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Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

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Page 1: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Amphenol

Page 2: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter
Page 3: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Contents Star-Line® Series Overview..........................................................................................2

Star-Line EX® Series Overview ....................................................................................3

Environmental Highlights, Double Lead Acme Thread Features, Wire Limitation Guide...................................................................................................4

Contact Insert Features-Mod I, Mod II ........................................................................5

Connector Component Ordering Details ................................................................ 6 - 9

Plug Hardware Assemblies ................................................................................ 10 - 13

Receptacle Hardware Assemblies ..................................................................... 14 - 22

Starline EX® Product Instructions....................................................................... 23 - 24

Starline EX® Ordering Details, EEx d Cable Types............................................ 25 - 27

Starline EX® Hardware...................................................................................... 28 - 30

Starline EX® Description of Equipment & Part Number Code Logic ..........................31

Starline EX® Assembly and Termination Instructions......................................... 32 - 40

Single Pole Power Connectors .......................................................................... 41 - 45

Insert Configuration Listing, Electrical Ratings................................................... 46 - 47

Spare Replacement Contacts for MOD II Inserts.......................................................48

Termination Data ........................................................................................................49

Thermocouple Contacts .............................................................................................50

Insert Configuration Index .................................................................................. 51 - 53

Insert Configurations .......................................................................................... 54 - 81

V.F.D. Insert Configurations................................................................................ 82 - 83

Connector Components, Spare Parts, Cable Adapters and Accessories .......... 84 - 89

Protection Covers and Caps Accessories .......................................................... 90 - 91

Conduit System Accessories.............................................................................. 92 - 93

Crimping, Insertion and Removal Tools ............................................................. 94 - 95

Connector Assembly and Termination Instructions ....................................................96

Connectors with RADSOK® High Amperage Contacts and Other Amphenol®/Pyle® Connectors................................................................... 97 - 99

Sales Offices and Distributors Listing ......................................................................100

Catalog information for reference only. For more assistance, contact yourlocal Amphenol field sales office or:

Amphenol Industrial Operations40-60 Delaware Avenue,Sidney, NY 13838-1395Phone: 1-888-364-9011Fax: 1-520-397-7169Technical email: [email protected]

This catalog and most all Amphenol catalogs are available for viewing,printing and downloading on websites:www.amphenol-industrial.comwww.amphenol-aerospace.com

Page 4: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

2

RoHS

Amphenol

EU/ 2002 / 95 / EC

STAR-LINE® SeriesStar-Line Series “ZP/ZR” connectors are heavy duty environmentally sealed plugs and receptacles and have beensuccessfully used in all types of Industrial and Aerospace applications. These compact environmental connectorshave provided outstanding performance in complex ground support cable networks, automatic and process controlsystems and instrumentation systems.

This family of connectors has made a major contribution to the successful interconnection of peak power generatingsystems as well as offshore petroleum production for power distribution and data acquisition.

Ample margins of safety and reliability have been designed into the Star-Line connectors to maintain capability levelswhich make them ideally suited for the broad spectrum of demands placed on them by industry.

The specific materials and design features incorporated in Star-Line connectors were originally selected to satisfy the stringent requirements of the Aerospace industry for heavy-duty connectors. These connectors combine electrical andmechanical capabilities that equal or exceed the performance parameters established by the Military Specification MIL-5015.

• UL & CSA listed to UL1977/CSA C22.2 requirements

• ENVIRONMENTAL RESISTANCE – Design and materials withstand the most challenging operating conditions.Series has an IP 68-8 rating.

• SOLDER, CRIMP AND PRESSURE TERMINALS AVAILABLE

• EASILY ACCESSIBLE WIRE TERMINALS – Conductors are readily terminated to contacts. Cable housings areslipped over conductors or leads after terminating. Cumbersome handling and seating of inserts with conductorsattached is eliminated.

• LARGE WIRING SPACE – Ample wiring space is provided in cable housings and conduit fitting bodies. Hub of body mounts in any of four positions (except FS & FD box assemblies).

• REVERSIBLE INSERTS – A full range of contact inserts and application adapters are available. All areinterchangeable and reversible to suit special needs.

* Star-line Series Connectors are certified to UL 1977 specifications.

• DOUBLE-LEAD THREAD COUPLING – Modified Acme Thread does not clog under adverseconditions of ice, snow, sand or mud and providesthe quick coupling feature.

• HARD ANODIC COATING – All machine,aluminum parts finished with a hard, scratch-resistant coating per MIL-A-8625, Type III.Dielectric strength 1800 volts. Heat resistance of750° F.

• HIGH TENSILE STRENGTH *ALUMINUM – BarStock Components precision machined. Points ofimpact designed for extra strength.

• RADSOK® HIGH AMPERAGE CONTACTS –Special arrangements are available with RADSOKhigh amperage contacts. Standard Star-line insertsare not interchangeable with new RADSOK contactinsert arrangements.

• RoHS COMPLIANT PRODUCTAVAILABLE – ConsultAmphenol Industrial Operations.

Page 5: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

The Star-Line EX Series is a hybrid form of the parent Starline product line. The series is certified for use in a Zone 1-IIc haz ardous environment. Classified facilities such as petrochemical refineries, land and offshore drilling systems are but a few of the applications for this broad product series.

• ATEX CERTIFIED – for Zone 1-IIc hazardous environment. For certificate contact factory

• IECEx CERTIFIED–For certificate contact factory

• CENELEC IP68-8 RATED –Listed under EEx d IIc T6.Plugs and receptacles listed under EEx de IIc T6.

• HARD ANODIC COATING – All machined aluminum parts finished with a hard, scratch-resistant coating per MIL-A-8625,

Type III. Dielectric strength 1800 volts. Heat resistance of 750° F.

• SOLDER, CRIMP AND PRESSURE TERMINALSAVAILABLE

• REVERSIBLE INSERTS – A full range of contact inserts for power, signal and mixed applications are available. Allare interchangeable and reversible to suit specific needs.

• EASILY ACCESSIBLE WIRE TERMINALS – Conductors are readily terminated to contacts. Cable housings areslipped over conductors or leads after terminating.Cumbersome handling and seating of inserts with conductors attached is eliminated.

• LARGE WIRING SPACE – Ample wiring space is provided incable housings and hardware.

• HIGH TENSILE STRENGTH ALUMINUM – Bar StockComponents precision machined. Points of impact designed forextra strength.

• CABLE OPTIONS – Starline EX Series can be terminated ontounarmored or armored and sheathed cables built to IEEE-45 /UL1309, IEC, BS, DIN and JIC standards. Flexible cables likeSOOW-A, W, G-GC and DLO constructions can also be usedwith this Series.

• EX CABLE GLANDS – Wide variety of glands are availablefor Star-Line EX connectors. For more information ask for newAmphenol Cable Glands and Cord Grips catalog 12-055.

• INSERT VARIETY – A broad range of inserts are offered rangingfrom single-contact to 143 contacts.High amperage up to 1135 amps at 1000V / AC or DC.Contacts are high quality copper with silver plating. (Gold platingavailable as an option) Composite inserts for power, control and instrumentation service available. For Amphenol Star-Line product insert de-rating information per the National Electric Code, please consult the Amphenol Industrial website, www.amphenol-industrial.com. Chart is located under LITERATURE tab.

• RADSOK® HIGH AMPERAGE CONTACTS – Special arrangements are available with RADSOK high amperagecontacts. Standard Star-line EX inserts are not interchangeable with new RADSOK contact insert arrangements.

• RoHS COMPLIANT PRODUCTAVAILABLE – ConsultAmphenol Industrial Operations

STAR-LINE® EX Series

RoHS

Amphenol

EU/ 2002 / 95 / EC

Star-Line EX Connector with EX gland (EX-13-3 style shown)

Star-Line EX Series connectors are certified for use in Zone 1-IIc hazardous environment

3

Page 6: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Environmental Highlights

The double-lead Acme thread is a moderate torquequick-coupling thread which permits complete couplingin approximately one turn of the coupling nut. In addition,there are actually two parallel threads having startingpoints 180 degrees apart. All of this ensures that plugs andreceptacles are being mated or unmated axially.The thread contour makes it self-cleaning.

MIL-5015REQUIREMENTSCLASSES A, B, E STAR-LINE, STAR-LOK

PROPERTY J & R CONNECTORS

TEMPERATURE -67° F to 225° F Temperature Classes A, B, E,(-55° C to 107° C) J and R can withstand 257° F

continuously. For short durationhigh-temperature life,consult factory.

PRESSURE No requirement 300 PSI external(coupled connectors)200 PSI internal(with pin and socket inserts)

AIR LEAKAGE 1 cubic inch/ Exceeds Classes E hour maximum and R specifications

HUMIDITY AND 1 1/2 times A.C. Exceeds ClassesMOISTURE voltage rating after E and R.RESISTANCE 14 days. MIL-5015

Exposure to Meets MIL-STD-202B,95% relative Method 106Ahumidity at 160° F.

CORROSION 48 Hours – Salt spray: 300 daysRESISTANCE Method 1001 – No exposure of base metal.

MIL-STD-1344No exposure ofbase metal.

CHEMICAL No requirement Oil, most acidsRESISTANCE and alkalis.

DUST No requirement Meets MIL-STD-202B,RESISTANCE Method 110, Condition B

SHOCK 50 G minimum Exceeds 60 G’sRESISTANCE Certain inserts available

to 200 G.

VIBRATION Method 2005 Exceeds Method II &Method II MIL-STD-167-1 (Ships).MIL-STD-1344

TEST PROBE Contact size Exceeds MIL-5015ABUSE No. 16 and No. 18 on all contacts

No. 18 through 4/0.

Why the Double-Lead Acme Thread?

There are restrictions to the maximum diameter of wire asthey relate to the rear or wire side of the connector insertas follows.Mod I. When wires are passed through the rigid backinsulation for ease of soldering:

Wire size Maximum diameter #4/0 .747” #1/0 .555” #4 .400” #8 .262” #10 .201” #12 .150” #16 .107” #18 .086”Mod II & III #10 .248” #12 .193” #16 .130” #18 .110”

Wire Limitation Guide

One parallel thread removedto show actual thread angle.

Standard double-leadAcme. Two parallel threads.

STAR-LINE®

4

Page 7: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

PressurizingSleeve

Green

Contact Seal

InsertSeal

Shell SealAdapter Seal Adapter Washer

Red

Cable Adapter

Coupling Nut

Plug Barrel

Rigid Insulator

Double LeadAcme Thread

Resilient Insulator

Receptacle Barrel

Pressure Sleeve

PressurePad

Double Lead Acme Thread

Shell SealAdapter Seal Adapter

Washer

PressurePad

Cable Adapter

Coupling Nut

Plug Shell

Rigid Front Insulator

Resilient Contact Seal Laminant

Rigid Rear Insulator

ReceptacleShell

MOD II insulations have one less rigid disc than theirMOD I counterparts.Individual unmounted contacts are crimped to their respectivewires outside of the connector where ample working space isavailable. The crimping operation can be by hand or poweroperated tool.Contacts with crimped joint intact are inserted one by one,with a hand tool, into the insulation premounted within theconnector barrel shell.The resilient portion of the insert functions to seal around thecontacts and prevent leakage through contact cavities, seal

The combined “sandwich” provides all the advantages ofresilient mounting plus all the advantages of rigid mounting,with none of the shortcomings of either. Under pressure,between a shoulder and a thrust washer, the silicone reacts asa fluid and being non-compressible, flows against all surfaces to affect a reliable seal around the periphery of the insert andaround all contacts where they penetrate the insulation.Contact cavities are clearly numbered on the front andrear insert face to facilitate identification during assembly, inspection and maintenance. Socket insulator contact cavitiesare of a bellmouth guided entry design. These chamfered lead-ins insure easy and positive mating of male contacts.

Self-sealing Construction: all MOD I captive contact inserts are capable of being terminated after assembly in the basicbarrel and are completely self-sealing when pressurized by any selected adapter. Water, gas, vapor, moisture or dust positivelycannot pass in either direction through or around the insulation.The “sandwich” construction of MOD I inserts consists of aresilient silicone laminate between two rigid plastic insulators.The resilient laminate seals absorbs shock and vibration andallows the contacts to align themselves freely. The rigid facedplastic insulators impart just the right amount of restraint toretain the contacts in place.

against leakage between the insert and shell, absorb shockand vibration, provide electrical insulation between contactsand retain the contacts in the connector.Contacts may be inserted and removed without degradationof the retention or environmental capability. The front rigidportion of the insert functions to stabilize and ensure positive alignment of the contacts.Contact cavities are clearly numbered on the front and rearinsert face to facilitate identification during assembling, inspection and maintenance. Socket insulator contact cavitiesare of a bellmouth guided entry design. These chamfered lead-ins ensure easy and positive mating of male contacts.

Captive Contact InsertsMOD I

Insertable/Removable Crimp Contact InsertsMOD II

AmphenolINDUSTRIAL

5

STAR-LINE®

Page 8: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Ordering InformationAll plug and receptacle assemblies require two part numbers:A. The catalog number of the desired insert.B. The catalog number of the selected plug or receptacle hardware.

To Order Complete Assemblies1. Determine supply voltage, amperage and number of contacts desired.

2. Select insert configuration from pages 37-63. Write down Dash Number, Shell Size and MOD number of insert. Voltage and amperage information can be found on page 30. Example: 3#12 contacts – 27P (MALE) and 27S (FEMALE); MOD I; Shell Size 12 (page 37).

3. Select desired plug and receptacle hardware from pages 9-28. Make certain that the shell size of the hardware corresponds with the shell size of the desired insert. Determine outside diameter of cable. Example: Male Plug with Basket Weave. Cable is 3 conductor #12 (.635 outside diameter). ZPLK-1212-27P (page 15).

Female Receptacle mounted to Junction Box with 45°Angle Adapter and 1” Conduit Hub. ZRLBB-312-27S(page 23).

4. Order tools from pages 76-77.

Power Connectors – 20-30-60-100-200-325-700 Amperes, 1 thru 10 Contacts

Control & Instrumentation Connectors – 3 thru 143 Contacts

The following pages present connector sub-assemblies which are available and can be used in conjunction with theinserts listed.

Custom BuildYour Own Connectors

To Order Assemblies Without The Insert(For large users stocking connector components in bulk)

1. If a MOD I insert will be used, order the hardware by the catalog number and eliminate the asterisk.Example: ZPLD-1212 (page 12).

2. If a MOD II insert will be used, order by the catalog number but substitute a 200 for the asterisk.Example: ZPLD-1212-200

3. MOD III inserts must be ordered assembled in their basic barrel (consult Amphenol Industrial Operations).

PIN INSERTCONFIGURATION

PLUGCONFIGURATION

RECEPTACLECONFIGURATION

SOCKET INSERTCONFIGURATION

6

STAR-LINE®

Page 9: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

Connector Assemblies

ard are ith a longer cable housing should be used ithe insert has

A An pressure contact line or ground ore than contacts an si e C ore than or larger contacts

A ac coupling nut should be used i the insert has A. A configuration with shorter relay contacts.

B. A configuration of 37 or more contacts. A AC C PLIN N T S LD N T S D N AN P W R INS RT C NN CT R T AT IS T

DISC NN CT D ND R L AD

Shell Size Tor ue Settin l . t.

16 13.5 20 15.5 C20 15.5 24 23.0 C24 23.0 28 31.0 C28 31.0

N T The N C circuit brea ing and non circuit brea ingratings are based on test results o contacts and connectorsConsult the N C hen selecting ire cable or speci icapplications. Under certain conditions, a wire size may be rated higher or lo er than our table indicates or a gi en contact si e

Please Read Carefully:

Typical MOD I Plug Components

Typical MOD I Receptacle Components

3. To insure proper coupling the following torque values should be used on the coupling nut

N IR N NTALC R F AL

FLANAS T

S C TC NTACTS

INS RTCLA P N T

S AR FLANR C PTACL

F ALINS RT

C ANICALCLA P N T R T

ALINS RT

C PLINN T

N IR N NTALC R AL

WAS R CA L ADAPT R PINC NTACTS

ALS IRT

Page 10: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

ConnectorBasic Components

Typical Assemblies

Page 11: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

Code LogicStar-Line Series

Kellemsas et ea e grip

orMechanicalnut clamp /

D orgland nut

332-P E K L J- 18 20- P N K -01

ProductSeriesPrefixStar Line

P or PlugR or cablemounted

ReceptableInline

EnvironmentalCo er

L or no co er

Long cableadapter

lan orstandard

length

Jac nut(37 conductors

or more / Do not use or

C po erapplications

100 amp or greater)

Grommetcode number

cable dia

Shell si eo connectorph sical si e

C be oreshell numberfor 100 amp.

higher

Insert pattern(32 for solder /

332 for Mod 2 crimp /

P or Pin(male) /

S or soc et(female)

N for crimpcontact

R or pressurelan orsolder

K or goldplated con

tactlan or

standard

ptionalAlternate

ePosition

Cable Mounted Connectors

P orpanel mount /

BB orback box

see pg

R E P- 20- 332- S N K -01

R or receptacleP or plug

EnvironmentalCo er

L or no co erC for flip cover

Insert pattern(32 for solder /

332 for Mod 2 crimp)

Fixed ConnectorsS or

soc et(female) /P or pin(male)

N orcrimp

contactR or pressure

lan orsolder

K orgold plated

contactlan or

standard

ptionalAlternate

ePosition

ProductSeriesPrefixStar Line

Shell si eo connector

RoHS COMPLIANT PRODUCTAVAILABLE ConsultAmphenol Industrial Operations.

RoHS

Amphenol

EU/ 2002 / 95 / EC

Page 12: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

Size Shell Cat. No. DIMENSIONS Catalo No.Ca le Size With Standard WITH STANDARD CABLE ADAPTER With Jac

Couplin Nut A B C Couplin Nut

PLD ▲ 12-* 5-3/8 1-13/16 5-31/32 ZPLD ▲ PLD ▲-16-* 5-5/8 2-5/16 5-7/32 ZPLDJ-▲ PLD ▲-20-* 6-1/8 2-13/16 6-23/32 ZPLDJ-▲ C PLD ▲-C20-* 6-5/8 2-13/16 7-7/32 ZPLDJ-▲ C PLD ▲-24-* 6-5/8 3-5/16 7-7/32 ZPLDJ-▲ Select C PLD ▲-C24-* 7-1/8 3-5/16 7-23/32 ZPLDJ-▲ C from 28 ZPLD ▲-28-* 7-1/8 3-13/16 7-23/32 ZPLDJ-▲

Table elo C PLD ▲-C28-* 7-5/8 3-13/16 8-7/32 ZPLDJ-▲ C

and Substitute PLDL ▲ 12-* 7-5/8 1-13/16 8-7/32 ZPLDLJ-▲Symbol No. 16 ZPLDL-▲ 16-* 7-7/8 2-5/16 8-15/32 ZPLDLJ-▲ or Delta▲ PLDL ▲ 20-* 8-3/8 2-13/16 8-31/32 ZPLDLJ-▲ C PLDL ▲ C20-* 8-7/8 2-13/16 9-15/32 ZPLDLJ-▲ C PLDL ▲ 24-* 8-7/8 3-5/16 9-15/32 ZPLDLJ-▲ C PLDL ▲ C24-* 9-3/8 3-5/16 9-31/32 ZPLDLJ-▲ C PLDL ▲ 28-* 9-1/8 3-13/16 9-23/32 ZPLDLJ-▲ C PLDL ▲ C28-* 9-5/8 3-13/16 10-7/32 ZPLDLJ-▲ C

Straight PlugWith Standard Compression Nut

To specify plug with environmental cover,change third letter in Part No L toExample: ZPLD changes to ZPED.

