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Superb customized horizontal aluminum wheel turning centers
are designed for high precision and faster machining across
a board range of aluminum wheels and to meet demanding specs
for higher productivity.
2-axis aluminum wheel turning
2
Specialized aluminum wheel turning centers,
PUMA VAW series redouble the machining productivity
with its twin turrets, robust and systemized design construction.
4-axis aluminum wheel turning
3
PUMA AW Series Main Spindle
PUMA AW560/660 Main Spindle
AL. Wheel Turning Capacity
Rapid Traverse Turret
2200″((2244″))PUMA AW560
The powerful high-torquespindle motor providespower for heavy stockremoval, greatly reducingthe number of roughingpasses required.
*2 : The detail specifications should be reviewed before contract.
2244″((2266″))PUMA AW660
336622 mmX-axis travel
772200 mm
Z-axis travel
•Perfect realization of servo driven feed system
1166 m/min
X-axis travel
2200 m/min
Z-axis travel
Fast indexing turret (indexing time:0.25second) designed for highproductivity and take on all kinds of Aluminum Wheels.
1122 stationNo. of tool station
00..2255 s
Index time (1-station swiveled)
33000000 ((22000000)) r/min
Max. spindle speed
3377 kW
Motor(30 min)
*1 : PUMA AW660 & PUMA AW560 opt.
**11
**22
**22
SPINDLE SPEED (r/min)
OU
TPU
T(kW
)
3000
26
2330100050010030
2
10
20
304050
767
T=46
1 N.m
37 kW (30min)
OU
TPU
T(kW
)
SPINDLE SPEED (r/min)
20001000500657
100302
10
20
304050
T=53
7.5 N
.m
37 kW (30min)
■Main Spindle Power-torque diagram● PUMA AW560 (Max. 3000 r/min)
● PUMA AW660 (Max. 2000 r/min)
4
Suitable For Al. Wheel Machining
Machining Example
Easy chip removal Coolant system
Doosan Al. wheel turn series finish alumininum wheels withimproved effeciency, which is guaranteed by up 3000 r/min spindlespeed and 0.002mm repeatability.
The large volume of pressure coolant system is effectively toremove heat from the aluminum wheel and tool to assureconsistent high precision.
Mass of chips falls directly onto single-sheet saddle cover below formuch more effective handling.
Large-capacity chip flushing coolant system
High speed & high accuracy cutting Shower coolant system (Opt.)
Operating Specifications1st Operation
2nd Operation
SShhaappee HHoollddeerrss ((IInnsseerrttss)) NN((rr//mmiinn)) VV((mm//mmiinn)) TT((mmmm)) FF((mmiinn//rreevv))
TToooollssTToooollNNoo..
T01 RF151. 42-2525-60 (N151. 4-800-60-AL) 2200 2620-2618 3 0.3
T02 PCLNR 2525 M12 (CNMG 120412/kW10) 2200 2608-2042 3 0.3
T03 RF151. 42-2525-60 (N151. 4-800-60-AL) 2200 2042-440 3 0.27
T04 S25T-STFCR/16 (TCGX 16T308-AL) 2200 440-408 3 0.3
CCuuttttiinngg ccoonnddiittiioonnss
Operating Specifications
SShhaappee HHoollddeerrss ((IInnsseerrttss)) NN ((rr//mmiinn)) VV ((mm//mmiinn)) TT ((mmmm)) FF ((mmiinn//rreevv))
TToooollssTToooollNNoo..
T01 RF151. 42-2525-60 (N151. 4-800-60-AL) 2200 2620-2618 3 0.3
T02 RF151. 42-2525-60 (N151. 4-800-60-AL) 2200 2608-2262 3 0.15
T03 S25T-SDUCR 11-M (DCGX-11T308-AL) 2200 943-408 3 0.3
CCuuttttiinngg ccoonnddiittiioonnss
5
PUMA VAW Series Main Spindle
AL. Wheel Turning Capacity
Rapid Traverse Turret
2266..55″(without ACC)
PUMA VAW700
2288″(without ACC)
PUMA VAW800
The high-torque spindle motor provides power forheavy stock removal, greatly reducing the numberof roughing passes required.
Left 557700 mm
Right 557700 mm
X-axis travel
Left 555500 ((665500)) mm
Right 555500 ((665500)) mm
Z-axis travel
1166 m/min
X-axis travel
1166 m/min
Z-axis travel
66 ++ 66 stationNo. of tool station
00..1155 s
Index time (1-station swiveled)
22000000 r/min
Max. spindle speed
5555 kW (opt : 75 kW)
Motor (30 min)
**11
2000
40
3000
20
2
30
10
100010050
60
767
55kW55kW(73.7Hp)
30min.
