22
polycarbonate panels. Do not tighten the steps in the Aluminum Pavilion until completing on the assembly of the You must read these instructions carefully before you start to assemble this pavillon.Please ensure that you find all parts 9820401-1 size/cm:297L×297W×196/252H size/inch:117L×117W×77/99H Aluminum Pavilion Instruction manual IMPORTANT in the carton box in the correct type and quantity as mentioned in the list illustrated in every page accordingly. Please carry out the steps in the order set out in these instructions. Keep these instructions in a safe place for future reference. 9820401-2

Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

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Page 1: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

polycarbonate panels.

Do not tighten the steps in the Aluminum Pavilion until completing on the assembly of the

You must read these instructions carefully before you start to assemble this pavillon.Please ensure that you find all parts

9820401-1

size/cm:297L×297W×196/252Hsize/inch:117L×117W×77/99H

Aluminum Pavilion

Instruction manual

IMPORTANT

in the carton box in the correct type and quantity as mentioned in the list illustrated in every page accordingly.Please carry out the steps in the order set out in these instructions.

Keep these instructions in a safe place for future reference.

9820401-2

Page 2: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

with cold clean water.

Aluminum Pavilion needs cleaning, use a mild detergent solution and rinse

Note that the door is hinged on the right hand side and therefore opens to the right space needed.

This is a multi-part assembly, Allow at least 3.5 hours for assembly.

Hot items such as recently used grills, blowtorches etc.must not be stored in the Wall shed.

Keep children away from the assembly area.

5.Electric screwdriver+5mm Hexagon

2.Spanner 10mm/(25/64) (Ratchet Wrench is better)1.Triangle Stairs≈

9.Percussion bit(10mm)9.Percussion bit(10mm)(25/64)

!

SAFETY ADVICEWe strongly recommend the use of work gloves during assembly.

Do not attempt to assemble the Aluminum Pavilion in windy or wet conditions,

Do not touch overhead power cables with the aluminum profiles.

Always wear shoes and safety goggles when working with extruded aluminum.

The Aluminum Pavilion must be positioned and fixed on a flat level surface.

Do not lean against or push the Aluminum Pavilion during construction.

Do not position your Aluminum Pavilion in an area exposed to excessive wind.

Do not attempt to assemble this Aluminum Pavilion if you are tired ,have taken drugs or

alcohol or if you are prone to dizzy spells.

If using a step ladder or power tools ensure that you follow the manufactures safety advice.

Ensure there are no hidden pipes or cables in the ground before inserting the pegs.

GENERAL ADVICE

Selecting a site-choose a sunny level position away from overhanging trees.

If you are fixing your Aluminum Pavilion directly to a solid concrete foundation use the

pre drilled holes in the metal base supplied.

The component parts should be checked and laid out close at hand.

Keep all small parts(screws etc)in a bowl so they do not get lost.

Keep roof clear of snow and leaves.

CARE & MAINTENANCEWhen your

Do NOT use acetone, abrasive cleaners or other special detergents to clean the

clear panels.

TOOLS & EQUIPMENT REQUIREDProtective Equipment:

1.Helmet

2.Glove

3.Long Sleeve Cotton Overalls

4.Emergency Medicine Cabinet

5.Eye Shield

2.Angle Square

3.Level Meter

-2-

3.Spanner 14mm/(35/64) (Install the expansion screw)4.Hexagon wrench 5mm(13/64)inch

wrench (suggest)

6.Wooden Mallet

7.Marking Pen

10.Knife

11.Phillips screwdriver

4.9 Feet Height

(13/64)inch

(16.4Feet)

Installation Tool:

Dispose of all plastic bags safely and keep them out of reach of children.

1.Tape Measure

Measurement Tools:

Page 3: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

be caused from screws facing into month.

screws that might hurt your eyes, and avoid suffocation that may

5.Avoid looking up while working high up and avoid dropping

4. Wear long sleeve cotton overalls,gloves and helmet during

of them and pay high attention to electric safety.

9820401-29820401-1

7.If injuries occur, please take immediate action to

196cm / 77inch

297cm / 117inch

OTHER CAUTIONS

PRODUCT SIZE

-3-

!

OTHER CAUTIONS

1. 4-5 people required, one is for measuring & taking marks to

ensure the installation dimension ,the second person is

responsible for the installation and the last one do as assistant

and assure the safety.

2. High-power electric tools are required, ensure the normal work

3. Be careful when using the kind of blunt tools, like hammer.

installation and wear safety glasses when using power tools .

6. No climbing, No standing on the tent to avoid falling down.

297cm / 117inch

256cm / 100.8inch 256cm / 100.8inch

200cm / 78.7inch

252cm / 99.2inch

locate and use a first-aid kit. In case of emergency,please go to the nearest emergency room.

