ALUMINUM SERVICE BODIES · 2021. 1. 22. · // 3 A Constructed of 6061 T6 and 5052 aluminum STANDARD FEATURES H Security ring strikers adjust to provide a weather-tight seal B Aerospace

// GM

ALUMINUM SERVICE BODIES

// 2


Aluminum service bodies from Knapheide feature a superior design and

innovative construction.

Utilizing military-grade aluminum and structural adhesives are just a few of the

features that place our aluminum service bodies far ahead of the competition.

In order to provide customers with the utmost confidence in our aluminum service

bodies, we put them through the most rigorous testing program in history.

They were subjected to the harshest environments and applications possible in

our lab, on proving grounds — and by real customers like you.

Choose a Knapheide Aluminum Service Body and you’ll get corrosion resistance,

increased payload, and an aluminum service bed that is just as durable as steel.

// 2

A698

*Body may be shown with optional features

STANDARD SHELVINGAll Knapheide Service Bodies come with the following standard shelving units:

• Two adjustable divider shelves and dividers, in the street and curb side front vertical compartments (1st and 2nd vertical 132” bodies only)

• One adjustable divider shelf and dividers in the street and curb side full height rear vertical compartments

• One adjustable divider shelf and dividers in the curb side horizontal compartment

// 3// 3

A Constructed of 6061 T6 and 5052 aluminum

STANDARD FEATURES

H Security ring strikers adjust to provide a weather-tight seal

B Aerospace design and assembly for unmatched durability

I Upgraded surface mount lighting system features LED S/T/T and B/U, LED strobe option* with (8) selectable patterns, and built-in reflectivity for additional safety**

*Additional wire harness required for strobe lights **Lights covered by 3-year limited warranty

C All-aluminum 6061 T6 understructure

J Automotive-quality rotary latches with easy open handle and interior cover

D Floor constructed of rugged 6061 T6 aluminum extrusions and exclusive “Return Flange” floor design

K Nitrogen strut door retainers

E Inset door frame design with double tray aluminum doors and neoprene seals for weather-tight closing

L Includes slam-lock tailgate with one-hand center release

F TPO fender skirts M Quick-mount installation allows for fast, safe mounting

G Continuous aluminum hinge with stainless steel rods

N Interior light guards protect recessed lighting and wiring

Visit knapheide.com/quote and fill

out the form to receive a quote

and additional product information.

REQUEST A QUOTE

// 4

COMPARTMENT CONFIGURATIONS

500 SERIES COMPARTMENTS

The 500 Series Service Bodies feature a horizontal compartment that stretches from the first vertical compartment to the end of the body with a small, rear lower compartment.

//

LOW PROFILE BODY

Low Profile Bodies, denoted by “LP”, offer

greater visibility from the cab while only

sacrificing 4” of the body height compared

to a standard Service Body.

//


The 600 Series Service Bodies feature a horizontal compartment that is positioned over the wheel well and one vertical compartment in the front of the body and one at the rear of the body.

//

RAISED FRONT COMPARTMENTS

Raised front vertical compartment configuration raises the curb side front vertical compartment to 60” tall.

//


// The 700 Series has 500 Series configuration on the curb side and 600 Series on the street side.

// 5

FLIP TOP COMPARTMENTS

Flip Tops, denoted by “F”, allow for greater

internal storage, organization and flexibility.

Knapheide Flip Tops have a slammable top

lid door and a convenient one-hand release

located in the rear compartment.

//

PLUS 50 COMPARTMENTS

//

Plus 50 models feature a transverse

compartment in the curb side front

vertical extending to the street side

compartment back. Plus 50 models

have 50% more effective storage

capacity.

Depending on body model,

compartments have either two or

three drawers, 59” or 69” long. All

drawers are rated for 250-lb. with

dividers every 4”.

TWO OR THREE-DRAWER UNIT

// 6

POPULAR OPTIONS

POWER LOCKSMASTER LOCKS

LED COMPARTMENT LIGHTS

FRONT STROBE GRAB HANDLES CABLE STEPS

ALUMINUM DRAWERS

SORTIMO COMPARTMENT STORAGE/MOBILITY

PULL-OUT TRAYMETER TRAY WITH HOLES

ALUMINUM TREAD PLATE TRIM KITS

ROCK GUARDS

MODULAR CAB GUARD

REAR ACCESS DOOR

SINGLE POINT OR THREE POINT T-HANDLE

REAR ACCESS DOOR WITH FULL-LENGTH SHELF

BOTTLE GAS RETAINER

E-TRACK & ACCESSORIES

CARGOTIE-DOWNS

Other options not shown:

// 7

// RACK

Adding a rack to your

Aluminum Service Body

increases your storage space

by getting your ladders and

other long tools or equipment

up and out of the way, making

room to haul more items in

your cargo area.

