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POWER SERVICE Hrvatska 2008 Opća prezentacija

Alstom Hrvatska 0608

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Page 1: Alstom Hrvatska 0608

POWER SERVICE

Hrvatska

2008

Opća prezentacija

Page 2: Alstom Hrvatska 0608

ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

Uvod 1-24

Inženjering 25-43

Proizvodnja 44-83

Servis 84-105

Kupac 106-111

Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija

Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna

Strojna obradaZavarivanjeMontažaLopatice

OrganizacijaInženjeringRadionicePotpora Alstom grupe

Suradnja sa kupcemPoslovni sustav

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ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

• preko 76.000 zaposlenih u više od 70 zemalja svijeta

• prihod 2007/2008- 16,9 milijardi €

Radimo ono što kažemo,

Govorimo ono što mislimo,

Učinit ćemo to još danas,

A sutra ćemo to napraviti još bolje.

Ono što radimo čini nam

zadovoljstvo.

Alstom grupa

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ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Alstom grupa općenito

-Sjeverna Europa- Sjeveroist.-jugoist. Azija- Indija- Australija

ALSTOM

TRANSPORTPOWER

Power SystemsPower ServiceWalter Graenicher

-Sjeverna i srednja Amerika (NAFTA)

Power Service Regija 1

(PS1)

John Crean

- Kontinentalna Europa- Afrika

Power Service Regija 2

(PS2)

Marcel Mueller

Power Service Regija 3

(PS3)

Hans-Peter Meer

Power Service Regija 4

(PS4)

Nirmal Jha

- Jugoistočna Europa- Bliski istok- Južna Amerika

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ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Volumen zaprimljenih narudžbi 2007 /2008: € 23.5 bn

Podjela volumena prema aktivnostima

Transport

€ 7,5 bn

Power Systems

€ 11,6 bn

Power Service

€ 4,4 bn

50%

31.9%18.7%

49.4%

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N°2 – Željeznički promet

N°1 brzi i

super-brzi vlakovi

N°2 urbani transport(metroi & tramvaji)

N°3 - Energetika

N°1 elektrane ključ u ruke

N°1 ekološka opremaN°1 hidro postrojenja

N°1 servisiranje elektroprivreda

Alstom isporučuje 25% kapaciteta za proizvodnju električne energije u svijetu

Pozicija na tržištu

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Institucionalniinvestitori

59%

Individualnidioničari

15%

Zaposlenici

1%

Bouygues

25%

Distribucija vlasništva ALSTOM grupe

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Regija 1Regija 2Regija 3Regija 4

ALSTOM Karlovac

ALSTOM grupa

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Osnovne djelatnosti

9

• Dvije ključne djelatnosti

Transport

Energetika

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No. 1 za parne turbine, generatore, i postrojenja po sistemu “ključ u ruke”

No. 3 za velike plinske turbine

N° 1 u kotlovima, sustavima za zaštitu okoliša, hidro- turbinama i generatorima

Najkompletniji i konkurentan opseg potrebnih tehnologija

10

Power Systems

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N° 1 za super-brze vlakove, nagibne vlakove i pogonske sustave vlakova

N° 2 za vlakove u metroima, tramvaje, dvoetažne vagone, signalizaciju i regionalne vlakove

Faktori rasta: Urbanizacija Briga o okolišu Podugovaranje

usluga 11

Transport

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•N° 1- tržišni udio

•Najveća instalirana flota opreme

Faktori rasta:

•Rastući trend ugovaranja servisa i održavanja opreme od strane vlasnika postrojenja

12

Power Service

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• Više od 100 godina i 700,000 MW iskustva u svim područjima koja se odnose na elektrane i proizvodnju električne energije

