JSW Hiroshima Plant JSW Injection Molding Machinery Division
All Electric Servo Drive Injection Molding Machine
J35ADJ55ADJ85ADJ110ADJ140ADJ180AD
Model
35TH MACHINE DESIGN AWARD
Distinctive Merit Award
WinnerTHE NIKKAN KOGYO SHIMBUN
2005
J-AD Series,this next generation of all electric servo drive injection molding machines from JSW continues to lead the injection molding machine industry. The J-AD ADvanced Series of machines offers even greater high-speed performance and increased precision, made possible by the industry,s highest-speed
servo control circuit. This advanced technology, unique to JSW, has been accumulated over many years and results in injection molding expertise that is the envy of the industry. Faster and more accurate, the J-AD Series achieves the highest levels of productivity and reliability.
As of 2004
Complying with safety regulationsEU safety regulationsCE MarkingIndustrial machineryindustry safety rulesJIMS K1001
Wide Range of Injection Units
Wide Range of Injection Units
Promotion of product qualityincorporating a servo control circuit
that boasts the industry,s highest speed of 62 micro seconds
Remarkably improved operability and visibilitylarge15 inch LCD color monitor
Improvements made for stepped-up productivity with larger moldsFaster-cycle molding with larger platens is realized
by the use of a robust clamping unit
Faster Injection Speeds and quickerComputer Response Time are coupled
with our Creative Control Package, which makesThin-walled/Precision molding more attainable
Adapted for diversified lines of products on applicationA wide selection of injection modules
and a wide array of equipment
Quick ResponseQuick Response
Algorithm TechnologyAlgorithm Technology
Faster CyclesFaster Cycles
Innovative & Friendly OperationInnovative & Friendly Operation
The marvelous 62 micro second high-speedservo control circuit attains a new highin accuracy and stable quality levels
3
JSW original high-speed servocontrol board
Highly upgraded resolution of the injection pressure detector
Variation in the holding pressure transfer pressurecomparison between our J-EL & AD Series machines
Variation in cushion comparison between our J-EL & AD Series machines
0.5
0.4
0.3
0.2
0.1
0.0
Variation in transfer positionmm
Conventionalmachine 1000s
J-ADmachine 62.5s
Comparison of variations in the transfer positionat 500 mm/s injection speed
0.5
0.03
20.0
16.0
12.0
8.0
4.0
0.0
Variation in the holding
pressure transfer pressure MPa
J55EL J55AD
19.5
3.2
0.25
0.20
0.15
0.10
0.05
0.00
Variation in cushionmm
J55EL J55AD
0.25
0.10
Injection molding machineJ55ELvs J55ADProduct 2.4 inch light guide panel for mobile phone 2-cavity mold, t = 0.6 mmResinPC
2.5
2.0
1.5
1.0
0.5
0.0
Resolution
J-EL J-AD
Resolution of pressure detectionassumed to be 10 MPa of back pressure
2.5
0.5
The industry,s fastest 62 micro secondservo control circuit providesthe highest product quality
6.450
6.475
6.500
6.525
6.550
6.575
6.600
6.625
6.650
0 25 50 75 100
Product weight g
Shot number
MAX.MIN.AVE.Rg3gR/AVE%
6.5506.5236.5380.0270.0190.413
J55EL6.5426.5366.5390.0060.0050.092
J55AD
J55EL
J55AD
Use of a high-speed servo control circuit in theJ-AD Seriesreduces scanning time to 1/16th of conventional controls and achieves an outstanding 62 micro seconds of scan time. It promotes product quality through a reduction in performance variation, such as holding transfer pressures.
Variation in product weight comparison between our J-EL & AD Series machines
The resolution of the load cell amplifier for the injection pressure has been intensified five fold for more accurate back pressure control which helps insure stabilized precision molding.
4
Upgraded SYSCOM3000
SYSCOM3000 screen
Condition setting screen
Cycle monitor screen
Convenient monitoring screens
Condition setting screens
Large 15 inch LCD color monitorUpgraded operabilityand increased visibility
A vertically arranged large 15 inch TFT color LCD screen. The controller rotates to provide the operator with a clear view of molding parameters.An illustration of the machine, in conjunction with operation mode keys and a touch screen, insures easy operation.Languages are selectable from English, Chinese and Japanese. Other languagesKorean, Spanish and Frenchare optional.Storage of molding conditions: 120 conditions can be stored in internal memory and 1,000 conditions stored in external USB memory.
