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ENG
ALUMINIUM AND PVC BOXESTECHNICAL DOSSIER
PROFILED ALUMINIUM BOXES 4
PREPAINTED ALUMINIUM
QUALITY SYSTEMS
45º PROFILED BOX
90º PROFILED CURVED BOX
90º PROFILED SQUARE BOX
ALUMINIUM BOX ACCESSORIES
PVC BOXES 22
EUROBLOCK BOX
EURODECOR BOX
EUROBLOCK AND EURODECOR ACCESSORIES
EXTRUDED ALUMINIUM BOXES 40
WINBLOCK BOX
WINBLOCK CURVED BOX
WINBLOCK AND WINBLOCK CURVED ACCESSORIES
INDEX
4
The wide range of boxes that Giménez Ganga offers is designed to meet all current market needs. These diverse models are for installing rolling shutters in buildings with any architectural style.
The 45º profiled aluminium boxes are a perfect option for buildings with a marked geometric aesthetic, or with a 90º curve, so as to provide greater harmony with the façade’s elements. Models are available in a wide range of sizes, offering different assembly types depending on
the building’s facade: inside the windows, or on them, as well as interior and exterior.
In order to develop this new selection of profiled alu-minium boxes, Giménez Ganga is incorporating a new production line with unique features to meet each and every one of your needs. Boxes with added quality that can only be provided by the guarantee of the most avant-garde technology on the market.
PROFILED ALUMINIUM BOXESMAXIMUM RESISTANCE EVERYWHERE
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
5
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
6
LATEST GENERATION PRODUTION
100% automated industrial tool, high-tech, dedicated to the manufacture of profiled aluminium box 45º and curved box 90º.
CHROMATIC UNIFORMITY
The wide range of colours available is con-sistent with slats, guides and end slats of the rolling shutters..
THE PERFECT INTEGRATION WITH END CAPS
The range of sizes that can develop, it allows a perfect integration with every aluminium end cap in the market.
At Giménez Ganga, we hedge our bets on constant in-novation, both in products and in technology.
To this end, we are incorporating a new machine with which, thanks to our team of professionals, we will continue to offer you a product based on quality and design, as well as providing a total service until the product is delivered to the client..
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
7
INTRODUCTION
This product description is valid for coil coated aluminium coils and sheets used in the production of aluminium profiled boxes.
The product is coated on both sides: the top side with Polyurethane / Polyamide paint system, and the reverse side is a protective lacquer. On customer’s request, a strippable protective film can be applied on the top side.
SCOPE
The purpose of this document is to integrate the speci-fications reported in the applicable EN norms for the aluminium prepainted products and should be a comple-mentary consulting tool for both the designer as well as the customer, by providing useful information for correct processing and installing of the prepainted product.
PROCESSING
The product can be processed by cutting, blanking, punching, milling and can be formed by bending. Pro-cessing tools should be suited to the material, in order to avoid generating surface defects, and care should be taken in setting tool clearance. Any swarf from cutting should be carefully removed from the surface before further treatment.
Laser cutting on the product should be avoided wher-ever possible, as it will generate paint burning on the area close to the cutting edges. Welding of the product should be avoided2.
NORMATIVE REFERENCES
The properties of the aluminium alloys typically utilized for prepainted products are based on the applicable EN norms, wherever explicitly reported.
In addition to the above mentioned norms, Giménez Ganga defines internal standards and tolerances related to each specific product: these values are provided as technical datasheet and must be regarded as mandatory in order to correctly process and utilize the product1.
APPLICATIONS
The product is specifically designed for applications where excellent abrasion resistance, coupled with out-standing work-ability and formability, is requested: therefore, it perfectly suits for manufacturing of roller systems.
1 Giménez Ganga issues the technical datasheet on customer’s request. 2 Ref. EN 1396, Anexo D.
PREPAINTED ALUMINIUM
8
STORAGE
Storage of the product should be designed to avoid both physical damages as well as surface degradation, including corrosion of the base metal, caused by action of external agents or by ageing or discoloration.
To avoid mechanical damages, care must be taken in handling and piling the product: e.g., placing on the ground or double-stacking of coils are to be avoided wherever possible; when removing sheets from a stack, it is recommended not to drag them off, as this can scratch the sheet underneath.
Care must be taken to avoid any possibility of condensa-tion: the product must be unloaded, handled and stored indoor, in temperature-controlled environment; attention must always be paid to any rapid temperature change which could lead to condensation on the metal.
In all these cases, good ventilation must be designed to remove any trace of condensation.
MANUFACTURING AND MOUNTING
Only the material with the same identification number (same batch) should be used for the same project in order to ensure colour and gloss uniformity. This is mandatory in the case of special effects.
To protect the material against any damage during pro-cessing and mounting, the sheets should be covered by a protective film, which may be printed with Giménez Ganga logos and can be easily stripped off.
To avoid cracking during forming, the material has to be processed with a minimum temperature:
- Minimum metal temperature during forming: 18 ÷ 20 [°C]
- Typical metal bending radius during forming3: 1T
The material has to be used within 6 months of delivery; later processing will have to take paint weathering into account and the film’s protection.
DEMOUNTING
Air Filtration systems during demounting operations are not necessary.
3 The bending performance of the product (T-value) depends on
metal and paint properties; the specific value of each single product
is reported on the technical datasheet.
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
9
10
COATING CHARACTERISTICS
FABRICATIONThe product is fabricated on a coil coating line: this process enables to apply different liquid paint layers, on an adequately pretreated metal substrate.
Process parameters paint and finishing lines are con-tinuously developed and monitored in order to ensure consistency of the surface quality and the functionalities of the product.
CHEMICAL PRE-TREATMENTThe product is chemically degreased and converted with a fully Chromium-free technology on both sides before coating.
TOP SIDEThe top side of the product is painted with a Polyure-thane/Polyamide paint system with standard surface roughness. A wide colour range is available.
PASTELLO COLOURSTypical thickness4: 25 [µm]Typical gloss5:
GLOSS TYPE LOW GLOSS SEMI GLOSS
Gloss range (gloss units)
10 ÷ 20 21 ÷ 60
Tolerance ± 4 ± 7
COATING HARDNESS Hardness: ≥ pencil Hardness F.(ref. EN 13523-4).