Shell Shell Shells Shells Shells Shell Shell Shell Shells ShellsCa le Dia. 12 16 20 & C20 24 & C24 28 & C28 Ca le Dia. 12 16 20 & C20 24 & C24 28 & C28

.062 to .125 02 – – – – 1.500 to 1.625 – – 26 26 26

.125 to .250 04 – – – – 1.625 to 1.750 – – 28 28 28

.250 to .375 06 06 – – – 1.750 to 1.875 – – 30 30 30

.375 to .500 08 08 – – – 1.875 to 1.937 – – 31 – –

.500 to .625 10 10 10 – – 1.937 to 2.000 – – – 32 32

.625 to .750 12 12 12 – – 2.000 to 2.125 – – – 34 34

.750 to .875 14 14 14 – – 2.125 to 2.250 – – – 36 36

.875 to .937 15 – – – – 2.250 to 2.375 – – – 38 38

.937 to 1.000 – 16 16 16 – 2.375 to 2.437 – – – 39 –1.000 to 1.125 – 18 18 18 – 2.437 to 2.500 – – – – 40

1.125 to 1.250 – 20 20 20 – 2.500 to 2.625 – – – – 421.250 to 1.375 – 22 22 22 – 2.625 to 2.750 – – – – 441.375 to 1.437 – 23 – – – 2.750 to 2.875 – – – – 461.437 to 1.500 – – 24 24 24

OIL-RESISTANT RUBBER GROMMETS SYMBOL NUMBERS OF SI ES AVAILABLE Substitute the symbol number for the Delta ▲ in the catalog number of plug. Example: ZPLD-▲ -12-* for .500 to .625 Dia. Cable changes to ZPLD-10 12-*

To specify a complete plug, substitute the Dash No. of the contact insert selected, for the Asterisk (*) in the Catalog No. below.

WITH LONG CABLE ADAPTER

T pes PLD PED

A

Sa et ire holes(3) .062 DIA.

C

Page 13: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

C

Size Shell Cat. No. DIMENSIONS Catalo No. Ca le Size With Standard WITH STANDARD CABLE ADAPTER With Jac Couplin Nut A B C D E Couplin Nut

PL ▲ PL ▲ PL ▲ PL ▲ PL ▲ PL ▲ C PL ▲ C PL ▲ C PL ▲ PL ▲ Select C PL ▲ C PL ▲ C rom PL ▲ PL ▲

Table elo C PL ▲ C PL ▲ C

and Substitute PL L ▲ PL L ▲S mbol No PL L ▲ PL L ▲ or Delta▲ PL L ▲ PL L ▲ C PL L ▲ C PL L ▲ C PL L ▲ PL L ▲ C PL L ▲ C PL L ▲ C PL L ▲ PL L ▲ C PL L ▲ C PL L ▲ C

Straight PlugWith Mechanical Clamp Nut

To speci plug ith en ironmental co erchange third letter in Part No L to

ample PL changes to P

Shell Shell Shells Shells Shells Shell Shell Shell Shells Shells Ca le Dia. 12 16 20 & C20 24 & C24 28 & C28 Ca le Dia. 12 16 20 & C20 24 & C24 28 & C28

to to to to to to to to to to

to to to to to to to to to to

to to to to to to to

OIL-RESISTANT RUBBER GROMMETS SYMBOL NUMBERS OF SI ES AVAILABLE Substitute the s mbol number or the Delta ▲ in the catalog number o plug ample PL ▲ or to Dia Cable changes to PL

To speci a complete plug substitute the Dash No o the contact insert selected or the Asteris in the Catalog No belo

WITH LONG CABLE ADAPTER

T pesPLM PEM

A

D a Re ersible clamps orcomplete cable range

Sa et ire holes DIA

AmphenolINDUSTRIAL

STAR-LINE®

Page 14: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

C S

Sa et Wire oles Dia

A

S

ole Dia

Straight PlugWith Conduit Adapter (for flexible conduit fittings) To speci a complete plug substitute the dash no o the contact insert selected or the asterisIn the catalog no beloA PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 3 OR MORE CONTACTS.

Shell Open Catalo No. DIMENSIONS Catalo No. Size Bac With Standard With Jac Couplin Nut A B C G H J Couplin Nut PLP PLP PLP PLP PLP PLP C PLP C PLP C PLP PLP C PLP C PLP C PLP PLP C PLP C PLP C

Use withor without

PottingSleeve

To speci plug ith en ironmental co erchange third letter in Part No L to

ample PLT changes to P T

Shell Size Catalo No. Catalo No. Size Conduit With Standard With Jac Couplin Nut A B C D Couplin Nut PLT PLT PLT PLT PLT PLT C PLT C PLT C PLT PLT C PLT C PLT C PLT PLT C PLT C PLT C

DIMENSIONS

T pesPLT PET

A

DNPT Thread Si e

Sa et Wire oles DIAC

Straight Male PlugPanel MountTo speci a complete plug substitute the dash no o the contact insert selected or the asteris in the catalog no beloA PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 3 OR MORE CONTACTS

T pesPLP PEP

To speci plug ith en ironmental co erchange third letter in Part No L to

ample PLP changes to P P

Page 15: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

Shell Shell Shells Shells Shells Shell Shell Shell Shells ShellsCa le Dia. 12 16 20 & C20 24 & C24 28 & C28 Ca le Dia. 12 16 20 & C20 24 & C24 28 & C28

to to to to to to to to to to

to to to to to to to to to to

to to to to to to to

PL L ▲ PL ▲ PL L ▲ PL ▲ PL L ▲ PL ▲ C PL L ▲ C PL ▲ C PL L ▲ PL ▲ C PL L ▲ C PL ▲ C PL L ▲ PL ▲ C PL L ▲ C PL ▲ C

Selectrom

Table eloand Substi

tuteS mbol Noor Delta ▲ WITH LONG CABLE ADAPTER

T pesPLK PEK

Sa et ire holes DIA

ASee cable gripcomponents pageor bas et ea e grip lengths

C

Size Shell Catalo No. DIMENSIONS Catalo No. Ca le Size With Standard WITH STANDARD CABLE ADAPTER With Jac Couplin Nut A B C Couplin Nut PL ▲ PL ▲ PL ▲ PL ▲ PL ▲ PL ▲ C PL ▲ C PL ▲ C PL ▲ PL ▲ C PL ▲ C PL ▲ C PL ▲ PL ▲ C PL ▲ C PL ▲ C

Straight PlugWith Basketweave Cable GripTo speci a complete plug substitute the Dash No o the contact insert selected or the asteris in the catalog no beloA PLUG WITH JACK COUPLING NUT SHOULD BE USED WITH INSERTS HAVING 3 OR MORE CONTACTS

To speci plug ith en ironmental co erchange third letter in Part No L to

ample PL changes to P

OIL-RESISTANT RUBBER GROMMETS SYMBOL NUMBERS OF SI ES AVAILABLE Substitute the s mbol number or the Delta▲ in the catalog number o plug ample PL ▲ or to Dia Cable changes to PL

Page 16: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

In-Line Receptacle With Mechanical Clamp NutTo speci a complete receptacle substitute the dash no o the contact insert selected or the asterisin the catalog no belo

OIL-RESISTANT RUBBER GROMMETS SYMBOL NUMBERS OF SI ES AVAILABLESubstitute the s mbol number or the Delta ▲ in the catalog number o plug

ample RL ▲ or to Dia cable changes to RL

Shell Shell Shells Shells Shells Shell Shell Shell Shells ShellsCa le Dia. 12 16 20 & C20 24 & C24 28 & C28 Ca le Dia. 12 16 20 & C20 24 & C24 28 & C28

to to to to to to to to to to

to to to to to to to to to to

to to to to to to to

T pesRLM REM

To speci receptacle ith threadeden ironmental co er change third letterin Part No L to

ample RL changes to R

DIMENSIONS Size Shell Cat. No. Ca le Size A C D E F G

RL ▲ RL ▲ RL ▲ C RL ▲ C RL ▲ C RL ▲ C RL ▲ C RL ▲ C

WITH LONG CABLE ADAPTER RL L ▲ RL L ▲ RL L ▲ C RL L ▲ C RL L ▲ C RL L ▲ C RL L ▲ C RL L ▲ C

Selectrom

Table eloand Substi

tuteS mbol Noor Delta ▲

A

Page 17: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

In-Line ReceptacleWith Standard Compression NutTo specify a complete receptacle, substitute the dash no. of the contact insert selected for the asterisk (*)in the catalog no. below.

Dimensions Size Shell Cat. No. Ca le Size A C D E

RLD ▲ RLD ▲ RLD ▲ C RLD ▲ C RLD ▲ C RLD ▲ C RLD ▲ C RLD ▲ C

RLDL ▲ RLDL ▲ RLDL ▲ C RLDL ▲ C RLDL ▲ C RLDL ▲ C RLDL ▲ C RLDL ▲ C

Shell Shell Shells Shells Shells Shell Shell Shell Shells ShellsCa le Dia. 12 16 20 & C20 24 & C24 28 & C28 Ca le Dia. 12 16 20 & C20 24 & C24 28 & C28

to to to to to to to to to to

to to to to to to to to to to

to to to to to to to

Selectrom

Table eloand Substi

tuteS mbol Noor Delta ▲

With Long Cable Adapter

T pesRLD RED

Sa et Wire oles Dia

DA

C

To speci receptacle ith threadeden ironmental co er change third letterin Part No L to

ample RLD changes to R D

OIL-RESISTANT RUBBER GROMMETS SYMBOL NUMBERS OF SI ES AVAILABLESubstitute the s mbol number or the Delta ▲ in the catalog number o plug

ample RLD ▲ or to Dia cable changes to RLD

Page 18: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

Sa et Wire oles Dia

DASee cable gripcomponents pageor bas et ea e

grip lengths

T pesRLK REK

Shell Shell Shells Shells Shells Shell Shell Shell Shells ShellsCa le Dia. 12 16 20 & C20 24 & C24 28 & C28 Ca le Dia. 12 16 20 & C20 24 & C24 28 & C28

to to to to to to to to to to

to to to to to to to to to to

to to to to to to to

In-Line ReceptacleWith Basketweave Cable GripTo specify a complete receptacle, substitute the dash no. of the contact insert selected for theasterisk (*) in the catalog no. below.

OIL-RESISTANT RUBBER GROMMETS SYMBOL NUMBERS OF SI ES AVAILABLESubstitute the s mbol number or the Delta ▲ in the catalog number o plug

ample RL ▲ or to Dia cable changes to RL

Dimensions Size Shell Cat. No. Ca le Size A C D E

RL ▲ RL ▲ RL ▲ C RL ▲ C RL ▲ C RL ▲ C RL ▲ C RL ▲ C

RL L ▲ RL L ▲ RL L ▲ C RL L ▲ C RL L ▲ C RL L ▲ C RL L ▲ C RL L ▲ C

Selectrom

Table eloand Substi

tuteS mbol Noor Delta ▲

With Long Cable Adapter

To speci receptacle ith threadeden ironmental co er change third letterin Part No L to

ample RL changes to R

C

Page 19: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

DimensionsShell SizeSize Conduit Cat. No. A B C D E

RLT RLT RLT C RLT C RLT C RLT C RLT C RLT C

In-Line ReceptacleWith Conduit Adapter(for flexible conduit fittings)

To specify a complete receptacle, substitute the dash no. of the contact insert selected, for the asterisk (*) in the catalog no. below.To specify receptacle with threaded environmental cover, change third letter in part no. “L” to “E””.

TypesZRLT ZRET

To speci receptacle ith threadeden ironmental co er change third letterin Part No L to

ample RLT changes to R T

A

NPTThread

D

Sa et Wire oles Dia

C

NPTThread

Page 20: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

F

N a panel thic nesshen bac mounted

using ac nutplugs

as et Fitsront or bac

o lange

Square Flange Receptacle To speci a complete receptacle substitute the dash no o the contact insert selected or the asterisin the catalog no belo

T pesRLP RCP REP

Drill hole in panel larger than Dimension or ront mounting or dimension C or bac mountinga imum panel thic ness ma be increased hen using Standard Coupling Nut Plugs

holeDia

A S

S

L

C

odi iedAcmethread

WIT T R AD D N IR N NTALC R AND SAS C AIN

WIT IN D SPRIN C R

To speci receptacle ith springdoor co er change third letterin part number rom L to C

ample RLP changes to RCP

To speci receptacle ith threadeden ironmental co er change thirdletter in part number rom L to

ample RLP changes to R P

se ith RLP or ithout RLP Potting RLP C Slee es RLP C RLP C RLP C RLP C RLP C

DIMENSIONS Shell Open WITH STANDARD CABLE ADAPTER Size Bac Catalo No. A B C* E F G J K L N

ole Dia

Page 21: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

A

G Max. Reversible clamps forcomplete cable range

F

E hole Dia.1/16" Gasket fitsfront or back of flange

B Sq.D Sq.

H

ole Dia

Dimensions Size Shell Catalog Cable Size Number A B C D E F G H N

RLP ▲ RLP ▲ RLP ▲

C RLP ▲ C RLP ▲

C RLP ▲ C RLP ▲

C RLP ▲ C With Long Cable Adapter

RLP L ▲ RLP L ▲ RLP L ▲

C RLP L ▲ C RLP L ▲

C RLP L ▲ C RLP L ▲

C RLP L ▲ C

TypeZRLPM ZRCPM ZREPM

Square Flange Receptacle with Mechanical Clamp Nut To speci a complete receptacle substitute the dash no o the contact insert selected or the asterisin the catalog no belo

Selectrom

Table eloand Substi

tuteS mbol Noor Delta ▲

N

To speci receptacle iththreaded en ironmental co erchange third letter in Part NoL to

ample RLP changes toR P

Shell Shell Shells Shells Shells Shell Shell Shell Shells ShellsCable Dia. 12 16 20 & C20 24 & C24 28 & C28 Cable Dia. 12 16 20 & C20 24 & C24 28 & C28

to to to to to to to to to to

to to to to to to to to

to to

to to to to to to to

OIL-RESISTANT RUBBER GROMMETS—SYMBOL NUMBERS OF SIZES AVAILABLESubstitute the s mbol number or the Delta ▲ in the catalog number o plug

ample RL ▲ or to Dia cable changes to R

To speci receptacle ith springdoor co er change third letter inPart No L to C

ample RLP changes toRCP

Drill hole in panel largerthan Dimension or bacmounting

Page 22: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

Square Flange ReceptacleWith Basketweave Cable GripTo specify a complete receptacle, substitute the dash no. of the contact insert selected for theasterisk (*) in the catalog no. below.

Dimensions Size Shell Catalo Ca le Size Num er A B C D E F G

RLP ▲ RLP ▲ RLP ▲

C RLP ▲ C RLP ▲

C RLP ▲ C RLP ▲

C RLP ▲ C

With Lon Ca le Adapter

RLP L ▲ RLP L ▲ RLP L ▲

C RLP L ▲ C RLP L ▲

C RLP L ▲ C RLP L ▲

C RLP L ▲ C

Selectrom

Table eloand Substi

tuteS mbol Noor Delta ▲

A

F

C

G

ole Dia

To speci receptacleith threaded en iron

mental co er changethird letter in Part NoL to

ample RLPchanges to R PR

To speci receptacleith spring door co er

change third letter inPart No L to C

ample RLPchanges to RCPR

Shell Shell Shells Shells Shells Shell Shell Shell Shells ShellsCa le Dia. 12 16 20 & C20 24 & C24 28 & C28 Ca le Dia. 12 16 20 & C20 24 & C24 28 & C28

to to to to to to to to to to

to to to to to to to to to to

to to to to to to to

Drill hole in panel largerthan Dimension or bacmounting

OIL-RESISTANT RUBBER GROMMETS SYMBOL NUMBERS OF SI ES AVAILABLESubstitute the s mbol number or the Delta ▲ in the catalog number o plug

ample RL ▲ or to Dia cable changes to R

RLPK, RCPK, REPK

Page 23: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

Shell Hu Dimensions Size Size Cat. No. A B C D E F G H

RL RL RL

RL RL RL RL

RL RL C RL C

RL C RL

RL RL C

RL C RL

RL RL C

RL C

Receptacle Mounted to Junction BoxWith Angle Adapter

SeeDra ing

elo

C

C

C

T pesRLBB RCBB REBB

S LL SI S C S LL SI S C C

To speci a complete receptacle substitute the dash no o the contact insert selectedor the asteris in the catalog no belo

SI

D

C

A

A C D

F SI

To speci receptacle ith springdoor co er change third letterin part number rom L to C

ample RL changes to RC

To speci receptacle ith threadeden ironmental co er change third letterin part number rom L to

ample RL changes to R

WIT T R AD D N IR N NTALC R AND SAS C AIN

WIT IN D SPRIN C R

ther hub si es are a ailable Consult Amphenol Industrial perations

Page 24: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Receptacle Mounted to Junction BoxWith Straight AdapterTo speci a complete receptacle substitute the dash no o the contact insert selectedor the asteris in the catalog no belo T pes

RLA RCA REA

Shell Hu Dimensions Size Size Cat. No. A B C D E F G H

RLA RLA RLA

RLA RLA RLA RLA

RLA RLA C RLA C

RLA C RLA

RLA RLA C

RLA C RLA

RLA RLA C

RLA C

SeeDra ing

elo

C

C

C

S LL SI S C S LL SI S C C

To speci receptacle ith springdoor co er change third letterin part number rom L to C

ample RLA changes to RCA

To speci receptacle ith threadeden ironmental co er change thirdletter in part number rom L to

ample RLA changes to R A

WIT T R AD D N IR N NTALC R AND SAS C AIN

WIT IN D SPRIN C R

SI

DC

A

A C D

F SI

ther hub si es are a ailable Consult Amphenol Industrial perations

STAR-LINE®

Page 25: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Amphenol® Star-Line EX®

Product Instructions

Sections Contents

• Hazardous Location Pa e

• Part Num er Guide

• EX Gland Code Guide

• EX-13 Plu

• EX-15 Inline Receptacle

• EX-1 Panel Mount Receptacle

• Familiarization & Assem l In ormation

• Assem l & Termination

• Mixin Instructions

• Pottin Instructions

AmphenolINDUSTRIAL

STAR-LINE EX®

Page 26: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Intrinsic Sa et iaibic

oneoneone

iaDibD

oneone

Flameproo d one

nclosure tD one

Purge Pressuri ation ppp

oneoneone

Pressuri ed pD one

Increased Sa et e one

ncapsulation mamb

oneone

maDmbD

oneone

il Immersion o one

Po der Filled one

Non Incendi e nA nC nL nR one

Rooms dra t p one

ptical Radiation op one

Star-Line EX® Hazardous Certification Information

Protection Method IEC EN ATE ATE E Code Gas E Code Dust Category

Temperature RatingsUEC, EU Europe

Sur ace USA NEC 0 Temperature Canada

C F T

Hazardous Area Equipment Mark

Markings or IEC EN ATEIEC ATE 76 117 EEC

plosion protection Protection method as roup Temperature Class

uipment Protection Le el

E d IIC T6 Gb

European EU ATE Directi e 4 ECC mar ing

ID# of Notified Body for the QA System plosi e Atmosphere s mbol Abo e ground Categor as Dust

0 18 II 2 GD

Ingress Protection(IP) Ratings

0 No Protection 0 No Protection

1 b ects greater than mm 1 erticall dripping ater

2 b ects greater than mm 2 to dripping ater

3 b ects greater than mm 3 Spra ed ater

4 b ects greater than mm 4 Splashed ater

Dust protected Water ets

6 Dust tight 6 ea Seas

7 Temporar immersion

First Number Second NumberProtection against solid bodies Protection against Li uids

Dust tight

8 Indefinite immersion

HazLoc Hand Chart

Flameproo d

Increased Sa et e oneNote Star Lineproducts certification denoted ith a

nclosure tD one

eneral Re uirements

Class o a ardous Areas

lectrical Installations

C F T

C F T

C F T

C F T

C F T

Inspection aintenance

STAR-LINE EX®

Page 27: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Code Logic Star-Line EX

EX 13 3

ProductSeriesPrefix

13 or ale Plug15 or Female Inline

1 or Female Panel ount18 or Panel ount Circular Flange

19 or Thru ul head Dual ate Receptacle

code or grommetsused t pe or

hard are st les See pageLetter code designation or

d gland si essee chart belo

ample

C PNale Plug ith gland or a cable ith mm D ea a g mm male contacts

SNFemale Inline ith bas et ea e grip or a cable ith mm D ea a g mm emale contacts

SNFemale Panel ount ea a g mm emale contacts

C PR Sale Plug ith gland or an armored cable ith mm D ea a g mm male contacts

C SR SFemale Panel ount ith cable adapter ith and gland or an armored and sheathed cable

For Amphenol Star-Line product insert de-ratin in ormationper the National Electric Code, please consult the AmphenolIndustrial we site, www.amphenol-industrial.com. Chart islocated under LITERATURE ta .

