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AMM
ONIA-UREA AND SYNGAS-BASED PRODUCTS
02.2
012
People, Skills, Equipment.
Saipem S.p.A.Via Martiri di Cefalonia, 67 - 20097 San Donato Milanese, Milan - ItalyTel. +39.02.520.1 - Fax +39.02.520.44415
saipem.com - A subsidiary of Eni S.p.A.
AMMONIA-UREAAND SYNGAS-BASED PRODUCTSENGINEERING AND CONSTRUCTIONPROJECT REFERENCES
spm_UREAre_Cdorso_12_02_02.indd 1 03/02/12 09.56
AMMONIA-UREAAND SYNGAS-BASEDPRODUCTS
3
INDEX
Saipem TODaY 4
Saipem eNGiNeeRiNG & CONSTRUCTiON 6
ammONia-URea aND SYNGaS-baSeD pRODUCTS 8
SYNGaS pRODUCTiON CapaCiTY 12
SNampROGeTTiTm URea TeCHNOLOGYiN THe WORLD 14
ammONia-URea aND SYNGaS-baSeD pROJeCT ReFeReNCeS 16
SNampROGeTTiTm URea TeCHNOLOGY Revamp ReFeReNCeS 44
URea pLaNTS baSeD ON CONveNTiONaL aND i.D.R. pROCeSSeS 50
OTHeR FeRTiLiZeRS, ReLaTeD UNiTS aND GaS-baSeD pRODUCTS 56
SAIPEMTODAYSaipem TODaY iS a WORLD LeaDeR iN THe GLObaL SUppLYOF eNGiNeeRiNG, pROCURemeNT, pROJeCT maNaGemeNT, CONSTRUCTiON aND DRiLLiNG SeRviCeS WiTH DiSTiNCTive CapabiLiTieS iN THe DeSiGN aND exeCUTiON OF LaRGe-SCaLe OFFSHORe aND ONSHORe pROJeCTS.
Saipem has a strong bias towards oiland gas frontiers, namely activitiesin harsh and remote areas, in deep waters as well as in extremely cold and hot environments, applying significanttechnological competences in manydiverse fields such as gas monetizationand heavy oil exploitation.
Saipem is organized in two BusinessUnits: Engineering & Constructionand Drilling.
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SAIPEMENGINEERING & CONSTRUCTIONFOLLOWiNG aN aGGReSSive GROWTH STRaTeGY, WHiCH iNCLUDeD iN THe LaST DeCaDe THe aCQUiSiTiON OF maNY CONSTRUCTiON, TeCHNOLOGY aND eNGiNeeRiNG COmpaNieS, mOST pROmiNeNTLY OF SNampROGeTTi, bOUYGUeS OFFSHORe, SOFReSiD aND mOSS maRiTime, Saipem HaS beCOme ONe OF THe WORLD LaRGeSTaND mOST COmpLeTe eNGiNeeRiNG aND CONSTRUCTiON COmpaNieSiN THe GLObaL OiL aND GaS maRKeTS, ONSHORe aND OFFSHORe.
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Ever since its initial steps in the fiftiesas the construction division of Snam, the pipeline company of the Eni Group in Italy, Saipem has pursueda systematic growth strategy, basedon the development of internal assets, expertise and skilled resources, as well as on the acquisition of other players with their own asset bases, such as Micoperi in late eighties, and many others. In the last decade, Saipem has continued its growth by acquiring Bouygues Offshore and Sofresid in France, Moss Maritime in Norway, IDpE in India and Snamprogetti in Italy,and by carrying out a multibillion investment program into the expansion of its offshore construction and drilling fleets. Since the year 2000, Saipem’s market capitalization has grown more than sixfold and its revenues tenfold.(*) The organizational integration ofthis considerable asset base, namelythe network of engineering centres, fabrication and support yards in several continents as well as the offshore construction fleet, has been completed gradually over the years - most recently with the creation of a unified Business Unit Engineering & Construction,an entity with over 30,000 employees (excluding corporate and BU Drilling staff) from over 100 nationalities,with over 60 permanent establishments
and numerous project execution centres around the globe, and with yearly revenues exceeding 10 billion €/y;all held together by outstanding project management skills. Through the involvement of our global Ep(I)C hubs in Milan, Rome and Fano (Italy), paris (France) and Chennai (India), which operate in connection with a growing number of medium size and smaller regional engineeringand project execution centres employing altogether over 7,000 engineers, Saipem balances high project execution quality with a competitive cost and - most importantly - with a major emphasis on localknow-how and content. This well-integrated multicenter approach provides a consistent design and robust execution philosophyon all our projects worldwide.Top priority is provided throughoutto all HSEQ aspects. Saipem therefore offers a complete range of project definitionand execution services, offshoreand onshore, particularly forthe complex “mega-projects” required by the market today: from feasibility and conceptual studies to complex integrated solutions combining design, engineering, procurement, field construction, fabrication and offshore
installation; also revamps, upgradings, maintenance, decommissionings, reclamations and decontaminations.
Saipem today operates in virtually every world market, often in remote locations with harsh environmental conditions and challenging logistics, leveragingon its proven experience across the most significant product lines in the oil and gas production onshore, offshore, in deepwater; gas and oil transportation via offshore and onshore pipeline systems; midstream, refining, chemicals, power generation from fossil as well as from renewable sources; environmental industries, maritime works and infrastructure. This new series, therefore, outlines Saipem’s integrated referencesin engineering and construction markets offshore and onshore, according to individual businessand technology lines.
(*) Until Dec. 31, 2010
8
AMMONIA-UREAAND SYNGAS-BASED PRODUCTSTHe iNDUSTRiaL appLiCaTiON OF SYNGaS-baSeD CHemiCaL pROCeSSeS HaS beeN ONe OF THe STaLWaRTS OF SNampROGeTTi, ReCeNTLY iNTeGRaTeD iNTO Saipem, aLmOST SiNCe iTS eaRLieST DaYS maNY DeCaDeS aGO.
We have designed and built hundreds of plants, including more than twenty fully integrated complexes, in every remote corner of the world, mostly based on the world leading and proprietary licensed SnamprogettiTM Urea Technology as well as on third party syngas generation, ammonia and methanol synthesis technologies.
In the Ammonia-Urea process sequence, Saipem is a recognized world leader:
127(*) Urea Technology licensed plants. In the quest for the economies of scale, following the design and construction of the largest single train urea unit in operation for a long time (profertil, Bahia Blanca Fertilizer Complex in Argentina), which achieved an average yearly
production of 3,558 Tons per Day (T/D) in 2006 and has become the reference for the subsequent design and construction of today’s biggest single train urea plants, at the end of 2010 Saipem has completed and put on stream the world largest single train unit, namely the Daharki Ammonia-Urea Complex for Engro in pakistan, with the design production capacity of 3835 T/D of urea. Three more such units, with the capacity of 3850 T/D, are at various stages of design and construction in Qatar and in India. Design and construction in 2002-2005 of the largest ammonia-urea single project, namely Omifco in Oman, with the total urea design capacity of 5,060 T/D; in 2008 the plant achieved the capacity peak of 6,000 T/D.
Continuous Urea Technology improvements and upgrading.
To name just a few most recent achievements:
- the new OmegabondTM Advanced Tubing Technology (Ti/Zr metallurgically coextruded) for improved stripper performance developed in collaboration with ATI WahChang;
- focus on plant reliability and availability concepts applied on the 5,000+ T/D single train for which a design is available;
- the adoption of continuously improved environmental impact reduction and energy saving schemes.
Moron Fertilizer Complex - Venezuela 1972(*) Until Dec. 31, 2011
9
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In addition to a large number of integrated ammonia-urea complexes based on natural gas and light naphthas as feedstocks, in 2002 Saipem has placed on stream in Nanjing, p.R. China, a complex utilizing coal-like Eureka pitch as feedstock. This feedstock is gasified by means of a GE (former Texaco) gasification technology to produce syngas, subsequently converted into 1,000 T/D of ammonia and 1,700 T/D of urea.