SURFACE QUALITY
The visual inspection has to be done under sunlight and from a distance of 5 meters, at least.
HEALTH AND SAFETY
The product in all its components (metal substrate, chemical pre-treatment, paints) is fully free from any heavy metal compounds in accordance with applying regulations; the paints, in fact, are fully free from any Chromium and Lead.
The product does not represent any danger to health and is suitable for applications in food processing locations, hospitals, public areas, etc.
METALLIC COLOURSTypical thickness4: 20 [µm]Typical gloss5:
GLOSS TYPE SEMI GLOSS
Gloss range (gloss units)
21 ÷ 60
Tolerance ± 7
SPECIAL FINISHESSeveral different “special” finishes are also avail-able: “wooden” effect with different shades and patterns,“structured” finishes, etc.
BACK SIDEBack side is protected by an alchidic backing coat (semi-transparent) suitable for adhesive bonding with most available glues and foams.
Typical paint thicknes: 2 [µm]Brilliance5:- 30 [gloss units] (coupled with top sides < 60 units).
COLOUR TOLERANCES6
The colour refers to Giménez Ganga master colour and is measured as �E value, following CIELAB7 system.
This method does not apply to transparent and metallic colours nor special effects, nor for embossed surfaces.
4 The paint thickness is measured according to EN 13523-1.5 The specular gloss is measured according to EN 13523-2.
6 The colour measurement is based on EN 13523-3. The tolerances depend
on the colour and reported in the technical datasheet. 7 Measure according to UNE-EN ISO 11664.
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
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8 EPD certification based on ISO standards is available on request.9 Based on UNI EN 13523-3.
FIRE REACTION
The product in relation to its Fire Reaction properties is classified as “A1” in accordance to EN 13501-1.
RECYCLING8
The product is fully recyclable without any loss of prop-erties. As it is painted, the product must be properly recycled by processing it first to remove the organic coating from the metal substrate and then to remelt the metal.
The required energy to recycle the product and its related emissions are very small compared to the produc-tion for primary aluminium (from the alumina through electrolytic process): these amount to approx. 5% and provide significant ecological benefits.
QUALITY CONTROL
Quality control is carried out in accordance with Giménez Ganga internal standards, the EN and ASTM applicable references and the guidelines of the ECCA (European Coil Coating Association).
The following parameters are tested according to the corresponding standard:
METAL
Test Standar
Alloy EN 573-3
Mechanical properties Measures: EN 1396Tolerance: EN 1396
Dimensions and tolerances EN 485-4
COATING
Test Norm/Standar
Pre-treatment Internal std.
Coating thickness EN 13523-1
Specular gloss EN 13523-2
Colour difference Internal std.9
Pencil hardness EN 13523-4
Resistance to rapid deformation EN 13523-5
Adhesion after indentation EN 13523-6
Resistance to cracking on bending EN 13523-7
Adhesion of compound Internal std.
RESISTANCE TEST
Test Norm/Standar
Acetic acid salt spray test Internal std.(ref. to ASTM 685-94)
UV-Test Internal std., QUV
OUTDOOR EXPOSURE TEST
Test Standar
Hoek van Holland EN 13523-19,EN 1396
Florida EN 13523-19,EN 1396
OTHERS
Giménez Ganga maintains the right to update and modify the contents of this product description at any time. Any deviation from this product description is subject to a special agreement.
Giménez Ganga is not responsible for the incorrect technical applications of its products.
12
MAINTENANCE
Regular maintenance extends the useful life of the coated material: regular and effec-tive cleaning of the product is needed to maintain a proper appearance of the surfaces and to avoid the accumulation of polluting substances too, that can compromise the functional and aesthetical properties.
Surfaces can be cleaned with neutral detergent (pH = 6-7), in case diluted in tepid water. Following the cleaning operations, rinsing with running water will be necessary. The use of solvents cleaners, harsh scrubbing, abrasive detergents or other cleaning tool which may damage the pre-painted surface, should be avoided.
Important!
In order to prevent rusting, we recommend periodically cleaning the materials with water and neutral soap.
The minimum frequency is once per year, or more often for materials exposed to aggressive environments (ocean, industrial, presence of sus-pended dust, etc.).
It is important to rinse with plenty of water af-ter using detergents to prevent salt formation on the slats’ surface.
This periodic cleaning, appropriately carried out, eliminates exogenous agents on the slat’s sur-face that may attack the covering and the alumin-ium, lengthening the life span of the blind and its aesthetic elements.
*The aluminium band used to manufacture our profiled slats has the highest anti-rust properties.
Giménez Ganga certifies that its products are manufactured by following a strict internal qual-ity control, and that all of the materials used in manufacture are subject to AENOR-ISO stand-ards.
10 Mechanical characteristics are measured orthogonal than rolling direction at room temperature
(ref. EN 1396, gauge ≤ 1,5 mm).
11 For other temples to use, consult.
METAL SUBSTRATE
The chemical composition limits for aluminium and aluminium alloys, which are set out in EN 573-3, are exactly the same as those registered by the Aluminium As-sociation (USA).
ALLOYS
EN AW-3105 [Al Mn 0,5 Mg 0,5] AA 3105
(ref. EN 573-3) AENOR (The Aluminium Association)
EN AW 5005 [Al Mn 0,5 Mg 1] AA 5005
(ref. 573-3) AENOR (The Aluminium Association)
TEMPER
H46 (for EN AW-3105) (ref. EN 515)
H42 (for EN AW-5005) (ref. EN 515)
MECHANICAL PROPERTIES 10
H4611
MIN. MAX.
Ultimate Tensile Strenght (Rm
[MPa]) 175 225
Proof Stress (Rp0,2
[MPa]) 150 -
Elongation (A50
[%]) 2 -
H42
Ultimate Tensile Strenght (Rm
[MPa]) 125 165
Proof Stress (Rp0,2
[MPa]) 80 -
Elongation (A50
[%]) 5 -
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
13
QUALITYSYSTEMS
At Giménez Ganga, we understand that quality is the commitment to offer guarantee solutions to all of our clients.
Solutions turned into a wide range of box models that can adapt to every project.
