ALPHA 200 PLUS

ALPHA 330 PLUS

INSTALLATION MANUAL

The ALPHA is provided with a mechanical locking system that grants the operator locking in the opened and closed position avoiding any needs for electric locks and/or magnetic locks. The torque intensity and the anti-crushing safety are adjustable through the control board.

ALPHA PLUS is provided with mechanical limit switches which are located and protected in aluminum housing. It is also provided with a manual releasing system by a lever

Key-locked that must be used only in case of emergency and/or power failure to manually operate the gate.

1 Back bracket2 Electric motor3 Endless screw4 Front bracket5 Aluminum shaft-cover6 Limit switches adjusting screws7 Micro-switch for limit switch8 Micro-switch for limit switch9 Capacitor housing (230V version)10 Manual Releasing lever

MAIN PARTS

ENGLISH

DIMENSIONS (mm)

Fig. 1

Fig. 2

120 L

C052

ALPHA 200 ALPHA 330

L

C (stroke)

960 mm

290 mm

1160 mm

400 mm

Alpha 200 Alpha 330

230V~ (±5%) 50/60 Hz

70W (24V) - 260W (230V)

1,2 A (24V) - 3 A (230V)

290 mm 400 mm

40 (24V) - 20 (230V)

-20°C +55°C

9 kg 9,5 kg

2,0 m 3,3 m

90° - 110° 90° - 120°

1,7 cm/s

4 uF (230V) 6,3 uF (230V)

250 daN (24V) - 350 daN (230V)

IP44

200 kg 300 kg

11

22

33

4466

77

88

1010

55

99

TECHNICAL FEATURES

Power Supply

Power

Absorbed current

Stroke

Cycle/hour

Operating temperature

Weight

Max leaf lenght

Opening angle

Speed

Capacitor

Thrust force

Protection class

Max leaf weight

Limit switch

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®

Note: The frequency of use is valid only for the first hour at 20°C room temperature.

REV 06 - 07/20106741059512

1) Operator2) Warning Plate3) Electronic Unit4) Warning Lamp5) Tx Photocell6) Differential switch 16A 0,03A7) Rx Photocell8) Key Switch9) Radio Receiver10) Antenna11) Column for photocells12) Mechanical Stop

STANDARD INSTALLATION

2 meters

AL

PH

A2

00

24

V / 2

30

V

3,3 meters

300 kg

200 kg

Ma

x L

ea

f W

eig

ht

Ma

x L

ea

f L

en

gth

ALPHA electromechanical operators

DIAGRAM FOR THE USE OF ALPHA 200 AND ALPHA 330

AL

PH

A 3

30

24

V / 2

30

V

AL

PH

A2

00

24

V / 2

30

V

AL

PH

A 3

30

24

V / 2

30

V

Fig. 4

Fig. 3

11

33

44

x21x21

3x13x1

x5

1 RG 8x

51 RG 8

x3 1,5x3 1,5

2x12x1

4, 2

V

x1 5 ( 30 )

4, 2

V

x1 5 ( 30 )

41

230V)

x,5

(

41

230V)

x,5

(

3x13x1

3x13x1

1111

1111

11

77

55

1010

22

88

1212

66

1212

99

ALPHA 200 PLUS

ALPHA 330 PLUS

Notice:The operator must be installed with the motor facing upward (Fig. 3)

x

,

2x2,5+ 3

1 5 (24V)

x

,

2x2,5+ 3

1 5 (24V)

2x2,5 3x1,5 (2 V)

+

4

2x2,5 3x1,5 (2 V)

+

4

3x

13

x1

2x

51

,2

x5

1,

ENGLISH

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®

REV 06 - 07/201067410595 13

1. GATE ARRANGEMENT

It is necessary to make controls on the gate to make sure the application of ALPHA automation can be possible.

Make sure that:

A. the gate fixed and moving parts have a strong and crush-proof structure;

B. the length of each leaf is not over 2,0 meters (Alpha 200), 3,3 meters (Alpha 330);

C. the weight of each leaf is not over 200 Kg (Alpha 200), 300 Kg (Alpha 330);

D. the hinges are hardly anchored and are able to support the torque of the operator; they do not have irregular movements and/or any friction during the whole movement of the leaf;

Fig. 5 Fig. 6

ALPHA 200 PLUS

ALPHA 330 PLUS

2. INSTALLATION OF THE OPERATORS

2.1. Fix the holed mounting plate to the post using screws as shown in Fig 5. The plate must be positioned perfectly horizontal and perpendicular to the post,

2.2. Weld the back bracket to the plate (Fig 6) following the dimensions shown in Fig 7 and 8. If it is necessary, cut the bracket without going over the minimum limit of 60 mm (Fig 9).