Nedostižno iskustvo bez premca

Power Service

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Modeli upravljanja imovinom

Naručitelji

procjene stanja,dijagnostika i praćenje, modernizacije, poboljšanja

dijelovi, revizije, remonti itehničke usluge

ukupno održavanjeelektrane

održavanje

paketaopremeremonti irezervnidijelovi

upravljanje održavanjem,servisni ugovori,vođenje i održavanje

Isporučitelj sveukupnih usluga održavanja

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Karlovac

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• 1949 Početak proizvodnje parnih turbina u Karlovcu• 1951 Licenca De Laval (brodske turbine do 45 000 HP)• 1953 Licenca De Laval (parne turbine do 2,5 MW)• 1955 Prva parna turbina u funkciji (12,5 MW)• 1956 Licenca AEG (parne turbine do 65 MW)• 1978 Konstrukcija po API 621 standardu• 1982 Licenca BBC (parne turbine do 1 200 MW)• 1985 Dovršena nova tvornica za proizvodnju velikih parnih turbina• 1991 Pridruženje ABB Grupi kao ABB Tvornica energetskih postrojenja • 1994 Certifikat ISO 9001 • 1999 Spojeni ABB i ALSTOM Power• 2000 Tvornica u Karlovcu član ALSTOM Power• 2001 Pridruženje ALSTOM Grupi kao ALSTOM Power d.o.o.• 2003 Novo ime - ALSTOM HRVATSKA d.o.o.• 2003 Certifikat ISO 14001• 2005 Certifikat OHSAS 18001 – Zaštita na radu i zaštita zdravlja zaposlenika• 2006 Certifikat Poslodavac Partner

Povijest

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1970.

Tradicija

80-e 90-e

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Korana

Kupa

Mrežnica

Dobra

Grad ugodan za život

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ALSTOM Hrvatska – 60 godina

2006 – 15 godina od privatizacije

1949 – Početak proizvodnje parnih turbina

1956 – AEG licenca do 65 MW

1982 – BBC licenca za parne turbine do 1200 MW

1991 ABB Tvornica energ. postrojenja

2000 - servisna tvornica

2009 – 60 godina !!!

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Lokalni Servisni Centri (LSC)

• Operativne jedinice sa lokalnim resursima i prodajnom mrežom

• LSC zaduženi su za primarne kontakte sa našim kupcima

Izvršni Servisni Centri (SEC)

• Operativne jedinice sa centraliziranim know-how za proizvod, dio postrojenja ili cijelo postrojenje

• SEC imaju odgovornost za izvedbu ugovorenog opsega posla

Karlovac – LSC & SEC

Usluga na “kućnom pragu” kupca

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Predsjednik Uprave

Damir Vranić

Upravljanje financijama Božena MejaškiQA &EHS upravljanje Božidar Cvitković

Logistika Dinko PerkovićUpravljanje ljuds. potencijalima Božidar CvitkovićIT & ERP podrška Željko KatalinićRazvoj poslovanja./ Upr. rizikom Slavko Valentić

Servisni Inženjering

Milorad Musulin

Servisna Proizvodnja

Dražen Škrtić

Lokalni Servisni Centar

p.p. Slavko Valentić

Koordinacija sa SEC BadenDarko Rendulić

ALSTOM Hrvatska

Koordinacija sa ključnim kupcimaZdenko Jugović

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PRIHOD 2007/2008: 37,7 milijuna €

ZAPOSLENI: 680

VIZIJA:

postati vodeći i odabrani davatelj usluga za:

• inženjerska rješenja i kreiranje proizvodnog programa za energetske

sustave

• servisna rješenja za pripadajuće tržište energetike

ALSTOM Hrvatska

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Agenda

Uvod 1-24

Inženjering 25-43

Proizvodnja 44-83

Servis 84-105

Kupac 106-111

Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija

Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna

Strojna obradaZavarivanjeMontažaLopatice

OrganizacijaInženjeringRadionicePotpora Alstom grupe

Suradnja sa kupcemPoslovni sustav

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Servisni inženjering

KonstrukcijaGT & ST

Pomoćni sustaviPostr. plinskih turb.

TGT podrška

KontrolingProdaja i upravljanje

projektima

Pomoćni sustavi

CSAT D podrška

Konstrukcija iproračun

CSAP Dpodrška

CSB podrška

TGNE M podrška

CSAT O podrška

TSD podrška

Termoenergetska postr.Razmještaj i cjevovodi

Termički blok 1

Standardi i procesi

Komora izgaranja

Mehanički integritet

InstrumentacijaTGEM podrška

Servisni inženjering

RECO Konstrukcija

Termički blok 1

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2008

1991

KLC BADEN

tehnička znanja

stručnost

44 inženjera

160 inženjera

Servisni inženjering

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Projekti

Mehanička oprema

Parne i plinske turbine - protočni dio, kućišta, komore izgaranja, ležajevi, brtve

