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Center for Mining Safety & Health Excellence Alpha Foundation For The Improvement of Mine Safety and Health, Inc. ‘Risk Management’ Tom Hethmon University of Utah Department of Mining Engineering Center for Mining Safety and Health Excellence October 10, 2012

Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

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Page 1: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Alpha Foundation For The Improvement of Mine Safety and Health, Inc.

‘Risk Management’

Tom Hethmon University of Utah

Department of Mining Engineering Center for Mining Safety and Health Excellence

October 10, 2012

Page 2: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Katrina

Titanic Crandall Canyon

Deepwater Horizon

BP Texas City

Titanic 2008

UBB

Recession

Three Mine Island Challenger

Page 3: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Mandate & Commitment

Design of framework

for managing risk

Implementing risk

management

Continual improvement

of the framework

Monitoring & review of

the framework

Establishing context

Com

mun

icat

ion

& c

onsu

ltatio

n

Mon

itorin

g &

Rev

iew

Risk identification

Risk analysis

Risk evaluation

Risk treatment

Process of identifying hazards, assessing risk, developing and applying controls to eliminate or minimize risk.

Page 4: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Qualitative Risk Matrix

(MIL STD 882)

Page 5: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

“As low as reasonably achievable (ALARA)”

Step 1: Identify hazards

Step 2: Assess risks

Step 3: Decide controls

Step 4: Implement controls

Step 5: Assess effectiveness

Risk Management Plan

Do

Do Do

Check & Act

Page 6: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Special Risk Management: Root Cause Analysis

• A tool designed to help identify not only what and how an event occurred, but also why it happened.

Investigation & fact-finding

Data analysis

Direct cause

Contributing factors

Root cause(s)

Page 7: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Communication & consultation

Risk-Based Safety & Health Management System

Plan Do

Check Act

Policy & objectives

Plans & resources

Audit & evaluation

Training & education

Metrics & info management

Responsibility & accountability

Mgt review & corrective action

Operating processes & procedures

Incident mgt & investigation

Engineering & design

Emergency management

Risk management

Leadership

Page 8: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Risk-Based Safety & Health Management Systems

Commercial aviation

Petroleum refining

Bulk chemicals Specialty chemicals

Pharmaceuticals

Semiconductors

Dept of Energy

Dept of Defense

Off-shore drilling Railroads

Automotive manufacturing Aerospace

Maritime shipping

Coal mining

Consumer products

Telecommunications

Waste management

Medical devices

Hospitals

Nuclear power

Utilities

Cement

Aggregates

Farm & construction equipment

Biotechnology

Computers & electronics

On-shore drilling

Aluminum

Construction

Universities

Metal mining

FAA

Page 9: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

TRIFR Comparison for ‘High Risk’ Companies (2009)

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5

Exxon Mobil …Dow

Chevron Phillips …Anglo AmericanQuadra Mining

Rio TintoDuPont

Vale CVRDBHP BillitonBarrick Gold

CaterpillarFMC

Teck ComincoAlcoa

SolvayPotashXstrataNSSGA

US M/NMUS Coal

2009

Cor

pora

te W

ebsi

te D

ata

BS 8800

OHSAS 18001 & 18002

ANSI Z-10

DNV isrs 7TM

Responsible CareTM

Custom

Page 10: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Framework for Mining Safety & Health Excellence

Leadership

Culture

Systems

Each mining company has different requirements relative to the need to improve each element.

It is the integration & active management of these three

elements that minimizes the potential for mining

morbidity & mortality.

Page 11: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Operational Risk Management Literature

• Application of existing risk assessment techniques to: – Slope stability, coal spontaneous combustion, haul truck operations,

escape ways, mine hoisting, tunneling, blasting, etc.

• Development of new risk assessment techniques. • Optimization of different risk management (RM) approaches. • Characterization of RM-based management systems. • Longitudinal performance associated with mandatory RM-

based management systems (international).

Page 12: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Operational Risk Management Research Needs

• Characterization of RM practices across mining companies with long-term good and poor safety performance.

• Characterization of cultural and leadership characteristics of companies using RM practices with long-term good and poor safety performance, i.e., precursors to effective RM policy.

• Assessment of intervention effectiveness of RM processes in mining companies with long-term good and poor safety performance, i.e., relative effectiveness of RM programs.

• Assessment of the efficacy of consensus standard RM-based management systems versus company-specific RM-based management systems, i.e., how important is customization?

Page 13: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Operational Risk Management Research Needs

• Intervention effectiveness of different management systems facilitation variable (leadership, responsibility, accountability, etc.) in reduction of safety outcomes.

• Assessment of the acceptance of different RM processes in very small (N ≤ 10 ), small (N ≤ 50), and larger (N > 50)mining companies, i.e., will small mines use non-mandatory RM?

• Assessment of the efficacy of RM processes in very small (N ≤ 10), small (N ≤ 50), and larger (N > 50) mining companies.

• Characterization and patterns of individual and group heuristics in accuracy of risk estimation (probability & consequence), i.e., what informs mining risk judgment?

Page 14: Alpha Foundation For The Improvement of Mine Safety and ... · DNV isrs 7. TM. Responsible Care. TM. Custom . Center for Mining Safety & Health Excellence . Framework for Mining Safety

Center for Mining Safety & Health Excellence

Operational Risk Management Research Needs

• Assessment of the relative effectiveness of different risk assessment techniques in the accuracy of risk estimation and perceived ease of use by individuals and groups.

• Assessment of miner participation in risk assessment (e.g., estimation and control development) and its impact on risk attitude, perception and behavior.