Our project reference list has been enriched with the award a few years ago of the multibillion Gas-to-Liquids project in Escravos, Nigeria from Chevron Nigeria Ltd., to be started up shortly.
The goal of this new investment is the conversion of natural gas into 33,000 BpSD of top quality middle distillates for transportation fuels via the new process technology licensed by Sasol. The first steps in the process sequence, namely the syngas production, are based on a technology which is very similar to the one applied in large scale ammonia and methanol synthesis.
Among other technological novelties, this project will see one of the first applications on a very large scale of Haldor Topsøe’s ATR – Auto Thermal Reformer – process technology. With a capacity of 560,000 Nm3/h of each of the two ATRs, this will be one of the largest syngas production units in the world.
Saipem has been traditionally a leading player in the design and execution of Methanol Synthesis plants, based on different process technologies, with the more recent focus on Haldor Topsøe’s – e.g. the 3,000 T/D Bandar Imam plant in Iran – a world class plant at the time of its start-up in 2004 and, more recently, the Front End Design of the 10,000 T/D VIVA Methanol project in Nigeria. This last one could become the largest methanol synthesis and syngas generation plant ever built.
12
SYNGAS PRODUCTION CAPACITYSYNGaS pRODUCTiON CapaCiTYiN ReCeNT Saipem DeSiGNS.
0 100 200 300 400 500 600 700 800 900 1000 1100
Syngas Production Capacity per Train (dry basis), kNm3/hProject
(a) Ammonia Synthesis including Nitrogen
(b) Methanol Synthesis(c) Gas-to-Liquids
ATR
Syngas GenerationTechnology
1VIVA METHANOL,(b)
NIGERIA
ATR2ESCRAVOS GTL,(c)
NIGERIA
Primary and secondaryAir Blown Reformer
2QAFCO 5,(a)
QATAR
Primary and secondaryAir Blown Reformer
1ENGRO,(a)
PAKISTAN
Primary and secondaryAir Blown Reformer
2OMIFCO,(a)
OMAN
Primary and secondaryAir Blown Reformer
2FERTINITRO,(a)
VENEZUELA
Primary and secondaryAir Blown Reformer
1PROFERTIL,(a)
ARGENTINA
One step reformer1BANDAR IMAM,(b)
IRAN
Gasifier2NANJING,(a)
CHINA
N. Type
13
14
RUSSIA
P.R. CHINAPAKISTAN
KAZAKHSTAN
TATARSTAN
IRANIRAQ
OMAN
SOMALIA
SAUDI ARABIA
NIGERIA
GABON
ALGERIA
CANADA
U.S.A.
MEXICO
VENEZUELA
PERU
TRINIDAD& TOBAGO
ARGENTINA
SPAIN
ITALYBULGARIA
GERMANYAUSTRIA
BAHRAINQATAR
INDIA
BANGLADESH
VIETNAM
MALAYSIA
INDONESIA
Saipem TODaY iS a maRKeT LeaDeR iN THe ammONia-URea pROCeSS CHaiN, WiTH 127 SNampROGeTTiTm URea TeCHNOLOGY LiCeNSeS WORLDWiDe, WiTH mORe THaN 20 iNTeGRaTeD ammONia-URea COmpLexeS aND NUmeROUS iNDiviDUaL pROCeSS UNiTS DeSiGNeD aND bUiLT iN eveRY CONTiNeNT. Saipem HOLDS a LeaDiNG SHaRe OF THe TOTaL iNSTaLLeD CapaCiTY WORLDWiDe.
SNAMPROGETTITM
UREA TECHNOLOGYIN THE WORLD
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RUSSIA
P.R. CHINAPAKISTAN
KAZAKHSTAN
TATARSTAN
IRANIRAQ
OMAN
SOMALIA
SAUDI ARABIA
NIGERIA
GABON
ALGERIA
CANADA
U.S.A.
MEXICO
VENEZUELA
PERU
TRINIDAD& TOBAGO
ARGENTINA
SPAIN
ITALYBULGARIA
GERMANYAUSTRIA
BAHRAINQATAR
INDIA
BANGLADESH
VIETNAM
MALAYSIA
INDONESIA
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
ESCRAvOS GAS-TO-LIqUIDS PROjECT - NIGERIA
In addition to being one of the first applications of the Gas-to-Liquids technology on a world-class scale (process technologies by Sasol, Chevron, Haldor Topsøe and others), the design and construction of this complex had several elements of originality, such as the harsh and remote site environment.In order to simplify local construction on the site in Escravos, Nigeria, many plant sections were designed and built in an U.A.E. fabrication yard as modules, then shipped to the site.
•Modularizationdesign:thebiggestSaipemmodularizedplantofalltimes(piperackmodulesofover1,000 tons each, process modules of over 2,000 tons each)
•Erection-ReactorsSize:WorldClassRecord2008
16
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Saudi Arabia, Al Jubail SAUDI ARABIA FERTILIZER Co. SAFCO-5 3250 UFT 3250 Licences/Engineering/Procurement/Supervision Under Exec.
China, Ordos, Inner Mongolia ORDOS YIDING COAL CHEMICAL Co, Ltd. 1740 License / PDP / Tech. Assistance Under Exec.
Malaysia, Sabah PETRONAS CHEMICAL FERTILISER SABAH Snd. Bhd. 3500 UFT 3500 Licenses / PDP / Tech. Assistance Under Exec.
Gabon, Port Gentil GABON FERTILIZER COMPANY 3850 UFT 3850 License / PDP / Tech. Assistance Under Exec.
Nigeria, Agenebode, Edo State DANGOTE FERTILIZER Ltd. 2x 3850 UFT 2x 3850 FEED Under Exec.
Tatarstan, Mendeleevsk AMMONI 2050 UFT 2050 License / PDP / Tech. Assistance Under Exec.
Nigeria, Escravos CHEVRON NIGERIA Ltd. (CNL) Gas-to-Liquids(Sasol, Chevron,Haldor Topsøe A/S) 2 x 17000 BPSD Engineering / Procurement / Construction Under Exec.
Saipem iS THe OWNeR OF THe SNampROGeTTiTm URea TeCHNOLOGY.
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
17
Saudi Arabia, Al Jubail SAUDI ARABIA FERTILIZER Co. SAFCO-5 3250 UFT 3250 Licences/Engineering/Procurement/Supervision Under Exec.
China, Ordos, Inner Mongolia ORDOS YIDING COAL CHEMICAL Co, Ltd. 1740 License / PDP / Tech. Assistance Under Exec.
Malaysia, Sabah PETRONAS CHEMICAL FERTILISER SABAH Snd. Bhd. 3500 UFT 3500 Licenses / PDP / Tech. Assistance Under Exec.
Gabon, Port Gentil GABON FERTILIZER COMPANY 3850 UFT 3850 License / PDP / Tech. Assistance Under Exec.
Nigeria, Agenebode, Edo State DANGOTE FERTILIZER Ltd. 2x 3850 UFT 2x 3850 FEED Under Exec.
Tatarstan, Mendeleevsk AMMONI 2050 UFT 2050 License / PDP / Tech. Assistance Under Exec.
Nigeria, Escravos CHEVRON NIGERIA Ltd. (CNL) Gas-to-Liquids(Sasol, Chevron,Haldor Topsøe A/S) 2 x 17000 BPSD Engineering / Procurement / Construction Under Exec.
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
18
Vietnam, Bac Giang HABAC NITROGENOUS FERTILIZER & CHEMICALS COMPANY Ltd. 1000 License / PDP / Tech. Assistance Under Exec.
India, Babrala TATA (FERTILIZER DIVISION) CHEMICALS Ltd. 3850 License / PDP / Engineering / Tech. Assistance Under Exec.
China, Hefei, Anhui CNSG ANHUI HONG SIFANG Co., Ltd. 1000 License / PDP / Tech. Assistance Under Exec.