Hidraulički sustavi za upravljanje i regulaciju Reduktori Pomoćni sustavi parnih i plinskih turbina Cjevovodi Temeljne ploče, čelične konstrukcije

Građevinski dio

Zgrade i noseće konstrukcije unutar energetskog otoka Temelji za opremu i objekte

Servisni inženjering

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Projekti

Električna oprema

Sustavi generatora, sabirnice, generatorski prekidači Transformatori NN, SN, V razvod i oprema Razvodni ormari i kablovi Mjerna oprema

Kontrola i instrumentacija

Regulacijska i nadzorna oprema ( ALSPA P320, Procontrol, Egatrol) Oprema za mjerenje i signalizaciju

Servisni inženjering

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Raspoloživi alati i metode Umreženi informatički sustav - serveri,

osobnaračunala i grafičke stanice

MS Office za baze podataka i planiranje ACAD za konstruiranje CATIA v4 i v5 za konstruiranje parnih i

plinskihturbina

PDMS za projektiranje rasporeda opreme icjevovoda

AUCOPLAN za izradu logičkih dijagrama ALGOR i ABAQUS za proračune mehaničkog

integriteta metodom konačnih elemenata ROHR2 za proračune naprezanja i

elastičnosticjevovoda i proračune oslonaca

LICAD i WITZENMANN za planiranje i odabir cjevnih oslonaca

MATHCAD za konvencionalne proračune

Servisni inženjering

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• proračuni mehaničkog integriteta

• dokumentacija za plinske turbine

Servisni inženjering

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Rekondicioniranje strukturnih dijelova

GT13 DM/E

CVC1

CVC2

EV SEV

GT 24/26

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Inženjering

Modeli lopatica konstruirani Com Tool-om

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Proračun životnog vijeka komponenti plinskih turbina

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Najveći CATIA korisnik u Hrvatskoj & Sloveniji

Turbinsko kućište 2

Ulazno kućište kompresora sa poklopcem ležaja Kućište

kompresora

Turbinsko kućište 1

CATIA V5

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Servisni inženjering

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• Parna turbina 66 MW – konstrukcija i dizajn ALSTOM Karlovac

Primjeri PDMS dizajna

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RotorLP kućište

Lopatice rotora

HP/IP kućište

Diafragma

Lopatica rotora

• Parna turbina 66 MW

Primjeri CATIA dizajna

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Analiza naprezanja metodom konačnih elemenata pri 3000 o/min

• Lopatica rotora

Primjeri CATIA dizajna

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Analiza naprezanja metodom konačnih elemenata pri 3000 o/min

• Noga lopatice rotora

Primjeri CATIA dizajna

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• Lopatica rotora

Drugi oblik rezonancije na f=588 Hz

Primjeri CATIA dizajna

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Primjeri CATIA dizajna

CAD CAM

Alat

Put alata

Presjek lopatice

Strojna obrada lopatice rotora

Nacrt lopatice rotora

Page 41: Alstom Hrvatska 0608

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Agenda

Uvod 1-24

Inženjering 25-43

Proizvodnja 44-83

Servis 84-105

Kupac 106-111

Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija

Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna

Strojna obradaZavarivanjeMontažaLopatice

OrganizacijaInženjeringRadionicePotpora Alstom grupe

Suradnja sa kupcemPoslovni sustav

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Proizvodnja

Servisna proizvodnja

Priprema proizvodnje

Radionice Proizvodnja lopatica

Kontrola kvalitete

Tehnologija Strojna obrada

Montaža

Zavarivanje

Interni transport

Interno održavanje

Dimenzionalna kontrola

Nerazorna ispitivanja

CAD&CAM

Kontrola poslovanja

Priprema proizvodnje

lopatica

Radionica lopatica

Kontrola kvalitetePlaniranje

Rekondicioniranje

Tehnologija

Radionica

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Proizvodne aktivnosti

• Strojna obrada

• Zavarivanje

• Proizvodnja lopatica

• Montaža

Maksimalni kapacitet dizanja jedne

komponente 250 t

Proizvodnja

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Proizvodnja

Strojna obrada

• Teška strojna obrada

- lijevani, zavareni i kovani rotacioni i statorski dijelovi velikih gabarita

- za opremu u energetskim objektima, metalurgiji i ostalim velikim postrojenjima, težine do Q=150 t

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• Srednja i laka strojna obrada

