of mixtures), I·tests were conducted between each pair of mixtures 10 lest the null hypothesis that
the means of lIle two sets of data are equal. A \0 percent significance level (a = 0. 10) was used
for each test. A summary of the results of all statistical tests is given in Table 7.
Table 7 Thermal Fatigue Test Statistical Analysis Results (Reject or Cannot Reject Null Hypothesis)
fa :z: 0.10, Null Hypotheses: UI;;U2 ror I-tes t, 0'1:;(J2 ror F-testl Mblure I Milture 2 Lo(NJ
(fhermal Stress Level) (Thermal Stress Level) I-Iesl F-test
GO (Average) GO (Extreme) Cannot Cannot Reiect Reiect
GIS (Average) GIS (Extreme) Reject Cannot Re"ect
DIS (Average) DIS (Extreme) Cannot Cannot Reiect Reiect
GO (Average) GIS (Extreme) Reject Cannot Reiect
GO (Average) GIS (Average) Reject Cannot Reiect
GO (Extreme) GIS (Extreme) Cannot Cannot Reiect Relect
GI5 (Average) 0 15 (Average) Reject Cannot Reiect
GIS (Extreme) DIS (Extreme) Cannot Cannot Relect Reiect
The statistical analysis indicates that CRM has a significant (a:().lO) effect on mixture
resistance to thermal fatigue at the average thermal stress level. At equivalent numerical stress
levels (average for GO and extreme for GIS), the effect of CRM modification was also
significant. lmproved performance due to modification was not validated at the extreme thermal
22 stress level, although this effect of modification is unclear because unmodified mixtures did not
perfonn statistically different when tested at the two different stress levels. Modified mixtures
with the dense-graded aggregate also did not ~rfonn significantly different when tested at the
two stress levels, and no effect of aggregate gradation was found althe extreme stress level. The
effect of aggregate gradation allhe average stress level was significant, and modified mixtures
with the gap-graded aggregate showed statistically different performance when tested al the two
stress levels.
Results from this limited laboratory experiment indicated that the approach presented can
be used to measure the finite capacity of both modified and UMlOdified mixtures for thermal
fluctuations coupled with low temperatures. According to these results, CRM modification
improved mixture resistance to thenna! fatigue under average environmental conditions in the
intennountain west of the United States. Data measured under testing conditions selected from a
logical and rational process illustrated that the phenomenon ofthennal fatigue may contribute 10
transverse cracking in pavements, especially in harsh climates.
Specimens used in this experiment were not long-term aged, and modification was shown
to improve performance under average envirorunental conditions in a harsh climate. Modified
mixtures are predicted to resist aging better than their unmodified counterparts (6, 7). Evidence
of improved aging characteristics is illustrated with dynamic shear test results shown in Tables 3
and 5. A comparison oftest results for unaged binders at 64C and long-term aged binders at 13C
showed the increase in shear modulus caused by aging for unmodified binders was much greater
than the increase for modified binders. Fatigue results for long-term aged specimens are
therefore expected to emphasize improvements in performance for modified mixtures to a greater
extent than the results presented in this section. Based on a rough comparison of environmental
demand in the intermountain west of the United States and mixture resistance as measured in this
experiment, both unmodified and modified mixtures provide satisfactory resistance to thennal
fatigue at high levels of reliability (950/.) in the first few years of service and thermal fatigue
fai lure is not expected at early ages (5). ~ a result, it is recommended in this approach that
23 specimens are long-term oven aged (LTOA) in addition to short-term oven aged (STOA) prior \0
testing to simulate field conditions under which thennal fatigue: is likely to occur.
CooclusioDS and RecommendalioDS
AIl approach to measure mixture resistance 10 thermal fatigue was described and
demonstrated through the selection cflesting conditions and the results of a limited laboratory
experiment. A slow frequency beam fatigue test was introduced in this approach, and this test
was used to evaluate unmodified and CRM modified mixture resistance to thennal cycling.