India, Panagarh, West Bengala MATIX FERT. & CHEM. Ltd. 3850 License / PDP / Engineering / Tech. Assistance Under Exec.
Peru, San Juan De Marcona CF INDUSTRIES Inc. 3850 UFT 3850 Licenses / PDP / Tech. Assistance Under Exec.
Qatar, Mesaieed QATAR FERTILIZER COMPANY QAFCO-6 Project 3850 UFT 3850 Licenses / PDP / Tech. Assistance Under Exec.
China, Fugu, Shaanxi SHAANXI POPULAR JURASSIC (GROUP) Co., Ltd. 1760 License / PDP / Tech. Assistance Under Exec.
China, Jungar, Inner Mongolia INNER MONGOLIA TALENT CHEMICAL FERTILIZER Co., Ltd. 1760 License / PDP / Tech. Assistance Under Exec.
Algeria, Arzew ALGERIA OMAN FERTILIZER COMPANY 2x 3500 License / PDP / Tech. Assistance Under Exec.
Vietnam, Ca Mau PETROVIETNAM 2385 License / PDP / Tech. Assistance Under Exec.
Vietnam, Ninh Binh VIETNAM NATIONAL CHEMICAL CORP. (VINACHEM) 1760 License / PDP / Tech. Assistance Under Exec.
Nigeria,Lekki Peninsula (Lagos)
VIVA METHANOL Methanol (Haldor Topsøe A/S) 10000 Front End Engineering
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
19
Vietnam, Bac Giang HABAC NITROGENOUS FERTILIZER & CHEMICALS COMPANY Ltd. 1000 License / PDP / Tech. Assistance Under Exec.
India, Babrala TATA (FERTILIZER DIVISION) CHEMICALS Ltd. 3850 License / PDP / Engineering / Tech. Assistance Under Exec.
China, Hefei, Anhui CNSG ANHUI HONG SIFANG Co., Ltd. 1000 License / PDP / Tech. Assistance Under Exec.
India, Panagarh, West Bengala MATIX FERT. & CHEM. Ltd. 3850 License / PDP / Engineering / Tech. Assistance Under Exec.
Peru, San Juan De Marcona CF INDUSTRIES Inc. 3850 UFT 3850 Licenses / PDP / Tech. Assistance Under Exec.
Qatar, Mesaieed QATAR FERTILIZER COMPANY QAFCO-6 Project 3850 UFT 3850 Licenses / PDP / Tech. Assistance Under Exec.
China, Fugu, Shaanxi SHAANXI POPULAR JURASSIC (GROUP) Co., Ltd. 1760 License / PDP / Tech. Assistance Under Exec.
China, Jungar, Inner Mongolia INNER MONGOLIA TALENT CHEMICAL FERTILIZER Co., Ltd. 1760 License / PDP / Tech. Assistance Under Exec.
Algeria, Arzew ALGERIA OMAN FERTILIZER COMPANY 2x 3500 License / PDP / Tech. Assistance Under Exec.
Vietnam, Ca Mau PETROVIETNAM 2385 License / PDP / Tech. Assistance Under Exec.
Vietnam, Ninh Binh VIETNAM NATIONAL CHEMICAL CORP. (VINACHEM) 1760 License / PDP / Tech. Assistance Under Exec.
Nigeria,Lekki Peninsula (Lagos)
VIVA METHANOL Methanol (Haldor Topsøe A/S) 10000 Front End Engineering
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
qAFCO 5 FERTILIzER COMPLEX - qATAR
The Qafco 5 Fertilizer Complex, with a total capacity of 4,600 T/D of ammonia partially converted into 3,850 T/D of granular urea, will be the largest single train urea project inside the largest fertilizer complex in the world.The project is also characterized by a common utilities and offsites complex to feed subsequent development of Qafco as fertilizer producer as well as by an excess of ammonia production capacity for other applications.
20
Qatar, Mesaieed QATAR FERTILIZER COMPANY QAFCO-5 Project Haldor Topsøe A/S 2x 2300 3850 UFT 3850 Licenses / Engineering / Procurement / Supervision 2012
China, Korla, Xinjiang Uyugur PETROCHINA TARIM PETROCHEMICAL COMPANY 2640 License / PDP / Tech. Assistance 2011
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
21
Qatar, Mesaieed QATAR FERTILIZER COMPANY QAFCO-5 Project Haldor Topsøe A/S 2x 2300 3850 UFT 3850 Licenses / Engineering / Procurement / Supervision 2012
China, Korla, Xinjiang Uyugur PETROCHINA TARIM PETROCHEMICAL COMPANY 2640 License / PDP / Tech. Assistance 2011
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
Pakistan, Daharki ENGRO FERTILIZERS Ltd.(EFL)(formerly ENGRO CHEMICAL PAKISTAN Ltd.)
HaldorTopsøe A/S 2194 3835 License / Engineering / Procurement / Supervision 2010
Oman, Sohar Sohar International Urea & Chemical Industries SAOC (SIUCI)
2x 1750 License / PDP / Tech. Assistance 2009
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
22
DAHARkI AMMONIA-UREA COMPLEX - PAkISTAN
The Daharki Ammonia-Urea Complex, with an ammonia capacity of 2,194 T/D and an urea capacity of 3,835 T/D, is today the largest single train urea plant on stream in the world. The complex is characterized by the world tallest urea prilling tower.
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
Pakistan, Daharki ENGRO FERTILIZERS Ltd.(EFL)(formerly ENGRO CHEMICAL PAKISTAN Ltd.)
HaldorTopsøe A/S 2194 3835 License / Engineering / Procurement / Supervision 2010
Oman, Sohar Sohar International Urea & Chemical Industries SAOC (SIUCI)
2x 1750 License / PDP / Tech. Assistance 2009
23
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
OMAN INDIA FERTILIzER COMPLEX - OMAN
At the time of the start-up in 2005, the Omifco Fertilizer Complex was the largest ammonia-urea project in the world, supplying granular urea. The plant was implemented under limited recourse of project financing, including the involvement of Italian and French ECA.
The project was built quickly and started up smoothly:
•Firstgasintotheammoniaplant32monthsafterprojectfinancialclosure, 35 months after EpC contract signature
•Firstproductionin18daysand1dayforammonia-ureatrainone;12daysand1dayfortraintwo
24
Oman, Sur OMIFCO Haldor Topsøe A/S, Giammarco Vetrocoke 2x 1750 2x 2530 UFT 2x 2530 Utilities & Offsites License / Engineering / Procurement / Construction 2005
Iran, Bandar Imam (Razi) PETROCHEMICAL INDUSTRIES DEVELOPMENTMANAGEMENT Co.
HydroAgri 1800 Engineering / Procurement / Construction 2004
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
25
Oman, Sur OMIFCO Haldor Topsøe A/S, Giammarco Vetrocoke 2x 1750 2x 2530 UFT 2x 2530 Utilities & Offsites License / Engineering / Procurement / Construction 2005
Iran, Bandar Imam (Razi) PETROCHEMICAL INDUSTRIES DEVELOPMENTMANAGEMENT Co.
HydroAgri 1800 Engineering / Procurement / Construction 2004
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
BANDAR IMAM THIRD METHANOL PLANT - IRAN
At the time of the design in 2001, the Bandar Imam Third Methanol was the largest methanol project in the world, supplying methanol high quality grade (AA).