Make sure to install at the right location

Page 4: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

/ 59"1497mm

/ 100"

/ 29.4"

/ 27.8"

/ 76.7"

/ 31.7"

/ 56"

/ 104.7"

/ 76.7"

T4.8(3/16)

PARTS LIST

SKELETON

NO.

1 4

Qty.

2 4

1950mm

1950mm

10 8

SCREW

11 8

2660mm

1423mm

806mm

5 4

8L 4

8R 4

6 4

12 4

CONNECT

B1 1

B2 1

B3 1

B5 4

B6 4

B8 8

B9 4

B10 12

B11 4

B12 4

SUMMARY STATEMENT FOR POLYCARBONATE PANEL

OTHER

P1L P1R

P3LP3R

x4x4

x4x4

F1 48

F2 76

F3 12

F4 8

F5 32

B15 12

S6 112

S8 12

比例 25.400 比例 25.400

比例 25.400 比例 25.400

比例 25.400

比例 25.400

比例 25.400

比例 25.400

2548mm

706mm

748mm

B13 8

F6 2

S9 48

M6(15/64)

M8(5/16)

T5(13/64)

M4(5/32)

M6(15/64)

M6(15/64)

806mm/ 31.7"

Page 5: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

Schematic diagram of connections Schematic diagram of frames

-5-

B9B9

6

8L8R

1

1

1

1

2

2

2

2

5

5

5

5

8L

8R

8L

8R

8R

8L

8R

8L

6

6

6

6

10

10

10

10

10

10

10

10

11

11

11

11

11

11

11

11

12

12

12

B2

B1

B3

B5

B5

B5

B5

B6

B6

B6

B6

B8

B8

B8

B8

B8

B8

B8

B8

B9

B9

B9

B9

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B13

B13

B13

B13

B12

B12

B12

B12

B15

B15

B15

B15

1010

B11

B11

B11

B11

B11

B5

B8

B8

1

22

B2

B1

B3

B9B9

B9

B9

6

6

6

6

5

5

5

5

B8B8

2 2

12 12B6

6

B13

1

B12

B15

1

Page 6: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

Face the white film side of panels towards the sun as they are UV-protected.

"hexagonal screw" installation

Place the "hexagonal screw"into the groove,turn clockwise

until it stops turning.

Adjust the "hexagonal screw"by hand and twist so threads fix

it in place.

Place other parts on "screw"and assemble nut .

SUMMARY STATEMENT FOR POLYCARBONATE PANEL

UV

-6-

Page 7: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

Columns Assembly

-7-

x4Ⅰ

x4Ⅱ

F2 x28

1 x4

B5 x4

B12 x4

F2

F2

B5

1

F2

F2

Ⅲx4

x4

B12

F2

F2

F2

1

Page 8: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

Beam Assembly

12 x4

B13 x8

-8-

F5 x 16S6 x112

2

12

F5

F5

F5

F5

B13

B13

x4Ⅰ x8Ⅱ

S6 x14

S6 x14

12

12

B13

F5

12

F5

B13

2

F5x4

12

2

2 x4

Ⅲx4

2

Page 9: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

B8 x8

F2 x32

x4Ⅰ

B8

B8

2

2

1

1

B5

B5

B8

B8

2

2

x2

F2

F2

B8

x4Ⅰ

B8

F2

F2

22

x2

1

1

B8B8

x2

x2

x2

x2

B5

F2

F2

2

1

-9-

Connection among columns,beams and studdles.

Don't completely tighten all screws.

Page 10: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

F2 x8

Ⅱ x2

x2Ⅰ

F2

F2

B5

B5

2

2

F2

F2

1

1

B8

B8

B8

B8

B8

B8

B5

B5

B5

B5

-10-

Make sure the columns are verticalto the ground,and beams are horizotal.

Page 11: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

Tighten all screws by diagonals.

F2 x8

F1 x8

B6 x4

1

B8

B8

B8

B8

B8B8

F2

F2

F2

F2

x4

B6

B6

B6

B6

x4Ⅱ

2

2

1

B6

-11-

Page 12: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

Do not tighten F1.

Preparation: Reserve F1 Screws before installing the roof.

!

B1

F1 x4

F1

F1

F1

F1

F1

B1

-12-

Page 13: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

Skeleton Assembly.

5 x4

6 x4

F4 x8

6

6

6

6

5

5

5

5

B1

6

B1

F4

F1

F1

6

F4

B1

F4 and F1 need tighten

!

x4Ⅰ

x4Ⅱ

F4

5

B1

-13-

Page 14: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

Do not tighten F1

Roof stators installation

F1 x20

B9 x4

66

66

5

55

5

B9

B9

B9

B9

B1

Ⅰx4

B9

F1

F1

F1

!

x4Ⅱ

F1

6

F1

-14-

F1

5

B9

Ⅲx4

5

B9

F1

761mm

!

