ALL PURPOSE INSULATED CABINS Insulated Cabin Gable Roof€¦ · 30/07/2014 · Base Dimension Roof Edge to Edge Door Opening 3.1 Mtr. x 4.0 Mtr. 12 Sq.Mtr. 26 Cu.Mtr. Width Depth

• Strong & Secure Cabin• Quick & Easy Assembly • Metal Cladded Insulated Walls • Wide Door with Lock• Easily Expandable

Call us for any missing or damaged parts.Do not return to the store.

A L L P U R P O S E I N S U L A T E D C A B I N S

• Window Kits Available

CustomerService Hotline(800) 483-4674www.duramaxbp.com

OWNER’S MANUAL / Instructions for AssemblySize 10 Ft x 13 Ft / 3.1 Mtr. x 4.0 Mtr. (Approx.)

Ver. : 0.0

Available Kits

Building Dimensions :Approximate

SizeStorage Exterior Dimension Interior Dimension

10 Ft x 13 Ft 129 Sq. Ft. 917 Cu.Ft.

Roof Edge to EdgeBase Dimension Door Opening

3.1 Mtr. x 4.0 Mtr. 12 Sq.Mtr. 26 Cu.Mtr.

WidthDepthHeight

inch cm.159 1/4 404.5

inch cm.

120 1/2 306164 1/2 418128 1/4 325.6111 7/8 284.2

inch cm.157 399

inch cm.

118 1/8 30035 7/8

81 7/8 20885 1/2 217

Wall to WallArea Volume

Insulated Cabin Gable Roof

91.2

Duramax Insulated ShedLimited Seven Year Warranty

U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of seven years from the date of purchase.

This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto.

This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control.

Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail in a dated sales slip and clear photograph of the part to:

U.S. Polymers, Inc.1057 S. Vail Ave, Montebello, CA 90640.

We reserve the right to discontinue or change components. If a component has been discontinued or is not available,U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.

Limits and Exclusions

There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above . Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

CODE QTY

F1D 2F2D 2F3D 4F4D 4F5D 2F6D 2F7D 4F8D 18F9D 4F10D 8F11D 8BC1D 2BC2D 2BC3D 2BC4D 2TC1E 2TC2E 2TC3E 1TC4E 1TC5E 1TC6E 1TC7E 6TC8E 3TS1E 6DCLD 1DCRD 1DSD 1DST 1CC1E 4CC2E 4

Note: Check all parts prior to installation.

CODE QTY

DNS 2DFA4 2P2BE 4DCV4 2S2 543S3 4S8 4S14 8S15 24S16 44S10 44S21 18HC 3SILICON CLEAR 2DOOR LOCK 1SUPER GLUE 1

CODE QTY

RFTE 2RFLE 1RFRE 1RF1E 1RF2E 1RF3E 1RF4E 1GLE 1GRE 1GBLE 1GBRE 1GJE 2GSE 8RFSD 12PC1D 2PC2D 2W1D 6W2D 1W1E 2W2E 2W3E 2 R1E 1R2E 2R3E 1R4E 1R5E 2R6E 1DE 1 WINDOW 1 WINDOW Frame 1

Parts List

Hand GlovesCordless Drill - Philips HeadScrew driver - Philips HeadCarpenter’s SquareEye Protector8’ Step LadderAdjustable pliers

IMPORTANT : USE HAND GLOVES TO PREVENT INJURY.

Tools You Will Need

Level - 3ft.Tape MeasureHammer or Rubber MalletCaulk Gun10mm Hex. Socket Bit7.0mm Spanner