C

ConnectorShell Si e

CC C

20 332 P N -BS

InsertConfiguration

Contact enderP or ale Pin

S or Female Soc et

ptionalAlternate

ePositions

Termination ethodN or crimp contact

R or pressurelan or solder

Cable T pemit i unarmored

-BS or -BSRsee cable t pe

in charts on ne t page

-01

ard areSt le

see pgs

Callout todesignate

T temperaturerating

o C to o C

A3 6S

lan AluminumS Stainless Steel

rass

AmphenolINDUSTRIAL

STAR-LINE EX®

Page 28: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Cert No I C SIR

Certificate Number: SIRA 03ATEX1101X

GOST-R Cert. No. РОСС MX.АИ96.В00012

T rasil Cert No T

ULFile Number

ember InternationalAssociation o Drilling Contractors

PRODUCT CERTIFICATIONS

AEx North American a loc Listing

Consult Factor or Listing No

CSA Listed

The Starline product amil carries all o theindustr standard appro als ranging rom

AT and I C to L and CSA

Starline o ers a ull range o hard are st lesincluding the use o rated cable glands mechanical

clamps and gland nuts

STAR-LINE EX®

Page 29: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

EEx d Unarmored Armored & Sheathed Armored & Sheathed Ca le Ca le Ca le with reduced ore Gland No de iation i -BS -BSR Size Code Unarmored UA Standard OD-Reduced Min Max Min Max Min Max Min Max

EEx d Cable Types

Star-Line EX Plu withEX Gland

Amphenol o ers an e tensi e line o e plosionproo and general dut cable glands ConsultAmphenol Industrial perations and as or necatalog Amphenol Cable lands andCord rips

ables can be esigne ith a c stom overmolto an Amphenol c lin rical connector foran in strial application. ons lt Amphenoln strial perations for f rther information.

A1 .1 . . . .1 . . . . . . 1 1 . . 6 6. . 1 . A . . . 6 6 11. . . . 6 6 11. . 11. .6 16. . 1 . . 1 1 . A . .6 . 1 1 . . 1 . . 1 1 . .61 1 . . 1.1 . 1 . .6 1 .6 B . 1 1 . . . . 1 1 . . . . . 1. . .661 16. . . . 6 1 . 1. 6. . 6 1 . 1. 6. 1. 1 6. 1. . . 1 . 1. 1 . . . 1. 6 . . . 1. 6 . 1. . 1. .6 1.1 6 .6 1. 6. D 1.11 . 1. . 1.1 6 .1 1. . 1. 1 . 1. 6. 1. . 1.66 . D 1. . 1. 6 .1 1. .1 1. 6 .1 1. . . . 1.61 1.1 1. . E 1. . 1. .1 1. . 1. 6 . . 1 .1 . . 1. . .1 . E 1. 6. . 6. 1. 6. . 6. . . . 1 6 . .11 . . 61. F . . . 1 6 . . 1 .1 . 1 6 . . 1 6 . . . . 6 . .6 6 . F . .1 .6 6 . . . .6 6 . . 1.1 . 1 . .61 66. . . G . 6 . . . . 6 . . . . 1 . . .

AmphenolINDUSTRIAL

STAR-LINE EX®

Page 30: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Plug with Mechanical Clamp (POTTING REQUIRED) EX-13-2 Style

Hardware

Dimension A* B* C D E FShell

12

16

20

24

28

Plug with EEx d Gland (POTTING IS NOT REQUIRED) EX-13-3 StyleNote D Dimension aries according to cable gland Detailed cable dimensions and t pe re uired

land is included ith the connector

Dimension A* B* C Gland Shell Thread

12

16

20

24

28

Plug with Basketweave Cable Grip (POTTING REQUIRED) EX-13-4 Style

Dimension A* B* C D E F GShell

12

16

20

24

28

D

CA

A

F

A D

A

CA

FA

A

A N

CA

D

Notes For C length inserts add to both dimensions A

A

STAR-LINE EX®

Page 31: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

In-line Receptacle with Mechanical Clamp (POTTING REQUIRED) EX-15-2 Style

In-line Receptacle with EEx d Gland (POTTING IS NOT REQUIRED) EX-15-3 StyleNote D Dimension aries according to cable gland Detailed cable dimensions and t pe re uired land is included ith the connector

In-line Receptacle with Basketweave Cable Grip (POTTING REQUIRED) EX-15-4 Style

Dimension A* B* C D E FShell

12

16

20

24

28

Dimension A* B* C GlandShell Thread

12

16

20

24

28

Notes For C length inserts add to both dimensions A

Dimension A* B* C D E F GShell

12

16

20

24

28

A

C

D F A

C

A

DF A

A

C

D

A

A

A

AmphenolINDUSTRIAL

STAR-LINE EX®

Page 32: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Panel Mount Receptacle (POTTING REQUIRED) EX-17-1 Style Dimension A* B* C D E F

Shell12

16

20

24

28

Fixed In-Line Receptacle with Mechanical Clamp (POTTING REQUIRED) EX-17-2 Style Dimension A* B* C D E F

Shell

12

16

20

24

28

Fixed In-Line Receptacle with EEx d Gland (POTTING IS NOT REQUIRED) EX-17-3 StyleNote D Dimension aries according to cable gland Detailed cable dimensions and t pe re uired

land is included ith the connector

Notes For C length inserts add to both dimensions A

Dimension A* B* C GlandShell Thread

12

16

20

24

28

Fixed In-Line Receptacle with Basketweave Cable Grip (POTTING REQUIRED EX-17-4 Style Dimension A* B* C D E F G

Shell

12

16

20

24

28

A

C

D F A

C

A

DF A

A

A

FT R AD

C

S uare

DS uare IN F LL

T R AD

C

D

A

A

A

STAR-LINE EX®

Page 33: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE EX®

Description of equipment

The Star-line EX series of connectors is comprised of metallic bodied plug and receptacle shells, to form in line cable connections. Externally the main bodies are fitted with suitably certified cable glands. In-ternally the main bodies each contain an insulator insert fitted with solder or pressure type contacts of either a pin or socket variety. The plug and receptacle shells together form an in-line connector. When connected together they form a spigotted flamepath and are mechanically interlocked by means of a threaded nut retained by a grub screw.

Additionally, the receptacle connector is available in a bulkhead mounted version that contains an exter-nally threaded flamepath for mounting to certified EX enclosures with suitable internal mating thread. This variety of bulkhead mount connector, must be internally potted, as described within this document.

The range is comprised of seven body (forms) sizes, each with a number of pin/socket size combina-tions between 1 and 143 contacts. The connector shell size, pin configuration and rating are reflected in the individual type designations.

Design Option are described below and include, alternative keying options, and pin or sleeve contacts in either the plug or receptacle bodies.

Part Number Code Logic: EX(a) - (b) - (c) - (d)- (e) - (f)(g)(h)(j) - (k)

Connector series type designation EX

Shell material (a) Aluminium (default, omit code) B-BrassS-Stainless steel

Shell configuration (b) 13- Inline Receptacle, w/ accompanying blanking cap 15- Inline Plug, w/ accompanying blanking cap. 17 - Flange Mount Receptacle, w/ accompanying blanking cap. 18 - Circular Bulkhead Mount Receptacle, w/ cap.

Cable Adapter style (c) 1– Bulkhead Mount (w/ potting adapter; requires potting) 2– Mechanical Clamp (requires potting) 3– Threaded for use with EX certified Gland 4– Basketweave Grip (requires potting)

Grommet ID (d) See catalog for available sizes and codes

Shell Size (e) 12, 16, 20, C20, 24, C24, 28, C28

Contact Insulation (f) See catalog for configurations

Contact Gender (g) P - Pin, S - Socket

Termination Style (h) N - Crimp, R - Pressure

Insert Rotation (j) Normal (default, omit code) For alternates, refer to catalog

Planned Additions (k) Certified Variations

Page 34: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE EX®

Read manu acturer s assembl instructions be ore actuallstarting to assemble connectors esides the matter oinstruction on correct procedures there are t o importantreasons or this preliminar step To identi the ariouscomponent parts and to chec or an missing parts

Cut cable ac ets and sheathing s uarel and to correctlength using onl ire strippers that ha e been appro ed orthe operation In preparing the indi idual ires in cables andharnesses or assembl ma e allo ances in length or reachingthe outermost circle o contact ca ities in the conductors Theinsulation should be cut progressi el longer as the e tendout from the center of the cable or harness to assure sufficient length

Follo chart on page co ering ma imum cable strippinglengths or e ecti e cable gland or grommet sealing Allconductors should be fit into contact wire wells correctly. A practice la out should be done so that the assembler canoversee what the finished will look like when finished.

Some cables that ill be used ill ha e a bas et ea e t peo armor under the outer ac et sheath and o er the innerac et Since man regulator entities re uire that the armorbe grounded at least at the source end, it is beneficial to ground the armor ia a spare contact ithin the connector Follo ingthe removal of sufficient amount of outer jacket (see chart on page ample amount o the armor can be clipped a a butnot all An ade uate amount should remain in order that asmall cross section conductor short in length be o en intothe remaining armor ea e and either soldered or co ered

ith mastic impregnated heat shrin creating an intimate bondto the armor At the opposite end o the short piece o ire acontact should be crimped and inserted into the insert

5. Use only correctly sized and ingress protected certified glands or sealing grommets to assure resistance to moisture and othercontaminants

se onl the proper crimping tools that ha e been set orcalibrated ith precision gages

a e certain that all contacts are the correct si e be oreattempting to assemble in insert ca ities This point isparticularl important hen both po er and control t pes ocontacts are used in the same connector

e sure that ground contacts hen applicable are correctllocated

Seat all contacts properl so that the ill not be damaged orbecome disengaged during connector mating operations

se onl the proper insertion tools and be sure that the arealigned a iall hen pushing contact into their ull seatedposition

When inserts ha e more ca ities than conductors plug unusedca ities ith urnished contacts

A ter all terminated contacts are inserted in their respecti eca ities and inspected detailed on page the cable adapteror insert clamp nut should be tightened ith a rench detailedon page

When handling cables use ade uate support to pre ent damageto the internal ires d glands are intended or sealing purposesand should not be used as a cable grip

I or an reason terminated conductors ha e to be remo ed roman insert because o an assembl error or change in circuitrbe sure to remove the cable gland or cable adapter first before e tracting the contact and reinserting it

I one o the connector poles is a ground ire ma e sure that itis grounded properl be ore the connector actuall is engaged

When connectors ha ing the same con iguration are tobe mounted close together di erent or alternate e ingarrangements should be used to pre ent mismatching andpossible damage to the electrical s stem

Al a s inspect all aspects o connector assembl operationsbe ore putting connectors into actual operation

Crimping and terminating o conductors to contacts must bedone care ull a e certain that ire strands are ull bottomedin contact ells b chec ing through inspection hole pro idedDetailed on page

Ne er tr to straighten bent contacts Straightening cannot bedone properl and the plating on contacts er li el ill bemarred This ill result in a high resistance connection and ille pose the base material to possible corrosion

ach assembl operator should be his o n inspector Worndamaged or de ecti e tools should be reported immediatelto oreman and super isors Assembl operators should beindoctrinated ith this attitude and made to understand theimportance o al a s guarding ualit Assembl or manshipis a significant factor in terminating the quality of multiple contact connectors ualit cannot be inspected into connectors itmust be built in during each and e er assembl operation

Star-Line EX®

Familiarization & Assem l In ormation

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AmphenolINDUSTRIAL

STAR-LINE EX®

Star-Line EX®Cable Types

It is the responsibility of the specifier/user to select the appro-priate cable to be used with the EX Star-Line connector sys-tem. The specifier/user should favor the use of cables con-structed with flexible conductors (IEC class 5 or higher/ICEA type H or higher) as well as a flexible armor type (basket weave) if required. Armor systems such as those identified in IEC 92-3 or IEEE455 or UL1309 are recommended. An imper-vious jacket should always be furnished over the armor. IEC/BS cables such as armored with SWA (X), tape(Z), and NEC style cables such as ‘interlocked’ or MC are not recommended with the EX connector system.

The armor system should be grounded at the source point. Periodically the specifier/user should investigate the need for armor grounding (earthing) within the plug or in-line connec-tor itself. In addition to the weaving of the armor grounding conductor, soldering and/or heat shrink and/or strong adhe-sive electrical takes, and/or ‘tension banding’ should be ap-plied on the armor and conductor to insure a permanent bond. The armor grounding wire should be terminated (solder or crimp) to an appropriate sized contact, and inserted into the connector insert.

The armor system should not be confused or associated with shielding which is employed with instrumentation/telecommunication cables. Shielding for pairs/triads have their own individual drain wires which should be terminated onto dedicated contacts. These drain wires should be insulated with heat shrink within the connector body to prevent contact with other drain wires or pair/triad shield faces. The above procedure does not apply to single conductor ca-bles, i.e., 444-1111mcm (150mm-500mm), or multiconductor power or control cables.

Single conductor Cables Periodically single conductor cables will be required in an armored and sheathed construction.

Since there is no armor grounding contact path provided within the connector assembly, a suitable external method must be employed. It is recommended that a small strip of outer jacket be cut away a reasonable distance from the en-trance to the cable gland of the connector. A durable insu-lated conductor with a cross section not smaller than #14awg/4mm should be bonded to the exposed armor. Pro-tective tapes or heat or cold shrink (3M PST) should be applied to protect this bonding point. The opposite end of this grounding conductor should be terminated at the correspond-ing receptacles’ panel via one of the receptacles’ fastening screws or a dedicated grounding lug or bar. In an ‘in-line’ configuration, a mirror image of the above should be used with a simple mating point in close proximity to the connector set.

In summary the specifier/user should be versed in acceptable applications that are allowed by the regulatory/certifying bod-ies having jurisdiction. Periodic inspection of this grounding arrangement should be implemented.

All connectors are furnished with a protective cover. In actual-ity this cover is viewed as a critical part of the connector. The cover is compared to a cover on a flameproof (Eexd) enclo-sure. Absence of the cover voids the Ex certification. The covers should not be viewed as an incidental protection to the external elements, but a required component of a hazardous certified device. When the connectors are plugged together the covers can be screwed into each other to protect the threads from damage. When the connectors are not mated, it is required that the covers be installed and the set screws on the covers be fully driven into the body of the connector. Replacement covers and ‘NYLOK’ set screws are available on request.

SIRA Product Labeling InformationInformation below must be attached to connectors via non-removable label.

AmphenolSidney NY 13838 USA

Star-Line, Size Ref

Work Order Number; Date Code; Facility Code

0518 II 2 GD

IP68-8

Marking for all connectors used in standard(+40°C max.) ambient:Ex d IIC T6 Gb (Inline Plugs and Receptacles) Ex tb IIIC T80°C Db IP68 (Inline Plugs and Receptacles) Ex de IIC T6 Gb (Panel mount receptacle filled w/ cement) Ex tb IIIC T80°C Db IP68 (Panel mount receptacle filled w/ cement) -20ºC Tamb +40°C

Marking for inline connectors, used in +55°C max. ambient:(INCREASED TEMP RANGE ONLY ALLOWABLE FOR CONNECTORS (EX-13-3, EX-15-3, EX-17-3) EMPLOYING SUITABLE EX CERTI-FIED GLANDS. THIS MARKING IS NOT APPLICABLE FOR CE-MENTED CONFIGURATIONS)Ex d IIC T5 Gb (Inline Plugs and Receptacles) Ex tb IIIC T95°C Db IP68 (Inline Plugs and Receptacles) -20ºC Tamb +55°C

Sira 03ATEX1101X & IECEx SIR 10.0064X

“Max volts, Max amp, Current rating per pin”

DO NOT SEPARATE WHEN ENERGIZED

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STAR-LINE EX®

The following instructions apply to equipment covered by certificate numbers:

Sira 03ATEX1101X & IECEx SIR 10.0064X

The equipment may be used with flammable gases and vapours with apparatus group(s) IIA, IIB, & IIC and with tempe-rature classes T6, T5, T4, T3, T2 & T1.

The equipment is only certified for use in ambient temperatures in the range -20 C to 40oC and should not be used outside this range.

The product complies with the following standards:

Installation shall be carried out by suitably-trained personnel in accordance with the applicable code of practice e.g.

EN/IEC 60079-14 or EN/IEC 61241-14. It is the end user’s responsibility to ensure that the product, as specified and confirmed by the product label, is suitable for it intended application.

Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e.g. EN/IEC 60079-17 or EN/IEC 61241-17.

Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e.g. EN/IEC 60079-19.

Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained personnel, using only components purchased from Amphenol or an Amphenol approved distributor. Any use of non-approved components/suppliers will invalidate the certification for that product.

The certification of this equipment relies upon the following materials used in its construction:

1. Connector aterials

(Standard Base aterial) AST B211 or B221 Alloy 6061-T6, Aluminum ( g, Ti),

( ptional Base aterial) AST 5640, Alloy 303, Stainless Steel,

( ptional Base aterial) AST B455, Alloy C3 500, Brass.

2. Seal aterials

Buna Rubber w/ urometer of 0 SH RE A.

If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection provided by the equipment is not compromised. Aggressive substances e.g. acidic liquids or gases that may attack metals, or solvents that may affect polymeric materi-als.

Suitable precautions e.g. regular checks as part of routine inspections or establishing from the material’s data sheets that it is resistant to specific chemicals.