761mm

!

761mm

!

761mm±3

!

5

B9F1

B9

B9

6

6

B9 B9

x4

F1

F1 need tighten

!

30inch

30inch

30inch

30inch

30inch±0.1

Page 15: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

B2B3

-15-

F6 x2

B1

B2

B2

B1

F6

F6

F6 F6

B3

B3

B2

B1

Roof cap installation

Page 16: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

-16-

Roof Installation

Team Work Required (2 or 3 persons)

!

180°

Page 17: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

-17-

F1 x8

F1

F1

F1

F1

F1

F1

F1

F1

Ⅰx4

5

5

5

5

6

6

6

6

5

F1

x4Ⅱ

F1

6

B6

126±3mm

5

B5

F1 need tighten

!

6

154±3mm

F1 need tighten

!

!

!

4.96±0.1inch 6±0.1inch

Make sure the measurements below are in tolerances.

Page 18: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

-18-

8L x4

8R x4

8L

8R

8R

8L

8R

8L

8L

8R

F1 x8

Ⅰx4

2

2

12

12

F1

F1

2

2

F1

F1

!

ⅠⅠ

8L

12

2

2

12

8R

x4Ⅱ

22

8L8R

F1

B9

B9

B9

B9

F1

F1

B9B9

Ⅲx4

F1 need tighten

!

8L8R

6

B9B9

Studdles Installation

Do not tighten F1.

Page 19: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

-19-

P1L P1R

P3L

P3R

x4x4

x4

x4

!

PC Panels Installation

Face the UV surface of the panels towards the sun

Page 20: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

PC Panels Holders and Plastic end caps installation

-20-

10 x8

11 x8

B10 x12 B11 x4

10

10

10

10

10

10

10

10

11

11

11

11

11

11

11

11

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B10

B11

B11

B11

B11

Ⅰx4

x8Ⅱ Ⅲx4

B10

10

10

5

ⅠⅡ

5

F5 x 16

B10

10

11

8R

8L

8R

6

6

6

11

11

B11

F5

F5

F5

x4

Page 21: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

Fix the feet after checking everything was done as shown.

-21-

F3 x12B15 x12

S8 x12

S8

Prison ground

F3

F3

F3

Soft ground

1.Make sure all columns are vertical to the ground.

2.Tighten all screws by diagonal.

Final inspection:

Page 22: Aluminum Pavilion Instruction manualpdf.lowes.com/howtoguides/192487243763_how.pdfAluminum Pavilion needs cleaning, use a mild detergent solution and rinse Note that the door is hinged

-22-

1.WARNING: If there is lightening, do not stay in or under the product. The frames are constructed of aluminum alloy, which

2.If there is any distorting with the calibration, please fix immediately. Any distortion can cause the skylight to fall.

1.The frames are made of aluminum alloy structure. If white spots or dirt is shown, please wipe with a wet cloth.

4.The boards/panels have flame retardant polycarbonate material applied to them and is recommended to keep away from

1.When using the product, please do not use sharp objects on collision films to avoid cuts. Be careful not to have a sharp

Maintenance:

1.If the ground is not level, the unit may tilt to one side. If you find this is the case, please fix immediately to avoid damage.

2.Please prevent adding any increased weight to the product.

3.Avoid any vine/climbing plants, fruits, or vegetables from growing on the canopy as to not compromise the structureand durability of the product. If the structure is compromised, it can easily cause the frame to crack, break, or collapse.

PC Panel Maintenance:

2.If films rupture, you may use glue to repair or use transparent tape. Polyurethane adhesive is also available for repairs. 3.Clean films regularly to keep the light transmittance as clear as possible.

object touch the film as it may scratch.

fire to avoid softening or deformation.

Frame Maintenance:

3.If any connection piece rusts, change out the screws to ensure the connection part is firm and stable.

White spots are normal in a wet/warm environment.

Please refer to the instruction manual for repairs.

Weather Protection:

3.Clear any leaves on top of canopy to reduce heat preservation.4.During snowy months, please remove any snow from pavilion to avoid any walls or roofs from collapsing.

is conductive, and may cause serious damage.2.When wind power reaches 40mph or above, you may need to set up defense equipment and fix the shed walls.

To fix the walls, use a strong rope or cable and connect to the four angles of the anchors with a block inserted into thesoil or tied to a nearby tree at least 4in.in diameter. When wind decreases, please remove safety measures of ropes.