PROFILES

BC1D, BC2D BC3D, BC4D

TC3E, TC4E,TC5E, TC6E

DCLD, DCRD, DSD

RFTE

GLE, GRE,GBLE, GBRE

GJEPC1D PC2D RFLE,RFRE

S2,S8 S3 S10

S14 S16

F1D, F2D, F3D, F4D, F5D, F6D, F7D, F8D, F9D

TC1E, TC2E

TC7E, TC8E, TS1E

DST

RFSD

F11D

F10D

GSE CC1E

DNS DFA4P2BE HC

PARTS ACCESSORIES

CC2E WINDOW WINDOW FRAME

S15

RF3E, RF4E

S21

RF1E, RF2E


Exploded View

F1D

F2D

F2D

F1D

F9DF10D

F11D

F7D

F8DF3D

F3DF5D

F4D

F4DF6D

F5D

F6D

DCLD

DCRD

DE

W1D

W1D

W1D

W1D

W1D

W1DDCV4

PC1D

PC2D

PC2D

DCV4

PC1D

W1E

W2E

W3E

W1E

W2E

W3E

CC1E

CC1E

CC1E

CC1E

CC2E

CC2E

CC2E

CC2EBC1D

BC2D

BC2D

BC1DBC3D

BC4D

BC3D

BC4D

DSD

DST

TC2E

TC1E

TC1E

TC2E

TC3E

TC4E

TC5E

TC6ETC7E

TC7E

TC7E

TC7ETC8E

TC8E

TC8E

TS1E

TS1E

TS1ETS1E

TS1E

RFTE

RFTE

GLE

GRE

GBLE

GBRE

RF1E

RF2E

RF3E

RF4E

GJE

GSE

GSE

GSEGSE

GSE

GSE

GSE

GJE

GSE

RFRE

RFLE

RFSD

RFSD

RFSD

RFSD

RFSDP2BE

P2BE

P2BE

P2BER1E

R2E

R2E

R3E

R4E

R5E

R5E

R6E

W2D

DNSDFA4

DNSDFA4

Note: It is important that these instructions are followed step by step.

1


A. Foundation & Base Assembly

Parts needed:

F1D 2F2D 2F3D 4F4D 4F5D 2F6D 2F7D 4F8D 18F9D 4

CODE QTY

F10D 8F11D 8BC1D 2BC2D 2BC3D 2BC4D 2S2 160S14 8

CODE QTY

Note

Make Four setsNote

F1D

F2D

S2

All parts are clearly marked and care should be taken to use the correct one.NoteBefore Assembling Foundation make sure that the floor level should be perfect flat.

1

2

S2

F3D

F4D

MakeTwo setsNote

2


Make Two setsNoteF5D

F6D

S2

F1D

F2D

F2D

F1D

F6D

F5D

F5D

F6D

S2

3

4

3


F1D

F2D

F5D

F6D

F6D

F5D

F2D

F1D

F7D

S2

F7D

F7D

F7D

F3D

F4D

F3D

F4D

F3D

F3D

F4D

F4D

5

6

S2

4


S2

F8D

F8D

F8D

F9D

S2

F9D

F9D

F9D

F9D

F10D

F9D

S2

F10D

7

8

5


F2D

F1D

F2DF1D

S14

F11D

1

2

Fig. 2

F1D

BC1D

S2

F1D

F2D

BC1D

BC2D

BC2D

BC1D

BC3D

BC4D

BC4D

BC3D

F6D

F5D

FRONT

BACK

LEFT

RIGHT

Fig. 1

F1D

F2D

F2D

BC2D

S2

BC4D

9

10

6


Concrete

Note The Plywood should be placed after completing the Wall Panel Assembly.

11

12

Option - 1- ConcreteAfter assemble the Base ‘U’ Channel it can be filled with concrete up to the Foundation level.

Option - 2- Plywood (Not included)The Plywood can be placed by this sizes inside the base ‘U’ Channel.

7


B. Wall Assembly

Fig. 2

BC1D

W1D

BC3D

Note This Insulated Cabin included with one Window Panel (W2D) . This can be fixed in any of the wall positionseither front or back side.

1

W1DBACK

FRONT

RIGHT

BC2D BC4D

BC3D

BC2D

BC1D

1

2

Fig. 1

W1D

Parts needed:

W1D 6W2D 1W1E 2W2E 2W3E 2TC1E 2TC2E 2TC3E 1TC4E 1TC5E 1TC6E 1TC7E 6TC8E 3

CODE QTY

TS1E 6CC1E 4CC2E 4DCLD 1DCRD 1DSD 1DST 1RFTE 2RFSD 12S2 267

CODE QTY

Note Remove the protective films before start assembly.