30min,
S3 40%
Ope
rating
Zone
T=68
4.5N.m
(505.2
ft-lb)
SPINDLE SPEED (r/min)
OU
TPU
T (k
W)
■Main Spindle Power-torque diagram● PUMA VAW700/800 (Max. 3000 r/min)
PUMA VAW700/800 Main Spindle
1: on VAW800
6
All operations(1st, 2nd, 3rd) required to finish wheel arepacked by just one manufacturing cell. Each cell can becombined by parts flow connection equipment to form FMS.
Doosan Infracore cell manufacturing system for aluminumwheel with a wide variety of systems containing a broadrange of flexibility and automation.
Aluminum wheelapplication innovation
High Productivity Dual Turret Operator’s Panel
AL. Wheel System Application
The operator panel is mounted on an adjustablependant for easy viewing and accessibility during set-upand operation. The layout and location of the panel isergonomically designed to maximize the efficiency ofuse and operator's convenience. Comprehensive alarmdiagnostics are provided for the machine, control andprogramming errors.
60
63
29
13
75
2
LEFT TOOL POST
40
3
12
0
40
3
58
3
75
40
RIGHT TOOL
POST
MAIN SPINDLE
CHUCK
(KITAGAWA/N15)
86
5
62
9
65
0 (
Z2
)
65
0 (
Z1
)
62
9
12
12
21
SPINDLE
FACE
21
58
3
40
31
80
60
63
29
13
75
2
7
unit : mm
Working Ranges
OD tool holder
OD tool holder
ID tool holder
ID tool holder
Face tool holder
Face tool holder
8
Note) Detail information of VAW700/800 does not included in the catalogue. If the detail information related VAW700/800 needed, please contact your countpartner before contract.
unit : mm
Tooling System
unit : mm
9
External Dimension
unit : mm
Tool Interference Diagram
468(
18.4
)
270(10.6) 35(1.4)X-AXIS TRAVEL 362(14.3)
12(.5)350(13.8)70(2.8)
120(
4.7)
120(28.0)
134(5.3)
40(1
.6)
ø700(27.6)
ø558.8(22.0)
ø751.2(29.6)ø711.1(28.0)
51.9(2.0)
112.
4(4.
4)
28(1.1)
ø711.1(28.0)
ø483.6(19.0)
ø711.1(28.0)
28(5.3)
112.
4(4.
4)
51.9(5.3)
ø711.1(28.0)
ø558.8(22.0)
ø690(27.2)40
(1.6
)
134(5.3)
120(4.7)
468(
18.4
)
17(.7)345(13.6)40(1.6)
85(3
.3)
ø540.4(5.3)
ø764.2(30.1)
270(10.6) 40(14.3)X-AXIS TRAVEL 362(14.3)
front View Side ViewTop View
front View Side ViewTop View
front View Side ViewTop View
(6 PLACES)
970(DOOR OPENED DISTANCE)
130
100
ELECTRIC POWER INLET
LEVELING POSITION
738 1635 648319 150
118
230
860
550
1110
600
1895
1758
137 1758
500
1155 2185198 1503688
327
CENTER OF CHUCK
550
645
505
1610
1200
325
257
4208702140
390
2155
2495
92306
1930 580552
1512
1740
424
1720(DOOR OPENED DISTANCE)
3900 570
3675
288
411
4470
1200
220
505
2510
660
ELECTRICALINPUT
720 905 650 905 720
CENTEROF CHUCK
LEVELINGPLATE(8 PLACES)
BASE
615
1340
160
235
160
2510
567
690
3842
430
570
775
615
1340
160
235
160
92306
1385
1058
570
1680 580552
1760
400
ELECTRICAL INPUT
(8 PLACES)
720 905 650 905 720
CENTER OF CHUCK
LEVELING PLATE
BED
4056
511
0016
023
516
022
60
77024607704000
3000
1420
790
790
1720(DOOR OPENED DISTANCE)
3900
3425
220
2652
1600
560
2360
505
600
200
MORTAR
STONESCONCRETE
830 900 1140
600 730 970
550 650 673 711
710 330 440
20″{24″} 20″ 24″{26″} 26.5″ 28″362 570
720 550 650
3000 2500 2000 2000
A2 #8 A2 #11
160 130 180 150 {180}
12st 6st + 6st
32×32 25×25
ø60 ø50
0.25 0.15
16
20 16
500
500
- N/A
30/37 25/30 30/37 45/55
4.0
7.0 4.0
1.5
53.1 88.2
2155 3425 3675
3688 4470
2495 3602 3842
7750 8000 13000 13500
Doosan Fanuc i series Fanuc 31i-A
Swing over bed mm
Swing over saddle mm
Max. turning diameter mm
Max. turning length mm
Recom, wheel size inch
Travel distance X-axis mm
Z-axis mm
Spindle speed r/min
Spindle nose ASA
Spindle bearing diameter (Front) mm
No. of tool station
OD tool height mm
Boring bar diameter mm