26
Iran, Bandar Imam FANAVARAN PETROCHEMICAL Co. Methanol(Haldor Topsøe A/S) 3030 License / Engineering / Procurement 2004
Vietnam, Phu-My PETROVIETNAM 2200 License / Basic / Tech. Assistance 2004
China, Nanjing, Jiangsu SINOPEC NANJING CHEMICAL INDUSTRIAL Co., Ltd. Haldor Topsøe A/S,Texaco, Linde, Ici 1000 1750 License / Engineering / Procurement 2002
Indonesia, Bontang-Utara P.T. PUPUK KALIMANTAN TIMUR 1725 License / Basic / Tech. Assistance 2002
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
27
Iran, Bandar Imam FANAVARAN PETROCHEMICAL Co. Methanol(Haldor Topsøe A/S) 3030 License / Engineering / Procurement 2004
Vietnam, Phu-My PETROVIETNAM 2200 License / Basic / Tech. Assistance 2004
China, Nanjing, Jiangsu SINOPEC NANJING CHEMICAL INDUSTRIAL Co., Ltd. Haldor Topsøe A/S,Texaco, Linde, Ici 1000 1750 License / Engineering / Procurement 2002
Indonesia, Bontang-Utara P.T. PUPUK KALIMANTAN TIMUR 1725 License / Basic / Tech. Assistance 2002
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
BAHIA BLANCA FERTILIzER COMPLEX - ARGENTINA
At the time of completion in 2001, the Bahia Blanca Fertilizer Complex included the largest single train urea plant in the world, with the design granular urea production capacity of 3,250 T/D. It was the first plant to break the 3,000 T/D production target in single stream urea.In 2006 it produced 1,280,718 tons in a full year of operation, achieving in 360 days of operation an average daily production of 3,558 T/D, with a maximum peak of 3,700 T/D.
28
Bahia Blanca, Argentina PROFERTIL S.A. Haldor Topsøe A/S, Basf 2050 3250 HydroAgri 2x 1850 Utilities & Offsites Licenses / Engineering / Procurement / Construction 2001
China, Hefei, Anhui HEFEI SIFANG GROUP 400 License / Basic / Tech. Assistance 2001
China, Qingzhen, Guizhou GUIZHOU FERTILIZER Co., Ltd. 400 License / Engineering / Procurement 2001
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
29
Bahia Blanca, Argentina PROFERTIL S.A. Haldor Topsøe A/S, Basf 2050 3250 HydroAgri 2x 1850 Utilities & Offsites Licenses / Engineering / Procurement / Construction 2001
China, Hefei, Anhui HEFEI SIFANG GROUP 400 License / Basic / Tech. Assistance 2001
China, Qingzhen, Guizhou GUIZHOU FERTILIZER Co., Ltd. 400 License / Engineering / Procurement 2001
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
jOSE FERTILIzER COMPLEX - vENEzUELA
With the design production of 4,400 T/D of urea in two lines, the Jose Fertilizer Complex is still today the largest ammonia-urea complex in Latin America.
30
Venezuela, Jose FERTINITRO C.E.C. Haldor Topsøe A/S, GiammarcoVetrocoke 2x 1800 2x 2200 HydroAgri 2x 2200 Utilities & Offsites License / Engineering / Procurement / Construction 2001
China, Huainan, Anhui ANHUI HUAINAN CHEMICAL GROUP Co., Ltd. 900 License / Engineering / Procurement 2000
China, Anyang, Henan ANYANG CHEMICAL INDUSTRIAL GROUP Co., Ltd. 600 License / Engineering / Procurement 1999
China, Hechi, Guangxi GUANGXI HECHI CHEMICAL Co., Ltd. 400 License / Engineering / Procurement 1999
China, Huaxian, Shaanxi SHAANHUA FERTILIZER Co., Ltd. 400 License / Engineering / Procurement 1999
China, Pingdingshan, Henan PINGDINGSHAN FEIXING CHEMICAL GROUP Co., Ltd. 400 License / Basic / Tech. Assistance 1999
Malaysia, Gurun, Kedah PETRONAS FERTILIZER Sdn Bhd 1800 License / Basic / Tech. Assistance 1999
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
31
Venezuela, Jose FERTINITRO C.E.C. Haldor Topsøe A/S, GiammarcoVetrocoke 2x 1800 2x 2200 HydroAgri 2x 2200 Utilities & Offsites License / Engineering / Procurement / Construction 2001
China, Huainan, Anhui ANHUI HUAINAN CHEMICAL GROUP Co., Ltd. 900 License / Engineering / Procurement 2000
China, Anyang, Henan ANYANG CHEMICAL INDUSTRIAL GROUP Co., Ltd. 600 License / Engineering / Procurement 1999
China, Hechi, Guangxi GUANGXI HECHI CHEMICAL Co., Ltd. 400 License / Engineering / Procurement 1999
China, Huaxian, Shaanxi SHAANHUA FERTILIZER Co., Ltd. 400 License / Engineering / Procurement 1999
China, Pingdingshan, Henan PINGDINGSHAN FEIXING CHEMICAL GROUP Co., Ltd. 400 License / Basic / Tech. Assistance 1999
Malaysia, Gurun, Kedah PETRONAS FERTILIZER Sdn Bhd 1800 License / Basic / Tech. Assistance 1999
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
32
Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. 1700 (941 uninterrupted
production days between
turnarounds) License / Basic / Tech. Assistance 1998
China, Zhanyi, Yunnan YUNNAN ZHANYI CHEMICAL Co., Ltd. 400 License / Basic / Tech. Assistance 1998
India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICAL CORP. Haldor Topsøe A/S, Giammarco Vetrocoke 900 1500 License / Engineering / Supervision 1998
Venezuela, Jose SUPERMETANOL CA Methanol (Kvaerner) from 2000 to 2250 Engineering / Procurement / Constr. Mngmt 1998
China, Lanzhou, Gansu PETROCHINA LANZHOU PETROCHEMICAL Co. 1760 License / Engineering / Procurement 1997
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 2x 1100 License / Basic / Tech. Assistance 1997
India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. 2x 1100 License / Basic / Tech. Assistance 1997
China, Chishui, Guizhou GUIZHOU CHITIANHUA GROUP Co., Ltd. 500 License / Basic / Tech. Assistance 1996
China, Dongfang, Hainan CNOOC CHEMICAL Ltd. 1765 License / Engineering / Procurement 1996
China, Hejiang, Sichuan SICHUAN TIANHUA Co., Ltd. 1765 License / Engineering / Procurement 1996
China, Hohhot, Inner Mongolia INNER MONGOLIA TIANYE CHEMICAL GROUP Co., Ltd. 1760 License / Engineering / Procurement 1996
China, Jining, Shandong JINING CHEMICAL FERTILIZER PLANT 400 License / Basic / Tech. Assistance 1996
China, Jiujiang, Jiang-Xi SINOPEC JIUJIANG PETROCHEMICAL COMPANY (JPC) 1760 License / Engineering / Procurement 1996
India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 2x 1100 License / Basic / Tech. Assistance 1996
China, Baoji, Shaanxi SHAANXI BAOJI NITROGEN FERTILIZER PLANT 400 License / Basic / Tech. Assistance 1995
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
33
Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. 1700 (941 uninterrupted
production days between
turnarounds) License / Basic / Tech. Assistance 1998
China, Zhanyi, Yunnan YUNNAN ZHANYI CHEMICAL Co., Ltd. 400 License / Basic / Tech. Assistance 1998
India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICAL CORP. Haldor Topsøe A/S, Giammarco Vetrocoke 900 1500 License / Engineering / Supervision 1998
Venezuela, Jose SUPERMETANOL CA Methanol (Kvaerner) from 2000 to 2250 Engineering / Procurement / Constr. Mngmt 1998
China, Lanzhou, Gansu PETROCHINA LANZHOU PETROCHEMICAL Co. 1760 License / Engineering / Procurement 1997
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 2x 1100 License / Basic / Tech. Assistance 1997
India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. 2x 1100 License / Basic / Tech. Assistance 1997
China, Chishui, Guizhou GUIZHOU CHITIANHUA GROUP Co., Ltd. 500 License / Basic / Tech. Assistance 1996
China, Dongfang, Hainan CNOOC CHEMICAL Ltd. 1765 License / Engineering / Procurement 1996
China, Hejiang, Sichuan SICHUAN TIANHUA Co., Ltd. 1765 License / Engineering / Procurement 1996
China, Hohhot, Inner Mongolia INNER MONGOLIA TIANYE CHEMICAL GROUP Co., Ltd. 1760 License / Engineering / Procurement 1996
China, Jining, Shandong JINING CHEMICAL FERTILIZER PLANT 400 License / Basic / Tech. Assistance 1996
China, Jiujiang, Jiang-Xi SINOPEC JIUJIANG PETROCHEMICAL COMPANY (JPC) 1760 License / Engineering / Procurement 1996