As such, so as to guarantee quality, all of our products have undergone trials to certify that they meet with the requirements needed for their commercialisation.
Included amongst the actions carried out to determine the quality of all profiles developed by Giménez Ganga, of note are:
FLATNESSFrom the edges, it is ensured that there is no defect along the profile.
GEOMETRYThe shape of folds and blades is verified.
END CAPSEnd caps are installed on both sides, and it is verified that the profile correctly adapts around the perimeter.
OPERATIONWith a running box metre, it is correctly inserted/re-moved.
ANGLESWith a right triangle, the 90º is verified, and the 45º with the conveyor.
DIMENSIONSIt is verified that dimensions along the profile are within the specified tolerance, taking measurements in 1-metre increments.
14
The R&D department of Giménez Ganga always works from the outset to create systems with the capacity to adapt to the needs of each space.
Designs that comply with the most demanding legal requirements and that guarantee the best results for our clients and users.
DESIGNED WITH INSTALLERS IN MIND
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
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45º PROFILED BOX
COMPONENTS DESCRIPTION
A UPPER PROFILE B 45º OPENING PROFILE
BOX REF. DESCRIPTION A B I REF. DESCRIPTION H G F D C J Ø THK2
137 027222 Upper profile box RV-137 GG 138.50 136.70 18.60 027223 Opening profile 45º box RV-137 GG 81.68 36.41 63.60 100.12 36 136.70 135 0.71
150 027224 Upper profile box RV-150 GG 151.00 149.70 18.60 027226 Opening profile 45º box RV-150 GG 90.17 40.93 72.09 113.02 36 149.70 148 0.71
165 027227 Upper profile box RV-165 GG 167.00 164.80 18.60 027231 Opening profile 45º box RV-165 GG 98.70 47.50 80.52 128.02 36 164.80 163 0.81
180 027232 Upper profile box RV-180 GG 182.00 179.90 18.60 027233 Opening profile 45º box RV-180 GG 110.05 51.25 91.87 143.12 36 179.90 175 0.81
205 027240 Upper profile box RV-205 GG 210.00 205.00 18.60 027241 Opening profile 45º box RV-205 GG 128.48 57.92 110.10 168.02 36 205.00 200 1.00
230 027249 Upper profile box RV-230 GG 235.00 229.00 18.60 027262 Opening profile 45º box RV-230 GG 145.33 65.07 126.95 192.02 36 229.00 225 1.00
250 027258 Upper profile box RV-250 GG 255.00 250.00 18.60 027263 Opening profile 45º box RV-250 GG 157.35 74.05 132.97 207.02 42 250.00 245 1.00
300 027259 Upper profile box RV-300 GG 305.00 300.20 18.60 027264 Opening profile 45º box RV-300 GG 193.90 87.70 166.52 254.22 45 300.20 295 1.00
360 027261 Upper profile box RV-360 GG 365.00 358.90 18.60 027265 Opening profile 45º box RV-360 GG 244.72 95.58 212.17 307.75 50 358.90 355 1.15
400 027275 Upper profile box RV-400 GG 405.00 398.40 18.60 027276 Opening profile 45º box RV-400 GG 263.41 116.39 218.80 335.19 62 398.40 395 1.15
Sizes are in mm.
B
IH
JA
G
F
DC
G
Ø
B
A
16
90º PROFILED CURVED BOX
COMPONENTS DESCRIPTION
A UPPER PROFILE B OPENING PROFILE CURVED
BOX REF. DESCRIPTION A B I THK2 REF. DESCRIPTION H G F D THK2 C J Ø
137 027222 Upper profile box RV-137 GG 138.50 136.70 18.60 0.71 027243 Opening profile curved box RV-137 GG 50.60 67.05 32.52 100.12 0.71 36 136.70 135
150 027224 Upper profile box RV-150 GG 151.00 149.70 18.60 0.71 027266 Opening profile curved box RV-150 GG 57.10 74.00 39.02 113.02 0.71 36 149.70 148
165 027227 Upper profile box RV-165 GG 167.00 164.80 18.60 0.81 027267 Opening profile curved box RV-165 GG 64.70 81.50 46.52 128.02 0.81 36 164.80 163
180 027232 Upper profile box RV-180 GG 182.00 179.90 18.60 0.81 027268 Opening profile curved box RV-180 GG 72.30 89.00 54.12 143.12 0.81 36 179.90 175
205 027240 Upper profile box RV-205 GG 210.00 205.00 18.60 1.00 027269 Opening profile curved box RV-205 GG 84.90 101.50 66.52 168.02 1.00 36 205.00 200
230 027249 Upper profile box RV-230 GG 235.00 229.00 18.60 1.00 027280 Opening profile curved box RV-230 GG 96.90 113.50 78.52 192.02 1.00 36 229.00 225
250 027258 Upper profile box RV-250 GG 255.00 250.00 18.60 1.00 027270 Opening profile curved box RV-250 GG 107.40 124.00 83.02 207.02 1.20 42 250.00 245
300 027259 Upper profile box RV-300 GG 305.00 300.20 18.60 1.00 027281 Opening profile curved box RV-300 GG 132.60 149.00 105.22 254.22 1.20 45 300.20 295
Sizes are in mm.
B
IH
JA
G
F
DC
G
Ø
B
A
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
17
90º PROFILED SQUEARE BOX 4 PARTS
COMPONENTS DESCRIPTION
A UPPER PROFILE B EXTERIOR PROFILE C BOTTOM PROFILE
BOX REF. DESCRIPTION B I REF. DESCRIPTION J H REF. DESCRIPTION D C A Ø THK2
137 037334 Upper profile box RV-137 4 parts GG 136.70 18.60 037342Exterior profile box RV-137 4 parts GG 136.70 126.00 037338
Bottom profile box RV-137 4 parts GG 101.30 36 144.60 135 0.71
165 037335 Upper profile box RV-165 4 parts GG 164.80 18.60 037343Exterior profile box RV-165 4 parts GG 164.80 154.00 037339
Bottom profile box RV-165 4 parts GG 129.30 36 172.60 163 0.71
180 037336Upper profile box RV-180 4 parts GG 179.90 18.60 037344
Exterior profile box RV-180 4 parts GG 179.90 169.00 037340
Bottom profile box RV-180 4 parts GG 144.30 36 187.60 175 0.71
Sizes are in mm.