W1D

8


2

3

W3E

W1D

Fig. 1

W3EW1D

Fig. 2

BC3D

W1DW3E

CC1E

Fig. 4

S2

Fig. 2

BC1D

CC1E

S2

W1D

CC1E

Fig. 3

BC3D BC1D

CC1E

Fig. 1

BACK

RIGHT

BC2D BC4D

BC3D

BC2D

BC1D

W1D1

2

W3E

S2

W1DW3E CC1E

4

3

3

1&2

BC1DBC3D

BACK

RIGHT

9


4

S2

W3E

CC1E

Fig. 2

S2

Fig. 1

BC3D

CC1E

5

S2

W1D W3E

BC1D BC3D RIGHTBACK

1

Fig. 1

W1D

S2BC1D

S2

W1DW3E

CC1E

BC1DBC3D

BACK

RIGHT

2

2

1

10


W1D

W1D

Fig. 1

6

Fig. 2

W1D

S2

BC2D

7

S2

Fig. 2

S2

BC4D

W3E

Fig. 1

W1D

W1D

W1D

S2

BACK

BC1D

1

2BC2D

W1D

1

1

S2

BC4D

W1DW1D

BACK

3

2

1

W3E

2

CC1E

CC1E

CC1E

Fig. 3

W1D

W3ECC1E

11


8

9

Fig. 1

W3E

S2BC4D

TC2E

CC1E

Fig. 3S2

TC2E

CC1E

Fig. 1

TC2E

S2

Fig. 6

TC2E

S2

Fig. 5

TC1E

BACK

BC4D

W1D

S2

LEFT

1

W3E

CC1E

Fig. 2

TC1E

TC1E

CC1E

Fig. 4S2

BACK

TC2E

6

1&3

2&4

CC1E

CC1E

S2

TC1E

5

W1D

W1D

W1D

W1D

12


10

11

S2

Fig. 3

S2

BC1D

W1D

Fig. 2

LEFT

BC3D

S2

W3E

BC4D

W1E

W2E

2

1

Fig. 2

W1E

S2

BC3D

Fig. 1

W2E

W3E

BC1D

W1E

W1D

LEFT

1

3

3

2

FRONT

S2

Fig. 1

W1E

W1DCC1E CC1E

CC1ECC1E

12

13

13


W3ECC1E

TC3E

Fig. 1

W3ECC1E

TC3E

S2

Fig. 3

W2E

TC3E

TC4E

Fig. 5

W3E

W1E

W2E

1RIGHT

BC3D

S2

BC4D

2

W2E

W1E

LEFT

BACK

W3E

TC4E

TC3E

S2

5&6

2&4

1&3

CC1E

CC1E

Fig. 1

W2E

W3E

Fig. 2

W1E

S2

BC3D

W1E

CC1E

TC4E

Fig. 2

CC1E

TC4E

S2 Fig. 4

W2E

TC3E

TC4E

Fig. 6

S2

14

15

14


1

3

3

2

BC2D

W1E

W2D

CC1E

FRONT

S2

S2

Fig. 3

S2

BC2D

W2D

Fig. 2

RIGHT

W2E

W1E

RIGHT

BACK

W3E

TC6E

TC5E

S2

CC1E

CC1E

5&6

2&4

1&3W3E CC1E

TC6E

Fig. 1

W3ECC1E

TC6E

S2

Fig. 3

W2E

TC6E

TC5E

Fig. 5

W2E

TC5E

TC6E

Fig. 6

S2

Fig. 1

W1E

W2D

W1E

CC1E

TC5E

Fig. 2

CC1E

TC5E

S2

Fig. 4

CC1E

CC1ECC1E

16

17

15


W2D

FRONT

W1D

2

1

S2

BC2D

Fig. 1

W1D

W2D

Fig. 2

BC1D

W1D

FRONT

TC2E

6

1&3

2&4

CC1E

CC1ES2

TC1E

5

W2D

W1D

W1D

S2

Fig. 5

TC1E

TC2E

S2

Fig. 6

TC2E

W1E

CC1E

TC2E

Fig. 1W1E

CC1E

TC1E

Fig. 2

S2CC1E

TC2E

Fig. 3