Touch panel screen
Selector switch
Operation includes the condition setting screen, the touch panel screen, and the selector switches.
A more robust clamping unit promotes
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The robust clamping unit ensuresfast-cycle molding
Ultimate mold open/close speeds
Ejector Tie-downAccessibility toClamp area has beenOpened Up
Wide platen
Stationary platen Movable platen
Stationary platen Movable platen
FEM analysis of lightweight but high-rigidity platens
Timesec
Comparison of moldopen/close timestroke350mm T
imesec
Comparison of ejection timestroke80mm
The high-rigidity clamping unit enables the use of wider platens and achieves high-precision stabilized molding.Platen Parallelism and mold positioning accuracy is achieved by using a high efficiency platen support mechanism, with extra long platen guides.JSW
,s original 5-joint, internally folding toggle
mechanism attains improved faster cycle molding.The stationary platen and the movable platen, consist of a box construction with reduced weight and increased rigidity, exerts a clamping force evenly distributed over the mold surface.The pre-tensioned tie bars promote durability and decrease vibration during the mold open/close action.The flat press platen structure enables minimizing of wall-thickness fluctuation of molded products.
Flat Press Platens Mechanism
Clamping unit
The horizontal tie bar distances are extended further than conventional machines to allow for wider molds.
The opening is made larger to allow the stripper mechanism in the mold to be easily linked to the knockout plate on the machine.
High-speedejector
1.0
0.8
0.6
0.4
0.2
0.0
J110EL J110AD
2.5
2.0
1.5
1.0
0.5
0.0
J110EL J110AD
Reduces dry cycle as the result of the fast-cycle toggle mechanism.The high-accuracy platens eliminate part removal errors, of the product takeout robot, and promotes greater productivity.
Conventional type platen
Products
Mold
Movableplaten
Flat press platen
The weight of the product processed in the central section of mold increases due to the deformation of platen in the center.
Mold clamp force is uniformly distributed to the entire surface of the platen.
Tie bar pre-tensioning mechanism Moment free nozzle contact device
6
JSW,s original injection compression function equipped as standardPat. # 1744469
Injection compression molding
The rock solid foundation ensures platen rigidity
SYSCOM3000servo amplifier
Injection compressionCondition setting Control command
Servo motor
Crosshead
MovableplatenBall screw
A1 to A6, B1 and B3 modesMotor position feedback
A7 mode platen gap sensor position feedback
Initial clamping Injection 6-step compression
Mold opens by injection force
Stop before mold contact Injection 6-step compression
A-modeA1 - A6, A7
B-modeB1 and B3
Control mechanismA & B modes
Light guide panel fine prism transfer
Lamination molding
1.0
0.8
0.6
0.4
0.2
0.0
Quantity of tilting
J110EL J110AD
Tilting of the stationary platen when it isdecelerated before the mold is closed
1.0
0.43
1.0
0.8
0.6
0.4
0.2
0.0
Quantity of tilting
J110EL J110AD
Tilting of the stationary platenat the initial stage of mold close start
1.0
0.63
J110EL
J110AD
J110EL
J110AD
Load
Load
X
XEL
Reducedby 21%
EL
AD
Reducedby 22%
The horizontal distortionhas been reduced by 21%
The distortion of the seat surface ofthe stationary platen: reduced by 22%
Distortion of the bed duringfast speed mold open/close
Suppose J110EL is1.
productivity and allows for larger molds
The JSW injection compression molding feature enables the mold position to be controlled to accuracies over 10 times that of direct-pressure molding.
Po
7
A JSW,s original quick servo control circuit combined
with a servo drive unit has achieved high-speedquick-response performance.
High injection power comparison between our J-EL & AD Series machines
High-speed quick-response injection with increased injection power
JSW,s original injection control
Acceleration characteristics in high-speed quick-response injectioncomparison between our J-EL & AD Series machines
0.00
0.05
0.10
0.15
0.20
0.25
0.30
mm
Ordinary control IWCS cont