Indexing time (1st swivel) s
Rapid traverse X-axis m/min
Z-axis m/min
Max. cutting feedrate X-axis mm/rev
Z-axis mm/rev
Automatic chuck changer (A.C.C)
Main spindle motor kW
Servo motor X-axis kW
Z-axis kW
Coolant pump kW
Electric power supply (Rated capacity) kVA
Machine height mm
Machine Demension length mm
width mm
Machine weight kg
Note : { } are optional. * : Mirror Finished
CCaappaacciittyy
IItteemm PPUUMMAA AAWW556600 PPUUMMAA AAWW556600MMFF** PPUUMMAA AAWW666600 PPUUMMAA VVAAWW770000 PPUUMMAA VVAAWW880000
CCaarrrriiaaggee
MMaaiinn SSppiinnddllee
TTooooll PPoosstt
FFeeeeddrraattee
AACCCC
MMoottoorrss
PPoowweerr SSoouurrccee
MMaacchhiinneeSSiizzee
NNCC SSyysstteemm
Machine Specifications
■Air blower*1
■Air gun*1
■Automatic door*1
■Coolant supply equipment■Electric power transformer■Foot switch-chuck■Front door interlock
■Full enclosure chip and coolant shield■Hand tool kit, including small
hand tool for operations■Hydraulic actuating cylinder■Hydraulic power unit for operations■Instruction manuals & parts book■Levelling jack screw & plates
■Linear position transducer for chuck clamp detection at loading station*2
■Lubrication equipment■Safety precaution name plates■Standard tooling kit
(tool holders & boring sleeve)■Work light
·Design and specifications are subject to change without prior notice.·Doosan is not responsible for difference between the information in the catalogue and the actual machine.
Standard Feature
*1 : VAW700/800
■Additional tool holders & sleeves■Air blast for chuck jaw or work cleaning■Air conditioner for electric power cabinet■Air finger chucks■Air gun■Automatic front door with safety device■Automatic loading & unloading equipment
■Chip bucket■Chip conveyor■Linear scale for left & right X-axis*1
■Oil mist collector■Oil skimmer■Pressure switch for chucking
pressure check
■Safety edge sensor for auto-door■Semi-dry coolant■Signal tower (yellow, red, green)■Special chucks and cylinders
Optional Feature
*1 : VAW700/800
- in alphabetic order
10
CCoonnttrroollss
AAxxiissFFuunnccttiioonnss
OOppeerraattiioonn
IInntteerrppoollaattiioonn
FFeeeedd FFuunnccttiioonnss
AAxxuuiilliiaarryy &&SSppiinnddllee FFuunnccttiioonnss
PPrrooggrraammmmiinnggFFuunnccttiioonnss
EEddiittiinngg OOpp..FFuunnccttiioonnss
SSeettttiinngg && DDiissppllaayy
DDaattaa IInnppuutt &&OOuuttppuutt
TTooooll FFuunnccttiioonnss
OOtthheerr FFuunnccttiioonnss
IItteemm SSppeecc.. DDOOOOSSAANN FFaannuucc ii sseerriieess FFaannuucc 3311ii--AA
Controlled axes X, Z X1, Z1, X2, Z2Simultaneously controlled axes Std. 2 axes 2 axes 4axesBacklash compensation 0~±9999 pulses ○ ○Follow-up / Chamfering on/off ○ ○HRV2 control ○ ○Increment system 1/10 0.0001mm / 0.00001″ ○ Opt.Least input increment 0.001mm / 0.0001″ ○ ○Stored stroke check1 Overtravel control ○ ○Automatic operation(memory) / Buffer register ○ ○Handle incremental feed X1, X10, X100 ○ ○Search function Sequence NO. / Program NO. ○ ○1st, 2nd reference position check / return G27 / G28, - / G30 ○ ○Circular interpolation G02 ○ ○Continuous thread cutting ○ ○Dwell G04 ○ ○Linear interpolation G01 ○ ○Multiple threading / Thread cutting retract ○ ○Thread cutting / Synchronous cutting ○ ○Feed per minute / Feed per revolution ○ ○Feedrate override 0 - 200 % (10% unit) ○ ○Jog feed override 0 - 2000 mm/min ○ ○Rapid traverse override F0/ 25 / 100 % ○ ○Spindle orientation ○ ○Constantant surface speed control ○ ○M-function M3 digit ○ ○S-function S4/S5 digits ○ ○Spindle speed override 0~150 % ○ ○Absolute / Incremental programming ○ ○Canned