EN 600 9-0 2006 (IEC 600 9-0 200 5th Ed)

eneral requirements for electrical apparatus for explo-sive gas atmospheres

EN 600 9-1 200 (IEC 600 9-1 200 6th Ed)

Electrical apparatus for explosive gas atmospheres - Part 1 lameproof enclosures d

EN 600 9- 200 (IEC 600 9- 2006 4th Ed)

Electrical apparatus for explosive gas atmospheres – Part Increased safety e

EN 61241-0 2006 (IEC 61241-1 2004 1st Ed Corr Nov 05)

eneral requirements for electrical apparatus for use in the presence of combustible dust

EN 61241-1 2004 (IEC 61241-1 2004 1st Ed)

Electrical apparatus for use in the presence of combusti-ble dust. Protection by enclosures “tD”

Page 37: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE EX®

SPECIAL CONDITIONS FOR SAFE USE/CONDITIONS OF CERTIFICATIONThe following must be adhered to in full for safety and as to not invalidate product certification.

1. The panel mounted variants may be installed in suitably certified and dimensioned flameproof equipment providing that the certification of this flameproof equipment will allow such installation.

2. The panel mounted variants may be fitted in an increased safety enclosure when the free internal space is filled with epoxy resin and providing the certification of the enclosure will allow such installation. An electric strength test in accordance ith N and I C Clause ill be per ormed on each unit a ter instal lation o theepo resin

3. The Ex-18 range of panel-mounted variants may be installed in a suitably certified and dimensioned flameproof equipment providing that the certification of this flameproof equipment will allow such installation. They have the following dimensioned spigot oints and are suitable or roup IIA II or IIC dependent upon the associatedappa ratus entr dimensions

The range o receptacles shall onl be used here the temperature at the point o entr in ser ice on theassociated enclosure is bet een C to C

The range connector does not incorporate an e ternal earth acilit It is the responsibilit o the user or installer toensure ade uate earth continuit b means o guidance gi en ithin the manu ac turer s installation instructions

Shell Size Spigot diameter (mm) Spigot length (mm)

12 39.90/39.85 46 (+/-1)

16 49.90/49.85 46 (+/-1)

20 62.90/62.85 46 (+/-1)

24 74.90/74.85 46 (+/-1)

28 89.90/89.85 46 (+/-1)

Star-Line EX®

Connector Mating, Securement and Certification Compliance

The Starline series utili es a traditional threaded AC coupling scheme ith an additional enhancement The couplingslee e is part o an actual assembl The assembl is comprised o a coupling slee e and t o grub scre s set scre s Theseset screws and their proper implementation, are a requirement of the Certificate of Conformity.

nce the connectors are mated and the coupling nut has been tightened it is a re uirement that the rub Scre s both betightened using a proper tool allen e supplied ith connector This pre ents the coupling nut rom bac ing o and minimi esunauthori ed decoupling o the mated connector pair The rub Scre s ould ha e to be intentionall loosened in order or the

coupling nut to be retracted and the connectors unmated

WARNING: Compliance with the Certificate of Conformity is satisfied when:

1 the male and emale connectors are completel mated, and 2 the couplin slee e is ull en a ed, and 3 the ru screws are ull en a ed, and 4 all the a o e are esta lished e ore the circuit is ener ized.

WARNING When circuits are de-ener ized, and the connectors, all plu s and receptacles, are un- mated, the respective flameproof blanking caps must be installed, and all grub screws secured. Flame- proof blanking caps are a part of the certification, and their use is required, to maintain flameproof wor- thiness of the connector

hal es independentl , should the circuit e re-ener ized.

Page 38: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE EX®

Star-Line EX®

Assem l & Terminatin InstructionsCable Jacket & Wire Stripping

Shell Contact od 1 (Solder Contact) od 1 (Pressure Contact) od 2 & 3 (Crimp Contact) Size Size Strip Lengths (mm) Strip Lengths (mm) Strip Lengths (mm)

AW (mm) Conductor acket Conductor acket Conductor acket

12 1 (0. 5mm) .2mm 99.2mm - 90.5mm 11.5mm 90.5mm 16 (1.5mm) .2mm 99.2mm - 90.5mm 14.6mm 90.5mm 12 (4.0mm) . mm 99.2mm 1 .5mm 90.5mm 15.5mm 90.5mm 10 (6.0mm) 11.9mm 99.2mm 14.3mm 4.1mm 1 .1mm 92.1mm

16 1 (0. 5mm) .2mm 105.5mm - 96. mm 11.5mm 96. mm 16 (1.5mm) .2mm 105.5mm - 96. mm 14.6mm 96. mm 12 (4.0mm) . mm 105.5mm - 96. mm 15.5mm 96. mm 10 (6.0mm) 11.9mm 105.5mm - 90.5mm 1 .1mm 9 .4mm (10.0mm) 15.1mm 105.5mm - .9mm 21.0mm 9 .4mm 4 (25.0mm) 16. mm 105.5mm 1 .5mm .3mm 23.0mm 101.6mm

20 1 (0. 5mm) .2mm 11 .2mm - 109.5mm 11.5mm 109.6mm 16 (1.5mm) .2mm 11 .2mm - 109.5mm 14.6mm 109.6mm 12 (4.0mm) . mm 11 .2mm - 109.5mm 15.5mm 109.6mm 10 (6.0mm) 11.9mm 11 .2mm - 103.2mm 1 .1mm 111.12mm (10.0mm) 15.1mm 11 .2mm - 101.6mm 21.0mm 111.12mm 4 (25.0mm) 16. mm 11 .2mm 1 .5mm 101.6mm 23.0mm 113.9mm 1/0 (50.0mm) 1 .3mm 11 .2mm 19.1mm 9 .4mm 31.0mm 115.2mm

535 C(240mm) 50.0mm 11 .2mm - 90.0mm - -

24/C24 1 (0. 5mm) .2mm 130.9mm - 122.2mm 11.5mm - 16 (1.5mm) .2mm 130.9mm - 122.2mm 14.6mm - 12 (4.0mm) . mm 130.9mm - 122.2mm 15.5mm -

10 (6.0mm) 11.9mm 130.9mm - 115.9mm 1 .1mm - (10.0mm) 15.1mm 130.9mm - 114.3mm 21.0mm - 4 (25.0mm) 16. mm 130.9mm 1 .5mm 100.0mm 23.0mm - 1/0 (50mm) 1 .3mm 130.9mm 19.1mm 11 .5mm 31.0mm - 4/0 (120mm) 1 .3mm 130.9mm 19.1mm 12 .0mm 31.6mm -

535 C (240mm) 50.0mm 130.9mm - 90.0mm - -

C (400mm) 50.0mm 130.9mm - 90.0mm - -

2 /C2 1 (0. 5mm) .2mm 13 .3mm - 125.6mm 11.5mm - 16 (1.5mm) .2mm 13 .3mm - 125.6mm 14.6mm - 12 (4.0mm) . mm 13 .3mm - 125.6mm 15.5mm - 10 (6.0mm) 11.9mm 13 .3mm - 122.2mm 1 .1mm - (10.0mm) 15.1mm 13 .3mm - 120. mm 21.0mm - 4 (25.0mm) 16. mm 13 .3mm 1 .5mm 106.4mm 23.0mm - 1/0 (50mm) 1 .3mm 13 .3mm 19.1mm 123. mm 31.0mm - 4/0 (120mm) 1 .3mm 13 .3mm 19.1mm 133.4mm 31.6mm -

350 C (1 5mm)

21.4mm 13 .3mm - 130.1mm 33.5mm -

Page 39: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE EX®

The ollo ing table gi es the ire si es and cord cablet pes to be used ith the Star line plugs receptacles andcable connectors The plugs and cable connectors areintended or connection to or conductor cordscables depending on the contact insert configuration.

The cord sealing grips range or plugs and cordconnectors is For instance i inside dia o grommetis it ill seal and grip a cord dia in the range odia ma to dia min Inside diameter o grommetsare in si teenth o an inch increments

There are two types of contacts used in Mod I style inserts, one is solder, the other is pressure. The pressure contacts apply termination force via a set screw, and require being torque to values provided in the table below:

Amperes Rating Conductor T peo De ice Si e AW Cord Cable

S S

S S

W

W

W

amp amp amp amp amp ampcontact contact contact contact contact contact

Lb in N A

N N A

N T Photo is an e ample o Series Plug using d gland

Star-Line EX®

Assem l & Terminatin InstructionsElectrical Connectors with MOD I Inserts

A. Prepare end o cable b stripping ac et and insulation per tablesshown on previous page. Remove any ridges or grooves by scarfing the edges to pro ide a smooth sur ace on the cable to insure good grommetsealing Tin conductors to be soldered to ithin o insulation seonly resin flux for all soldering.

B. Slide the gland nut cable grip or anti riction asher grommetand cable adapter o er the cable in the order named e sure the rightsi e gland or grommet has been selected to obtain a proper seal See photo

C. Solder conductors in contacts i solder t pe T NS RN IR N NTALS ALIN ALLC NTACTS STR AIN INPLAC

N IF R N IS N T IN S D The silicone insulation is heatresistant but reasonable care must be e ercised to pre ent unnecessarheating It is recommended that a DC induction soldering unit be used ipossible. Do not use open flame soldering. It is recommended that heat shrink be applied over finished termination point.

D. Support the barrel assembl in a ise ha ing smooth aced a swith female receptacle have flange secured in vice for holding steady. The plug and receptacle e a s e s are designed to ithstand theassembl tor ue See photo

E. Appl cable adaptor or insulation clamp nut b strap rench turningcountercloc ise le t hand thread until hand tight APPL STRAPWR NC T CA L ADAPT R R INS LATI N CLA P AND TI T N NTIL IT S LD RS F LL NBARREL. Substantial resistance should be felt by assembler as he rotates adapter on final revolution. See photo PP

F. Slide gland or grommet into cable adapter and engage either cable grip or gland asher and gland nut DRAW UP TIGHT WITH WRENCH. If mechanical clamp nut is used, tighten clamp screws as final step.

MM PP

YY

Page 40: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE EX®

Indi idual contacts are crimped to their respecti e conductors outside o the connector hereample or ing space is a ailable The crimping operation can be done b hand or po eroperated tools Re erence page o this catalog or proper tool in ormation

Terminated contacts are indi iduall inserted into the insulation ith a contact insertion toolSee photo Contacts ma be inserted and remo ed ithout degrading contact retentionor en ironmental capabilit The ront rigid portion o the insert unctions to stabili e andensure positi e alignment o the contacts

Contact ca ities are clearl numbered on the ront and rear insert ace to acilitateidentification during assembly, inspection, and maintenance.

All contact ca ities hether used or not must e populated in order to maintain certification and proper en ironmental sealing

For Electrical Connectors with MOD III Inserts od III connectors contain insulations that are actor installed and loc ed into position ith a non remo able retaining

ring ach insulator assembl contains a resilient seal interposed bet een t o rigid plastic insulators od III contactsare rear insert able and rear release able or uic and eas circuit changes od III contacts are retained in theirrespecti e ca ities b means o collapsible metal collets The main ad antage o collet st le retention are lo er insertionorces eliminating need or insertion tools and higher retention orces Contact ca ities are clearl numbered on thefront and rear insert face to facilitate identification during assembly, inspection, and maintenance. All contact cavities,

hether used or not must e populated in order to maintain certification and proper environmental sealing.

All connectors are shipped with the inserts factory installed in the barrel shell, and in the specified key position.

CRIMPING CONTACTS Contacts are crimped outside o the connector ith a proper tool Chec through the inspectionhole in contact to ma e certain ires are ull bottomed in ell be ore crimping

1.The panel receptacle is comprised of two basic pieces. The first is the actual panel receptacle assembl here the mating plug enters and the second is thepanel adapter potting chamber

Follo ing the termination and or insertion o the contacts into theirrepresentative cavities, the panel adapter is the firmly tightened all the way until tra el ceases

The potting step can then be completed A ter the potting compound hashardened the completed receptacle assembl can be installed into theenclosure

The s uare panel gas et is urnished or installation on the outer sur ace o theenclosure behind the square flange. The sealing washer and brass locknut should be ull tightened ith proper tools Follo ing this step our properlength 10mm screws should be installed into holes in corner of front flange.

rass loc nut is not re uired hen threading receptacle assembl into aflameproof enclosure.

For all increased sa et panel mount receptaclesIn accordance ith N Clause the increased sa et enclosurecertificate must include the use of the device as well as an electric strength test on the finished assembly.The panel mount variant shall be installed in a suitably certified and dimensioned flameproof equipment when it’s certificate allows such installation.

Star-Line EX®

Assem l & Terminatin InstructionsElectrical Connectors with MOD II Inserts

JJ

Panel Gasket

Brass LocknutSealin Washer

Panel Mountin a Receptacle

Page 41: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE EX®

All cable adapters, other than ones suited for mating with an EX-certified gland, must be filled with encapsulant (potted). The material certified for use in filling this connector line is to be supplied by Amphenol Industrial part number

The user or installer shall consider the per ormance o these materials ith regard to attac b aggressi esubstances that ma be present in the ha ardous area This material is a t o component casting s stem ith aolumetric mi ratio It has lo e othermic ualities pea ing at onl F during cure The material starts to harden in

under hours and ull cures at room temperature in It can be uic cured in hours at FThe product is a ailable in eas mi dispense cartridges ore in orma tion is a ailable b contacting

Amphenol Industrial Operations, Technical Support Phone: (520) 285-5130

Fillin Depths

The Cable Adapter should be filled with the encapsulant to the ollo ing le els

Ca le Adapter• In-line cable adapters are filled to within one & three

uarter inches o the end o the adapter Thegoal is to have all the volume filled without interrupting the cable grommet rom seating hen the strain relienut is installed

Panel Adapter shown a o e• Bulkhead adapters should be filled to within

o the top

Mixin Instructions CA TI N Wear goggles or other e e protection during all

operations

Remo e the tape band rom the mid section o the cartridge

S uee e cartridge slightl in area o the remo ed tape bandto de orm oil barrier

Push the threaded end o the mi ing rod into small and ullthreaded into it s mating thread ithin the tube

Push the mi ing rod to the bottom o cartridge and beginplunging the mi ing rod the ull length o the cartridge hilerotating the mi ing rod appro imatel ith each stro e

i or the total number o stro es A stro e is onecomplete in and out c cle n the last stro e mi ing rodshould be ull e tended out ard

6. Grasp the cartridge firmly at the neck of the tube, and unscre the mi ing rod b turning countercloc iseappro imatel turns Remo e mi ing rod

Install no le and remo e bottom cap

Load tube into a standard painters caul gun

Pot connectors in mated condition to assure contactalignment

Potting not re uired hen using d e gland option orplugs and in line receptacles

Star-Line EX®

Pottin Instructions

Page 42: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

The following chart illustrates how much potting compound is needed per connector. This is based on fill lengths of in line adapters and Panel mount adapters and the smallest allo able cable diameter included or each

particular shell

Shell Si e Appro Cement usage Appro Cementin a cable adapter usage in a bul head

adapterFluid unces Fluid unces

* Note: These volumes are estimated. Necessary volumes may vary depending on conductor count, insulation, and jacket thickness.

RecommendationsIt is recommended here possible that hen mated sets o connectors are potted that the connector ith the emale insertbe potted first, allowed to set and then the male be potted while it is mated to the previously potted female connector. This

ill ensure that the male contacts ill be seated or aimed properl at the emale soc et contact opposite it The malecontacts ha e a gi en amount o mo ement hile not engaged and i during initial potting procedures the male contacts arepositioned be ond this mo ement range the ill not properl ma e contact ith the soc et contact

Cartridge

Foil Barrier

Plunger

Bottom Cap

Base Compound

Tape Band

Catalyst

Mixing Rod

Star-Line EX®

Pottin InstructionsVolume Chart

STAR-LINE EX®

Page 43: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

Plug ech Clamp Dead Front Pin Line side RI P▲ ◆ RI R P▲ ◆

Plug ech Clamp Soc et Contact Load Side RI S▲ ◆ RI R S▲ ◆

Cable Receptacle ech Clamp Dead Front Pin Line side RI P▲ ◆ RI R P▲ ◆

Cable Receptacle ech Clamp Soc et Contact Load Side RI S▲ ◆ RI R S▲ ◆

Fi ed CableReceptacle ech Clamp Dead Front Pin Line side RI P▲ ◆ RI R P▲ ◆

Fi ed Cable Receptacle ech Clamp Soc et Contact Load Side RI S▲ ◆ RI R S▲ ◆

Panel ount Receptacle us ar Dead Front Pin Line side RI PR ◆ RI R PR ◆

Panel ount Receptacle us ar Soc et Contact Load Side RI SR ◆ RI R SR ◆

Panel ount Receptacle Direct Cable ntr Dead Front Pin Line side RI PN ◆ RI R PN ◆

Panel ount Receptacle Direct Cable ntr Soc et Contact Load Side RI SN ◆ RI R SN ◆

Rig-Power® Connectors (1000v AC/DC)

RIG-Power Grommet Selection Guide (XX)

▲ Select Cable Si e See Cable Si e Amperage uide belo Select Cable Diameter Code See rommet Selection uide belo

designates echanical Clamp For bas et ea e grip substitute or ◆ Select standard color code rom Color Code options belo

se Crimp Tool T T

Connector Standard RIG-Radso ®

St le Insert Gender Part Num er* Part Num er*

Standard Color Code lue range ello ro n Red White lac reen

Part Number Suffix ◆ L R R R W

Current T pe DC AC

NOTE Radso ® ersion not ac ward compati le with ori inal contact desi n

Ca le Diameter Code No. XX

Cable Size & AmperageSelection Guide (p)

Color Code Options (t)

Single Pole Power

N T It is the responsibilit o the user to ensure other components o their s stem ha e e ual greater amperage carr ing capacit

AmphenolINDUSTRIAL

cmil

cmil

cmil

cmil

cmil

cmil

Standard RIG-Radso ® TBM 15Ca le Size Ampera e Ampera e Die Code No.

Page 44: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

8.703

PLUGRIG-10X -XX-M

PANEL MOUNT RECEPTACLERIG-17X

8.734

.297 DIA. 4 HOLES

2.531 SQ.

3.250 SQ.

ESee page shell si e

for f ll mo nting imensions.

R G R1 SR RR G o er Receptacle /Ra sok B sbar Socket olor o e Re

R G R1 M RR G o er l g /Ra sok in

olor o e Re

E 1 D R 6Star ine E l g /Ra sok in

Mate air Starline E Rig o er /Ra sok

E 1 1 R 6SRStarline E Receptacle

/Ra sok Socket

Single Pole Power

Page 45: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

PANEL BOARD SOCKETTMPC-41777-L

DIA. MOUNTING HOLE1.066 DIA. OVER KNURL1.062

1.052

2.250

3.5006.000

.547 MIN.PANEL THICKNESS

CLEVIS PIN

5.9692.750 .547 MIN. PANEL THICKNESS

.750 2.250

1.066 DIA. OVER KNURLMOUNTING HOLE DIA.

1.0621.052

PANEL BOARD SOCKETP-500126-BS

1.8753.625

1.375 BOOT

1.250 D.955 D

PIN

.750 D2.656 D

6.813

PIN P-500126-P

1.8753.625

1.375 BOOT

1.375 D1.062 D

PIN

.750 D2.656 D

6.813

PIN PD-501-L

Wire Type o Part Boot Part CableAmpacity Size Termination Gender Number See Color Code Sealing Range

P-500TM / PD-501 POWER Connectors

St Socket 1 6 BS ◆

M M Sol er in D 1 M 1 ◆ 1.1 1.M M rimp in 1 6 M 1 ◆ 1.1 1.