India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 2x 1100 License / Basic / Tech. Assistance 1996
China, Baoji, Shaanxi SHAANXI BAOJI NITROGEN FERTILIZER PLANT 400 License / Basic / Tech. Assistance 1995
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
34
India, Babrala, U.P. TATA (FERTILIZER DIVISION) CHEMICALS Ltd. Haldor Topsøe A/S, Giammarco Vetrocoke 1350 2x 1125 License / Engineering / Supervision 1995
India, Shahjahanpur, U.P. KRIBHCO SHYAM FERTILIZERS Ltd. (KSFL) 2x 1100 License / Basic / Tech. Assistance 1995
India, Gadepan, Ra. CHAMBAL FERTILIZERS AND CHEMICALS Ltd. Haldor Topsøe A/S, Giammarco Vetrocoke 1350 2x 1125 License / Engineering / Supervision 1994
Venezuela, Jose SUPERMETANOL CA Methanol (Ici) 2000 Engineering / Procurement / Constr. Mngmt 1994
China, Fuling, Sichuan CHONGQING JIANFENG CHEMICAL C OMPLEX 1750 License / Basic / Tech. Assistance 1993
China, Jinxi, Liaoning JINXI NATURAL GAS & CHEMICAL Co., Ltd. 1760 License / Basic / Tech. Assistance 1993
Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S, Basf 1100 1925 Utilities & Offsites License / Engineering / Procurement / Construction 1993
Bangladesh, Tarakandi JAMUNA FERT. COMPANY Ltd. 1700 License / Basic / Tech. Assistance 1992
China, Luoyang, Henan LUOYANG ZHONGHAO CHEMICAL INDUSTRIAL Co., Ltd. 400 License / Basic / Tech. Assistance 1992
China, Yuanping, Shanxi SHANXI YUANPING CHEMICAL INDUSTRY Co., Ltd. 400 License / Basic / Tech. Assistance 1992
India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICALS Ltd. Haldor Topsøe A/S, Giammarco Vetrocoke 900 1500 License / Basic / Tech. Assistance 1992
Italy, Ferrara ENICHEM AGRICOLTURA S.p.A. Deep Hydrolysis (SnamprogettiTM) 1700 Engineering / Procurement / Construction 1992
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
35
India, Babrala, U.P. TATA (FERTILIZER DIVISION) CHEMICALS Ltd. Haldor Topsøe A/S, Giammarco Vetrocoke 1350 2x 1125 License / Engineering / Supervision 1995
India, Shahjahanpur, U.P. KRIBHCO SHYAM FERTILIZERS Ltd. (KSFL) 2x 1100 License / Basic / Tech. Assistance 1995
India, Gadepan, Ra. CHAMBAL FERTILIZERS AND CHEMICALS Ltd. Haldor Topsøe A/S, Giammarco Vetrocoke 1350 2x 1125 License / Engineering / Supervision 1994
Venezuela, Jose SUPERMETANOL CA Methanol (Ici) 2000 Engineering / Procurement / Constr. Mngmt 1994
China, Fuling, Sichuan CHONGQING JIANFENG CHEMICAL C OMPLEX 1750 License / Basic / Tech. Assistance 1993
China, Jinxi, Liaoning JINXI NATURAL GAS & CHEMICAL Co., Ltd. 1760 License / Basic / Tech. Assistance 1993
Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S, Basf 1100 1925 Utilities & Offsites License / Engineering / Procurement / Construction 1993
Bangladesh, Tarakandi JAMUNA FERT. COMPANY Ltd. 1700 License / Basic / Tech. Assistance 1992
China, Luoyang, Henan LUOYANG ZHONGHAO CHEMICAL INDUSTRIAL Co., Ltd. 400 License / Basic / Tech. Assistance 1992
China, Yuanping, Shanxi SHANXI YUANPING CHEMICAL INDUSTRY Co., Ltd. 400 License / Basic / Tech. Assistance 1992
India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICALS Ltd. Haldor Topsøe A/S, Giammarco Vetrocoke 900 1500 License / Basic / Tech. Assistance 1992
Italy, Ferrara ENICHEM AGRICOLTURA S.p.A. Deep Hydrolysis (SnamprogettiTM) 1700 Engineering / Procurement / Construction 1992
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
36
China, Beijing BEIJING CHEMICAL EXPERIMENTAL PLANT 400 License / Basic / Tech. Assistance 1991
China, Xuanhua, Hebei HEBEI XUANHUA FERTILIZER GROUP Co., Ltd. 400 License / Basic / Tech. Assistance 1991
China, Puyang, Henan HENAN ZHONGYUAN DAHUA GROUP Co., Ltd. 1760 License / Engineering / Procurement 1990
Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. Kaltenbach Thuring S.A. 400 Engineering / Procurement / Construction 1990
Saudi Arabia, Al Jubail NATIONAL CHEMICAL FERTILIZER Co. (IBN AL-BAYTAR) 1500 License / Basic / Tech. Assistance 1990
Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. Uhde from 1000 to 1200
Methanol (Ici) from 1000 to 1200 License / Engineering / Procurement 1989
Venezuela, Zulia PEQUIVEN Deep Hydrolysis (SnamprogettiTM) 2x 1200
1989
India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. Haldor Topsøe A/S, Benfield (UC) 1350 2x 1100 License / Engineering / Supervision 1988
India, Jagdishpur, U.P. INDO GULF Co., Ltd. Haldor Topsøe A/S, Giammarco Vetrocoke 1350 2x 1100
License / Engineering / Procurement 1988
India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. 2x 1100 License / Engineering / Supervision 1988
United Kingdom, Immingham NORSK HYDRO FERTILIZERS Ltd. Ammonium Nitrate(HydroAgri)Calcium Ammonium Nitrate Granulation(HydroAgri)
1800
3000 Engineering Services 1988
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
37
China, Beijing BEIJING CHEMICAL EXPERIMENTAL PLANT 400 License / Basic / Tech. Assistance 1991
China, Xuanhua, Hebei HEBEI XUANHUA FERTILIZER GROUP Co., Ltd. 400 License / Basic / Tech. Assistance 1991
China, Puyang, Henan HENAN ZHONGYUAN DAHUA GROUP Co., Ltd. 1760 License / Engineering / Procurement 1990
Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. Kaltenbach Thuring S.A. 400 Engineering / Procurement / Construction 1990
Saudi Arabia, Al Jubail NATIONAL CHEMICAL FERTILIZER Co. (IBN AL-BAYTAR) 1500 License / Basic / Tech. Assistance 1990
Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. Uhde from 1000 to 1200
Methanol (Ici) from 1000 to 1200 License / Engineering / Procurement 1989
Venezuela, Zulia PEQUIVEN Deep Hydrolysis (SnamprogettiTM) 2x 1200
1989
India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. Haldor Topsøe A/S, Benfield (UC) 1350 2x 1100 License / Engineering / Supervision 1988
India, Jagdishpur, U.P. INDO GULF Co., Ltd. Haldor Topsøe A/S, Giammarco Vetrocoke 1350 2x 1100
License / Engineering / Procurement 1988
India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. 2x 1100 License / Engineering / Supervision 1988
United Kingdom, Immingham NORSK HYDRO FERTILIZERS Ltd. Ammonium Nitrate(HydroAgri)Calcium Ammonium Nitrate Granulation(HydroAgri)
1800
3000 Engineering Services 1988
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
38
Pakistan, Multan PAKARAB FERTILIZERS Ltd. 300 License / Basic / Tech. Assistance 1986
Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. Uhde 1000 Methanol (Ici) 1000 Engineering / Procurement / Construction 1985
India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. 4x 1100 License / Engineering / Supervision 1985
India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. 3x 1500 License / Engineering / Supervision 1985
Somalia, Mogadishu MINISTRY OF NATIONAL PLANNING 150 License / Basic / Tech. Assistance 1985
Mexico, Pajaritos AGRO NITROGENADOS S.A. 1500 License / Basic / Tech. Assistance 1984
Bulgaria, Vratza CHIMCO 600 License / Basic / Tech. Assistance 1983
Canada, Red Water, Alberta AGRIUM U.S. Inc. 1500 License / Basic / Tech. Assistance 1983
Spain, Castellon de la Plana PROQUIMED Ammonium Sulphate (Struthers Wells) 366 Engineering / Procurement / Construction 1983
Trinidad and Tobago, Point Lisas PCS NITROGEN 1620 License / Engineering / Procurement 1983
India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. 1800 Licence / Engineering / Procurement 1982
India, Trombay, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. Haldor Topsøe A/S, Benfield (UC) 900 1000 License / Engineering / Procurement 1982