- rotacione i statorske komponente svih tipova i oblika; izrađene iz

čeličnih materijala - kovani, lijevani i zavareni rotacioni i statorski dijelovi - težina do Q=20 kg za potrebe opće gradnje rotacionih

strojeva - težina do Q=500 kg za opću gradnju rotacionih strojeva - toplinska obrada, do težine Q=30 t za gradnju rotacionih

strojeva u energanama i industrijskim pogonima

•Brušenje i oštrenje

- svi tipovi i oblici standardnog i specijalnog alata za glodanje

Proizvodnja

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Proizvodnja

Vrsta kapaciteta Raspoloživost kapaciteta

efek. sati / godina

• Teška strojna obrada 26.800

• Srednja i laka strojna obrada 29.500

• Proizvodnja lopatica 68.500

• Zavarivanje (bravarski i zavarivački radovi) 26.200

• Montaža 28.300

• Rekondicioniranje 26.500

Total: 306.800 h

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Proizvodnja

CNC - horizontalna tokarilica MFD

• Max. promjer obrade

D = 2 500 mm

• Max. duljina obrade

L = 10 000 / 11 800 mm

• Max. težina predmeta obrade

Q = 80 000 kg

• Tip upravljanja:

SINUMERIK - 8T - Siemens

• Obrada rotora parne turbine

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Proizvodnja

CNC - jednostupna vertikalna tokarilica

-SCHIESS - 63 DV

•Max. promjer obrade

D = 6 500 / 12 000 mm

•Max. visina obrade

H = 7 500 mm

•Max. težina predmeta obrade

Q = 225 000 kg

•Tip upravljanja

SINUMERIK - 8MC - Siemens• Obrada GT ispušnog kućišta

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Proizvodnja

CNC - jednostupna vertikalna tokarilica

-SCHIESS - 40 DV

• Max. promjer obrade

D = 3 200 / 5 000 mm

• Max. visina obrade

H = 3 600 mm

• Max. težina predmeta obrade

Q = 100 000 kg

• Tip upravljanja:

SINUMERIK - 3T - Siemens• Nosač kompresorskih lopatica – GT26

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Proizvodnja

CNC – horizontalna bušilica/glodalica- SCHIESS - 225 / 140 TDV

• Max. horizontalni pomak

L = 17 900mm

• Max. vertikalni pomak

H = 6 000mm

• Promjer vretena

D = 225mm

• Veličina radnog stola

5 000 x 5 000mm

• Max. težina predmeta obrade

Q = 150 000kg

• Tip upravljanja

SINUMERIK - 8MC - Siemens

• LP unutrašnje kućište NE

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CNC - horizontalna bušilica/glodalica - SCHIESS - FB 180 / 45 TDV

• Max. horizontalni pomak

L = 8 000 mm

• Max. vertikalni pomak

H = 4 000 mm

• Promjer vretena

D = 180 mm

• Veličina radnog stola

2 800 x 2 800 mm (4 150 x 4 150 mm)

• Max. težina predmeta obrade

Q = 45 000 kg

• Tip upravljanja:

SINUMERIK - 8MC - Siemens

Proizvodnja

• GT ispušno kućište

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Proizvodnja

CNC - portalna glodalica WALDRICH COBURG

• Max. širina obrade S = 4 000 / 5 000 mm

• Max. visina obrade H = 3 870 mm

• Max. duljina obrade L = 12 000 mm

• Veličina radnog stola 2 x 6 000 x 4 000 mm

• Max. težina predmeta obrade

Q = 2 x 150 000 kg

• Tip upravljanja: SINUMERIK - 8MC - Siemens

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CNC – horizontalna bušilica / glodalica

RAPID 2 R/12 WOTAN 1500

Promjer radnog vretena D= 130 mm 4 osi x= 2000 mm, y= 1600 mm w= 1250 mm, z= 800 mm Veličina radnog stola 1600 × 1600 mm Nosivost Q= 12 000 kg

Proizvodnja

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Vertikalna pila za razrezivanje

Za rezanje segmenata na čeličnim prstenovima

Vanjski promjer D= min 1300 mm, max

2500 mm

Proizvodnja

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Automat za TIG navarivanje sa

mehaniziranim doturom žice za

zavarivanje

Izvor struje 350 AC/DC Portal x= 2700 mm, y= 3000 mm Pozicioner nosivosti Q= 3 000 kg Max. promjer radnog komada D= 2600 mm