TC4E

S2

CC1E

TC5E

Fig. 4

TC1E

18

19

16


FRONT

S2

TC2ETC6E

TC5E

TC1E

BC1D BC3D

BACK

RIGHT

BC2D

CC2E

1

2

FRONT

S2

TC3E

TC1E

TC4E

TC2E

BC4D BC2D

BACK

LEFT

BC1D

CC2E

1

2

3

Fig. 1

CC2E

S2

BC1D BC3D

Fig. 2

CC2E S2

TC2ETC6E

Fig. 1

CC2E

S2

BC4D BC2D

Fig. 2

CC2ES2

TC3E

TC1E

Fig. 3

S2

CC2E

3

Fig. 3

S2

CC2E

TC1E

TC5E

TC2E

TC4E

17


20

21

S2

FRONT

W1D

W1D

DCRD

2&3

1

DCLD4

W1DDCRD

Fig. 2

BC1DDCRD

Fig. 1

S2

Fig. 4

W1D

Fig. 3

W1D

S2

FRONT

W1D

S2

BC1D

DSD

1&2

DSTTC2E

W1D

Fig. 1

DSD

BC1D Fig. 2

DSD

S2

DCRDDCRD

DCRD

DSD

BC1D DST

TC2E


23

18

22

W1D

W1D

W1D

W1D

W2D

1

TC2E

TC1E

TC2E

TC1E

S2

S2

FRONT

BACK

LEFT

Fig. 1

TS1E

S2TC2E

TS1E

TS1E

TS1E

TS1E

TS1E

TS1E

Make 3 setsNote

TC1E

Fig. 1

TC7ETC7E

Fig. 3

TC7E

TC8E

1&2

3&4

TC7E

TC7E

TC8E

S2

Fig. 2

TC7E

TC7E

S2

Fig. 4

TC8E

S2

TC7E

19


24

25

FRONT

BACK

LEFT

TC7E

TC7E

TC7E

TC7E

TC7E

TC7E

RFTE

1

2

3

S2RFTE

S2

TC4ETC3E

TC5E

TC6E

24

FRONT

RIGHT

LEFT

Fig. 1

TC7ETC1E

TS1E

Fig. 2

TC7E

TC1E

TS1E

S2

TC7E

TC7E

TC7E

TC7E

TC7E

TC7E

TC8E

TC8E

TC8E

TS1E

TC1E

TC2E

TC2E

TC1E

TS1E

TS1E

1&2

TC2E

TC2E

1&2

1&2

Fig. 3

TC3E

S2

RFTE

TC4E

Fig. 1

TC6E

TC5E

RFTE

S2

Fig. 2

RFTE

RFTE

S2

TC7E

20


TC3E

TC4E

RFSD

BACK

LEFT

1

2

2

2

11

26

27

TC5E

TC6E

RFSD

BACK

RIGHT

1

2

2

2

11

Fig. 2

S2

RFSD

TC4E

Fig. 1

S2

RFSD

TC3E

Fig. 2

S2

RFSD

TC5E

Fig. 1

S2

RFSD

TC6E

21


1

C. Roof Assembly

On top ‘U’ channel these two holes are Pre-drilled for reference, align the holes and secure.

Note

Parts needed:

R1E 1R2E 2R3E 1R4E 1R5E 2R6E 1RF1E 1RF2E 1RF3E 1RF4E 1RFLE 1RFRE 1GLE 1GRE 1GBLE 1

CODE QTY

GBRE 1GJE 2GSE 8PC1D 2PC2D 2P2BE 4DFA4 2DNS 2DCV4 2S2 116S3 4S8 4S15 24S16 44S10 44S21 18

CODE QTY

LEFT

BACK

R4E

TC1E

TC3E

S16

RFTE

1&2

3&4

Fig. 1

R4E

RFTE

Fig. 2

R4E

TC3E

S10

Fig. 3

R4E

S10

TC1E

Fig. 4

R4E

S16

S10

Note Remove the protective films before start assembly.