Libya, Marsa El Brega NATIONAL PETROCHEMICAL Co. (NAPETCO) Haldor Topsøe A/S, Benfield (UC) 1000 1500
Engineering / Procurement / Construction 1982
Mexico, Pajaritos AGRO NITROGENADOS S.A. 1500 License / Basic / Tech. Assistance 1982
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
39
Pakistan, Multan PAKARAB FERTILIZERS Ltd. 300 License / Basic / Tech. Assistance 1986
Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. Uhde 1000 Methanol (Ici) 1000 Engineering / Procurement / Construction 1985
India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. 4x 1100 License / Engineering / Supervision 1985
India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. 3x 1500 License / Engineering / Supervision 1985
Somalia, Mogadishu MINISTRY OF NATIONAL PLANNING 150 License / Basic / Tech. Assistance 1985
Mexico, Pajaritos AGRO NITROGENADOS S.A. 1500 License / Basic / Tech. Assistance 1984
Bulgaria, Vratza CHIMCO 600 License / Basic / Tech. Assistance 1983
Canada, Red Water, Alberta AGRIUM U.S. Inc. 1500 License / Basic / Tech. Assistance 1983
Spain, Castellon de la Plana PROQUIMED Ammonium Sulphate (Struthers Wells) 366 Engineering / Procurement / Construction 1983
Trinidad and Tobago, Point Lisas PCS NITROGEN 1620 License / Engineering / Procurement 1983
India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. 1800 Licence / Engineering / Procurement 1982
India, Trombay, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. Haldor Topsøe A/S, Benfield (UC) 900 1000 License / Engineering / Procurement 1982
Libya, Marsa El Brega NATIONAL PETROCHEMICAL Co. (NAPETCO) Haldor Topsøe A/S, Benfield (UC) 1000 1500
Engineering / Procurement / Construction 1982
Mexico, Pajaritos AGRO NITROGENADOS S.A. 1500 License / Basic / Tech. Assistance 1982
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
40
Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S, Benfield (UC) 1000 1725 License / Engineering / Supervision 1982
CIS, Togliattigrad TOGLIATTI AZOT 2x 1500 License / Engineering / Procurement 1980
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 1550 License / Engineering / Supervision 1980
Pakistan, Mirpur Mathelo FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S, Benfield (UC) 1000 1740 License / Basic / Tech. Assistance 1980
USA, Borger, Texas AGRIUM U.S. Inc. 250 License / Basic / Tech. Assistance 1980
CIS, Novomoskovsk NOVOMOSKOVSK AZOT 1500 License / Engineering / Procurement 1979
Germany, Bösterreichische YARA BÖSTERREICHISCHE GmbH 1000 License / Basic / Tech. Assistance 1979
Iraq, Khor Al-Zubair MINISTRY OF INDUSTRY AND MINERALS 2x 1600 License / Basic / Tech. Assistance 1979
Italy, Manfredonia ENICHEM AGRICOLTURA S.p.A. 1000 License / Engineering / Supervision 1978
Austria, Linz AGROLINZ MELAMIN GmbH 1000 License / Basic / Tech. Assistance 1977
Iraq, Basrah MINISTRY OF INDUSTRY AND MINERALS 1300 License / Basic / Tech. Assistance 1976
USA, Memphis, Tennessee PCS NITROGEN 1000 License / Basic / Tech. Assistance 1975
USA, Lawrence, Kansas FARMLAND FERTILIZER/Ag CHEMICAL 600 License / Basic / Tech. Assistance 1974
Italy, Ravenna ANIC S.p.A. AmmoniumSulphate (Ici)Calcium Nitrate (Pintsch Bamag)
1400
200 License / Basic / Tech. Assistance 1973
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
41
Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S, Benfield (UC) 1000 1725 License / Engineering / Supervision 1982
CIS, Togliattigrad TOGLIATTI AZOT 2x 1500 License / Engineering / Procurement 1980
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 1550 License / Engineering / Supervision 1980
Pakistan, Mirpur Mathelo FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S, Benfield (UC) 1000 1740 License / Basic / Tech. Assistance 1980
USA, Borger, Texas AGRIUM U.S. Inc. 250 License / Basic / Tech. Assistance 1980
CIS, Novomoskovsk NOVOMOSKOVSK AZOT 1500 License / Engineering / Procurement 1979
Germany, Bösterreichische YARA BÖSTERREICHISCHE GmbH 1000 License / Basic / Tech. Assistance 1979
Iraq, Khor Al-Zubair MINISTRY OF INDUSTRY AND MINERALS 2x 1600 License / Basic / Tech. Assistance 1979
Italy, Manfredonia ENICHEM AGRICOLTURA S.p.A. 1000 License / Engineering / Supervision 1978
Austria, Linz AGROLINZ MELAMIN GmbH 1000 License / Basic / Tech. Assistance 1977
Iraq, Basrah MINISTRY OF INDUSTRY AND MINERALS 1300 License / Basic / Tech. Assistance 1976
USA, Memphis, Tennessee PCS NITROGEN 1000 License / Basic / Tech. Assistance 1975
USA, Lawrence, Kansas FARMLAND FERTILIZER/Ag CHEMICAL 600 License / Basic / Tech. Assistance 1974
Italy, Ravenna ANIC S.p.A. AmmoniumSulphate (Ici)Calcium Nitrate (Pintsch Bamag)
1400
200 License / Basic / Tech. Assistance 1973
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
42
Italy, Manfredonia ENICHEM AGRICOLTURA S.p.A. Haldor Topsøe A/S, Giammarco Vetrocoke 1200 1000 License / Engineering / Supervision 1972
Venezuela, Moron SERVIFERTIL 750 NPK (Dorr Oliver) 920 Engineering / Procurement / Construction 1972
Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. 300 License / Engineering / Supervision 1971
Mexico, Minatitlan FERTIMINA S.A. 750 License / Engineering / Procurement 1971
Spain, Puertollano EMPRESA NACIONAL DE FERTILIZANTES S.A. 300 License / Engineering / Procurement 1971
Syria, Homs GENERAL ORGANIZATION FOR EXECUTINGINDUSTRIAL PROJECTS (GOEIP) Ici 150 MT/D Engineering / Procurement / Construction 1971
Italy, Gela ENICHEM AGRICOLTURA S.p.A. 70 License / Engineering / Procurement 1966
Russia, Tula V/O TECHMASHIMPORT Air Liquide, Ammonia Casale 430
Methanol(Ammonia Casale) from 720 MT/D Engineering / Procurement 1966
Italy, Pisticci ANIC S.p.A. Methanol(Ammonia Casale) 170 Engineering / Supervision 1964
Romania, Victoria INDUSTRIAL IMPORT Methanol(Ammonia Casale) 90 Engineering / Procurement 1963
AMMONIA-UREA AND SYNGAS-BASED PROjECT REFERENCES
Technologies
Country,Location
License Snamprogettitm License Plant (License)
Capacity t/D technology Capacity t/D Capacity t/D Capacity t/D
Location cLient ammonia Urea GranULation others scope of work on stream
43
Italy, Manfredonia ENICHEM AGRICOLTURA S.p.A. Haldor Topsøe A/S, Giammarco Vetrocoke 1200 1000 License / Engineering / Supervision 1972
Venezuela, Moron SERVIFERTIL 750 NPK (Dorr Oliver) 920 Engineering / Procurement / Construction 1972
Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. 300 License / Engineering / Supervision 1971
Mexico, Minatitlan FERTIMINA S.A. 750 License / Engineering / Procurement 1971
Spain, Puertollano EMPRESA NACIONAL DE FERTILIZANTES S.A. 300 License / Engineering / Procurement 1971
Syria, Homs GENERAL ORGANIZATION FOR EXECUTINGINDUSTRIAL PROJECTS (GOEIP) Ici 150 MT/D Engineering / Procurement / Construction 1971
Italy, Gela ENICHEM AGRICOLTURA S.p.A. 70 License / Engineering / Procurement 1966
Russia, Tula V/O TECHMASHIMPORT Air Liquide, Ammonia Casale 430
Methanol(Ammonia Casale) from 720 MT/D Engineering / Procurement 1966
Italy, Pisticci ANIC S.p.A. Methanol(Ammonia Casale) 170 Engineering / Supervision 1964
Romania, Victoria INDUSTRIAL IMPORT Methanol(Ammonia Casale) 90 Engineering / Procurement 1963
44
SNAMPROGETTITM UREA TECHNOLOGYREvAMP REFERENCESWiTH THe ObJeCTive OF impROviNG THe eCONOmiCSaND eNviRONmeNTaL impaCT OF pLaNTS bUiLT eaRLieR mOSTLY ON SNampROGeTTiTm URea TeCHNOLOGY, Saipem HaS iNTRODUCeD SeveRaL NeW SOLUTiONS iN ORDeR TO expaND THeiR pRODUCTiON CapaCiTY, mODeRNiZe THeiR HaRDWaRe aND eNHaNCeTHeiR OpeRabiLiTY aND ReLiabiLiTY.