Proizvodnja

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• Radionica lopatica

Proizvodnja

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CNC - 4 osni obradni centar HELLER BZU -07

Max. pomak radnog stola X = 630mm

Max. pomak radnog vretena Y = 500mm

Max. pomak radnog stola Z = 560mm

Područje okretanja radnog stola B = 360°

Veličina radnog stola LxS = 500x400mm

Max. nosivost radnog stola Q = 1000 kg

Konus prihvata alata ISO 40

Max. promjer alata D = 120mm

Max. duljina alata L = 300mm

Spremnik alata Upravljanje - UNI PRO 80C - Siemens

Proizvodnja

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CNC – 5 osni obradni centar STARRAG - HX151

Max. duljina obrade L= 837 mm Max. širina obrade S= 400 mm Instalirana snaga: 23 kW Područje zakreta radnog

vretena: 45° Broj vretena: 1 Konus prihvata alata: HSK A-

63 Spremnik alata

Proizvodnja

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FARO ARM

Prenosivi 3-D mjerni uređaj

Max. promjer mjerenja unutarnji

D= 3200 mm Promjer mjerenja vanjski D= 3000 mm Visina mjerenja do H= 2500 mm Točnost mjerenja +/- 0,038 mm

Proizvodnja

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CNC – mjerni uređaj Zeiss CALYPSO

Max. pomak radnog stola X = 800 mm Max. pomak vretena

Y = 1000 mm Max. pomak radnog stola Z = 600 mm VAST-XT sistem head Max. nosivost radne ploče

Q = 700 kg Spremnik alata

Proizvodnja

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PLANOVI RAZVOJA I RASTA

2006. Investirano u četiri nova 5-osna CNC stroja za proizvodnju lopatica vrijednosti 3 M€

2007. Početak rada na rekondicioniranju strukturnih dijelova plinskih turbina

Proizvodnja

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Bravarsko-zavarivački radovi

•Bravarski radovi

•Razni tipovi kućišta

•Srednje i velike dimenzije; proizvedeni iz ugljičnih čelika, nisko-legiranih čelika i nehrđajućih čelika

•Zavarivanje tehnikama SMAW, GMAW i SAW

• Obrada rotora generatora

Proizvodnja

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Bravarsko-zavarivački radovi

Specifična zavarivanja; zavarivanje brtvenih dijelova na stelitnoj osnovi i metaliziranje okruglih površina u struji vrućeg zraka

Elektro-otporna toplinska obrada raznih dijelova i oblika do težine Q=10 000 kg

Proizvodnja

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Montaža

•Demontaža, remonti i retrofit energetskih postrojenja, metalurške i procesne opreme

•Testiranje opreme za mehaničko-hidrauličko upravljanje

• Montaža parne turbine 66MW Zagreb

Proizvodnja

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Montaža

Montaža lopatica na rotore i statore turbo-strojeva

(turbine, kompresori)

Proizvodnja

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Montaža

Balansiranje rotora i diskova do n=300 RPM i Q=500 do 100.000 kg sa max. dužinom do L=10 m i max. promjerom do D=5.5 m

• Balansiranje rotora parne turbine

Proizvodnja

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Proizvodnja lopatica

• Lopatice za parne turbine

• Kompresorske lopatice za

plinske turbine

• Izrada iz visoko kvalitetnih

čeličnih šipki i profila

• Lopatice kontinuiranog i

diskontinuiranog profila lista

• Oblici noge: “T”, duplo “T”,

“jela”i ostali oblici

• Dužina listova L=20 do 1 200 mm

• Bandaže - zakovane, integralne ili

slobodne

Proizvodnja

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Proizvodnja

CHIRON 2000

5-osna glodalica za proizvodnju lopatica

proizvodnja 1 lopatice – 28 min 22 sec putanja alata: x-2000 mm, y-500 mm,

z-550 mm broj izmjenjivih alata: 40 visoko brzinsko i visoko produktivno

rezanje (glodanje) brzina okretanja vretena: 20 -12000

okr/min automatiziran proces SIEMENS CNC – control 840D ALSTOM – 3 stroja u radionici lopatica još 1 stroj u nabavi !!!