// SERVICE BODY PACKAGES

1848 PACKAGE

PIONEER PACKAGE

Need your work truck fast? These preconfigured packages are built for quicker delivery to you.

Ask your Knapheide rep for more information.

• Painted white

• Lights installed and wired

• Power locks installed

• LED compartment lights installed

• Painted white

• Lights installed and wired

• Masterlocks installed

• Aluminum tread plate rock guards installed

• Sortimo BOXX package in left horizontal compartment

• Aluminum tread plate rock guards and tailgate trim installed

• Aluminum tread plate trim kit installed: includes tops of compartments and tailgate

STRAIGHT BUMPERS

// BUMPERS

Knapheide bumpers are

constructed with work in

mind. Bumpers available with

KnapLiner coating for additional

grip and durability.

STEP BUMPERS HITCH RECESS BUMPERS

UTILITY RACK

// 8

// 9

MODEL TYPE HEIGHT WEIGHT

A698 Standard 40” 487.28 lb.

A698LP Low Profile 36” 469.69lb.

A698F Flip Top (L) 37.25” 578.35 lb.

A698F40 Flip Top (H) 41.25” 595.88 lb.

A698D41 Standard 40” 492.73 lb.

A698D41LP Low Profile 36” 476.63 lb.

A698D41F Flip Top 37.25” 600.47 lb.

A698D54 Standard 40” 551.35 lb.


A698D54F Flip Top (L) 37.25” 656.97 lb.

A698D54F40 Flip Top (H) 41.25” 675.86 lb.

56” CA SINGLE REAR WHEEL//

TRUCK CAB WHEELBASE GVWR

C/K15903 Regular 133” 6,800/7,000 lb.

C/K30903 Regular 133.7” 11,000/11,800 lb.

C/K30953 Double Cab 158.2” 11,400/12,150 lb.

C/K30943 Crew 167.7” 11,500/12,250 lb.

C/K20903 Regular 141.6” 9,900/11,200 lb.

C/K20953 Double Cab 162.5” 9,900/11,450 lb.

C/K20943 Crew 172” 9,900/11,550 lb.

26.18 18.18

34.88

14.75 13.08

43.25

24.56 16.56

1.00

32.92 A

A

B

B

DOOR RETAINER CLEARANCE

STREET SIDE

40.00

83.04

16.25 49.00 16.25 81.50

24.00FLOORHEIGHT

FRONT COMPT. TYP.

REAR VIEW

102.06

23.25 44.75 31.25 99.25

3.00

56.00 CA

(1)2700002512.6x19.5

(1) 27000033 - 12.6x43.88

(2)2700001712.6x28.88CURBSIDE

13.92

12.19 SECTION A-A

10.87

12.92

SECTION B-BREAR COMPT. TYP. COMPARTMENT DIMENSIONS TYPICAL

ITEMS INSTALLED AFTER PAINT:- GAS SPRING DOOR RETAINERS- BOLT IN LOCKSTRIKES- DOOR SEAL- COMPOSITE RIVETLESS ROTARY LATCHES- SLAM TAILGATE INSTALLED- BOLT IN SHELVING AS SHOWN- FENDERSKIRTS AS SHOWN

CLEAR DOOR DIMENSIONS TYPICAL

REV. ECO BY DATEREVISIONS

1 24896 RA 7/7/2017

DRAWING TITLE:

WELD, AL698

1:181 of 1

.X 0.12

.XX 0.06

.XXX 0.03

PRECISION TOLERANCESCALE:SHEET:

MATERIAL:

UNLESS OTHERWISE SPECIFIED THE FOLLOWING TOLERANCES APPLY

WEIGHT: (lbs)

494.69

SIZE

B

24896ECO NO.