B
DC
IH
A J Ø
C
B
A
B
18
A H-25 guide027032
B Eurosax coiler C/20027176
C Mini coiler C/18017001
D Set of 45º aluminium end caps T-165027308
E Set nylon guide entries aluminium027018
F NOU carrier tape C/18 with spring017013
G PVC disc 14x42 with hole C/16-18027171
H 45º safety plates for 165 axle 42027319
I Metallic octogonal axle 42x0.4 mm017025
J Upper profile box RV-165 GG027227
K PVC axle cup with hole axle 42027180
L Nylon ball bearing 12 mm027023
M Opening profile 45º box RV-165 GG027231
N Mixed spring lock treated steel G027461
O Plastic stop 40 GG027403
165 mm 45º BOX ASSEMBLYALUMINIUM END CAP AND SWIVELING COILER
EH
OCB
MN
JDF G
K
A
L
I
D
E
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
19
B
C
A H-25 guide027032
B Set of 45º aluminium end caps T-205027315
C Set nylon guide entries aluminium027018
D FMI support pintle519032
E Roller shutter motor
F 45º safety plates for 205 axle 60027539
G Metallic octogonal axle 60x0.8 mm507031
H Upper profile box RV-205 GG027240
I PVC axle cup with hole axle 60507124
J Metallic ball bearing 12 mm027001
K Opening profile 45º box RV-205 GG027241
L Mixed spring lock treated steel G027461
205 mm 45º BOX ASSEMBLYALUMINIUM END CAP AND MOTOR OPERATED
H
I
B
D F
C
EG
KL
J
A
20
LATERAL DIVIDER DESCRIPTION
027307 027351 T-137 45º Aluminium
027312 027352 T-150 45º Aluminium
027308 027353 T-165 45º Aluminium
027310 027354 T-180 45º Aluminium
027315 027355 T-205 45º Aluminium
506049 - T-230 45º Aluminium
506044 - T-250 45º Aluminium
506043 - T-300 45º Aluminium
506065 - T-360 45º Aluminium
506072 - T-400 45º Iron
LATERAL DIVIDER DESCRIPTION
027360 027362 T-137 90º Alum. Skipper
027370 027372 T-165 90º Alum. Skipper
027380 027382 T-180 90º Alum. Skipper
LATERAL DIVIDER DESCRIPTION
044017 - T-137 Curved Aluminium
044026 - T-150 Curved Aluminium
044001 - T-165 Curved Aluminium
044002 - T-180 Curved Aluminium
044018 - T-205 Curved Aluminium
044040 - T-230 Curved Aluminium
044036 - T-250 Curved Aluminium
AXLE 42 AXLE 60 DESCRIPTION
027318 027535 Safety Plates 137 45º
027322 027536 Safety Plates 150 45º
027319 027537 Safety Plates 165 45º
027320 027538 Safety Plates 180 45º
027321 027539 Safety Plates 205 45º
ALUMINIUM BOX ACCESSORIES
SET OF 45º END CAPS
SET OF 90º END CAPS
SET OF CURVED END CAPS
45º SAFETY PLATES
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
21
AXLE 42 AXLE 60 DESCRIPTION
027313 027329 Safety Plates 137 Curved
027328 027330 Safety Plates 150 Curved
027314 027331 Safety Plates 165 Curved
027316 027332 Safety Plates 180 Curved
027324 027333 Safety Plates 205 Curved
AXLE 42 AXLE 60 DESCRIPTION
027052 027036 Safety Plates 137 90º
027053 027038 Safety Plates 165 90º
027054 027039 Safety Plates 180 90º
REF. DESCRIPTION
027018 Guide entries nylon aluminium box
027048 Guide entries nylon al. box Curved
027056 Guide entries nylon skipper al. box 90º
027051 G. entries nylon skipper roller al. box 90º
REF. DESCRIPTION
507174 Set of guide entries T-250/T-300 D38 L14 ZF
507175 Set of guide entries T-250/T-300 D30 L19 ZF
REF. DESCRIPTION
027029 Frontal guide stra. 1 roller C-14/C-18
027175 Frontal guide stra. 1 roller C-20
REF. DESCRIPTION
027073 Screw self-drilling 3.5x9.5
CURVED SAFETY PLATES
90º SAFETY PLATES
SET OF GUIDE ENTRIES
SET OF GUIDESENTRIES ZF
GUIDE STRAPS
SCREW
22
Our PVC boxes are an ideal solution for new buildings and home renovations, always guaranteeing the best levels of thermal and acoustic insulation.
Its design, as well as the quality of the materials used in its manufacture, puts Giménez Ganga’s wide range amongst the most advanced on the market.
A solution in the form of options such as Eurodecor or Euroblock.
All the options have been developed by an R+D de-partment who are constantly innovating and which is specialised in developing the most advanced systems for easy integration into all types of facades.
EXTRUDED PVC BOXEXCELLENT THERMAL AND ACOUSTIC INSULATION
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
23
GIMÉNEZ GANGA I EXTRUDED PVC BOXES
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24
EXTRUDED PVC
The Giménez Ganga PVC extrusion plant consists of 8 lines where we manufacture the profiles for our Eu-roblock and Eurodecor PVC boxes and also slats for our rolling shutters, end slats, guides and extensions as well as slats for our louvers, window and door shutters, ceiling covers, folding doors, etc.
These modern facilities ensure a fast and efficient cus-tomer service.
Fully automated extrusion lines are monitored to en-sure the perfect conjunction of product quality control and maximum energy efficiency with low water and electricity consumption.
We have prepared the formulations required for extru-sion of these various products in our own test laboratory. We also have a mechanical workshop for machining and repair of die.
GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES
25
GIMÉNEZ GANGA I EXTRUDED PVC BOXES
FULLY AUTOMATED PLANT
This production centre is fully automated, enabling the facility to be as fully energy efficient as possible.
EXCELLENT FILTRATION
Excellent filtration together with reduced handling of chemical products achieves a clean environment and ensures a totally healthy area for the workers.