NOTICE:ALPHA operator is not provided with mechanical torque regulation. The control board must be provided with electronic torque regulation (unless presence detectors are installed) to install it in conformity with the DIRETTIVA EN12453 and EN12445.

ENGLISH

Sistemi Elettronicidi Apertura Porte e CancelliInternational registered trademark n. 804888

®

REV 06 - 07/20106741059514

DIMENSIONS FOR INSTALLATION

Fig. 7

A

C

B

80 mm

ALPHA 200 PLUS

ALPHA 330 PLUS

Openingangle

"

A

B

A

B

90°

110°

160

110

110

110

140

130

110

120

120

150

120

110

During selection, prefer the higher dimensions of A and B.

The above mentioned dimensions are in mm.

Openingangle

"

A

B

A

B

90°

120°

150

150

140

180

190

190

150

170

200

170

160

160

220

160

"

ALPHA 200 PLUS

ALPHA 330 PLUS

(see Fig. 9)

A

C

Fig. 8

60m

mM

IN

.

Fig. 9

ENGLISH

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®

REV 06 - 07/201067410595 15

Fig. 10

½ min. rotation

ALPHA 200 PLUS

ALPHA 330 PLUS

Fig. 11 Fig. 12

Fig. 13

2.3. Attach the operator on the previously installed back-bracket and fix it with the provided pivot (Fig 10)

2.4. Release the arm (see paragraph 3)

2.5. WARNING: Turn the shaft up to its max. extension, afterwards turn it about at least half turn into the opposit direction (screw it) see Fig. 11 and 12.Note: After installation, in opening, leave minimum 15 mm of working stroke, to avoid that the operator goes into mechanical lock (if necessary install the stops on the ground or the optional special mechanical stops for Alpha).

2.6. Attach the front bracket to the extremity of the shaft (Fig 13)

2.7. Close the gate

ENGLISH

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®

REV 06 - 07/20106741059516

ALPHA 200 PLUS

ALPHA 330 PLUS

Fig. 15Fig. 14

Fig. 16

2.8. Drill a hole into the gate (Fig 14) to be able to attach the front bracket with the supplied bolts being careful to place the operator perfectly horizontal (Fig 15).

NOTE:

if it is not possible to attach the front bracket with the bolts, weld it to the gate (Fig 16), being careful to protect the shaft from welding waste.

ENGLISH

Sistemi Elettronicidi Apertura Porte e CancelliInternational registered trademark n. 804888

®

Fig. 17

Mechanical stop in closing Mechanical stop in opening

INSTALLATION OF POSITIVE STOPSOn request mechanical stop in opening and closing available.

REV 06 - 07/201067410595 17

ALPHA 200 PLUS

ALPHA 330 PLUS

ENGLISH

Sistemi Elettronicidi Apertura Porte e CancelliInternational registered trademark n. 804888

®

GND1

2

3

4

5

10

9

8

7

6

RIGHT LEFT

ALPHA PLUS 230V CONNEXIONS

Fig. 18

Fig. 20

Capacitor

1= Motor+Capacitor - Black

2= Motor+Capacitor - Brown

3= Common - Blu

4= Nero

5= Marrone

6, 10= L Brown

7, 9= L Black

8= Motor - Blue

imit switch - imit switch -

GND10

9

8

7

6

1

2

3

4

5

Fig. 19

Capacitor

1= Motor+Capacitor - Brown

2= Motor+Capacitor - Black

3= Common - Blue

4= Brown

5= Black

6, 10= L Brown

7, 9= L Black

8= Motor - Blue

imit switch - imit switch -

REV 06 - 07/20106741059518

ALPHA 200 PLUS

ALPHA 330 PLUS Sistemi Elettronicidi Apertura Porte e CancelliInternational registered trademark n. 804888

®

ALPHA 24V CONNEXIONS

GND

1 2 3 4 65

1 2 3 4 5 6

MOTORLIMIT SWITCH

OPENING

Bla

ck

Bro

wn

Bla

ck

Bro

wn

LIMIT SWITCH CLOSING

1

2

34

56Fig. 21 Fig. 22

Fig. 23

ENGLISH

1, 2= Motor3, 4= L

Black

5, 6= LBrown

imit switch opening -

imit switch closing -

Fig. 24

Fig. 25

2.9. Release the arm (see paragraph 3)

2.10. Remove the pull tongue from the shaft-cover (Fig 24) and mount it on the operator through the two tie-rods without excessively tightening the two cover-nuts (Fig 25).