R4E

22


2

3

BACK

R5E

TC2E

S16

RFTE

R5E

LEFT

BACK

R4E

TC1E

TC3E

S16

RFTE

LEFT

BACK

R5E

TC2ES16

RFTE

R4E

4

RFTE

R5E

R4E

R4E

S16

RFTE

R5E

R5E

S10

S10

S10

S10

23


5

BACKRIGHT

R6E

S16

RFTE

R5E

1

2

6

R1E

TC2E

S16

1

LEFT

FRONT

2

R4ERFTE

On top ‘U’ channel these two holes are Pre-drilled for reference, align the holes and secure.

Note

RFTE

Fig. 1

R6E

R5E

Fig. 2

RFTE

R6E

S16

TC2E

Fig. 2

R1E

S16

Fig. 1

R1E

R4E

S16

TC4E

S10

S10

S10S10

S10

24


LEFT

BACK

1,2&34

RF1E

S2

R4E

R1E

W2E

W3E

R1E

TC2E

S16

LEFTFRONT

R4E RFTE

8

7

R1E

S16

RF1E

RFSD

TC3E

R4E

Fig. 1

TC3E

RF1E

R4E

Fig. 2

RF1E

R4E

S2

Fig. 3

RF1E

R4E

S2

S2

Fig. 4

S10

S10

25


10

9

LEFT

FRONT

2&3

S2

W2E

W1E

R4E

R1E

RF2E

1&4

LEFT

FRONT

2

1&3

S2RFLE

R4E

R1E

R5E

RF2E

RF1E

R1E

RF2E

S2

Fig. 3

RF2E

RFSD

R1E

Fig. 1

R1E

RF2E

RF1E

Fig. 2

R1ERF2E

S2

Fig. 4

S2

RFLE

RF2E

RF1E

Fig. 1

RFLE

R5E

Fig. 2

RF2E

RF1E

RFLES2

Fig. 3

RFLE

R2E

Fig. 1

RFTE

R2E

R1E

Fig. 2

RFLE

S2

R2E

R5E

Fig. 1

RFLE

RFRE

Fig. 2

R2E

R5E

S2

RFLE

RFRE

Fig. 3

RFRE

Fig. 4

S20

26


11

12

R2ETC1E

S16

FRONT

R5ERFTE

R1E

LEFT

RFLE

S16S10

S10

2

1

RIGHT

FRONT

BACK

S2

RFRE

R2E

R6E

RFLE

R5E

2&3

1

4

R2E

R2E

Fig. 2

RFRE

S2

R2E

R5E

RFLE

RFRE

R2ER2E

Fig. 1

S20

27


13

14

RIGHT

FRONT

1

R2ETC1E

S16

R5E

R2E

RFLE

RFRE

R6E

2

RIGHT

FRONT

BACK

R2E

R5E

R2E

RFLE

RFRE

R6E

S2

S16S10

S10

RFRE

R3ER2E

Fig. 1

Fig. 3

RFRE

R3E

S16

R3E

R2E

Fig. 2

Fig. 3

RF4E

RFRE

R6E

S2

Fig. 2

RF4E

RFRER6E

Fig. 6

RF4E

R6ES2

Fig. 4

RF4E

R6E

S2

Fig. 5

RFRE

S2

RF4E

Fig. 1

RF4E

R6E

RFSD

S10S10

S16S10

28


15

16

RIGHT

FRONT

S16

2

1

3

R3E

R2E

RFRE

R6E

RIGHT

BACK

1,2,3&5

4&6

RF4E

R6E

RFRE

S2

S10

29


17

18

RIGHT

1,2,3&5

6

4

RF3E

R6ERFRE

S2

R3E

RIGHT2

RF3E

R6ERFRE

S2

R3E

1

Fig. 2

RF3E

RFRE

Fig. 1

R3E RF3E

RFSD

Fig. 3

RFRE

RF3E

S2

Fig. 4

R3E

RF3E

S2