REFERENCE DRAWING:

32430310

27000009PART NUMBER:

DRAWN BY:

RA 10/12/2016

PROPERTY OF KNAPHEIDE MFG.CO, QUINCY, IL AND IS LOANED TO

THE RECIPIENT SUBJECT TO RETURNUPON DEMAND. ITS CONTENTS ARECONFIDENTIAL AND MUST NOT BE

COPIED OR SUBMITTED TO OUTSIDEPARTIES FOR USE OR EXAMINATION.

JJAPRVD BY: APRVD DATE:

ANGLES 2

26.18 18.18

34.88

14.75 13.08

43.25

24.56 16.56

1.00

32.92 A

A

B

B


STREET SIDE

40.00

83.04

16.25 49.00 16.25 81.50

24.00FLOORHEIGHT

FRONT COMPT. TYP.

REAR VIEW

102.06

23.25 44.75 31.25 99.25

3.00

56.00 CA

(1)2700002512.6x19.5

(1) 27000033 - 12.6x43.88

(2)2700001712.6x28.88CURBSIDE

13.92

12.19 SECTION A-A

10.87

12.92

SECTION B-BREAR COMPT. TYP. COMPARTMENT DIMENSIONS TYPICAL




1 24896 RA 7/7/2017

DRAWING TITLE:

WELD, AL698

1:181 of 1

.X 0.12

.XX 0.06

.XXX 0.03


MATERIAL:


WEIGHT: (lbs)

494.69

SIZE

B

24896ECO NO.

REFERENCE DRAWING:

32430310


DRAWN BY:

RA 10/12/2016





ANGLES 2

42” CA SINGLE REAR WHEEL//


A684 Standard 40” 435.36 lb.

A684LP Low Profile 36” 419.38 lb.

A684F Flip Top (L) 37.25” 520.82 lb.

A684F40 Flip Top (H) 41.25” 537.23 lb.


C/K20753 Double Cab 149.4” 10,100/11,200 lb.

C/K20743 Crew 158.9” 10,000/11,750 lb.

C/K30743 Crew 158.9” 11,000/12,100 lb.

12.18 18.18

34.88

14.75 12.96

43.25

10.56

1.00

32.92 A

A

B

B


STREET SIDE

40.00

83.04

16.25 16.25 49.00

81.50

24.00FLOORHEIGHT

FRONT COMPT. TYP.

REAR VIEW

88.06

23.25 17.25 44.75 85.25

3.00

42.00 CA

(2)2000022012.6 X 14.88

CURBSIDE

(1) 27000033 - 12.6 X 43.88 (1)2700002512.6 X 19.5

13.92

12.19 SECTION A-A

10.87

12.92 SECTION B-B

REAR COMPT. TYP.COMPARTMENT DIMENSIONS TYPICAL




1 24985 RA 7/19/2017

DRAWING TITLE:

WELD, AL684

1:181 of 1

.X 0.12

.XX 0.06

.XXX 0.03


MATERIAL:


WEIGHT: (lbs)

442.77

SIZE

B

24985ECO NO.

REFERENCE DRAWING:

32430310


DRAWN BY:

RA 10/17/2016





ANGLES 2

12.18 18.18

34.88

14.75 12.96

43.25

10.56

1.00

32.92 A

A

B

B


STREET SIDE

40.00

83.04

16.25 16.25 49.00

81.50

24.00FLOORHEIGHT

FRONT COMPT. TYP.

REAR VIEW

88.06

23.25 17.25 44.75 85.25

3.00

42.00 CA

(2)2000022012.6 X 14.88

CURBSIDE

(1) 27000033 - 12.6 X 43.88 (1)2700002512.6 X 19.5

13.92

12.19 SECTION A-A

10.87

12.92 SECTION B-B

REAR COMPT. TYP.COMPARTMENT DIMENSIONS TYPICAL




1 24985 RA 7/19/2017

DRAWING TITLE:

WELD, AL684

1:181 of 1

.X 0.12

.XX 0.06

.XXX 0.03


MATERIAL:


WEIGHT: (lbs)

442.77

SIZE

B

24985ECO NO.

REFERENCE DRAWING:

32430310


DRAWN BY:

RA 10/17/2016





ANGLES 2

SPECIFICATIONS

Note: Chassis 10,000 lb. GVWR and under are not applicable for pickup box removal

* not compatible 1500 chassis

// 10

56” CA DUAL REAR WHEEL//


A698D54 Standard 40” 551.35 lb.


A698D54F Flip Top (L) 37.25” 656.97 lb.