LEAD-FREE PVC
The raw materials used are of the highest quality, meaning they are completely free of lead as the stabilising agent.
26
B
D C
EF
A
9 10
8
8
6
1 2 3 4 3 2
5
7
Euroblock box levelness assembly, 2 PVC and 2 Aluminium.
EUROBLOCKBOX
Improves energy efficiency in any restora-tion or renovation project.
The excellent thermal and acoustic prop-erties contribute to energy and cost sav-ings.
Different combinations in PVC and in alu-minium, in levelness and normal versions.
Levelness design in any installation, com-patible with aluminium and PVC joinery.
For use with aluminium joinery, the pro-files enable finishes in any RAL lacquer, anodised and grained wood, presenting a uniformity of finish between the box, blind and joinery.
PVC compact system.
12
13
14
1211
12
1 Aluminium opening/exterior profile
2 Aluminium exterior levelness profile
3 PVC opening side/exterior profile
4 PVC exterior levelness profile
5 PVC upper profile
6 PVC bottom profile
7 Aluminium bottom profile
8 Brush ref. 69-550
9 Brush ref. 80-700
10 Rubber exterior side box(aluminium bottom profile)
COMPONENTS DESCRIPTION
BOX A B C D E F
155 155 155 155 144 121 34
170 170 170 170 159 138.60 34
185 185 185 185 174 151 34
200 200 200 200 189 165.50 34.50
225 225 225 225 214 176.20 4780
Sizes are in mm..
BOX DIMENSIONS
11
GIMÉNEZ GANGA I EXTRUDED PVC BOXES
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LEVELNESS NORMAL DESCRIPTION
044110 044100 4 PVC 155
044290 044280 4 PVC 170
044130 044120 4 PVC 185
044150 044140 4 PVC 200
- 044310 4 PVC 225
LEVELNESS NORMAL DESCRIPTION
044170 044160 3 PVC x 1 Al 155
044175 044165 3 PVC x 1 Al 170
044190 044180 3 PVC x 1 Al 185
044210 044200 3 PVC x 1 Al 200
- 044311 3 PVC x 1 Al 225
LEVELNESS NORMAL DESCRIPTION
044170 044160 3 PVC x 1 Al 155
044175 044165 3 PVC x 1 Al 170
044190 044180 3 PVC x 1 Al 185
044210 044200 3 PVC x 1 Al 200
- 044311 3 PVC x 1 Al 225
LEVELNESS NORMAL DESCRIPTION
044230 044220 2 PVC x 2 Al 155
044235 044225 2 PVC x 2 Al 170
044250 044240 2 PVC x 2 Al 185
044270 044260 2 PVC x 2 Al 200
- 044312 2 PVC x 2 Al 225
LEVELNESS NORMAL DESCRIPTION
044610 044611 1 PVC x 3 Al 155
044680 044681 1 PVC x 3 Al 170
044630 044631 1 PVC x 3 Al 185
044650 044651 1 PVC x 3 Al 200
- 044620 1 PVC x 3 Al 225
LEVELNESS NORMAL DESCRIPTION
044230 044220 2 PVC x 2 Al 155
044235 044225 2 PVC x 2 Al 170
044250 044240 2 PVC x 2 Al 185
044270 044260 2 PVC x 2 Al 200
- 044312 2 PVC x 2 Al 225
EUROBLOCK 4 PVC
EUROBLOCK 2 PVC x 2 Al
EUROBLOCK 2 PVC x 2 Al
EUROBLOCK 3 PVC x 1 Al
EUROBLOCK 3 PVC x 1 Al
EUROBLOCK 1 PVC x 3 Al
28
A Universal coiler C/16027463
B HSL-A-120 guide027118
C Set of end caps Euroblock 185044006
D Bottom guide strap PVC box041066
E Set of guide entries PVC levelness041069
F Nylon ball bearing 12 mm027023
G PVC disc 14x42 with hole C/16-18027171
H Safety plates for 185 Euroblock027053
I Metallic octogonal axle 42x0.4 mm017025
J Euroblock box 2 PVC x 2 Al levelnes044250
K PVC axle cup with hole axle 42027180
L PVC axle cup with hole axle 42027461
M Plastic stop 40 GG027403
185 mm EUROBLOCK BOX ASSEMBLY2 PVC x 2 Al, ALUMINIUM END CAP AND SWIVELING COILER
A
B
F
GH J
K
C
M
L
IE
D
E
C
GIMÉNEZ GANGA I EXTRUDED PVC BOXES
29
B
C
A 60x30 R PVC guide041020
B Set of lateral end caps ABS Euroblock 200046011
C Set of guide entries PVC levelness046131
D FMI support pintle519032
E Clipping plate motor end caps 185-200046152
F Plates for 200 ABS046106
G Roller shutter motor
H Metallic octogonal axle 60x0.8 mm507031
I Euroblock box 4 PVC levelness044150
J PVC axle cup with hole axle 60507124
K Metallic ball bearing 12 mm027001
L Mixed spring lock treated steel G027461
200 mm EUROBLOCK BOX ASSEMBLY4 PVC, ABS END CAP AND MOTOR OPERATED
A
D EF
I
HJ
B
L
C
G
K
3030
BOX A B C D E F
155 155 170 160 144 135 34
185 185 199 189.60 174 165 34
200 200 214 204 189 179.50 34.50
Sizes are in mm.
BOX DIMENSIONS
9
COMPONENTS DESCRIPTION
1 Aluminium exterior profile
2 Aluminium exterior levelness profile
3 PVC exterior profile
4 PVC exterior levelness profile
5 PVC upper profile
6 PVC bottom profile
7 Aluminium bottom profile
8 PVC opening profile
9 Aluminium opening profile
10 Closing rubber 10x42 box profile
11 Rubber exterior side box
12 Brush ref. 69-550
13 Brush ref. 80-700
14 Rubber clipping Eurodecor box
15 Special thermal insulation
16 Aluminium profile thermal insulation
Assembly Eurodecor box without levelling, 4 PVC profiles with passive insulating.
D C
EF
A
B
13 11
1516
10
12
14
8
12
6
1 2 3 4
5
7
EURODECORBOX
Improves energy efficiency in any restora-tion or renovation project.