Tie-rod 1

Tie-rod 2

Cover-nuts

Cover-nuts

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ALPHA 200 PLUS

ALPHA 330 PLUS

1 2 3

Fig. 26 Fig. 27 Fig. 28

Fig. 29

Fig. 30

Fig. 31

3. RELEASING SYSTEM OF THE OPERATOR3.1. To release the operator follow the instruction below

1. Insert the key in lock and turn it 90° to the right as on Fig. 262. be sure that the lock cylinder is completely out (Fig. 27).3. Turn the releasing lever towards the bottom as (Fig. 28).

3.2. To lock back the operator take back the lever to the position as (Fig. 26), turn the key pushing the cylinder back in and move the gate leaf until you ear the operator gears to hook-up.

4. LIMIT SWITCHES ADJUSTMENTS

4.1. Remouve the pastic cover as shown below. (Fig. 29)

4.2. Use a screw-driver to rotate the screw (Fig. 30 and 31) knowing that rotating each screw toward the (+) it will increse the stroke in opening (OPEN) and in closing(CLOSE).

ENGLISH

Sistemi Elettronicidi Apertura Porte e CancelliInternational registered trademark n. 804888

®

REV 06 - 07/20106741059520

To the attention of users and technicians

SELF INSTALL - NEED TECHNICALASSISTANCE?

OPTION 1: DIRECT WITH THE SERVICE DESK QUICKEST AND MOST EFFECTIVE METHODSubmit your enquiry direct with the service desk at service@automaticsolutions.com.auThe service desk has the most experienced staff in Australia to help with your problem but they need your help.

Describe your problem in detail and as clearly as possible. Don t forget to include a telephone number.Be certain to detail which model or models of you are working with.Send photos of the installation they love photos. The people at the service desk are good but they areeven better when they can see the installation. Send photos of the overall scene so they can see theentire installation. Also send photos of the wiring to the control board and any other part of theinstallation you think is relevant.Send video if appropriate. Smartphone s these days take remarkably good video in small file sizes whichcan be emailed in a moment. If your problem needs a video to show the issue please feel free to send it.

NOTE: THIS IS BY FAR THE FASTEST AND MOST SUCCESFUL WAY TO SOLVE YOUR PROBLEMPHOTOS AND VIDEOS ARE THE NEXT BEST THING TO BEING THERE

OPTION 2: LODGE YOUR ENQUIRY LOCALLY - SLOWER BUT CAN STILL BE EFFECTIVEMake contact with the store of purchase. Branch staffs are typically not technicians and dependent on their lengthof service will have varying degrees of technical knowledge. If they cannot help however they will certainly eithersource help locally from their technicians or make contact with the service technicians on your behalf.

OPTION 3: SERVICE CALL WITH AUTOMATIC SOLUTIONS TECHNICIAN SLOWEST METHODIf you fall within the local branch service area it may be possible to book a local technician to look at yourinstallation. Wait times will vary dependent on local workloads. The cost is a service fee which includes the firsthalf hour and the hourly rate thereafter. If any Automatic Solutions provided parts are found to be defective andwithin warranty these will be provided free of charge.(NOTE: If you suspect that any parts are defective and within warranty you may wish to consider option 4)

A note on this option: If you decide on this option you will be asked to sign an authorisation to proceed whichwill provide legal authority and payment security. This form has three options available of which only the first twoare available to you. The third option is for warranty repairs only for full install customers. Self install customersrequiring warranty only service need to refer to option four below.

IMPORTANT: IN SHORT THIS OPTION WILL INCUR CHARGES

OPTION 4: RETURN THE PRODUCT IF BELIEVED TO BE FAULTYAs a self install customer who has purchased product if you believe the product to be faulty rather than aninstallation or site problem you have the option of returning the product for evaluation and to exercise your rightto a replacement, repair or refund as applicable. All returned product is forwarded immediately to the servicetechnicians for evaluation and response. There are two main methods available to return product

Direct to the service centre this is the quickest method as it cuts out the branch delayVia the branch of purchase slower because of the delay at the branch

When choosing this option you need to complete a product return form. This form gives you all the informationon procedure involved and where to send to. These are available at the branch of purchase, can be emailed toyou (contact your branch), or available here - http://automaticsolutions.com.au/page/warranty.php