A698D54F40 Flip Top (H) 41.25” 675.86 lb.


C/K35903 Regular 133” 13,025/13,400 lb.

C/K30903 Regular 141.6” 14,000 lb.

C/K35953 Double Cab 158.2” 13,025 lb.

C/K30953 Double Cab 162.5” 14,000 lb.

C/K35943 Crew 167.7” 13,025 lb.

C/K30943 Crew 172” 14,000 lb.

26.18 18.18

34.88

14.75 13.08

43.25

24.56 16.56

1.00

32.74 A

A

B

B


STREET SIDE

40.00

95.54

20.00 54.00 20.00

94.00

24.00FLOORHEIGHT

REAR VIEW

102.06

23.25 44.75 31.25 99.25

3.00

56.00 CA

(1)2003098012.37x19.5

(1) 32619430 - 16.37x43.88

(2)2003097016.37x28.88CURBSIDE

13.92

SECTION A-AFRONT COMPT. TYP.

10.87

16.67

SECTION B-BREAR COMPT. TYP.

COMPARTMENT DIMENSIONS TYPICAL



1REV

126771 WHEELHOUSING AG 12/14/2017

DATEBYCHANGE DESCRIPTIONECOREVREVISION STATUS ANGLES 2

APRVD DATE:APRVD BY:JJ

PROPERTY OF KNAPHEIDE MFG. CO,QUINCY, IL AND IS LOANED TO THE RECIPIENT

SUBJECT TO RETURN UPON DEMAND. ITS CONTENTS ARE CONFIDENTIAL AND MUST NOT BE COPIED OR SUBMITTED TO OUTSIDE PARTIES

FOR USE OR EXAMINATION.

8/30/2017AGDRAWN BY:

PART NUMBER:

20036740

32430310REFERENCE DRAWING:

ECO NO.

26771

ASIZE

540.88 lbsWEIGHT:


MATERIAL:

SHEET:

PRECISION TOLERANCE.X 0.12.XX 0.06.XXX 0.03

1 OF 11:24

WELD, AL698D54DRAWING TITLE:

SCALE:

26.18 18.18

34.88

14.75 13.08

43.25

24.56 16.56

1.00

32.74 A

A

B

B


STREET SIDE

40.00

95.54

20.00 54.00 20.00

94.00

24.00FLOORHEIGHT

REAR VIEW

102.06

23.25 44.75 31.25 99.25

3.00

56.00 CA

(1)2003098012.37x19.5

(1) 32619430 - 16.37x43.88

(2)2003097016.37x28.88CURBSIDE

13.92

SECTION A-AFRONT COMPT. TYP.

10.87

16.67

SECTION B-BREAR COMPT. TYP.




1REV








PART NUMBER:

20036740


ECO NO.

26771

ASIZE

540.88 lbsWEIGHT:


MATERIAL:

SHEET:


1 OF 11:24


SCALE:



A6132D49 Standard 40” 668.69 lb.


A6132D49F Flip Top (L) 37.25” 923.8 lb.

A6132D49F40 Flip Top (H) 41.25” 966.91 lb.

A613D54 Standard 40” 687.32 lb.


A6113D54F Flip Top (L) 37.25” 853.86 lb.

A6113D54F40 Flip Top (H) 41.25” 981.12 lb.


C/K31403 Regular 170.8” 14,000 lb.

C/K36403 Regular 162” 13,200 lb.

C/K56403 Regular 165” 15,000/22,940 lb.

C/K56043 Crew 199” 15,000/22,940 lb.

18.56

20.18

34.76

51.25

14.75 13.08

16.09

17.72

27.56

29.18

34.76

DOOR RETAINER CLEARANCE1.00

DOOR RETAINERCLEARANCE

1.00


1.00

32.74 STREET SIDE


136.06

25.25 52.75 21.00 34.25 133.25

3.00

84.00 CA

CURB SIDE


(1)-3258860016.37 X 21.5

(1) - 32588580 - 16.37x51.88

(2) - 2003098016.37 X 19.5

20.00 49.00 20.00 89.00

24.00FLOORHEIGHT

40.00

90.54

REAR VIEW

(2) - 3258856016.37 X 31.88

ITEMS INSTALLED AFTER PAINT:-GAS SPRING DOOR RETAINERS- BOLT IN LOCKSTRIKES-DOOR SEAL-COMPOSITE RIVETLESS ROTARY LATCHES-SLAM TAILGATE INSTALLED-BOLT IN SHELVING AS SHOWN-FENDERSKIRTS AS SHOWN

1REV








PART NUMBER:

20037440


ECO NO.