Analysis of the results from this limited laboratory c:xperimenlled to the following conclusions
and recommendations:
1. A slow frequency beam fatigue test Can be used in a controlled strain mode to
measure mixture resistance to thermal fatigue if the strain levels are carefully selected
\0 simulate large temperature fluctuations coupled with low temperatures in a harsh
climate. Based on the results of a limited laboratory experiment using the approach
presented, asphalt-aggregate mixtures have a finite capacity for repeated large thermal
Ouctuations at relatively low temperarures. These results indicate that the
phenomenon of thermal fatigue may connibute to transverse cracking in pavements.
2. Knowledge was gained in terms of the differences in thermal behavior between
unmodified and CRM modified asphalt-aggregate mixtures. Limited experimental
results reported herein lend validation to the hypothesis that for some base asphalt
cements the addition ofCRM may result in improved mixture performance as
compared to their unmodified counterparts when subjected to thermal cycling under
average envirorunental conditions in a harsh climate. Envirorunental benefits may
also be realized by reusing scrap tires and reducing the solid waste stream.
24 3. Based on the: mix design process, modified mixtures contained 7 percent binder (by
dry weight of aggregate) and unmodified mixtures contained 5 percent binder.
Increased binder oontents in modified mixtures may have contributed 10 improved
performance in terms of resistance 10 thermal fatigue as measllred in the laboratory
under average cnvirorunenlal conditions in a hmh climate. Improved durability and
resistance \0 aging is also expected for the modified mixtures in fi eld applications.
4. Further development of the approach used in the limited laboratory experiment
described is suggested. An evaluation of the use of a controlled stress fatigue test is
recommended. A controlled stress test may more accurately simulate field
conditions, as thermal stress fluctuates in the pavement as temperature cbanges, nol
thermal strain. Deformation is restrained in the field resulting in induced thermal
stress. In addition., long-term oven aging (LTOA) is recommended in addition to
short-term oven aging (STOA) for specimens prior to testing, as thermal fatigue is not
expected to occur in the lint few years of pavement service.
5. An expanded laboratory testing program is reconunended to further explore the
efTects of aggregate gradation and CRM modification on mixture resistance to
thermal fatigue. The effect of aggregate gradation on mixture resistance to this type
of distress was not completely examined in the limited experiment described due to
budget and time constraints and the assumption that the effect of the binder will
dominate mixture response. As result, testing of urunodified dense-graded mixtures is
recommended. As the binder propcnies are expected to control resistance to thennal
distress, mixtures with difTerent base asphalt cements should be included in the
recommended expanded testing program. Different base asphalt cements may also
have different propenies when combined with CRM due to the compatibility of the
two materials.
RefcrtD(ts
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Cracking of Asphaltic Concrete Pavements", Journal of the Association of Asphalt
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25
(2) Vinson. T., V . 1anoo, and R. Haas, Summary Report on Low Temperature and Thermal
Falfgue Cracking, SHRP·A/IR·9()..OOI, 1989, Washington, O. C.: Strategic Highway
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UCB·ITS·DS·97·2, 1997, Universi ty of California, Berkeley: Institute ofTransportation
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26
(9) Janoo, V., 1. Bayer, Jr., and M. Walsh, 'Thermal Slress Measuremenls in Asphalt
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Cracking in West Texas, Research Report 18·1, 1974, College Station. Texas: Texas
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Pavement Crocking, Research Report 18·2, 1975, College Slation, Texas: Texas
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(13) Carpenter, S., and R. Lytton, 11rermal Pavement Cracking in West Texas, Research
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(15) Finn. F., C. Saraf, R. Kulkarni, K. Nai r, W. Smith, and A. Abdullah, '1'he UseofDi strcss
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27 Internalional Conference on the Structural Design of Asphalt Pavements, Vol. I, pp. 3-38
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Cracking in Flexible Pavements , Research Report 123·14, 1972, Austin, Texas: Center
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28
(24) Abdulshafi, A" and K. Kaloush, Modifiers for Asphalt Concrele, ESL-TR·88·29, 1988,
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29
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30
(47) Tauer, I., Western Research institute, Conversation with the author, November 15, 1995.
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C.lifornia at Berkeley.