1 M M Sol er in D 1 S M 1 ◆ 1.1 1.

1.8753.625

1.375 BOOT

1.187 D.875 D

PIN

.750 D2.656 D

6.813

PIN PD-501-S

ote onnectors are rate at 1 olts A /D hen mo nte on " centers.opper allo silver plate contacts for maxim m con ctivit .rimp tool req ire for 1 6 is homas Betts hex crimp sing ool BM1

ie catalog 1 or B R D A hen se ith 1 rate cable.

With Standard With Radsok Contacts Contacts Cable Type o Part Current Part Current Wire Boot Sealing

Gender Termination Number Range Number Range Size Part No. Range

ote M onnectors are rate at 1 olts A /D hen mo nte on " centers.Material is copper allo silver plate for maxim m con ctivit an corrosion resistance.Recommen e crimping tools are as follo s An erson Sq are D ersa rimp fo r in ent .

TMPCTM Connectors

.6 6 D A. H ES

6.

1.

MOTOR BUS BAR MOUNTSOCKET TMPC-41777-24L

Single Pole Power Connectors

R DE D

1/16 REF.

1 1/ D A.

Socket / " St / anel Boar M 1 ◆ 11 amps M 1 R ◆ 1 /A /A /ASocket Hole B s Bar M 1 11 amps M 1 R 1 /A /A /A

in rimp M amps M R 1 kcmil M 1 ◆ 1.1 1.in rimp M 11 amps M R 1 6 6 kcmil M 1 ◆ 1.1 1.

M 1 R

Single Pole Power AmphenolINDUSTRIAL

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STAR-LINE®

TMPC POWER MOUNT

Amphenol® TMPC POWER MOUNT Flange Mounted Traction Motor Power Connector series featuring RADSOK® Contacts.

Amphenol Industrial Operations introduces the addition of our “NEW” TMPC Power Mount flange mounted connector series. The New TMPC Power Mount series is an addition to our time tested TMPC Single Pin power connector line. The TMPC Power Mount incorporates our existing TMPC connectors with RADSOK® contacts into our new thermoplastic molded receptacle flange.

Available in color codes per the NEC AC/DC Electrical requirements, the TMPC Power Mount series is designed to work with current IEEE Type P drilling cables (sizes range from 313 MCM through 777 MCM). The RADSOK® contacts allow for higher amperages and reduced insertion/removal forces when compared to similar products in the market.

Features & Benefits: • RADSOK contact provide increased

amperages than competition• Contacts rated at 1500 amp for 777 MCM

cables• Contacts machined from high grade

aluminum to offer longer life, more mating cycles

• Lower insertion/removal forces is a by-product of our RADSOK contacts

• Molded flange base mounts directly to Stainless or Aluminum panels, thus eliminating the need for added secondary mounting fixtures

• Color coded mounting bases and cable side boots available to help prevent cross mating, while allowing easier electrical phase identification

• Connector series comes complete with molded Hypalon caps and insulation boots

• Patent Pending

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PLUG KIT PART NUMBERCOLOR 313 MCM 444 MCM 3 MCM 646 MCM 777 MCM

B A M S B M S B M S B M S 6 B M S B

R S A A AB E Black Bl e Bro n Green Gra

range rple Re hite ello

l g it onsist of in ontact Boot color esignation R bber over

RECEPTACLE KIT PART NUMBERCOLOR FLANGE KIT W/ CONTACT FLANGE KIT LESS CONTACT BOOT PART

Black M SR B M SR B M 1 B

R S A A AB E Black Bl e Bro n Green Gra range rple Re hite

ello

Receptacle it onsist of- Socket Contact (affixed into the flange) Flange color esignation R bber over

CABLE SIZE BUSBAR CONTACT313-777

MCM TMPC-1

CABLE SIZE PIN CONTACT1 M M M R

6 6 M M M R

CONTACTS ONLYFOR PIN RETENTION RING

ADD -RR

DESCRIPTION PART NUMBERRE E A E A M SR AB A M S AM G GAS E M SR GB R G 1 M M SR1 1 RB R G M M SR1 RB R G M M SR1 RB R G 6 6 M M SR1 6 6RB R G M M SR1 R

ACCESSORIES

Page 48: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

6

STAR-LINE®

Insert ConfigurationListingFor Amphenol®/ Pyle® Star-Line, Star-Lok and Star-Line EX Connectors

IntroductionThe Amphenol/Pyle Star-Line Insert Configuration Listing is issued primarily to identify various contact insert arrangements. For the engineer, it provides visual selection of the insert configuration needed to satisfy his requirements. For the en ser the list provi es general information sef l in the termination of pl gs an receptacles. o ai the rea er the insert configurations are presented in numerical order, based on the number of contacts in each.

he male insert ill stration sho n left an those on the follo ing pages is sho n as it appears hen vie e from the front. ontacts are sho n b both ph sical position within the configuration and by contact number.

he contact n mber correspon s to the contact position sho n on the rear face of the insert ill strate as ell as to both the front an rear faces of the mating insert.

he s mbol se to sho contact location is in icative of contact si e. For example the contact s mbol in this ill stration represents a contact. An explanation of contact s mbols is presente on each page of the listing. Each ra ing also provi es ata on normal an alternate ke positions. Dra ings are re ce from actual size of the insert configuration.

E Alternate ke ing or insert polari ation is inten e to resist improper intermating of pl gs an receptacles of like shell si es an like insert arrangements.

Contact Insert Ordering

l g an receptacle contact inserts are selecte accor ing to req irements for Service oltage Rating mber of ontacts ire Si e an Ampere Rating.

Mo an inserts ma be p rchase separatel for assembl into the basic barrel. he atalog mber for each is sho n on the chart accompan ing each ra ing. in or socket inserts are interchangeable in male an female barrels.

Mo inserts as a nit cannot be p rchase separatel beca se contact inserts are factor assemble to an seale in, the basic barrel. The Dash Number given with each Mod Ill configuration must be shown as a suffix to the basic barrel

atalog mber to i entif the insert esire .

Arrangements are available ith high amperage RADS contacts specifically designed for Star-Line inserts. These are esignate ith an R in the part n mber. For example R R o l esignate an insert ith si e / RADS

pin contacts. R SR o l esignate an insert ith si e / socket contacts.

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Three Classifications of Ampere RatingsMS Ampere Ratings: (MIL-C-39029)Base on the combination of the follo ing

he amo nt of c rrent hich an in ivi al pin an socket contact ma carr is a f nction of contact material an esign efficiency of the pin and socket system as well as the ability of the primary conductor insulation to resist temperature rises

e to inherent copper losses an b n ling factors.otal c rrent carr ing capacit of the connector is a f nction of the insert temperat re hich is rate at F 1 for

contin o s operation. he total operating temperat re is the s mmation of the ambient temperat re pl s the temperat re rise res lting from the thermal losses of each contact.MIL-W-5088 specifications may be used as a general reference on the subject inasmuch as pertinent cable derating data is incl e .

N.E.C. Non-Circuit-Breaking or Disconnect Ampere Ratingshe non interr pting c rrent ratings sho n in the table are base on the temperat re of the contacts being ithin the

range specified by Underwriter’s Laboratories, Inc. when wire sizes are selected in accordance with the National Electrical o e.

hen m ltiple con ctors are se the loa factor an temperat re rise base on ambient an total insert temperat re m st be taken into consi eration..

Service Voltage Ratingshe voltage to hich contact inserts are limite

is a f nction of the ielectric separation bet een adjacent contacts and between contacts an shell.

he voltage rating is esignate b a service voltage rating letter hich is sho n in the service voltage rating table ith each contact configuration listing.

ELECTRICAL Ratings

E he .E. . circ it breaking an non circ it breaking ratings are base on test res lts of contacts an connectors. Consult the N.E.C. when selecting wire/cable for specific applications. n er certain con itions a ire si e ma be rate higher or lo er than the table in icates for a given contact si e.

Meas rements ma e at extreme en s of mate contacts ith probe to ching contact an ire M 1 specifications).Base on temperat re rise ational Electrical o e Req irement .Base on Arcing ontrol ational Electrical o e Req irement .

MIlitary N.E.C. Ratings Ratings MIL- 01 Non- Circuit O er Specifications Circuit Breaking Surface Thru-Air Non-Circuit Distance Spacing Breaking Inches Inches

Ser ice D.C. A.C. D.C. A.C. Nominal NominalVoltage Volts Volts RMS RMS

RMS RMS nstr ment 1/16

A 1/ 1/16D 1 6 6 /16 1/E 1 1 6 6 1/ /16B 1 6 6 /16 1/

6 6 1 /16

Non-Circuit Breaking MV Drop

Contact Ampere Rating Size

AWG MS N.E.C. Solder CrimpMCM *** Contacts Contacts

1 16 1 16 1 1 1 16 6 6 1 1

1/ 1 1 1 /

M M M M M M

6 6 M M M M 1

For Amphenol Star-Line product insert de-rating information per the National Electric Code, please consult the Amphenol Industrial website, www.amphenol-industrial.com. Chart is located under LITERATURE tab.

Page 50: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

Spare/Replacement Contacts for MOD II and MOD III Inserts

ontacts are machine copper allo ranging in si e A G from 1 to M M.Stan ar line contacts are silver plate b t can also be f rnishe ith gol over silver gol over nickel an other combinations of plating s stems available pon req est.

in contacts are of blen e geometr to provi e extra strength an protection against amage. Socket contacts are the close entr t pe.

ontacts for M D inserts are not liste beca se these inserts are factor assemble an amage ma be one to the resilient center insulation if contacts are inserted or removed by inexperienced personnel in the field.

1 in 1 61 Socket 11 616 in 16 6 1616 Socket 116 61 in 1 6 11 Socket 11 61 in 1 6 11 Socket 11 6 in 66 Socket 1 66 in 66 66 Socket 1 66 66

1/ in 66 B 66 B1/ Socket 1 66 66/ in 1 6 B/ Socket 1 1 6

M M in 6 M M Socket 6 S M M in R G M M Socket R G S

6 6 M M in R G 66 6 M M Socket R G 6S

length represents stan ar insert length for si es 1 16 an . length represents longer insert length for si es an . ontacts in length inserts are 1/ longer than stan ar . Gro n contacts are 1/ longer than stan ar . Gro n clips are part of inserts.

length gro n contacts are 1/ longer than length line contacts.

MOD IISize W C W Polarizing Polarizing

A g MCM Length Length Ground Standard C

For Amphenol Star-Line product insert de-rating in ormation per the National Electric Code, please consult the Amphenol Industrial ebsite, .amphenol-industrial.com. Chart is located under LITERATURE tab.

Page 51: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

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Contact WIRE WELL DIMENSIONSSize Solder Mod I Crimp* Mod II Crimp* Mod III

AWG mm Diameter Depth Diameter Depth Diameter Depth1 . . 6 1. 1 /6 .1 . 1. / . . 1. / .

16 1. . . 1 /6 .1 . . 1/ 1 . . . 1/ 1 . 1 . .11 . 1 /6 6. .11 . 1 / 6. .11 . 1 / 1 . 1 6. .1 .61 /6 . .1 .6 1 / 1 . .1 .6 1 / 1 . 1 . . 1 . /6 .1 .1 . / 1 . .1 . / 1 . . . . /6 1 .6 . . /6 1. . . 6 /6 1. 1/ . . 11. 1/6 16. . 11. 1 1/ . . 11. 6 1 /16 . 1 / 1 . .6 6 16. /6 .6 .6 6 16. 1 /16 . 1 M M 1 . . . 1 1/ .

M M . 1. . 1 / .

Termination DataAmphenol le onnectors orporation s tools for contact crimping insertion an removal are req ire for terminating an assembling contacts.

Contact Dimensions

Torque Data forPressure Contacts

MOD IContact Conductor Tor ue Re . Retention Force

Size A g mm In. Lbs. N m Lbs. N/ 1 . 1 11. / 1.

/ 1 6. / 1 .

1/ . . 1/ 111 . 1 .6 1 .

. . 1 6 . 6 1 . .

1 . . .6

1 6. 1 1. 1 . 1 11. 1 6 66.

rimp contacts have inspection hole.

Crimp Data Conductor Crimp Retention

Contact Wire Size AWG Min. ForceSize Crimped Lbs. N

1 16 .1 . 1 .

1 66. 16 .

16 1. 1 16 . 1 . 1 11 .

1 . 1 11. 16 . 1 1 .

1 6. 1 11 . 1 11. 1

1 . to 1 1 1

. to 6 1

1/ . to 1/ 11 /

/ 1 . / 6 / 6

. M M 111Recommen sing homas Betts

6 6 BM 1 crimp tool ith appropriate si e ies.

Stran e ire

Page 52: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

Thermocouple ContactsThermocouple contacts are available for use in all insert configurations. Contact can be either purchased separately or included in the insert/connector please coor inate ith the factor on this latter option. For crimp terminations see tools sho n on page 6.

hen sol ering please a here to the follo ing proce res 1 clean ire an sol er ell ith stainless scratch br sh. se Handy and Harman Silver Solder Flux. (3) Use Handy and Harman AMS 2665 Silver Solder with flame torch. IMPORTANT-Useextreme care to prevent overheating the female contact, otherwise tension will be lost and result in poor contact. (4) Clean flux from all s rfaces sing boiling ater or steam.

Table Temperature Rangeof Thermocouple Material

Temperature RangeMaterial* Degrees Short Time

Continuous

Electrol tic opper 1 to 6 onstantanhromel onstantan to 11

ron onstantan 11 to 11hromel Al mel 11 to 1

MOD I & II Color Thermocouple

Size Gender Cat. No. Code Material*

in 16 1 MF16 Black ron

Socket 116 1 MF in 16 1 F

16 ello onstantan Socket 116 1 F in 16 1

16 hite hromel Socket 116 1 in 16 1 R

16 Green Al mel Socket 116 1 R in 16 1 F

16 Re opper Socket 116 1 F

ISA Color Military Color Conductor IdentificationISA Coding Coding

Symbol Nomenclature* Jacket Positi e Negati e

ron/ onstantan hite Re Black Black ello Magnetic on Magnetichromel/Al mel ello Re ello hite Green on Magnetic Magneticopper/ onstantan Bl e Re Bl e Re ello opper olor on Magnetic

E hromel/ onstantan rple Re rple hite ello on Magnetic Silver olor on MagneticB opper/ opper Black hite Black Re Re opper olor on MagneticS Allo 11

hromel an Al mel are registere tra emarks of Hoskins Man fact ring ompan .

For Amphenol Star-Line product insert de-rating information per the National Electric Code, please consult the Amphenol Industrial website, www.amphenol-industrial.com. Chart is located under LITERATURE tab.

Page 53: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

Insert MOD MOD MOD Radsok Total 18 16 12 10 8 4 1/0 4/0 313MCM 350 MCM 373 MCM 444 MCM 535 MCM 646-777 Page Arrangement I II III Contacts Number (0.75) (1.5) (4.0) (6.0) (10.0) (250) (50.0) (120.0) (185.0) (240.0) (300-400) No. Number of Contacts

Insert Configuration IndexFor ra ings an f rther information of insert arrangements liste see the reference page n mbers. Arrangements ith RADS contacts are esignate ith an R in front of the ash n mber in the part n mber. For availabilit of other arrangements cons lt Amphenol n strial perations.

RIG-C24-386 X 1 1 54 RIG-C24-R386 X X 1 1 54 RIG-C24-535 X 1 1 54 RIG-C24-R535 X X 1 1 54 RIG-C24-313 X 1 54 RIG-C24-R313 X X 1 54 RIG-C24-373 X 1 54 RIG-C24-R373 X X 1 54 RIG-C24-444 X 1 54 RIG-C24-R444 X X 1 54 ZP-12-310 X(G) X 7 7 64 ZP-12-14 X 4 4 56 ZP-12-314 X 4 4 56 ZP-12-316 X 4 4 56 ZP-12-22 X(G) 4 4 56 ZP-12-322 X(G) 4 4 56 ZP-12-323 X 17 17 70 ZP-12-24 X 5 5 59 ZP-12-324 X X 5 5 59 ZP-12-326 X 5 3 2 61 ZP-12-27 X 3 3 55 ZP-12-327 X X 3 3 55 ZP-12-330 X(G) X 3 3 55 ZP-12-33 X 4 4 56 ZP-12-333 X 4 4 56 ZP-12-334 X(G) 10 10 67 ZP-12-348 X 7 7 64 ZP-12-53 X(G) 5 5 59 ZP-12-653 X(G) 5 5 59 ZP-12-354 X X 7 7 65 ZP-12-355 X 10 10 67 ZP-12-56 X(G) 3 3 55 ZP-C-16-341 X 1 54 ZP-16-312 X(G) X 19 19 71 ZP-16-16 X 5 5 59 ZP-16-316 X 5 5 59 ZP-16-321 X 37 37 74 ZP-16-22 X 4 4 57 ZP-16-322 X 4 4 57 ZP-16-324 X 18 16 2 70 ZP-16-325 X 16 16 69 ZP-16-28 X 4 4 57 ZP-16-328 X 4 4 57 ZP-16-29 X 9 8 1 66 ZP-16-333 X 61 61 79 ZP-16-335 X 27 24 3 73 ZP-16-37 X 26 18 4 4 73 ZP-16-38 X(G) 4 4 57 ZP-16-638 X(G) 4 4 57 ZP-16-640 X 55 55 77 ZP-16-344 X 21 11 10 72 ZP-16-346 X 9 6 3 66 ZP-16-349 X 14 12 2 68 ZP-16-355 X 19 19 71

G epicts arrangement ith gro n e contact

11

1

1

1

1

AmphenolINDUSTRIAL

1

STAR-LINE®

Page 54: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

Insert MOD MOD MOD Radsok Total 18 16 12 10 8 4 1/0 4/0 350 MCM 500MCM 646-777 Page Arrangement I II III Contacts Number (0.75) (1.5) (4.0) (6.0) (10.0) (250) (50.0) (120.0) (185.0) (240.0) (300-400) No. Number of Contacts

Insert Configuration IndexFor ra ings an f rther information of insert arrangements liste see the reference page n mbers. Arrangements ith RADS contacts are esignate ith an R in front of the ash n mber in the part n mber. For availabilit of other arrangements cons lt Amphenol n strial perations.