Main revamp undertakings:
Updated process scheme Energy optimization Improvement of product quality Reduction of emissions Improved metallurgy
Saipem has developed a successful revamp methodology to meet client’s expectations:
Continuous assistance during the development of the project and the lifetime of the plant. Identification of client’s needs through feasibility studies. Definition of the appropriate and economically viable revamp process scheme.
Development of a process design package and supply of the relevant services (licensor technical assistance during detailed engineering, commissioning and start-up) to allow an effective implementation.
Based on this approach, almost twenty revamps have been implemented during the last few years, mainly in India, pakistan and p.R. China, resulting in a typical capacity increase between 30 and 70%, as well as in a significant reduction in energy consumption.
45
Location cLient oRiGinaL PRoceSS oRiGinaL noMinaL caPacitY caPacitY aFteR ReVaMPinG on StReaM
Country,Location
(MT/D ) (MT/D ) Year
46
India, Jagdishpur, U.P. INDO GULF Co., Ltd. SnamprogettiTM 2x 1500 2x 1700 Under Exec.
India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. SnamprogettiTM 1900 2300 Under Exec.
Iraq, Khox Al-Zubair STATE COMPANY OF FERTILIZER SnamprogettiTM 2x 1600 2x 2080 Under Exec.
India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. SnamprogettiTM 4x 1100 2x 1515 and 2x 1615 Under Exec.
India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. SnamprogettiTM 4x 1300 4x 1660 Under Exec.
India, Babrala, U.P. TATA (FERTILIZER DIVISION) CHEMICALS Ltd. SnamprogettiTM 2x 1125 2x 1900 Under Exec.
China, Hejiang, Sichuan SICHUAN TIANHUA Co., Ltd. SnamprogettiTM 1765 2300 Under Exec.
India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICAL CORP. SnamprogettiTM 2x 1500 2x 2350 2009
India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM 4x 1100 4x 1515 2008
India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. SnamprogettiTM 2350 2350 energy efficiency improvement 2008
India, Gadepan, Ra. CHAMBAL FERTILIZERS AND CHEMICALS Ltd. SnamprogettiTM 2x 1125 2x 1750 2008
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM 1550 2115 2008
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM 2x 1100 2x 1515 2008
Pakistan, Mirpur Mathelo FAUJI FERTILIZER COMPANY Ltd. SnamprogettiTM 1740 2175 2008
India, Namrup HINDUSTAN FERTILIZER COMPANY Ltd. Montedison 2x 500 2x 500 2005
India, Namrup HINDUSTAN FERTILIZER COMPANY Ltd. Montedison 1167 1167 2002
India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. SnamprogettiTM 3x 1500 3x 1900 2002
SNAMPROGETTITM UREA TECHNOLOGYREvAMP REFERENCES
Location cLient oRiGinaL PRoceSS oRiGinaL noMinaL caPacitY caPacitY aFteR ReVaMPinG on StReaM
Country,Location
(MT/D ) (MT/D ) Year
47
India, Jagdishpur, U.P. INDO GULF Co., Ltd. SnamprogettiTM 2x 1500 2x 1700 Under Exec.
India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. SnamprogettiTM 1900 2300 Under Exec.
Iraq, Khox Al-Zubair STATE COMPANY OF FERTILIZER SnamprogettiTM 2x 1600 2x 2080 Under Exec.
India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. SnamprogettiTM 4x 1100 2x 1515 and 2x 1615 Under Exec.
India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. SnamprogettiTM 4x 1300 4x 1660 Under Exec.
India, Babrala, U.P. TATA (FERTILIZER DIVISION) CHEMICALS Ltd. SnamprogettiTM 2x 1125 2x 1900 Under Exec.
China, Hejiang, Sichuan SICHUAN TIANHUA Co., Ltd. SnamprogettiTM 1765 2300 Under Exec.