~
0 ~ - " " .-,~
o u E ~ <u
r3 " "-~ u -, .'8
~ i5~
u I ., u '8 c: '" u "_ ~ E 8. u
" ~ i'l '8 , a:1X:::t ~
5
--.t "§ 'V L-ij'l
'-' E::;: " o ~ " u ';: .2 "~ "'"'
-" ~ - u ~ - ~ .-~ " " , ~ Co "gv_ -~ -
• :; '0 • • " t u
Specimen ClfJllp R~.cl ion Ddleclion
MUM cmmI
wl l VDT
Rtto:lioa
Figure 2 Schematic of Thermal Fatigue Test (32)
General Pavement StJucture Properties
DRAWING NOT TO SCALE
0.20m Asphalt COllCrete
061m Granular Base
284 m Subgndt
Mll imum Allowable Coav«lion Coefficient Emissi¥ily Factor Absorptivity FilC\Of
Temperature SlrUI;ture Begins Pretzing Temperature Sb'UCture is Partially Frozen
Thermal Conductivity (unfrozen. hOlen)
Heat Capacity (unfroun, hOlen) Unit Weight Moisture PoilSOll's Ratio COCfflCicol of Thermal Ex~nsion
Dry Density Thermal Conductivity (unfrozen)
(frozen) Heat CapKilY (unfrOlen)
(frozen) Moisture I. Frozen
Dry Den~ity Thenna! Conductivity (unfrozen)
(frozen) He.! Capacity (unfrozen)
(frozen) Moisture
" frozen
Constant Deep Ground Temperature
6"10" Ilhr'ml'K 0.85 0.90 ·2e .4C
5000 Jlbr ' m' K 920 Jr..g ' K 2420 kglm) 21. by wt solids 0.35 0.1XXXI21 per C
2160 kgfm) 4700 1/hr'm' K 6850 Jlhr ' m' K 1700 llkg' K 1300Jr..g'K 10% by wt solids 80.0
1920 kglm) 4000 J/hr ' m' K 7190 J/hr ' m' K 2lOO JIk, ' K lSOOJlkS ' K 251. by .... \ solids 90.0
---------------.. _-- ----------.-. __ .. _------------------------------------------------------
Figure 3 Pavement Structure and Properties
iii a 10 • - 0 ~ e -10 > • ~ .. -20 cz:: ~ -30 o E -40 • • "< !- -50
a ~ .. -- -~~ '; cz:: '::0
.11 .. • ~ 7 - 5 - 3 ~ • \ • -\ • u; -3
12119190 12121 /90 12123/90 12125190 12127190 12129/90 1213 1/90
Doy
112/91
1- ~ M ixture Tensile Strength ( 10, S) • Induced Tens ile Stress (1~
Figure 4 C OLD Output for Mixture G O L oog-Term Aged Binder
+-- AirTemp
Pavement Temp
Outputs of COL D program shown with conditions used to estlmatc inputs (A, B) given in legend
A- time o f loading (sec) for esti mating m ilc.ture sti ffness vs. temperature relatlOnsh.p
H- time ofloadin.: (sec) l .... r eSlimatm.: m.x tu re tenSile s tren.:!!'! V I>. lempc~ture
rela tIOnshIp
"fa .!" ::: ;; = ~ . 0: • o ~ " . -- . < ....
o:~ 0-~
~ ~ · "~ = - .. tnVlIol-
10 o
- 10 - 20 -30 -40 - --
" t~_~--~ __ . -----7 5 · .-==6
" " • • 3 1
~~ -I -3
lZf19/90 1Zf21 /90 12/23/90 12/25/90 12/27/90 12/29/90 12/31190 112/91
Da
- ~- MiJtture Tensile Strength (10, 5) _lnduced Tensile Stress (10, 5)
Figul'"e 5 COLD Output rol'" Mb:tul'"e G15 Long-Tel'"m Aged Biudel'"
-+-- Air Temp
Pavemenl Temp
Outp uts of COLD program shown with conditions used to estimate inpuu (A, B) g iven in legend
A-time of loading (sec) ror estimating mixture stiffness vs. temperature relationship
B-time of loading (sec) for estimating m ixture tensile strength v • . temperature relationship