Fig. 1

RFRE

RF3E

S2

Fig. 2

R3E

RF3E

S2

Fig. 5

RFRE

S2

RF3E

RF4ERFRE

S2

R3E

R6E

Fig. 6

FRONT

LEFT

S21

TC7E

R4E

R1E

R5E

R2ETC7E

19

20

30


1 2

3

Fig. 1

S21

TC7E

Fig. 2

TC7E

S21

Fig. 3

S21

TC7E

TC7E

S21

S21

S21

S21

S21

S21

S21

TC7E

21

22

LEFT

FRONT

S2

RFTE

R4E

R1E

R5E

R2E

31


1

S2

RFTE

R4E

S2

RFTE

S2

RFTE

R4E R1E

Fig. 1

23

24

32


25

TC2E

GSE

R1E

Fig. 2

TC2E

GSE

R1E

S2

Fig. 3

TC2E

R1E

Fig. 1

Silicon

FRONT

1&2 GLE

GRE

S2

FRONT1,2&3

GSE

GSE

GSE

TC2E

TC1E

DST

GSE

GLE

GSE

Fig. 1

GLE

S2

GSE

Fig. 2

FRONT

GLE

GRE

S2

GJE

Silicon

GRE

GJEGLE

Fig. 3

GJEGLE

GRE

Fig. 1

GJES2

Fig. 2

GLE

GRE

26

27

33


28

BACK1,2&3

GSE

GSE

GSE

TC2E

TC1E

GSE

TC2E

GSE

R6E

Fig. 2

TC2E

GSE

R6E

S2

Fig. 3

TC2E

R6E

Fig. 1

Silicon

BACK

1&2GBRE

GBLE

S2

GBRE

GSE

Fig. 1

GBRE

GSE

S2

Fig. 2

BACK

GBRE

GBLE

S2

GJE

GJEGBRE

GBLE

Fig. 1

GJES2

Fig. 2

GBRE

GBLE

Silicon

GBLE

GJEGBRE

Fig. 3

34


29

30

BACK

RIGHT

1,2&3

DNS

GBRE

GRE

DNS

Fig. 1

DFA4

GBRE

DNS

Fig. 2

DNS

GBRE

Fig. 3

S3

BACKRIGHT

1,2&3

P2BE

GBRE

GBLE

GRE

GLE

P2BE

P2BE

Fig. 2

P2BEGBRE

Silicon

P2BE GBRE

Fig. 3

Glue

P2BE

Fig. 1

35


31

32

Dia. 3.0mm.

CC1EPC1D

Fig. 1

PC1D

S2

CC1E

Fig. 2

GlueDCV4

Fig. 3

Fig. 4

PC2D

PC1D

DCV4S2

Fig. 5

DCRD

Fig.2

DE

DCRD

S15

Fig.3

DE

S15

Fig.1

HC

FRONT

RIGHT

1,2,4&5

3

DCV4

CC1E

DCV4

CC1E

DE

1,2,&3

1,2,&3

1,2,&3

FRONT

36


DCLD

33

34

Fig.8

Fig.2Fig.1

Fig.3 Fig.4

Fig.5 Fig.6

Fig.7

FRONT

37


D. Window Assembly

CABIN OUTSIDE

RubberSilicon

CABIN INSIDE

Dia.3.0mm.

Rubber

Silicon

1

3 4

CABIN OUTSIDE

W2D

2

Silicon

38


S8

CABIN INSIDECABIN INSIDE

5 6

U.S. Polymers, Inc.1057 S. Vail Ave Montebello, CA 90640,United States of America

RD-0.0 2014-07-30

Documents

ALL PURPOSE INSULATED CABINS Insulated Cabin Gable Roof€¦ · 30/07/2014 · Base Dimension Roof Edge to Edge Door Opening 3.1 Mtr. x 4.0 Mtr. 12 Sq.Mtr. 26 Cu.Mtr. Width Depth