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Tehnička priprema

Radionice

BPM model TDMWalterToollib

Visoki modularni regal

Identifikacija alata

Tool data

Prednamještanje alata

Alat Alat

3D mjerni uređaj

Mjerni programCADCATIA V4.2.2

CAMNC Blade

Clever modul

Podaci o alatu

Alat

Chiron M2000

Simulacija procesa obrade“Vericut”

NC Data file

NC Data fileBPM modeli

Nacrti

3D skeniranje

3D modeli

Implementacija Chiron tehnologije

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Lopatice – volumen & plan

0

10000

20000

30000

40000

50000

60000

2000 2001 2002/3 2003/4 2004/5 2005/6 2006/7 Plan

PTS PS

Lopatica / godišnje

Povećanje proizvodnje korištenjem najmodernije tehnologije

• 2000 - 2004/5: 28’000 kom.

• Aktualno 2005/6: 32’000 kom.• povećanje zaposlenika

• Plan 2006/7: 42’000 kom.• veća produktivnost

• Budućnost: 58’000 kom.• zamjena preostalog zastarjelog • kapaciteta

od 23’000 kom

do 58’000 kom

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• Parna turbina 4 MW

Proizvodnja

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• Proizvodnja GT13DM komore izgaranja

Primjeri iz proizvodnje

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Primjeri iz proizvodnje

• Proizvodnja GT13DM komore izgaranja

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• Lopatice parnih turbina

• Lopatice parnih turbina manjih dimenzija

• Kompresorske lopatice

Primjeri iz proizvodnje

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• Rekondicioniranje GT 26 SEV komore izgaranja

Primjeri iz proizvodnje

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• Rekondicioniranje GT 24 EV komore izgaranja

Primjeri iz proizvodnje

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• Ispušni difuzori plinskih turbina

Primjeri iz proizvodnje

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• Parna turbina 66 MW – konstrukcija i dizajn Karlovac

Primjeri iz proizvodnje

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• GT26 ispušno kućište

•Ugradnja oplate u polovicu

ispušnog kućišta plinske turbine

Primjeri iz proizvodnje

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• Brušenje

Primjeri iz proizvodnje

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Agenda

Uvod 1-24

Inženjering 25-43

Proizvodnja 44-83

Servis 84-105

Kupac 106-111

Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija

Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna

Strojna obradaZavarivanjeMontažaLopatice

OrganizacijaInženjeringRadionicePotpora Alstom grupe

Suradnja sa kupcemPoslovni sustav

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Lokalni Servisni Centar

Alstom LSC

Komercijalni odjel

Tehnički odjel

Izvođenje projekata

Mjerenje i ispitivanje

Konstrukcija i tehnologija

Kontroling

Logistika

Prodaja & Upravljanjeprojektima

Upravljanje radilištima

Radionica

Prokura za Alstom SC

Koordinacija sa ključnim kupcima

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Organizacija servisa

Prodaja Vođenje projekata Upravljanje

radilištima - priprema rada - upravljanje

radilištima - ispitivanje i

puštanje u pogon

Lokalni servisni centar

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Lokalni servisni centar

Strojna obrada Rezervni dijelovi Emergency call servis Preventivno održavanje Inspekcije i remonti

- planiranje- izvođenje

Vođenje projekata

Rehabilitacije Retrofiti Mjerenje, analize Dijagnostika,

preporuke -

vibrodijagnostika - KBR - procjene

životnog vijeka - ostala

testiranja

Opseg usluga

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Lokalni servisni centar

Područja održavanja

• Parne turbine

• Plinske turbine

• Hidro turbine

• Ostali rotacijski strojevi

• Pomoćna postrojenja

• Mjerno - regulacijska oprema

• Unutarnje kućište parne turbine

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Ostala područja usluga

• Strojna obrada

• Rezervni dijelovi

• Preventivno održavanje

• Korektivno održavanje

• Revizije i remonti

• Planiranje radova i dijelova sa

preporukama

Lokalni servisni centar

• Kućište servomotora

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Servisni Inženjering Radionice