The excellent thermal and acoustic prop-erties contribute to energy and cost sav-ings.
Special insulating material, available for sizes 155 and 185 mm (keeping the same winding capacity).
New insulating material Grafipol and Pas-sive which favors the decreasing of the acoustic and thermal level inside the stay.
Levelness design in any installation, com-patible with aluminium and PVC joinery.
For use with aluminium joinery, the pro-files enable finishes in any RAL lacquer, anodised and grained wood, presenting a uniformity of finish between the box, blind and joinery.
PVC compact system.
GIMÉNEZ GANGA I EXTRUDED PVC BOXES
31
LEVELNESS NORMAL DESCRIPTION
046210 046200 4 PVC 155
046230 046220 4 PVC 185
046250 046240 4 PVC 200
LEVELNESS NORMAL DESCRIPTION
046270 046260 3 PVC x 1 Al 155
046290 046280 3 PVC x 1 Al 185
046310 046300 3 PVC x 1 Al 200
LEVELNESS NORMAL DESCRIPTION
046330 046320 2 PVC x 2 Al 155
046350 046340 2 PVC x 2 Al 185
046370 046360 2 PVC x 2 Al 200
LEVELNESS NORMAL DESCRIPTION
046330 046320 2 PVC x 2 Al 155
046350 046340 2 PVC x 2 Al 185
046370 046360 2 PVC x 2 Al 200
EURODECOR 4 PVC
EURODECOR 2 PVC x 2 Al
EURODECOR 2 PVC x 2 Al
EURODECOR 3 PVC x 1 Al
EURODECOR 1 PVC x 3 Al
LEVELNESS DESCRIPTION
046390 1 PVC x 3 Al 155
046410 1 PVC x 3 Al 185
046430 1 PVC x 3 Al 200
Insulating Grafipol and Passive for registry profile for boxes 155 and 185 mm.
Insulating Grafipol and sound-proofing strip for registry profile boxes 185 and 200 mm.
Insulating Grafipol and sound-proofing strip for registry profile boxes 200 mm.
32
A Universal coiler C/16027463
B HSL-A-120 guide027118
C Set of end caps Eurodecor 185 levelness044962
D Bottom guide strap PVC box041066
E Set of guide entries PVC levelness041069
F Nylon ball bearing 12 mm027023
G PVC disc 14x42 with hole C/16-18027171
H Safety plates for 185 Eurodecor027053
I Metallic octogonal axle 42x0.4 mm017025
J Eurodecor box 3 PVC x 1 Al levelness046290
K PVC axle cup with hole axle 42027180
L Mixed spring lock treated steel G027461
M Stopper with washer 40 mm016022
185 mm EURODECOR BOX ASSEMBLY3 PVC x 1 Al, ALUMINIUM END CAP AND SWIVELING COILER
A
B
FG
HJ
K
C
M
L
ID
E
C
E
GIMÉNEZ GANGA I EXTRUDED PVC BOXES
33
A 60x30 R PVC guide041020
B Set of lateral end caps ABS Eurodecor 200046031
C Set of guide entries PVC levelness046131
D FMI support pintle519032
E Clipping plate motor end caps 185-200046152
F Clipping plate motor end caps 185-200046106
G Roller shutter motor
H Metallic octogonal axle 60x0.8 mm507031
I Eurodecor box 4 PVC 200 levelness046250
J PVC axle cup with hole axle 60507124
K Metallic ball bearing 12 mm027001
L Mixed spring lock treated steel G027641
185 mm EURODECOR BOX ASSEMBLY4 PVC, ABS END CAP AND MOTOR OPERATE
A
D E F
K
I
H
B
L
C
G
J
B
C
34
LEVELNESS NORMAL DESCRIPTION
044005 - Alum. Lat. End Cap 155
044305 - Alum. Lat. End Cap 170
044006 - Alum. Lat. End Cap 185
044090 - Alum. Lat. End Cap 200
- 044343 Alum. Lat. End Cap 225
LEVELNESS NORMAL DESCRIPTION
044019 - Alum. Div. End Cap 155
044307 - Alum. Div. End Cap 170
044020 - Alum. Div. End Cap 185
044092 - Alum. Div. End Cap 200
- 044091 Alum. Div. End Cap 225
EUROBLOCK ACCESSORIES
SET OF EUROBLOCK LATERAL END CAPS
SET OF EUROBLOCK DIVIDER END CAPS
AXLE 42 AXLE 60 DESCRIPTION
027052 027036 Safety Plate 155
041082 027037 Safety Plate 170
027053 027038 Safety Plate 185
027054 027039 Safety Plate 200
027133 027040 Safety Plate 225
REF. DESCRIPTION
041069 Embudo cajón PVC enrasado
041073 Embudo cajón PVC normal
SAFETY PLATES
SET OF GUIDE ENTRIES
GUIDE ENTRIES
REF. DESCRIPTION
041063 Frontal guide stra. 1 roller C-14/C-16/C-18
041065 Frontal guide stra. 1 roller C-20
041066 Frontal guide stra. C-14/C-16/C-18
GIMÉNEZ GANGA I EXTRUDED PVC BOXES
35
SCREW
BRUSH
RUBBER
REF. DESCRIPTION
027073 Srew sef-drilling 3.5x9.5
041148 Screw 3.5x19 (aluminium sides)
027350 Screw 4.1x38 fixing PVC box
REF. DESCRIPTION
041054 Brush Ref. 80-700 (normal Euroblock)
026015 Brush Ref. 69-5008
7
5.50
6.90
REF. DESCRIPTION
026082 Rubber exterior side box
18.15
7.40
Installation in Euroblock box.
