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Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

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Page 1: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where
Page 2: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where
Page 3: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Aluma EasySet is a new integrated forming and shoring system that can be used in

virtually any application where reinforced cast-in-place concrete is the specified

method of construction.

EasySet consists of all aluminum handset panels that can be easily handled and

erected by labour without the use of a crane or specialized tools or skills.

The system is especially well suited for mass housing or multiple-unit housing

developments because of its quick erection time, ease of use, durability and

low life-cycle cost.

Page 4: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

- Interlocking extrusions reduces up to 80%

of costly structural welding compared to

competing systems.

- Lightweight, labour-friendly, panel with

ergonomic handhold.

- Panels can last twice as long as competing

systems

- No specialized maintenance required

- Designed for 60 kN/m2 Concrete pressure

The Panel - Features

Page 5: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Handholds

- Although it may seem a minor

consideration, the ability to easily grip

and carry the panel not only improves the

overall productivity of the system – but it

makes EasySet a favourite among labour

on the jobsite.

Page 6: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

- Material: T6061 Aluminum Alloy

- Panel Widths: 100 – 600 mm @ 50 mm

intervals.

- Panel Length:

- Max Wall: 3.0 m

- Max Slab: 1.2 m

- Panel Thickness: 60 mm

- Panel Weight: 20 kg/m2

- Connections: Pin & Wedge. Dia.16 mm

Pin holes @ 300 mm c\c. Integrated Pin

available upon request.

The Panel - Specifications

Page 7: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Integrated Pin

- Integrated Pin cuts down on the amount

of loose hardware by keeping the pin

physically connected to the panel at all

times.

Page 8: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where
Page 9: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

MONOLITHIC

Page 10: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic

EasySet was conceived as a monolithic forming system that allows the simultaneous forming of:

- Walls

- Slabs

- Beams

- Columns

- Windows

- Doors

- Stairs

- Construction Joints

- Architectural Features

EasySet allows an entire structure to be formed in one pour.

Page 11: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic

The key features of the monolithic form that set EasySet apart from similar systems are::

- Chamfered Stripping Panels

- Starter Panels

- Monolithic Stairs

Page 12: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Stripping Panels

.

A key feature of the monolithic

system that is unique to EasySet is

the Chamfered Stripping/Striking

panels that facilitate the quick

removal of the equipment from the

completed concrete without special

tools.

This allows the form to be stripped

30% faster than similar systems.

Due to the pressure exerted on the

form by the concrete stripping and

striking the interior form is the most

difficult and time consuming part of

the form cycle.

Page 13: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Stripping Panels

.

The chamfer stripping/striking

panels – or S type panel - are

positioned at key locations around

the interior of the form.

SC Panel at Wall/Slab Joint

Vertical SR/SL Panel on all interior

walls

Vertical ST/SB at all inside corners

Page 14: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic - Stripping Panels

.

SC Panel at Wall/Slab Joint

Chamfered on both the

wall and slab side

Page 15: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Stripping Panels

.

Chamfered on both the

wall and slab side

Vertical ST/SB at all inside corners

Page 16: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Stripping Panels

.

Positioned on all interior

walls the SR/SL panels are

the starting point for the

stripping/striking process

PLAN VIEW Vertical SR/SL Panel on all interior

walls

Page 17: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Stripping Panels

.

All Doors and Windows are formed

using the same SC panels used on the

interior to allow stripping of the

window bulkheads.

Stripped Position

Page 18: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Starter Panels

.

The Purpose of starter panels – or

STA panels - is to allow for a clean

exterior joint between vertical pours.

An additional full exterior perimeter

of STA panels is recommended

regardless of supply scope (i.e. ½

floor)

Depending on the application and

client preference we have 2 types of

starter panels available:

Standard STA Panel

Cast In Anchor STA Panel

Page 19: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Starter Panels

.

The Standard STA Panel

The standard starter panel uses the

existing bar tie to hold the starter

panel in position.

The height of the starter is

determined by the thickness of the

slab. Typically:

Thickness of Slab + 300mm

Page 20: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Starter Panels

.

Cast In Anchor STA Panel

Utilizes a 100% retrievable anchor

screw which holds the STA panel to

the wall

The height of the starter ranges from

150 – 250 mm and depends on the

exterior panel combination.

The advantage of this option is that it

can be used at the slab edge and

reduces the size of the starter panel.

Page 21: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Stairs

EasySet is one of the only systems

that allows for a fully monolithic stair

form.

This means that a buildings

staircase – regardless of geometry -

can be poured monolithically with

the surrounding wallforms

This eliminates the need for rebar

splicing and difficult secondary pours

or costly precast.

Page 22: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic – Stairs

Stair forms can be provided with or

without step covers depending on

the type of concrete being used and

the client’s preference

Stair covers are provided with a step

tread to allow safe access up and

down the stairs

Covers also have the added benefit of

allowing access to the top of the

form for the labour.

Page 23: Aluma EasySet is a new integrated forming and shoring ...€¦ · Aluma EasySet is a new integrated forming and shoring system that can be used in virtually any application where

Monolithic

EasySet allows an entire structure to be formed in one pour.