cycle for drilling / Turning ○ ○Custom macro ○ ○Decimal point programming /pocket calculator type decimal point programming ○ ○Direct drawing dimension programming ○ ○Maximum program dimension ±9 digits ○ ○Multi repetitive canned cycle G70~G76 ○ ○Multi repetitive canned cycle 2 ○ ○Optional block skip Total 9 ○ ○Program number / Sequence number O4 digits / N8 digits ○ ○Programmable data input G10 ○ ○Sub program call 4 10Tape format for FANUC series 10/11 ○ -Tape format for FANUC series 15 - ○Work coordinate system selection G52~G59 ○ ○Auto tool offset ○ ○Tool monitoring system Opt. Opt.Direct input of tool offset value measured B ○ ○Tool geometry / wear compensation Geometry & wear data ○ ○Tool life management ○ ○Tool nose radius compensation ○ ○T-code function T2+2 digits ○ ○Tool offset pairs 64 pairs 64 pairsTool offset value counter input - ○Background editting ○ ○Expanded part program editting Copy, Move, Change of NC program ○ ○No. of Registered programs 400 ea 500 eaPart program editing / Program protect ○ ○Part program storage size*1 1280 m 640 mDisplay of spindle speed and T-code at all screen ○ ○Help function Alarm&Operation display ○ ○Self diagnostic function ○ ○Servo setting screen / Spindle setting screen ○ ○Tool path graphic display ○ ○I/O interface RS-232C ○ ○Memory card input and output ○ ○Reader puncher control CH1 interface ○ ○Ethernet function Embedded ethernet function ○ ○MDI / Display unit 10.4″Color TFT LCD 10.4″Color TFT LCDPMC system ○ ○
NC Specifications
Fanuc 31i-A : PUMA VAW700/800*1 : Standard Part program length is different on export condition. On the addition of optional functions, its length can be reduced.
11
EU1208SPi-serDesign and specifications are subject to change without prior notice.
Sales & Support Network
ARGENTINA/Rosario AUSTRALIA/Melbourne/Sydney AUSTRIA/Vienna BELGIUM/Gullegem BRAZIL/Sao paulo BULGARIA/Sofia CANADA/Edmonton/Montreal/Toronto/Vancouver
CHILE/Santiago CHINA/Beijing/Chongqing/Guangzhou/Shanghai/Shenyang COLOMBIA/Bogota CZECH/Brno DENMARK/Randers EGYPT/Cairo FINLAND/Tampere FRANCE/Annecy
GERMANY/Dusseldorf GREECE/Athens HONG KONG/Kowloon HUNGARY/Budapest INDIA/Bangalore/Pune INDONESIA/Jakarta IRAN/Tehran ISRAEL/Herzlia ITALY/Parma
MALAYSIA/Kuala Lumpur/Penang/Johor Bahru MEXICO/Guadalajara /Mexico City /Monterrey /Vera Cruz NETHERLANDS/Goorn NEW ZEALAND/Auckland NORWAY/Oslo PAKISTAN
/Islamabad/Karachi/Lahore PHILIPPINES/Manila POLAND/Krakow PORTUGAL/Lisbon ROMANIA/Bucharest RUSSIA/Moscow SAUDI ARABIA/Riyadh SINGAPORE/Singapore
SLOVENIA/Ljubljana SOUTH AFRICA/Kempton Park SPAIN/Barcelona SWEDEN/Stockholm SWITZERLAND/Zurich TURKEY/Istanbul THAILAND/Bangkok U.A.E/Sharjah
U. K./Leamington U.S.A./Atlanta/Birmingham/Charlotte/Chicago/Cincinnati/Cleveland/Dallas/Denver/Detroit/Houston/Indianapolis/Kansas City/Little Rock/Los Angeles/Milwaukee/Minneapolis
/New Orleans/Norfolk/Philadelphia/Phoenix/Pittsburgh/Portland/Rochester/Salt Lake City/San Diego/San Francisco/Seattle/Springfield/St. Louis/Tampa/Trenton/Tulsa VENEZUELA/Valencia
VIETNAM/Hanoi/Ho Chi Minh City
Head Office : Doosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699
Doosan Infracore America Corp.: 19A Chapin Rd. Pine Brook, NJ 07058, U.S.A.Tel : ++1-973-618-2500 Fax : ++1-973-618-2501
Doosan Infracore Germany GmbH : Emdener Strasse 24, D-41540 Dormagen, Germany. Tel : ++49-2133-5067-100 Fax : ++49-2133-5067-001
Doosan Infracore Yantai Co., LTD : 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389
http://www.doosaninfracore.com/machinetools