G epicts arrangement ith gro n e contact

ZP-16-70 X 3 3 55 ZP-16-371 X 46 45 45 1 76

ZP-16-373 X(G) 27 24 3 73

ZP-16-74 X(G) 3 3 55

ZP-16-75 X(G) 5 5 59

ZP-16-376 X(G) 10 6 4 67

ZP-16-377 X X 19 19 70

ZP-16-378 X(G) 7 7 65

ZP-16-381 X 10 6 4 67

ZP-20-313 X 68 68 79

ZP-20-323 X 38 35 3 75

ZP-20-329 X 64 62 2 79

ZP-20-331 X 22 20 2 73

ZP-20-32 X 20 20 72

ZP-20-332 X X 20 20 72

ZP-20-334 X 20 16 4 72

ZP-20-35 X 60 60 78

ZP-20-38 X(G) 5 5 60

ZP-C20-40 X(G) 4 4 57

ZP-C20-640 X(G) 4 4 57

ZP-C20-42 X 4 4 58

ZP-20-43 X(G) 6 2 4 62 & 82

ZP-20-643 X(G) 6 2 4 62

ZP-20-344 X 81 70 11 80

ZP-20-345 X 90 90 80

ZP-20-46 X 6 4 2 62

ZP-20-646 X 6 4 2 62

ZP-20-48 X 6 3 3 62

ZP-20-648 X 6 3 3 62

ZP-20-49 X 5 3 2 61

ZP-20-649 X 5 3 2 61

ZP-20-350 X(G) X 37 37 75

ZP-20-354 X 47 45 2 76

ZP-20-55 X 10 8 2 68

ZP-20-358 X 16 16 70

ZP-20-359 X 7 7 65

ZP-20-673 X 50 46 4 77

ZP-20-374 X 27 25 2 74

ZP-20-375 X 12 12 68

ZP-20-376 X X 19 19 71

ZP-C20-379 X 1 1 54

ZP-20-84 X 5 5 60

ZP-20-384 X 5 5 60

ZP-20-386 X X 37 37 74

ZP-20-387 X(G) X 20 20 72

ZP-20-388 X(G) 19 19 71

ZP-24-313 X 100 100 81

ZP-C24-26 X(G) 4 4 58

Page 55: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

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Insert MOD MOD MOD Radsok Total 18 16 12 10 8 4 1/0 4/0 350 MCM 500MCM 646-777 Page Arrangement I II III Contacts Number (0.75) (1.5) (4.0) (6.0) (10.0) (250) (50.0) (120.0) (185.0) (240.0) (300-400) No. Number of Contacts

Insert Configuration IndexFor ra ings an f rther information of insert arrangements liste see the reference page n mbers. Arrangements ith RADS contacts are esignate ith an R in front of the ash n mber in the part n mber. For availabilit of other arrangements cons lt Amphenol n strial perations.

G epicts arrangement ith gro n e contact

ZP-24-331 X 60 53 7 78

ZP-C24-36 X 37 35 2 75

ZP-C24-38 X 4 4 58

ZP-24-40 X 15 10 5 69

ZP-C24-47 X 15 10 5 69

ZP-C24-48 X 5 2 3 61

ZP-C24-49 X(G) 5 5 60

ZP-24-352 X(G) X 58 58 78

ZP-C24-353 X 8 4 4 65

ZP-24-354 X 75 61 11 3 80

ZP-24-362 X 62 62 79

ZP-24-371 X 37 37 75

ZP-C24-72 X 6 3 3 63

ZP-C24-79 X 5 5 60

ZP-C24-680 X(G) 10 6 4 68

ZP-C24-81 X(G) 15 10 5 69

ZP-24-83 X 4 4 58

ZP-24-84 X 58 58 77

ZP-24-384 X X 58 58 77

ZP-24-385 X 100 100 81

ZP-24-388 X 72 72 80

ZP-24-389 X 60 60 78

ZP-28-314 X 100 83 17 81

ZP-C28-15 X 47 43 3 1 76

ZP-C28-18 X 6 2 4 63 & 82

ZP-C28-R18 X 6 2 4 82

ZP-C28-21 X 8 4 4 66

ZP-28-322 X 143 143 81

ZP-C28-23 X(G) 5 5 61

ZP-28-324 X 55 41 5 3 6 77

ZP-C28-327 X 6 6 63

ZP-C28-328 X 29 23 2 4 74

ZP-28-339 X X 42 42 76

ZP-C28-42 X(G) 6 2 4 64 & 83

ZP-C28-43 X(G) 8 4 4 66

ZP-C28-R44 X X 7 1 3 4 64 & 83

ZPC28-R44 83

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STAR-LINE®

Insert Configurations1 Contact Dea Front Male ontact/ ine Si e WireStyle Terminal Shell Insert Dash Catalog ty. Size Current Type Size Type Number Number AWG mm Rating VoltageMo rimp in 6 R G 6 1 6 6 11 A 1 Socket 6S R G 6S Mo Ra sok in R 6 R G R 6 1 6 6 11 A 1 rimp Socket R 6S R G R 6S

front face of pin insert sho n

M M

Mo Ra sok in R 6 R R G R 6 R 1 6 6 11 A 1 B sbar Socket R 6SR R G R 6SR

Mo rimp in R G 1 A 1 Socket S R G S Mo Ra sok in R R G R 1 A 1 rimp Socket R S R G R S Mo rimp in R R G 1 A 1 Socket R S R G S 1Mo Ra sock in R R G R 1 A 1 rimp Socket R S R G R S 1Mo rimp in R R G 1 A 1 Socket R S R G S 1Mo Ra sock in R R G R 1 A 1 rimp Socket R S R G R S 1Mo rimp in R 1 R G 1 1 1 6 A 1 Socket R 1 S R G 1 S 1Mo Ra sock in R 1 R G R 1 1 1 6 A 1 rimp Socket R 1 S R G R 1 S 1

M M M M M M 1 M M

1 Contact Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 M M D Socket S S NOTE: Will accept 535 standard stranding 500 MCM extra flexible cable.

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

1 Contact Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 1 16 1 1 / D Socket 1S 16 1S 1 M M

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AmphenolINDUSTRIAL

STAR-LINE®

3 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 1 in 1 1 D Socket S 1 SMo Ra sok 1 in 1 rimp Socket S 1 S

N

23

101

36o

0272o

03108

04

144o05

180oUL

Insert Configurations

3 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 1 in 1 1 D Ra sok Socket S 1 S

front face of pin insert sho n

3 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 1 in 6 1 6 A Socket 6S 1 6S

Mo Sol er 16 in 16 D Socket S 16 SMo ress re 16 in R 16 R Socket SR 16 SR

3 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 16 in 16 D Socket S 16 SMo ress re 16 in R 16 R Socket SR 16 SR

1

o

1 o1 o

o1

1

1

N

2

3

101

36o

0272o

03108o

04

144o05

180o

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

3 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating

Page 58: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

6

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4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 1 in 1 16 D Socket S 1 SMo rimp 1 in 1 Socket S 1 S

4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 1 in 1 1 1 1 D Socket 1 S 1 1 SMo ress re 1 in 1 R 1 1 R Socket 1 SR 1 1 SRMo rimp 1 in 1 1 1 Socket 1 S 1 1 S

4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 1 in 1 1 D Socket S 1 SMo ress re 1 in R 1 R Socket SR 1 SR Mo rimp 1 in 1 Socket S 1 S

Insert Configurationsfront face of pin insert sho n

UL

UL

4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 1 in 16 1 16 1 D Socket 16S 1 16S

UL

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

1

o

o

16o

1 o

Page 59: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

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4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 16 in 16 D Socket S 16 SMo ress re 16 in R 16 R Socket SR 16 SRMo rimp 16 in 16 Socket S 16 S

Insert Configurationsfront face of pin insert sho n

4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 16 in 16 D Socket S 16 SMo ress re 16 in R 16 R Socket SR 16 SRMo rimp 16 in 6 ★

Socket 6 S ★

UL

UL

1

1 1 o

1 oo

o

1

G 11 o

1 o

1 o

oo

4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 16 in 16 D Socket S 16 SMo rimp 16 in 16 Socket S 16 S

11

o

E annot be se ith short

cable a apter

11 oUL

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

4 Contacts WireStyle Terminal Shell Insert Dash Catalog ty. Size Current Type Size Type Number Number AWG RatingMo Sol er in 1/ D Socket S SMo ress re in R R Socket SR SRMo rimp in 6 ★

Socket 6 S ★

UL

1

G

16 o

1

1 o

Page 60: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in / D Socket S S

1

1

o

4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 6 6 / D Socket 6S 6SMo ress re in 6 R 6 R Socket 6SR 6SR

4 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in / D Socket S SMo ress re in R R Socket SR SR

1o

o

1

1 o

UL

UL

1

16 o

G

1

1 o

Insert Configurations

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1/ D Socket S SMo ress re in R R Socket SR SR

UL

4 Contacts

1

1

o

1 o

front face of pin insert sho n

1 keposition not available in press retermination

Page 61: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

Insert Configurations Contacts

Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 1 in 1 1 D Socket S 1 SMo rimp 1 in 6 ★

Socket 6 S ★

Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 1 in 1 1 D

Socket S 1 SMo Ra sok 1 in 1 rimp Socket S 1 S

1

G

1 keposition notavailable inpresss retermination

11

o

o

UL

Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 16 in 16 16 16 D Socket 16S 16 16SMo rimp 16 in 16 16 16 Socket 16S 16 16S

front face of pin insert sho n

Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er 16 in 16 D Socket S 16 S

UL

UL

11

6o

1

G

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 62: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

6

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Insert Configurations Contacts

Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in D Socket S SMo ress re in R R Socket SR SRMo rimp in Socket S S

Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in D Socket S SMo ress re in R R Socket SR SR

UL

UL

1

11

1 o

G

Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1/ E Socket S SMo ress re in R R Socket SR SR

Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1/ E Socket S SMo ress re in R R Socket SR SR

1

11 o

11

6o

G

front face of pin insert sho n

UL

UL

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 63: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

61

STAR-LINE®

Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er in 1/ E Socket S S 1 E Mo rimp in 6 ★

Socket 6 S ★

Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er in / D Socket S S 1 A

A

B

D

E1

o

11 oo

o

1 1

o

1 o

o

Insert Configurationsfront face of pin insert sho nContacts

Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in / D Socket S S Mo ress re in R R Socket SR SR

Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo rimp 1 in 6 1 6 A Socket 6S 1 6S 16 A

UL

1

o1

1 6o

1 o

G

11

o

o

11 o

1 o

o

Contacts

ontact S mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 64: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

6

STAR-LINE®

Insert Configurationsfront face of pin insert sho n6 Contacts

Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo ress re in R R D Socket SR SR 1 D Mo rimp in 6 ★

Socket 6 S ★

6 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er in 6 R 6 1/ A Socket 6SR 6S A Mo rimp in 6 6 ★

Socket 6 6S ★

11

o

1 o

1

o

o

G

6

A

B

D

E

F

1

6

6 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er in 1/ D Socket S S 1 D Mo rimp in 6 ★

Socket 6 S ★

A

B

D

E

F1

11

ontact S mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 65: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

6

STAR-LINE®

6 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er in 1 1 M M D Socket 1 S 1 S 1 E

1

6

16 o

1 o

1 o

Insert Configurationsfront face of pin insert sho n

6 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er in / D Socket S S 1 D

6 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo rimp in 6 1/ D Socket S S

161

oo

1 o 1 o

1

6

1

o

6 o

o

1 o

o

ontact S mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 66: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

6

STAR-LINE®

Insert Configurationsfront face of pin insert sho n

6 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er in / D Socket S S 1 D Mo ress re in R R Socket SR SR Mo Ra sok in R R R R ress re Socket R SR R SR

7 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo rimp 1 in 1 16 A Socket S 1 S

7 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Ra sok 1 in 1 1 1 1 A rimp Socket 1 S 1 1 S

1

G

6

1 o

1 6o

1 o

1

6

1

o

6

o

1 o

1 o6

1 o1 o

o

o

1o 11

o

Gro n terminal methosame as correspon ing

line contacts

16

UL

ontact S mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Ra sok in R R R R / D ress re Socket R SR R SR D 1 1 D

7 ContactsN

Page 67: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

6

STAR-LINE®

Insert Configurationsfront face of pin insert sho n

Mo Ra sok 1 in 1 1 A rimp Socket S 1 S

7 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo rimp 16 in 16 1 D Socket S 16 S

7 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo rimp in E Socket S S

8 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo rimp in 1/ B Socket S S 1 A

7 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating

1

6

1

6

1o

1 o1 o

o

1

6

16o

o

1 o

1 o

1 o

6

16o

o

o

o

1

6

1

o

1o

1 o

o

ontact S mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 68: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

66

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8 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er in 1 1 M M D Socket 1S 1S 1 Rela E

Insert Configurationsfront face of pin insert sho n

8 Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er in M M D Socket S S 1 Rela E

Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo Sol er 16 in 16 1 D Socket S 16 S 16 D

Contacts Wire Ser ice Style Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating Mo rimp 16 in 6 16 6 6 1 A Socket 6S 16 6S A

1

6

16 o

1

G

6

1o

1

6

16 o

1 o

1 o

o

o

1

6

1

o

6 o

o

1 oo

ontact S mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 69: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

6

STAR-LINE®

Insert Configurationsfront face of pin insert sho n

10 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 1 in 1 1 16 A Socket S 1 S

10 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 1 in 1 1 16 A Socket S 1 S

1

61 1

o

1

6 1

o

1 o

10 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 1 16 1 1 D Socket 1S 16 1S 6 1 D

1

61

1

o

o

10 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 6 16 6 1 D Socket 6S 16 6S 6 1 D

1

G

6

1

1

o

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 70: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

6

STAR-LINE®

Insert Configurationsfront face of pin insert sho n

10 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1/ D Socket S S 1 D

10 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 6 ★ 1/ D Socket 6 S ★ 6 1 D

12 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 1 D Socket S S

1

6

1

1

o

6 o

1 o

o

1

G

6

1

1

o

1

6

1

111

1

o

6 o

1 o

1 o

1 o

61 o

14 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 16 D Socket S 16 S 1 16 A

1

6

1

11

1

1

1

1

o

6 o

o

11 o

1 o6

1 o

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 71: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

6

STAR-LINE®

Insert Configurationsfront face of pin insert sho n

1 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1/ D Socket S S 1 16 D

1 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1/ D Socket S S 1 1 A

1 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1 1 1/ D Socket 1S 1S 1 1 A

16 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 16 16 16 D Socket S 16 S

1

6

1

111

11

1

16o

1 6o

1

6

1

11

111

1

16o

1

6

1

11

1 1

11

1

6

1

111

11

116

o

1 o

1 o

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 72: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

Insert Configurationsfront face of pin insert sho n

16 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 16 A Socket S S

17 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 1 in 1 1 1 A Socket S 1

18 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 16 1 D Socket S 16 S 16 16 D

1 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok 16 in 16 1 1 A rimp Socket S 16 S

1

6

1

11

11

11

16

16

1

6

111

1 11

116

1

16o

o

1 o

1 o

1 o

o6

o

6o

1

61

11

11

1

1

16

1

1

16 o

o

1 o11o

o

6o

1

1

o

6

111

11

1116

1 1

1

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 73: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

1

STAR-LINE®

Insert Configurationsfront face of pin insert sho n

1 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok 16 in 1 16 1 1 1 A rimp Socket 1 S 16 1 S

1 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 16 1 16 A Socket S 16 S

1 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in 6 6 1 1 D rimp Socket 6S 6S

1 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 1 D Socket S S

1

6

1

111 1

1

116

1

11

o

1 o

1

6

111

1

11

116

1

1 1

16o

o

1 o

1 o

616o

o

o

o

1 o

1

6

1111

11 1

1611

1

1

6

1

11

1

1

1

116

1

11

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 74: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

STAR-LINE®

Insert Configurationsfront face of pin insert sho n

20 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in 1 B enter rimp Socket S S A ter

20 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in D Socket S S 16 16 D

21 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 16 1 1 A Socket S 16 S 11 16 A

Mo Sol er in 1 B enter Socket S S A ter

Mo Ra sok in rimp Socket S S

20 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating

1

6

111

1

1

11

16

1 1

1

16o

1

61

111

11

1 16

1

11

16 o

1 o

1 o

o

1

6

111

11

11

16

1

11

1

o

1

61

111

11

116

11

1 1

1

o

o

1 oo

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 75: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

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Insert Configurationsfront face of pin insert sho n

27 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 16 1 A Socket S 16 S 16 A

27 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 16 16 A Socket S 16 S 1 A

Mo Sol er 16 in 16 1 A Socket S 16 S 16 A 1 1 A

26 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating

22 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 1 E Socket 1S 1S 16 D

1

61

11

11

11 16

11

11

1

o

o

1 1o1

1

6

1111

11

116

11

1

1

6

16o

o

1 o

1 o

1 o

616o

o

o

o

1

6

111

1

11

116

11

1

1

6 o

1

o

1

6

1

111

11 G116

1

1

11

6

1

o

o

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 76: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

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Insert Configurationsfront face of pin insert sho n

37 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in 6 6 1 A rimp Socket 6S 6S

2 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1/ D Socket S S D 1 A

37 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 1 16 1 16 A Socket 1S 16 1S

27 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in D Socket S S 1 A

1

6

111

1

1

1

1

161

11

16

1

oo

o

1 o

1 o

6o

1

6

111

111

116

1

1

1

1

6

1

o

66o

o

1 o

1 o

1

6

1111

11

116

1 11

1

6

1

6

1

o

6 o

o

1 o

16 o16o

6 o

o

1

6

1 111

1

1

1

16

111

1

6

1

6

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 77: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

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Insert Configurationsfront face of pin insert sho n

38 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 A Socket S S 16 A

37 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in 1 A rimp Socket S S

37 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 1 16 D Socket 1S 1S

37 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 6 6 1/ D Socket 6S 6S 1 A

1

6

1111

1

11

16

11

1

1

1 o

6

1

6

1

6

111

1

1

1

1

16

11

1

1

6

1

6

1

o

o

1 o

1

6

1111

1

1

1

161 1

1

1

6

1

6

1

o

6o

1 o

o

1 o

1

6

111

11

11

16

1

11

1

6

1

6

1

o

6 o

o

11 o

o

o 6

o

1 o

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 78: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

6

STAR-LINE®

1

6

11111

1

1

16

1

1

11

61

61

1

o

6 o

o

1 o

1 o6

1 o

Insert Configurationsfront face of pin insert sho n

47 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1 1 1 1/ D Socket 1 S 1 S D 1 A

42 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in 1 D rimp Socket S S

46 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 1 16 1 1 A Socket 1S 16 1S 1 A

47 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in D Socket S S 16 A

1

6

11111

11

16

1

11

1

6

1

6

16

1

6

111111

116

1

1

1

1

6

16

1

6

1

o

6 o

o

1 o

1 o6

1 o

1

6

111

1111

16

1

1

1

1

6

1

61

6

16 o

1 o

1 o

o

o

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 79: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

1

6

1 111

1

1

1

16

1

1

1

1

6

1

6

1

6

1

6

1

16 o

1

6

111

111116

11

1

1

6

1

6

1

6

1

o

6 o

1 o

1 o

o

61 o

Insert Configurationsfront face of pin insert sho n

Mo rimp in D Socket S S 6 D 1 A 1 16 A

8 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1 A Socket S SMo Ra sok in rimp Socket S S

0 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 6 ★ D Socket 6 S ★ 6 16 A

Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 6 ★ 1 nst. Socket 6 S ★

Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating

1

6

11111

1

1

16

1

1

11

6

1

61

6

1

1

o

1

o

6 o

o

11 o

1 o6

1 o

o

o

o

1

6 1

11 1 11 1

16 1 1 11

61 6

1

6 1

1

o

o

1 o

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 80: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

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Insert Configurationsfront face of pin insert sho n8 Contacts

Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in 1 A rimp Socket S S

60 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 6 16 A Socket S S

60 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 1 1 A Socket 1S 1S 16 A

1

6

111

1111

161

1

1

o

1

1 o

1 o

o

o 1

6

1

6

1

6

1

66

1

6

1

111

111161

1

1

1

6

1

6

1

6

1

6

6

o

1 o

6

1 o

o

o

1

1

6

111

1111

16

1

1

1

1

6

1

6

1

o

1

6

1

6

60 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in 6 16 A rimp Socket S S

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 81: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

1

6

111

1111

16

1

1

1

1

6

1

6

1

6

1

1 o

1 o

o

6

6

61

6

6

6

61 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp 16 in 16 61 1 nst. Socket S 16 S

1

6

11111

11

16

1

1

1

1 6

1

6

1

6

1

1

1 o

1 o

o

o

66 61

64 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 A Socket S S 6 16 A

68 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 1 6 16 A Socket 1 S 1 S

1

6

111

1111

161

1

1

1

6

1

6

1

6

1

o

1 o

o

o

6

6

616

6

66

66

66

62 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in 6 6 1 A rimp Socket 6 S 6 S 1 16

front face of pin insert sho n

Insert Configurations

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 82: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

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Insert Configurations

front face of pin insert sho n

0 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 A Socket S S

1

6

1

11

11

11161

11

1

6

1

6

1

6

1

o

1

o

1 o

1 o

o

o 6

6

661

666

666

6

6

6

1

6

1

6

81 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 11 1 A Socket S S 1 A

Mo rimp in A Socket S S 11 1 A 61 16 A

7 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating

1

6

1

11

11

111611

1

1

6

1

6

1

6

1

1

o

6 o

1 o

166

1 oo

11o1

o

6

6

6166

6

6

66

6

66

1

1

6

1111

1

1

1

16

1

11

1

6

16

1

6

1

1

o

o

1 o

1 o

o

6o

o

6

6

61

66 6

666

6

661

61

Mo Ra sok in 16 A rimp Socket S S

72 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG Rating

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

(06) 180º(05) 150º

(04) 120º

(03) 90º

(01) 30ºN

(02) 60º

Page 83: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

1

STAR-LINE®

1

6

1

11

11

11161

11

1

6

1

6

16

1

6

6

61

6

6

6

6

66666

1

6

1

6

1

6

1

6 o

1

100 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 1 1 1 A Socket 1 S 1 S 16 A

143 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 16 A Socket S S

100 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 16 A Socket S S

Insert Configurations

front face of pin insert sho n100 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo rimp in 1 1 1 16 ✦A Socket 1 S 1 S

1

61

111

1

1

1

16

1

1

1

1

6

1

61

6

1

6

6

616

6 6 666

6

6

6

16

1

61

61

1

6

1

11

1

1

11

161

111

6

1

61

6

1

6

661

6

6

6

6

666

66

1

6

1

6

1

6 11 1

1

1

1

1

1 6

11

11111111

1111

11

116

11

1111

1

1 11

1

1

11 6

111

1

1 1

11 1

11 6

111

1

1 11

1

16o

1

6

1

11

1

11

116111

1

6

1

6

1

6

1

6 661

6

6

6

6

666

66

1

6

1

6

1

6

1

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

Page 84: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

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V.F.D. Insert Configurations

front face of pin insert sho n6 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo ress re in R R D Socket SR SR 1 DMo rimp in 6 ★

Socket 6 S ★

11

o

1 o

1

o

o

G

6

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

6 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in 1 1 M M D Socket 1 S 1 S 1 EMo Ra sok in R1 R1 Sol er Socket R1 S R1 S

1

6

16 o

1 o

1 o

A ariable- re uency dri e VFD controls the rotational spee of an alternating c rrent A electric motor b controlling the freq enc of the electrical po er s pplie to the motor. FD motors operate at varie voltages an freq encies hich in t rn create higher operating temperat res creating iss es for most electrical connectors. Amphenol is able to meet the operating req irements of a FD motor b incorporating a speciall

esigne insert material. he inserts can carr a higher ielectric rating. allo ing them to ithstan the voltage spikes fo n in a

FD application.n a ition Amphenol tili es o r patente RADS contact esign in o r FD inserts. he RADS contacts allo a higher

amperage an res lt in lo er temperat re rise in o r connectors. These specific inserts have been selected to accommodate the phase con ctors as ell as gro n ing con ctors present in

FD rate cablesn a ition shiel ing contacts are provi e in these inserts to allo for terminating the overall cable shiel to re ce EM .

hese inserts are all also rate to 1 .A. .

Page 85: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

V.F.D. Insert Configurations

6 Contacts Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Sol er in / D Socket S S 1 DMo ress re in R R Socket SR SRMo Ra sok in R R R R ress re Socket R SR R SR

1

G

6

1 o

1 6o

1 o

UL

Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in R R R R / D ress re Socket R SR R SR D 1 1 D

ontactS mbols

ire Si eA G 1 16 1 1 1/ / M M M M 6 6

Metric . 1. . 6. 1 . . . 1 . 1 . .

Gro n ing ontact ermination S mbol

Sol er ell ress re rimp

★ re assemble insert sho l be or ere mo nte in barrel. SER E AGE RA GA D 6

7 Contacts N

front face of pin insert sho n

Wire Ser iceStyle Terminal Shell Insert Dash Catalog ty. Size Voltage Type Size Type Number Number AWG RatingMo Ra sok in R R R R 1/ D ress re Socket R SR R SR D

7 Contacts N

Refer to factor for c rrent alternate ke a s.

Page 86: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

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Basic Barrel for Panel, Square Flange ReceptacleSquare flange receptacles only for Mod Iare esignate b a fo r igit n mber.E ample ZP-WO-1712 Star ine

Square flange receptacles only for Mod IIare esignate b a seven igit n mber.E ample ZP-WO-1712-200 Star ine

Mo inserts m st not be se in Mo shells or Mo inserts in Mo shellsas the metho of accomplishingenvironmental sealing iffers.

Drill hole on panel 1/6 " larger than Dimension E for front mo nting or Dimension for back mo nting.Maxim m panel thickness ma be increase 1/ " hen sing Stan ar o pling t l gs.

A Sq.B Sq.

DG

E

Mo ifieAcme threa

F

1/16" Gasketfits front orback offlange

apereleft hanthrea

Max anel hicknesshen back mo ntesing ack n t pl gs

H hole Dia.

DIMENSIONSShell Cat. No.Size Mod I A B C D E F G H

1 1 1 1 / 1 / 1 1/ 1/6 1 / 1 1/ 11/616 1 16 1/ 1 11/16 1/6 1 / 1 1/ 1 /6

1 / / 1/ 1/6 / 1 1/ /1 / / 1/ /6 / 1 1/ / /1 1/ 1 / 1/6 / 1 1/ /1 1/ 1 / /6 / 1 1/ / /1 / 1/ 1/ 1/6 / 1 1/ 11/1 / 1/ 1/ /6 / 1 1/ / 11/

Connector Components Spare Parts and AccessoriesMale Skirt for Straight PlugMale skirts onl for Mo are esignate b a fo r igit n mber.E ample ZP-W-1312 Star ine

Male skirts onl for Mo are esignate ba seven igit n mber.E ample ZP-W-1312-200 Star ine

Mo inserts m st not be se inMo shells or Mo inserts in Mo shells as the metho of accomplishingenvironmental sealing iffers

Female Skirt for In-Line ReceptacleFemale skirts onl for Mo are esignateb a fo r igit n mber.E ample ZP-WO-1 12 Star ine

Female skirts onl for Mo are esignate b a seven igit n mber.

E ample ZP-WO-1 12-200 Star ine

Mo inserts m st not be se in Mo shells or Mo inserts in Mo shells as the metho of accomplishing environmental sealing iffers.

A

apere left han threa

Shell Cat. No. DIMENSIONSSize Mod I A1 1 1 1/616 1 16 1/6

1 1/61 /61 1/61 /61 1/61 /6

DIMENSIONSShell Cat. No.Size Mod I A B C D E F

A

B

Safet ire holes . 6 Dia.

FE

D

Mo ifieAcmethrea

apereleft hanthrea

/16

1 1 1 1 / 1 61/6 1 1/ 1 / 1 1/616 1 16 1/ 1/6 1 1 / 1 1/6

1 / 1/ 1/ / 1 1/61 / 1/ 1/ / 1 1/ /61 1/ /16 1 / 1 1/61 1/ /16 1 / 1 1/ /61 / 1/16 1/ / 1 1/61 / 1/16 1/ / 1 1/ /6

Page 87: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

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Cable GripComponentsGlan ashers are not req ire hen grommets are se ith basket eave cable grips.

. 6 .1 6 1 1 E 1 E.1 . 6 1

. . 6 6 1 6 1 6E 1 E. . 6 1 1 E1 . .6 1 6 1 1 1 1 E 6 1 1 E .6 . 1 6 1 1 1 1 E

. . 1 6 1 1 1 1 E 1/ 1 1 E . . 1 6 1 1 1 1 E

. . 6 6 16 6 16 6E 16 E . . 6 16 16 E

. .6 1 6 16 1 16 1 E 6 16 1 E .6 . 1 6 16 1 16 1 E

. . 1 6 16 1 16 1 E 1/16 16 16E . 1. 16 6 16 16 16 16E 1/

1. 1.1 1 6 16 1 16 1 E 16 E 1.1 1. 6 16 16 E 1

1. 1. 6 16 16 E 16 E 1 1/1. 1. 6 16

. .6 1 6 1 1 E 6 1 E .6 . 1 6 1 1 E 1/

. . 1 6 1 1 E 1/ 16E . 1. 16 6 16 1 E

1. 1.1 1 6 1 1 E E

/ 1.1 1. 6 E 11. 1. 6

E E 111. 1. 6 1. 1.6 6 6 6

E E 11.6 1. 6 1. 1. 6

1E 1E 1 1/1. 1. 1 6 1

. 1. 16 6 16 16E 16E 1/

1. 1.1 1 6 1 E E 11.1 1. 6

1. 1. 6 E E 111. 1. 6

1. 1.6 6 6 6 / E E 11.6 1. 6

1. 1. 6 E E 11. . 6

. .1 6 6E 6E 16.1 . 6 6 6

. . 6 E E 1 1/

. . 6

1. 1. 6 E E 1

1. 1.6 6 6 6 E E 11.6 1. 6

1. 1. 6 E E 11. . 6

. .1 6 / 6E 6E 16.1 . 6 6 6

. . 6 E E 1 1/. . 6

. .6 6 E 6E 1

.6 . 6

. . 6 6 6 6E 6E 1

Basket Wea e Cable Dia. Cable Grommets Grips Dimension Dia. Oil Resistant Gland Washer NominalShell Code Rubber Steel Stainless Steel LengthSize Min. Ma . No.* Cat. No. Cat. No. Cat. No. Inches

A

1/16

E

B A

1 /16

Grommets Washer

Shell DimensionsSize A B1 See 1 /16 cable ia. 1 /

col mn "A" / for cable / range 1/

Gland Washers Washer

Shell DimensionsSize A B1 See 1 1/16 cable ia. 1 /

col mn "A" 1/ for cable / range 1/

S bstit te S mbol for ▲ in able A apter atalog mber

Page 88: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

6

STAR-LINE®

A

Coupling Nuts (Star-Line only)

Potting Sleeve

Insert Clamp Nuts se hen open back iring is esire behin panelboar s or ithin large nction boxes on hich the basic barrel is mo nte

For se ith insert clamp n t or panel boar a apter to accept compo n for sealing ire terminals. otting sleeves are not for se ith press re t pe contact nits ith ins lator extension at back.

Connector AccessoriesShell Catalog No. DIMENSIONSSize Standard Nut A B

Shell Catalog No. DIMENSIONSSize Jacking Nut A B

1 1 A 1 1/ 1 1 /1616 16 A 1 1/ /16

/ A 1 1/ 1 /16/ A 1 1/ /16/ A 1 1/ 1 /16

1 1 1 A /6 1 1 /1616 16 1 A /6 /16

/ 1 A /6 1 /16/ 1 A /6 /16/ 1 A /6 1 /16

Without Potting With Type 8200 DIMENSIONSShell Slee e Potting Slee e Size Cat. No. Cat. No. A B

1 1 1 B 1 11/ 1 /16 16 16 B 1 / 1 1 /

B 1 11/ / B / 1 / B 11/ /

Shell Catalog DIMENSIONSSize No. O erall Length O. D. I. D.

1 1 11 1 1/ 1 /6 /616 16 11 1 1/ 1 /6 1 /6

11 1 1/ /6 1 /6 11 1 1/ /6 /6 11 1 1/ 6 /6 1/6

BA

Mo ifieAcme

hrea

Metal Potting Adapter Shell Standard Length DIMENSIONSSize Cat. No. A B C D

1 61 11 1 / 1. 6 1.1 1 /16 616 11 1 / 1. 1.6 1 1 /

6 11 1 / . 6 .1 / 6 11 1 / . .6 1 / 6 11 1 / . .1 /

Shell Short Version DIMENSIONSSize Cat. No. A B C D

1 61 1 1 / 1. 6 1.1 1 /16 616 1 1 / 1. 1.6 1 1 /

6 1 . 6 .1 / A A

Shell Catalog No. DIMENSIONSSize Delay Nut A1 B1

1 1 A . 1. 116 16 A . .

/ A . ./ A . ./ A . .

A1

B1

(3) Safety Wire Holes

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A

hrea

apereeft han hrea

B

Cable Adapter Components and AccessoriesConduit AdaptersTapped for Conduit

For se ith all inserts other than those ith press re terminals.nternal tapere pipe threa takes vario s t pes of threa e connectors.

A

Ehrea

D

B

Conduit DIMENSIONSShell Tap CatalogSize Size No. A B C D E

1 / 1 / 1 1 / 1 1/ 1 / /16 1 1/ 16 / 1 / 1 / 1 1/

1 1/ / 1 / 1/ / 1 1/ / / 1/ 1 / 1 / 1/ / 1/

Cable Adapter Standard E tra Long DIMENSIONSThread Shell Style Long Style Style A B

Size Size Cat. No. Cat. No. Cat. No. Std. Lg. Lg.1 / 1 1 1 1 1 1/ 6 1/ 1 /1 / 1 16 16 16 16 1/ 1/ 6 / 1 /

/ 1 / 6 1/ // 1 1/ 6 1/ / // 1 / 6 / /

NPT

Shell SizeConduit Tap

Size Catalog No. A Dim. B Dim. C Dim. D Dim. E Dim.

1 M 1 H . 1. 1. 1. M16 M 16 H 6. 1. . 1. M

M H 6. . . . M M6 H 6. . . . M6 M H 6. . . . M

DIMENSIONSMetric

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STAR-LINE®

Panelboard Adapters (Star-Line only)

Mechanical Clamp Nut Shell Catalog DIMENSIONSSize No. A B C D

1 1 / 1 / /16 16 1/ 1 /16 1/16

/ / 1 1/ 1/ 1/ 1 1/16 /16 1/ / 1 1/ 1/

Cable Adapter Components and Accessories

For Basic Barrels. se hen a completel external mo nting is req ire . Gasket f rnishe ma be se for front panel mo nting onl .

Shell Catalog DIMENSIONSSize No. A B C D E F G H J

1 11 1 / 1 1/ 1 1/ 1 / / /16 / 1 / /1616 116 1/ 1 11/16 1 / 1 1 / 1/ /16 / 1 / /

1 / / 1/ / / /16 1 /16 / / 1 1/ 1 / / 1 / /16 /16 / / 11/ 1 / 1/ 1/ / / /6 / / 11/

A Sq are

B Sq are

HoleDia.

H

FE

G

apereeft han hrea

AMaxim m

B

Reversibleclamps forcompletecable range D

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Transition Adapters ransition a apters provi e for sing cable a apters one shell si e larger than that of the basic barrel selecte . he are se

hen terminating shiel e cables req ire an increase in a apter iameter for a itional iring space.

AdapterShell Shell DIMENSIONSSize Size Catalog No. A B C D

1 16 16 1 /6 1 1 / 1 /16 1/ /6 / 1 1 /

/ 1 / / 1/ 1 /16 / 1 /

Gland Nut Use plain, or with basket weave cable grip

A

1 1/

B

Shell Catalog DIMENSIONSSize No. A B

1 1 1 A 1 1/ 1 /16 16 1 A 1 /

1 A 1/ / 1 A / 1 A 1/ /

Safety Jam Nuts o sec rel lock pl g co pling n t or threa e st cap. am n t cannot be se on barrels ith hinge spring cover.

Cable Adapter Components and Accessories

Shell Catalog DIMENSIONSSize No. A B

1 1 1 A 1 / 1 61/616 16 1 A 1/ 1 /6

1 A / 1/ 1 A 1/ /16

1 /

/

D

apereleft hanthrea

B

A

Mo ifieAcme

hrea1/ A

B

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STAR-LINE®

Environmental covers are f rnishe ith a six inch length of stainless steel link chain. he chain is freel attache to a sho l ere s ivel post to avoi t isting hen covers are applie or remove . he opposite en has a stainless steel ring for back of barrel attachment or a stainless steel eyelet for flange screw or separate screw attachment.E ample ZP-W- 12-A Starline

Connector Accessories - Protection Covers & CapsEnvironmental Covers with Chain

A ARING TYPE For se ith pl gs an inline receptacles. o assemble sli e ring over back en of barrel before appl ing cable a apter.EYELET TYPE For use with flange mount plugs and flange mount receptacles. To assemble attach eyelet to flange mounting screw or drill and tap hole in a acent mo nting s rface.

Co er Co erShell Catalog No. Catalog No. DIMENSIONSSize ith Ring and Chain ith Eyelet and Chain A D E F

1 1 A F 1 A 1 1/ 1 1/ 1 1/ 11/616 16 A F 16 A 1 1/ 1 / 1 /6

A F A 1/ 1 1/ 1/ /A F A 1/ 1/ /A F A 1 1/ / /A F A / /A F A 1/ 1 1/ 1/ 11/A F A 1/ 1/ 11/

Threaded Cap for Plugs

Threaded Cap for Receptacles Cap has a captive gasket for sealing.

Co er Co erShell Catalog No. Catalog No. DIMENSIONSSize ith Ring and Chain ith Eyelet and Chain E F G

1 61 A F 61 A 1 1/ 11/6 1 /16 616 A F 616 A 1 / 1 /6 /

/ 6 A F 6 A 1/ / // 6 A F 6 A / / // 6 A F 6 A 1/ 11/ /

Mo ifieAcme

hreaDia.

D

A

1 1/16

Mo ifieAcme

hreaDia. G

ERing Dia.

6 "hain

FDia.on E elet

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Plastic Dust Caps

Hinged Spring Door Covers-Gasketed

D1D

1

For Receptacles For l gs

For temporar protection of assemble barrels hile in storage an shipment.

overs have a stainless steel ban to clamp over the co pling threa of female receptacles. he cover plate with a captive rubber gasket is pressed aluminum. A self-aligning seal is assured by the floating action of the cover on the center stainless steel sho l ere post. he hinge arm an s pport are machine al min m extr sions.

Connector Accessories - Protection Covers & Caps

Shell Short Hinged Type DIMENSIONS Size Catalog No. A B C 1 1 1 1 / 1 1/ 1/16 16 1 1 / 1 / /

1 1/6 /6 /16 1 1/6 /6 /6 1 1/6 / /

A ASHORT HINGED TYPEo clear stan ar co pling

n t se ith Sq are Flange Receptacles hen front or back mo nte .