36
EURODECOR ACCESSORIES
LATERAL DIVIDER DESCRIPTION
044952 044019 Aluminium end cap 155
044962 044020 Aluminium end cap 185
044972 044092 Aluminium end cap 200
SET OF EURODECOR END CAPS
SAFETY PLATE
AXLE 42 AXLE 60 DESCRIPTION
027052 027036 Safety plate 155
027053 027038 Safety plate 185
027054 027039 Safety plate 200
REF. DESCRIPTION
027073 Screw self-drilling 3.5x9.5
041148 Screw 3.5x19 (aluminium sides)
027350 Tornillo 4,1x38 fijación cajón PVC
GUIDE STRAPS SCREW
REF. DESCRIPTION
041063 Frontal guide stra. 1 roller C-14/C-16/C-18
041065 Frontal guide stra. 1 roller C-20
041066 Frontal guide stra. C-14/C-16/C-18
REF. DESCRIPTION
041069 Set of guide entries box PVC levelness041073 Set of guide entries box PVC normal
SET OF GUIDE ENTRIES
THERMAL AND ACUSTIC INSULATION FOAM
REF. DESCRIPTION
046161 Polystyrene alum. cap 155
046162 Polystyrene alum. cap 185/200
046156 Polystyrene PVC cap 155
046157 Polystyrene PVC cap 185/200
044039 Polystyrene PVC special cap 155
044037 Polystyrene PVC special cap 185/200
003062 Grafipol Eurodecor 185
003063 Grafipol Eurodecor 200
003087 Passive Insulaition Eurodecor 200
003067 Soundproofing sheet Eurodecor 185 | 200
GIMÉNEZ GANGA I EXTRUDED PVC BOXES
37
ABS END CAPS AND ACCESSORIES
REF. DESCRIPTION
046021 Lat. ABS End Cap Eurodecor 155
046026 Lat. ABS End Cap Eurodecor 185
046031 Lat. ABS End Cap Eurodecor 200
SET OF LATERAL ABS END CAPS EURODECOR
REF. DESCRIPTION
046001 Lat. ABS End Cap Euroblock 155
046006 Lat. ABS End Cap Euroblock 185
046011 Lat. ABS End Cap Euroblock 200
SET OF LATERAL ABS END CAPS EUROBLOCK
REF. DESCRIPTION
046131 Box guide entries PVC levelness
046132 Guide entries of guide PVC 55x45
046133 Guide entries of guide PVC 60x45/60x40
046121 Guide entries of guidePVC 60x75,5
046134 Guide entries KM
046135 Guide entries DK
046136 Guide entries VK
046140 Guide entries VKN
046142 Guide entries VKR
046143 Guide entries HMT
046137 Guide entries RH and guide PVC 60x30
046129 Guide entries KMN
ABS SAFETY PLATE
SET OF ABS GUIDE ENTRIES
AXLE 42 AXLE 60 DESCRIPTION
046101 046102 Safety Plate ABS 155
046103 046104 Safety Plate ABS 185
046105 046106 Safety Plate ABS 200
046116 - Saf. Plate 155 pulley strip 20
046117 - Saf. Plate 185 pulley strip 20
046118 - Saf. Plate 200 pulley strip 20
38
ABS END CAPS AND ACCESSORIES
REF. DESCRIPTION
046061 ABS 155 guide PVC double 60x45
046060 ABS 155 guide PVC double 70x30
046062 ABS 155 guide PVC double KM
046063 ABS 185 guide PVC double 60x45
046067 ABS 185 guide PVC double 70x30
046064 ABS 185 guide PVC double KM
046065 ABS 200 guide PVC double 60x45
046068 ABS 200 guide PVC double 70x30
046066 ABS 200 guide PVC double KM
ABS DIVIDER END CAP
REF. DESCRIPTION
046076 ABS joining end cap 155 - Hole 95
046079 ABS joining end cap 185 - Hole 95
046082 ABS joining end cap 200 - Hole 95
046077 ABS joining end cap 155 - Hole 120
046080 ABS joining end cap 185 - Hole 140
046083 ABS joining end cap 200 - Hole 140
ABS DIVIDER JONING END CAP
REF. DESCRIPTION
046045 ABS 155 guide PVC double 60x45
046043 ABS 155 guide PVC double 70x30
046046 ABS 155 guide PVC double KM
046047 ABS 185 guide PVC double 60x45
046051 ABS 185 guide PVC double 70x30
046048 ABS 185 guide PVC double KM
046049 ABS 200 guide PVC double 60x45
046053 ABS 200 guide PVC double 70x30
046050 ABS 200 guide PVC double KM
REF. DESCRIPTION
046040 Divider ABS End Cap 155
046041 Divider ABS End Cap 185
046042 Divider ABS End Cap 200
ABS DIVIDER SIMPLE END CAP
SET OF DIVIDER ABS END CAPS
GIMÉNEZ GANGA I EXTRUDED PVC BOXES
39
BALL BEARING RING
AXLE 42 AXLE 60 DESCRIPTION
046145 046146 Ball bearing joining end caps
REF. DESCRIPTION
046151 End cap clipping plate motor 155
046152 End cap clipping plate motor 185/200
REF. DESCRIPTION
046159 ABS reinforcement pivot for end caps (for heavy extrude shutters)
REF. DESCRIPTION
046158 Plastic regulable increase to 32, 40, 50, 60 and 70 mm
CLIPPING PLATE
BOX EXTENSION SCREW
REINFORCEMENT PIVOT
REF. DESCRIPTION
046165 Rubber clipping Eurodecor box026082 Rubber exterior side box026015 Brush Ref. 69-550
RUBBER AND BRUSH
5.50
6.906.10
4.30
18,15
7,40
4040
Our extruded aluminium boxes, with their light aes-thetic and ample interior space, are designed to provide maximum thermal and acoustic performance to homes.
Its closure design and the anchoring of its various component parts facilitate the most convenient access
possible to its interior, meaning that it can be handled quickly and easily.
Available in various sizes, it achieves total uniformity of finishes between the box, the shutter and the carpentry.
EXTRUDED ALUMINIUM BOXESPROFESSIONAL COMFORT TAILORED TO EACH HOME
GIMÉNEZ GANGA I EXTRUDED ALUMINIUM BOXES
41
4242424242424242
A+T*
BC
A D
7 8 6
3
1
2
4
COMPONENTS DESCRIPTION
1 Aluminium exterior profile 5 Brush ref. 38-550
2 Aluminium upper profile 6 Brush ref. 69-550
3 Aluminium bottom profile 7 Hooking clip for box closing
4 Aluminium opening profile 8 Closing rubber 10x42 box profile
BOX A A+T* B C D
200 200 204 168 35 185
230 230 234 186.50 45.50 220
Sizes are in mm.* End caps.