India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICAL CORP. SnamprogettiTM 2x 1500 2x 2350 2009
India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM 4x 1100 4x 1515 2008
India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. SnamprogettiTM 2350 2350 energy efficiency improvement 2008
India, Gadepan, Ra. CHAMBAL FERTILIZERS AND CHEMICALS Ltd. SnamprogettiTM 2x 1125 2x 1750 2008
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM 1550 2115 2008
India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM 2x 1100 2x 1515 2008
Pakistan, Mirpur Mathelo FAUJI FERTILIZER COMPANY Ltd. SnamprogettiTM 1740 2175 2008
India, Namrup HINDUSTAN FERTILIZER COMPANY Ltd. Montedison 2x 500 2x 500 2005
India, Namrup HINDUSTAN FERTILIZER COMPANY Ltd. Montedison 1167 1167 2002
India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. SnamprogettiTM 3x 1500 3x 1900 2002
Location cLient oRiGinaL PRoceSS oRiGinaL noMinaL caPacitY caPacitY aFteR ReVaMPinG on StReaM
Country,Location
(MT/D ) (MT/D ) Year
48
India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. SnamprogettiTM 4x 1100 4x 1300 2001
India, Jagdishpur, U.P. INDO GULF Co., Ltd. SnamprogettiTM 2x 1100 2x 1500 2001
Canada, Red Water, Alberta AGRIUM U.S. Inc. SnamprogettiTM 1500 2100 1996
Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. SnamprogettiTM 1725 2105 1992
Spain, Puertollano EMPRESA NACIONAL DE FERTILIZANTES S.A. SnamprogettiTM 300 400 1991
Germany, Brunsbüttel YARA BRUNSBUTTEL GmbH SnamprogettiTM 1000 1400 1990
India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. SnamprogettiTM 1800 2350 1990
Pakistan, Multan PAKARAB FERTILIZERS Ltd. Inventa 150 300 1986
USA, Memphis, Tennessee PCS NITROGEN SnamprogettiTM 1000 1250 1983
USA, Lawrence, Kansas FARMLAND FERTILIZER/Ag CHEMICAL SnamprogettiTM 600 720 1982
Austria, Linz AGROLINZ MELAMIN GmbH SnamprogettiTM 1000 1300 1980
Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. SnamprogettiTM 300 360 1980
SNAMPROGETTITM UREA TECHNOLOGYREvAMP REFERENCES
Location cLient oRiGinaL PRoceSS oRiGinaL noMinaL caPacitY caPacitY aFteR ReVaMPinG on StReaM
Country,Location
(MT/D ) (MT/D ) Year
49
India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. SnamprogettiTM 4x 1100 4x 1300 2001
India, Jagdishpur, U.P. INDO GULF Co., Ltd. SnamprogettiTM 2x 1100 2x 1500 2001
Canada, Red Water, Alberta AGRIUM U.S. Inc. SnamprogettiTM 1500 2100 1996
Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. SnamprogettiTM 1725 2105 1992
Spain, Puertollano EMPRESA NACIONAL DE FERTILIZANTES S.A. SnamprogettiTM 300 400 1991
Germany, Brunsbüttel YARA BRUNSBUTTEL GmbH SnamprogettiTM 1000 1400 1990
India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. SnamprogettiTM 1800 2350 1990
Pakistan, Multan PAKARAB FERTILIZERS Ltd. Inventa 150 300 1986
USA, Memphis, Tennessee PCS NITROGEN SnamprogettiTM 1000 1250 1983
USA, Lawrence, Kansas FARMLAND FERTILIZER/Ag CHEMICAL SnamprogettiTM 600 720 1982
Austria, Linz AGROLINZ MELAMIN GmbH SnamprogettiTM 1000 1300 1980
Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. SnamprogettiTM 300 360 1980
50
UREA PLANTS BASED ONCONvENTIONAL AND I.D.R. PROCESSES
ZAKLADY AZOTOWE PULAWY Poland, Pulawy 1700 1994
AGRIMONT Italy, Ferrara 1700 1989
C.N.C.C.C. China, Luzhou 750 1988
TECHMASHIMPORT Russia, Berezniki 1500 1982
QUIMIGAL Portugal, Lavradio Rev. to 270 1982
FERTIMONT. Italy, San Giuseppe di Cairo 300 1981
TECHMASHIMPORT Russia, Kemerovo 1500 1981
THE FERTILIZER CORP. OF INDIA Ltd. India, Ramagundam 1500 1979
THE FERTILIZER CORP. OF INDIA Ltd. India, Talcher 1500 1979
THE FERTILIZER CORP. OF INDIA Ltd. India, Sindri 1000 1979
THE FERTILIZER CORP. OF INDIA Ltd. India, Haldia 500 1979
TECHMASHIMPORT Ukraine, Gorlovka 1500 1979
THE FERTILIZER CORP. OF INDIA Ltd. India, Nangal 1000 1978
MONTEDISON Italy, Ferrara 1500 1977
COMPANY LOCATION CAPACITY T/D UREA START-UP
Saipem iS THe OWNeR OF THe FORmeR mONTeDiSON URea TeCHNOLOGY.
51
UREA PLANTS BASED ONCONvENTIONAL AND I.D.R. PROCESSES
THE FERTILIZER CORP. OF INDIA Ltd. India, Nampur 1000 1976
THE FERTILIZER CORP. OF INDIA Ltd. India, Rarauni 1000 1976
KIROVAKAN CHIM Russia, Kirovakan Chim 54 1973
THE FERTILIZER CORP. OF INDIA Ltd. India, Durgapur 1000 1973
THE FERT. & CHEM. TRAVANCORE India, Cochin 1000 1973
C.N.A. (Compagnie Neerlandaise de l’Azote) The Netherlands, Sluiskil 1100 1970
MONTEDISON Italy, Castellanza 450 1968
C.N.A. (Compagnie Neerlandaise de l’Azote) The Netherlands, Sluiskil 700 1968
MONTEDISON Italy, San Giuseppe di Cairo 450 1967
VETROCOKE Italy, Porto Marghera 250 1967
NEYVELI LIGNITE India, Neyveli 500 1965
C.N.A. (Compagnie Neerlandaise de l’Azote)
The Netherlands 330 1965
COMPANY LOCATION CAPACITY T/D UREA START-UP
52
NISSAN CHEM. Japan, Toyama 60 1965
IND. COLOMBIANA DE FERTILIZANTES Colombia, Barranca 30 1964
OESTERREISCHICHE STICKSTOFFWERKE Austria, Linz 80 1963
MINISTRY OF MINES FERT. CORP. Iran, Shiraz 120 1963
MONTEDISON Italy, Novara 70 1963
MONTEDISON Italy, Novara 43 1963
UNIAO FABRIL AZOTO Portugal, Lisboa 150 1963
IST. VENEZOLANO DE PETROQUIMICA Venezuela, Moron 50 1963
OFFICE NATIONAL IND. DE L’AZOTE France, Toulouse 200 1962
PIERREFITTE STE’ GENERALE D’ENGRAIS ET PRODUITS CHIMIQUES France, Pierrefitte 120 1962
AZOLACQ France, Pardies 120 1962
VETROCOKE Italy, Porto Marghera 125 1962
C.N.A. (Compagnie Neerlandaise de l’Azote) The Netherlands, Sluiskil 200 1962
C.N.A. (Compagnie Neerlandaise de l’Azote) The Netherlands, Sluiskil 180 1962
COMPANY LOCATION CAPACITY T/D UREA START-UP
UREA PLANTS BASED ONCONvENTIONAL AND I.D.R. PROCESSES
53
ARMOUR U.S.A., Cherokee 45 1962
SUN OLIN CHEM. U.S.A., North Claymont 200 1960
SPENCER CHEM. U.S.A., Henderson 100 1959
FINALENS France, La Bassé 70 1959
BEFU CHEM. Japan, Befu 100 1959
OESTERREISCHICHE STICKSTOFFWERKE Austria, Linz 40 1958
SINDRI FERTILIZERS India, Sindri 70 1958
MITSUBISHI CHEM. Japan, Kurosaki 60 1958
TOKAI AMM. SULPH. Japan, Yekkaichi 200 1958
MITSUBISHI CHEM. Japan, Kurosaki 60 1957
UBE IND. Japan, Ube 100 1957
NISSAN CHEM. Japan, Toyama 50 1957
SPENCER CHEM. U.S.A., Vicksburg 30 1957
OFFICE NATIONAL IND. DE L’AZOTE France, Toulouse 100 1956
MONTEDISON Italy, Ferrara 200 1956
COMPANY LOCATION CAPACITY T/D UREA START-UP
54
MITSUBISHI CHEM. Japan, Korodaki 60 1956
KIOWA HAKKO Japan, Ube 80 1956
SHELL CHEM. U.S.A., Ventura 100 1956
NISSAN CHEM. Japan, Toyama 50 1953
MONTEDISON Italy, Ferrara 100 1953
MONTEDISON Italy, Novara 120 1953
STAATSMIJINEN The Netherlands, Lutterada 2 1945
HOLZVERZUCHERRUNGS Switzerland, Ems 10 1945
MONTEDISON Italy, San Giuseppe di Cairo 30 1939
STOCK, SUPERFOSFAT Sweden, Ljiungavark 2 1938
MONTEDISON Italy, Novara 6 1935
UREA PLANTS BASED ONCONvENTIONAL AND I.D.R. PROCESSES
COMPANY LOCATION CAPACITY T/D UREA START-UP
55
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HYDROGeN pRODUCTiON
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pHOSpHaTe GRaNULaTiON
pHOSpHaTe ROCK GRiNDiNG
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