Podrška Alstom grupe

Vrijednost pružena kupcu

Lokalni servisni centar

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Servisni inženjering

• Retrofiti i modernizacije

• Tehnička dokumentacija

• Planovi kontrole i ispitivanja

• Rješavanje neusklađenosti

• Defektaža

• Završna izvješća i preporuke

• Stalna podrška na radilištu

Lokalni servisni centar

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Izrada rezervnih dijelova

• Prema vlastitoj dokumentaciji

• Prema dokumentaciji kupca

• Rekonstruirana dokumentacija

prema snimljenom stanju

dijelova

Lokalni servisni centar

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Radionice

• Priprema proizvodnje

• Proizvodnja rezervnih dijelova

• Usluge strojne obrade

• Zavarene konstrukcije i

reparaturno zavarivanje

• NDT ispitivanja

• Kontrola kvalitete

Lokalni servisni centar

• VT rotor parne turbine 30 MW

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Metallurgist Pro – Uređaj za ispitivanje kemijskog sastava materijala –Spektroanalizator

Najsuvremenija oprema

Izvodi brzu i nerazarajuću identifikaciju i točnu analizu

sastava osnovnog metala i legura

Nije moguće mjeriti ugljik !

Oprema

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Oprema

SIMATIC

• mjerni sustav za prikupljanje i obradu fizikalnih

veličina (npr. tlakova ulja, zakrete servomotora)

u elektroenerg.postrojenjima

DIGITALNI NIVELIR TOPCORN

• mjerenje i kontrola linija rotora turboagregata, razdjelnih ploha turbina i mjerenje ravnosti npr. temeljnih ploča

VIBROCAM 5000 PORTABL mjerenje 16 vibracijskih signala, 8

procesnih signala, 2 signala brzine

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Oprema

NOVALIGN

Profesionalni modularni sistem za centriranje rotirajućih dijelovaenergetskih strojeva

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• Montaža parne turbine 210 MW

Lokalni servisni centar

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• Strojna obrada rotora

industrijske turbine

Lokalni servisni centar

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• Tvornička montaža parne turbine

Lokalni servisni centar

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• Parna turbina

Lokalni servisni centar

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• Montaža rotora u donju polovicu kućišta parne turbine

• Obrada VT kućišta parne turbine

Lokalni servisni centar

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• NT rotor parne turbine – transport na radilište

Lokalni servisni centar

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Podrška ALSTOM grupe

• Podrška i uključivanje ostalih ALSTOM tvrtki u radove održavanja

• Korištenje već razvijenih i isprobanih rješenja na području

servisiranja

• Zadovoljenje ukupnih potreba kupca u području održavanja

postrojenja za proizvodnju energije

Lokalni servisni centar

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AEGANSALDOBBCCREUSOT LOIREDE LAVLESCHER - WYSSFRANCO TOSSIGENERAL

ELECTRICJUGOTURBINAKKK

Reference i iskustvo

Lokalni servisni centar

LMZMANMITSUBISHI

PRVNI BRNENSKA

SIEMENS

SKODA

UTMZ

WESTINGHOUSE

WORTHINGTONZAMECH

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Agenda

Uvod 1-24

Inženjering 25-43

Proizvodnja 44-83

Servis 84-105

Kupac 106-111

Alstom grupaKarlovac tvornicaPovijest ukratkoOrganizacija

Razvoj suradnjeProjektiAlati i metodePrimjeri CATIA dizajna

Strojna obradaZavarivanjeMontažaLopatice

OrganizacijaInženjeringRadionicePotpora Alstom grupe

Suradnja sa kupcemPoslovni sustav

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Odnos s kupcem

Od

nos

s ku

pci

ma

Kontinuirana suradnja i

dijalogJedna adresa za sva pitanja

Sveukupna podrškaAlstom-a

Servis pohitnompozivu

ugovorni odnos

=

partnerski

odnos

“godfather”načel

o

=

tehnički

kum

• mobilne ekipe

• dijelovi

• materijali

• servisna oprema

• alati

24 satni servis

=

usluga

svih resursa

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Odnos s kupcem

Zadovoljstvo kupca

• Individualni pristup

• Pružanje kompletnog, prilagođenog

rješenja

• Isporuka na vrijeme

• Pouzdanost i kvaliteta

• Ispred očekivanja

Kupac

Rješenje

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Poslovni sustav

• Sustav kvalitete prema normi ISO 9001:2000 (DNV)

• Sustav upravljanja okolišem prema normi ISO 14001:1996 (DNV)

• Sustav upravljanja zaštitom na radu i zaštitom zdravlja zaposlenika prema normi

OHSAS 18001

• Certificirani postupci zavarivanja prema normi EN 729

• smanjenje troškova

• društvena odgovornost

• stvaranje dodanih vrijednosti

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