BOX DIMENSIONS
REF. DESCRIPTION
043177 Upper profile Al 230
043183 Bottom profile Al 230
043189 Exterior profile Al 230
043195 Opening profile Al 230
043171 Set of aluminium box Winblock 30
WINBLOCK 230 4 Al
REF. DESCRIPTION
043046 Upper profile Al 200
043051 Bottom profile Al 200
043041 Exterior profile Al 200
043036 Opening profile Al 200
043002 Set of aluminium box Winblock 200
WINBLOCK 200 4 Al
5
Winblock box levelness assembly, 4 Al.
WINBLOCKBOX
With its trapezoidal shape, the builder can give the necessary per-sonality to the space in which it is installed.
Thanks to the availability of the product in 200 and 230 mm versions, it will perfectly adapt to a wide variety of recesses.
GIMÉNEZ GANGA I EXTRUDED ALUMINIUM BOXES
43
D
A+T*
BC
A
7 8 6
3
1
2
4
COMPONENTS DESCRIPTION
1 Aluminium exterior profile 5 Brush ref. 38-550
2 Aluminium upper profile 6 Brush ref. 69-550
3 Aluminium upper profile 7 Hooking clip for box closing
4 Aluminium opening curved profile 8 Closing rubber 10x42 box profile
5
BOX A A+T* B C D
200 200 204 168 35 185
230 230 234 186.50 45.50 220
Sizes are in mm.* End caps.
BOX DIMENSIONS WINBLOCK 200 CURVED 4 Al
REF. DESCRIPTION
043046 Upper profile Al 200
043051 Bottom profile Al 200
043041 Exterior profile Al 200
043081 Opening profile Al 200
043076 Set of aluminium box Winblock 200 Curved
WINBLOCK 230 CURVED 4 Al
REF. DESCRIPTION
043177 Upper profile Al 230
043183 Bottom profile Al 230
043189 Exterior profile Al 230
043201 Opening profile Al 230
043231 Set of aluminium box Winblock 230 Curved
Winblock box levelness assembly, 4 Al.
WINBLOCKCURVED BOX
With its curved shape, the builder can give a natural and holistic touch to the space in which it is installed.
Thanks to the availability of the product in 200 and 230mm versions, it can be installed in various types of recesses.
44
B
CA H-25 guide
027032
B Set of end caps Winblock 200043006
C Set of guide entries Winblock 200043007
D FMI support pintle519032
E Roller shutter motor
F Metallic octogonal axle 60x0.8 mm507031
G Set of aluminium box Winblock 200043002
H Safety plates Winblock 200 axle 60043013
IPVC adjustable axle cup with hole octogonal axle 60507124
J Metallic ball bearing 12 mm027001
K Mixed spring lock treated steel G027461
200 mm WINBLOCK BOX ASSEMBLY4 Al, ALUMINIUM END CAP AND MOTOR OPERATED
A
DE
H G
I
B
L
F
CJ
GIMÉNEZ GANGA I EXTRUDED ALUMINIUM BOXES
45
B
C
A UPS-6.5 guide504007
B Set of end caps Winblock 230 curved043213
C Set of guide entries Winblock 230041047
D FMI support pintle519032
E Roller shutter motor
F Metallic octogonal axle 60x0.8 mm507031
G Set of aluminium box Winblock 230 curved043231
H Safety plates Winblock 230 curved043099
IPVC adjustable axle cup with hole octogonal axle 60507124
J Metallic ball bearing 12 mm027001
K Mixed spring lock treated steel G027461
230 mm WINBLOCK CURVED BOX ASSEMBLY4 Al, ALUMINIUM END CAP AND MOTOR OPERATED
A
D E
HG
I
B
L
F
CJ
46
WINBLOCK AND WINBLOCK CURVED ACCESSORIES
LATERAL DIVIDER DESCRIPTION
043006 043016 End Cap Winblock 200
043207 043211 End Cap Winblock 230
043091 043094 End Cap Winblock Curved 200
043213 043217 End Cap Winblock Curved 230
AXLE 42 AXLE 60 DESCRIPTION
043012 043013 Safety Plate 200
- 043218 Safety Plate 230
043098 043099 Safety Plate Curved 200
- 043219 Safety Plate Curved 230
REF. DESCRIPTION
043007 Set of guide entries Winblock 200
041047 Set of guide entries Winblock 230 guide UPS-6,5
SET OF ALUMINIUM END CAPS
SAFETY PLATES
SET OF GUIDE ENTRIES
BRUSH
REF. DESCRIPTION
026005 Brush Ref. 38-550 (interior)
026015 Brush Ref. 69-550 (exterior)
5.50
6.903.80
5.50
GIMÉNEZ GANGA I EXTRUDED ALUMINIUM BOXES
47
5,60
6,90
REF. DESCRIPTION
043060 Rubber 63 mm Lateral
043240 Rubber 120 mm Opening side
043244 Rubber 233 mm Opening side curved
043241 Rubber 160 mm Exterior
043242 Rubber 150 mm Upper
043243 Rubber 93 mm Inferior
REF. DESCRIPTION
043014 Closing rubber 10x42 box profile
REF. DESCRIPTION
027073 Screw self-driling 3.5x9.5
027350 Screw 4.1x38 fixing PVC box
WINBLOCK RUBBER 200
RUBBER
CLIP
WINBLOCK RUBBER 230
GUIDE STRAPS
GOMA
REF. DESCRIPTION
043060 Rubber 63 mm Lateral
043243 Rubber 93 mm Opening side
043064 Rubber 212 mm Opening side curved
043061 Rubber 143 mm Exterior
043062 Rubber 123 mm Upper
043063 Rubber 80 mm Inferior
REF. DESCRIPTION
043009 Hooking cilp for box closing
REF. DESCRIPTION
043018 Pasacintas semi-inferior
48
Giménez Ganga, S.L.U.
Polígono Industrial El CastilloC/ Roma, 403630 Sax (Alicante) Spain
t. (+34) 965 474 050 I (+34) 965 474 205f. (+34) 965 474 563
gimenezganga.com
gimenezganga.com
MK
0365
• E
NG
• 0
1 •
1219