B

A Short Hinge peA1 ong Hinge pe

/

Shell Long Hinged Type DIMENSIONS Size Catalog No. A1 B C 1 1 1 1 / 1 1/ 1/16 16 1 1 / 1 / /

1 1 /6 /6 /16 1 1 /6 /6 /6 1 1 1/6 / /

A ALONG HINGED TYPEo clear co pling ack n t se ith Sq are Flange

Receptacles hen front mo nte onl .

Shell Plug Caps DIMENSIONS Size Catalog No. D1 L11 1 11 1 1 / 11/1616 16 11 1 / 11/16

11 / 11/16 11 / 11/16 11 11/16 1/

Shell Receptacle Caps DIMENSIONS Size Catalog No. D L1 61 11 1 / /16 616 11 1/ 11/16

6 11 / 1/ 6 11 / 1/ 6 11 1 /16 1/

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STAR-LINE®

A

B

Conduit Fitting Bodies - FS and FD Type available in die cast copper-free aluminum or cadmium plated ferrous alloy

Conduit System AccessoriesFS and FD Conduit Adapter Covers and Conduit Fitting Bodies

A apter covers an Bo ies have environmental resistancea eq ate for most general applications.All a apter covers are s pplie ith scre s an clips for mo nting receptacle as ell as bolts ashers an gasket for mo nting cover to panel or conduit fitting body.

ast al min m allo a apter covers accept t pe R barrels.

Conduit Die Cast Body Copper-Free Shell Hub Catalog DIMENSIONS Aluminum Type Size Size No. A B C 1 1/ FS1 /16 1 /16 1/16

FS 1 / FS /16 1 /16 1/16 1 1 FS /16 1 /16 1/16

Conduit Cadmium Plated Body Ferrous Alloy Shell Hub Catalog DIMENSIONS Type Size Size No. A B C

FD 16 1 FD /16 1 /16 1/16

ote 1/ " an / " h b eep nction boxes information available pon req est.

Adapter Co er DIMENSIONS Style Shell Catalog Including Barrel Size No. A B C D E 1 1 11

Straight / /16 1 1/ 1/ 1 / 16 16 11

1 1 1 Degree / /16 /16 1/ 1 /

16 16 1

Conduit Adapter Covers - FS and FD Type

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Conduit System AccessoriesA apter covers an Bo ies have environmental resistancea eq ate for most general applications.All a apter covers are s pplie ith scre s an clips for mo nting receptacle as ell as bolts ashers an gasket for mo nting cover to panel or conduit fitting body.

ast al min m allo a apter covers accept t pe R barrels.

Watertight Conduit Adapter Covers and Conduit Fitting Bodies

DIMENSIONS Adapter Co er Including Barrel Style Shell Catalog F Pitch Size No. A B C D UNC-2B

1 1 1 /16 /16 1 1 / 1/

16 16 1 /16 /16 1 1 / 1/

/ 1 1/ / 1 / 1/16 1/

Straight 1 1 1/ /16 1/ 11 1 1/ / 1/ 1

1 1 1/ / 1/ 11 1 1/ / 1/ 1

Above sho l not be se ith press re t pe contact inserts.

Adapter Co er DIMENSIONS Style Including Barrel Shell Standard Deep F Pitch Size Cat. No. Cat. No. A B C D UNC-2B1 1 1 /16 /16 1 /16 /16 1/

16 16 1 /16 /16 1 /16 1 / 1/

16 16 /16 /16 /16 1/16 1/

1/ / /6 1/1

1/ / /6 / 1/

1/ / 1/ 1// 6

1/ / / 1/

/6 1 /6 1/ 11

/6 1/ 1/ 1

/ /16 1/ 1

/ 1/ 1

/ /16 1/ 11

/ / 1/ 1

/ /16 1/ 1

/ 1/ 1

Conduit Adapter Covers - Watertight Type

Conduit Adapter Covers cont.

Conduit Conduit Shell Body Body DIMENSIONS Size Hub Size Cat. No. A1 A2 B C1 C2 D E F

/ 6 1/ 1/ /6 / / /16 / /1 or 16 1 6 1/ 1/ /6 / / /16 / /

1 1/ 6 6 1/ 1/ /6 / / /16 / /1 1/ 6 6 1/ 1/ /6 / / /16 / /1 1/ R 61 6 6 6 /16 1/ 1/ 1/ / /

or 1 1/ R 61 6 6 6 /16 1/ 1/ 1/ / /R 61 66 6 6 /16 1/ 1/ 1/ / /

or 1/ R 6 A SEE B M DRA G / /16 or R 6 A SEE B M DRA G 1/ /16

D

C

F

116

A

A

B

B

Conduit Fitting Bodies – Cadmium Plated Ferrous Alloy

S A DARD ER

DEE ER

S RA GH ER

D F G B DMo nt ith h b at top bottom or either si e.

F G D ME S S

Shell si es / an /

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STAR-LINE®

TP-201411-AG HAND CRIMP TOOL COMPLETE KIThis tool is complete ith carr ing case checking gage three contact

locators an complete instr ctions for crimping 1 thro gh 1 contacts of M D or M D ll esign.TP-201411-TO Han crimp tool onl less locators

TP-201411-16-18 ocator onl for 16 an 1 pins an sockets

TP-201411-10-12 ocator onl for 1 pin an sockets an 1 sockets

TP-201411-12P ocator onl for all 1 pins an length

Contact Crimping Tools

TP-2013 1-TC HAND CRIMP TOOLhis tool crimps 1 contacts tili ing thermoco ple ire.

TP-2013 1-TL HAND CRIMP TOOLhis tool crimps contacts onl .

TP-2013 2-HAND FOOT PNEUMATIC CRIMP TOOLhis tool is complete ith foot control checking gage rench an com

plete instr ctions for crimping 1 thro gh 1 contacts of M D or M D esign.

Thomas & Betts TOOL NUMBER TBM1 AND DIE NUMBER 1 0o terminate M M contact.

TP-201328 Crimping Tool Only and Accessories for Contacts #12 through #4/0

TP-201328 CRIMP TOOL

TP-201328 PS-POWER SUPPLY

TP-201328 BC-CARRYING CASE

E arr ing case ill accommo ate crimp tool.

E o er s ppl ill incl e ies an locators.

TP-201328-F

Foot control nit ith6 foot hose

atalog o. 1 Formal operation 1 .S. .

Contact Wire Die Check Locator Size Size Number Gage Color Mod II Mod III

1 ength 1 1 1 1 1 1 D 1 1 G ello 1 1

1 ength 1 11 ength 1 1

1 1 1 1 D 1 1 G Black 1 11 ength 1 1 ength 1

1 1 D 1 G Re 1 ength 1 ength 1

6 1 D 1 G Bro n 1 ength 1

1/ 1 1 D 1 G 1/ Bl e 1 1

1 D 1 G / / / 1 1D 1 1G Green 1 1 1 1

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Insertion and Removal Tools for MOD II & MOD III

A separate expan er barrel is req ire for each cavit of the contact inset.

An even n mber of long an short barrels sho l be se Example if the insert contains fo r cavities se t o long EB an t o short (EBS). Insert the short ones first and remove them last.

E EBS Expan er Barrel Short EB Expan er Barrel ong.

Tools for Crimp Type Contacts

Insertion Toolsse for inserting contacts after the are terminate to con ctor. in an socket contacts

have i entical terminal en s the same tool is se for both.

he Bar han le sho l be se in the insertion an extraction of the expan er barrel for the 1/ cavities onl one is req ire .

ne tapere lea req ire onl .

Removal Tools for MOD II

Insertion Tool Size Catalog No.

1 1 1 se Same16 1 1 ool for 1 1 1 in or1 1 6 1 Socket

Removal Toolsse for extracting contacts from the insert assembl after contacts have been seate .

Expan ers an taper lea s are req ire for si es 1/ M D contacts onl .

E pander

Barrel Tapered T-Bar Size Catalog No. Lead Style Handle Style

1 A 1 B1 A 1 B1 EB 1 1 H1 EBS

Remo al Tool Remo al Tool Number Number Size or Pin or Socket

1 1 1 1116 1 1 11 1 11 1 1

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6

STAR-LINE®

STAR-LINE Connector Assembly and Termination Instructions

roper assembl of m ltiple contact connectors for the most part req ires common sense. he simplicit of these instr ctions is perhaps the reason h the are easil overlooke or taken for grante .

hese remin ers can help eliminate connector fail res ca se b improper assembl .

1. Rea the assembl instr ctions caref ll before act all starting to assemble connectors. Besi es the matter of instr ction on correct proce res there are t o important reasons for this preliminar step o i entif the vario s component parts an to check for an missing parts.

. t cable ackets an sheathing sq arel an to correct length sing onl ire strippers that have been approve for the operation. n preparing the in ivi al ires in cables an harnesses for assembl make allo ances in length for reaching the o termost circle of contact cavities in the connector insert. his of co rse means that the con ctors an the ins lation sho l be c t progressivel longer as the exten o t from the center of the cable or harness to ass re sufficient length for any necessary forming.

3. Follow specifications covering maximum cable stripping lengths for efficient cable grommet sealing. All wires should be cut squarely so that they will fit into contact wire wells correctly.

. Before starting act al termination ires it is essential that cables and harnesses be laid out in a specified order in accor ance ith the iring iagram. roper la o t ill re ce the nee for t isting an crossover of con ctors. f the iring layout is not correct, the termination operation will be difficult or even impossible an the chances for making errors ill be increase . able an harness assemblies having a spiral la o t also m st be matche caref ll to the correct contacts in both the male an female inserts.

5. Some cables have a soft filler or braid on the conductors hich compresses hen external press re is applie . As a

res lt the cable iameter ma be re ce to a point here the sealing range of the grommet is excee e . n a ition the seal ma take a permanent set an f rther re ce sealing efficiency. To avoid leakage at the seal under these conditions, it is s ggeste that here constr ction of the cable permits a metal ferr le be slippe n er the cable acket at the stresse position. his ferr le ill serve as a compression s pporting member an enable the glan seal to ithstan high external press res.

6. se onl correct si e sealing grommets to ass re resistance to moist re an other contaminants. Make certain that cable acket is smooth here grommet is to seal. Remove an grooves or ridges if present by sanding or scarfing.

. se onl the proper crimping tools that have been set or calibrate ith precision gages.

. hen contacts are to be sol ere avoi irect contact of soldering tools to inserts. An open flame or hot soldering tip can carboni e ins lating materials an make them seless.

. Make certain that all contacts are the correct si e before attempting to assemble them into insert cavities. his point is partic larl important hen both po er an control t pes of contacts are se in the same connector.

1 . Be s re that gro n ing contacts are correctl locate .11. Seat all contacts properl so that the ill not be amage or

become isengage ring connector mating operations.1 . se onl the proper insertion tools an be s re that the are

aligne axiall hen p shing contacts into their f ll seate position.

1 . hen inserts have more cavities than con ctors pl g n se cavities ith either plain contacts or special seal pl gs esigne for the p rpose. Some connectors req ire both a contact an seal plug in unused cavities to meet military specifications and to ass re complete internal environmental sealing.

1 . After all terminate contacts are inserte in their respective cavities an inspecte the cable a apter or insert clamp n t sho l be tightene ith a rench. his assembl operation sho l be one b placing the components in a vise ith smooth face a s an sing a strap rench.

1 . f for an reason terminate con ctors have to be remove from an insert beca se of an assembl error or change in circ itr be s re to remove the cable clamp or insert clamp nut first before extracting the contact and reinserting it. This step is important beca se an attempt to remove the contacts

hen the resilient ins lator components are compresse ill res lt in amage.

16. hen han ling cables se a eq ate s pport to prevent amage to the internal ires. Glan n ts an grommets are

inten e for sealing p rposes an sho l not be se as a cable grip.

1 . f one of the connector poles is a gro n ing ire make s re that it is gro n e properl before the connector is act all engage .

18. When connectors having the same configuration are to be mo nte close together ifferent or alternate ke ing arrangements sho l be se to prevent mismating or cross mating an possible amage to the electrical s stem or h man in r .

1 . Al a s inspect all aspects of connector assembl operations before p tting connectors into act al operation.

. rimping an terminating of con ctors to contacts m st be one caref ll . Make certain that ire stran s are f ll bottome in contact ells b checking thro gh inspection hole provi e .

1. Sol ering con ctors to contacts m st be one caref ll an a non-conductive flux should be used to avoid corrosion or h groscopic action. Do not se sol er salts or aci s beca se the ma affect the ielectric properties of ins lation materials.

. Be caref l not to amage ire grommets or contact retaining collets hen inserting or extracting contacts.

. ever tr to straighten bent contacts. Straightening cannot be one properl an the plating on contacts ill ver likel be

marre . his ill res lt in a high resistance connection an ill expose the base metal to possible corrosion.

. Do not attempt to remove inserts that are bon e or locke in place in their shells.

. Be certain that all components of connectors are assemble . Each part performs a vital f nction an it o l not be incl e if it asn t sef l.

6. Each assembler of connectors sho l be his o n inspector. Assembly workmanship is a significant factor in determining the q alit of m ltiple contact connectors. alit cannot be "inspecte " into connectors it m st be "b ilt in" ring each an ever assembl operation.

. hen potting connectors be s re to appl potting onl in mate con ition to ass re that contacts ill align properl .

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For an overvie of Amphenol n strial onnector ro cts ask for Amphenol broch re S 1. all o r local Amphenol sales office or 800-678-0141 for further information. The n strial vervie broch re an all the pro ct broch res liste above can be vie e printe an o nloa e from the Amphenol ebsite .amphenol-industrial.com.

Additional Amphenol® Industrial Connector Products

Amphe EXhe Amphe E is a ne miniat re explosion proof threa e connector famil from

Amphenol n strial. he Amphe E pro ct line offers inserts that accommo ate standard copper contacts, as well as coax and fiber optic contacts, to allow power an signal to pass thro gh Ha ar o s rate areas. n a ition the Amphe E offers the availabilit of R an SB inserts. he Amphe E famil provi es an overall smaller package than most ha ar o s area connectors. he r gge AM HE E connectors are A E an E Ex approve for one 1 an lass 1, Div. 2) rated applications. Consult factory for certificate details. For more information refer to Amphenol atalog 1 6 or visit .amphenol in strial.com.

Amphenol Cable GlandsAmphenol n strial perations the orl i e lea er of explosion proof an ha ar o s environment interconnects intro ces a broa range of explosion proof an in strial cable glan s. he cable glan pro cts are esigne to perform in the most eman ing environments. Amphenol provi es a complete line of E one 1 an rate cable glan s along ith general t cable glan s that are s itable for armore an narmore cable. Brass an stainless steel t pes are available. 66/6 el ge EMA rate products. SIRA/ATEX certified to Exd/Exe (Class I, Div. I) and CSA approved.

Reference Catalog -

Cable Assemblies & Value Add SolutionsAmphenol n strial one of the orl s premiere interconnect sol tions provi ers offers a complete arra of cable assemblies an t rnke nction box options. From stan ar cable harnesses to complete A E an E Ex rate nction boxes Amphenol can provi e all o r val e a sol tions. Amphenol can provi e simple cable assemblies sing an of o r f ll line of connectors. Also available are over mol e cable assemblies that provi e a

ater tight mol e sol tion that req ires no a itional strain relief har are.

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STAR-LINE®

STAR-LINE Connectors with RADSOK® Contacts

The ne RADSOK contact designhas been incorporated into theStar-Line connector amily oconnectors.nsert arrangements ith

RADS s are sho n in this catalog. For information on availabilit of a itional inserts

ith RADS s cons lt Amphenol n strial perations.

Amphe o er connectors ith RADS sockets can han le p to higher amperages than connectors

ith stan ar contacts. rrent Amphe o er pro ct lines s pport from A to A contin o s t . RADS contacts are available in si e 6 amps si e 1 amps an si e amps .

RADSOK Contact Advantages:• Low contact resistance - the RADSOK contact’s multiplicity of flat grid

s rfaces ass res the greatest possible contact area on the mating pin. his res lts in longer life re ce contact press re iel s re ce ear.

o milli volt rop performance e to the intimate contact provi e b the spring force of the grid, the flat contact surface and the wiping action

ring insertion.

Higher c rrent capacit ith minimi e temperat re rise. o er overall contact resistance re ces heat b il p thereb allo ing higher c rrent capacities at given temperat re limits. onnectors ith RADS contacts ma be pro ce in vario s si es ith a variet of amperage capabilities.

Reliabilit n er vibration an shock. S stem inertia is minimi e b the small package an the fact that the contact is n er a spring loa .

High q alit consistenc an lo er cost ith high spee a tomate precision stamping an assembl technolog

See Broch re S 1 Amphenol Amphe o er onnectors ith RADS echnolog for more information on other Amphenol connector t pes that

incorporate RADS contacts.

RADSOK Contact Design:Socket c lin er ithin female contact has several eq all space longit inal beams t iste into a h perbolic shape.

As male pin is inserte axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss.

• The hyperbolic, stamped grid configuration ens res a large coaxial face to face s rface area engagement.

eal for crimp termination applications req iring repeate mating c cles an high c rrent ith a lo milli volt rop.

ertain esigns are available for variable freq enc rive FD applications. ons lt Amphenol n strial perations for f rther information.

Page 101: Amphenol - The Reynolds Company€¦ · Other Amphenol ®/Pyle Connectors ... Exposure to Meets MIL-STD-202B, 95% relative Method 106A ... Double Lead Acme Thread Shell Seal Adapter

AmphenolINDUSTRIAL

STAR-LINE®

Amphenol Industrial Oceanus Subsea ConnectorsAmphenol n strial perations offers a broa range of harsh environment interconnect sol tions. r ne EA S Series of onnectors are tailore to meet the r gge eman s of the s bsea market. he EA S series consists of ne pro ct ranges SE D A A ER an S BMAR ER. he pro ct famil offers versatile high performance characteristics incl ing S open face press re ratings n er ater et mate able connectors multi-pin configurations, high speed (coax and fiber optic) and over-molded cable assembly options.

POSEIDON

D Signal an kv o er contacts p to S open face press re rating 6 M

• Configurable for use with Solid and Oil –Filled Cables

Sealing caps overmol ing an other options available Sol er contacts range from a g thro gh 1 a g

• High Speed Coax (50 & 75 Ώ) and Fiber Optic available

M 1 / spec 6 M G pe lass 1 microns A ntermateable/intermo ntable ith competitive pro cts For more information

reference DS

16 stainless steel assivate per A SM A 6 v c Signal an kv o er contacts p to S open face press re rating 6 M

• Configurable for use with Solid and Oil –Filled Cables

Sealing caps overmol ing straight or stom b il option available ptional co pling n t locking set scre available perating emperat re to 6 Sol er contacts range from a g thro gh a g 6 rate For more information

reference DS

R s an other et Mateable applications• Numerous configurations available

1 16 contacts Mol e high ins lation neoprene Heat treate ber lli m copper sockets gol plating an

stainless steel bo ies perating emperat re to 6 p to S open face press re rating 6 M

For more information reference DS

AQUA POWER

SUBMARINER

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AMPHENOL CORPORATION Amphenol Industrial

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Notice Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.

H A 1