26770

ASIZE

662.58 lbsWEIGHT:


MATERIAL:

SHEET:


1 OF 11:28


SCALE:



A6110D49 Standard 40” 575.03 lb.


A6110D49F Flip Top (L) 37.25” 688.63 lb.

A6110D49F40 Flip Top (H) 41.25” 717.48 lb.

A6110D54 Standard 40” 593.25 lb.


A6110D54F Flip Top (L) 37.25” 872 lb.

A6110D54F40 Flip Top (H) 41.25” 907 lb.


C/K31003 Regular 146.3” 14,000 lb.

C/K31043 Crew 176.8” 14,000 lb.

C/K36003 Regular 137” 13,200 lb.

C/K36043 Crew 171.5” 13,200 lb.

C/K56403 Regular 141” 15,000/22,940 lb.

C/K36043 Crew 175” 15,000/22,940 lb.

22.56

24.18

34.76

43.25

14.75 13.08

28.56

30.18

34.76


1.00DOOR RETAINER

CLEARANCE1.00

32.74

32.74 STREET SIDE


112.06

29.25 44.75 35.25 109.25

3.00

60.00 CA

CURB SIDE

(1) - 32619430 - 16.37 X 43.88

(2) - 3261917016.37 X 32.88

20.00 49.00 20.00 89.00

90.54

24.00FLOORHEIGHT

40.00

REAR VIEW


(1) - 3261911016.37 X 25.5


1REV








PART NUMBER:

20037380

REFERENCE DRAWING:

ECO NO.

26769

ASIZE

569.47 lbsWEIGHT:


MATERIAL:

SHEET:


1 OF 11:24


SCALE:

22.56

24.18

34.76

43.25

14.75 13.08

28.56

30.18

34.76


1.00DOOR RETAINER

CLEARANCE1.00

32.74

32.74 STREET SIDE


112.06

29.25 44.75 35.25 109.25

3.00

60.00 CA

CURB SIDE

(1) - 32619430 - 16.37 X 43.88

(2) - 3261917016.37 X 32.88

20.00 49.00 20.00 89.00

90.54

24.00FLOORHEIGHT

40.00

REAR VIEW


(1) - 3261911016.37 X 25.5


1REV








PART NUMBER:

20037380

REFERENCE DRAWING:

ECO NO.

26769

ASIZE

569.47 lbsWEIGHT:


MATERIAL:

SHEET:


1 OF 11:24


SCALE:

// 11

COMMITMENT TO CORROSION RESISTANCE

Aluminum bodies are naturally corrosion resistant. Where

steel fasteners are used, those fasteners are coated with

“EcoGuard” to eliminate the interaction between the steel

and aluminum.

This aluminum assembly method both allows us to

create products with the highest level of corrosion

resistance available.

© The Knapheide Manufacturing Company 2019

AL62GM 2M 0819 B

Specifications subject to change without notice.

The Knapheide Manufacturing Company1848 Westphalia Strasse | Quincy, IL 62305 217-222-7131www.knapheide.com

If you are going to be a leader, it takes more than building a high-quality product.

It means never being totally satisfied with that product, no matter how high

quality it may be. It requires constant vigilance and a willingness to take a chance

on something new. And it means exceeding expectations every time. As the

industry changes, one thing never will —our commitment to making customers

like you as productive and efficient as possible. We know you don’t settle, and

we don’t either. That’s why we want you never to settle for anything less than

Knapheide on the back of your truck.

Knapheide. Never settle.

NEVER SETTLE

Visit www.knapheide.com/warranty for more information.

TEN-YEAR, LIMITED WARRANTY

DOOR HINGES WILL

NOT FAIL OR COME

OFF BODY

NO FAILURE DUE

TO CORROSION

LATCHES AND LOCK

CYLINDERS WILL NOT

FAIL TO OPERATE


SHELVES WILL NOT

BEND UNDER MAX.

LOAD OF 250 LBS.

Documents

ALUMINUM SERVICE BODIES · 2021. 1. 22. · // 3 A Constructed of 6061 T6 and 5052 aluminum STANDARD FEATURES H Security ring strikers adjust to provide a weather-tight seal B Aerospace