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a l l a b o u t u s . . .Carpenter Ltd - Registered Office: Dinting Lodge Industrial Estate, Glossop, Derbyshire, SK13 6LE Tel: +44 (0)1457 861141 Fax: +44 (0)1457 863242 E-mail us at [email protected] www.carpenter.ltd.uk
WELCOME TO CARPENTER . . .
Founded by Rhodes Carpenterin 1948, in Richmond Virginia,Carpenter is the world’s leadingmanufacturer of polyurethanefoam and polyester fibrecomfort cushioning. Thecompany is still privately heldand solid thanks to longevity ofmanagement. We are successfulbecause we heed the lessonshistory teaches and enthusiasticbecause we take genuinepleasure in making excellentproducts and providing superiorcustomer service.
Carpenter was born of the entrepreneurial
spirit shaped by a sharp focus on what we do
best and nurtured by a passion for quality.
Long before such terms became fashionable,
we established our “core business”, practiced
“total quality management”, and made
“continuous improvement” our daily routine.
GRADUAL AND UNENDING IMPROVEMENT
2 3
WELCOME TO CARPENTER . . .
Carpenter is the world's onlyvertically integratedmanufacturer of polyurethaneproducts, with its own Polyolmanufacturing plant in Texas andin-house chemical blendingdepartments.
Carpenter leads the world in terms of researchand development, constantly investing in newequipment and innovative techniques to cutand shape foam.
This "investment in the future" is reflected inour approach to "Total Quality Management"and environmental protection.
Carpenter UK operates a state of the artFoaming Plant. Based at Glossop, this plantuses only CO2 as a blowing agent. CarpenterUK is ISO 9001 certified.
Recycling plays a significant role in the business.All our Bonded Foam products are made fromre-cycled off-cuts, either from our ownfactories or collected from our customers.
Our polyester loft insulation is made fromre-cycled plastic bottles, normally destined forlandfill.
We recycle from our waste stream and asmembers of the Buy Recycled Code, wepurchase recycled goods wherever possible.
GRADUAL AND UNENDING IMPROVEMENT
CARPENTER CAN HELP YOU TO DEVELOP NEW PRODUCTS WHICH WILL ENHANCE YOUR BUSINESS.
4 5
You probably come into contactwith Carpenter foam every dayand don't even know it.Carpenter foam is usedextensively in the furniture,bedding, automotive andconsumer markets.
We offer a comprehensive range of standard
and combustion modified foam slabstock and
rebond foam. All of our foam is rigorously
tested to ensure product quality and is
delivered "just in time" through our own
distribution network.
FOAM BLOCK
6 7
Carpenter is constantly trying tofind new ways to shape foaminto ever more intricate andergonomic components. Ourinvestment programme issecond to none and we onlyuse the most advancedequipment available.
What's more, our international liaison team
travels the world to share best practice and
ensure consistent product quality, so that you
can specify Carpenter foam with complete
confidence, wherever you need it.
Let us help you to develop new products such
as Richfill, the ultimate in upholstery fibre
providing durability, recyclability and comfort
all in one.
CONVERSION
8 9
Carpenter visco-elastic"Memory Foam" products arearguably the best you can buy.Sold under various brand namesthey compete at the highestlevel in the market.
Our high technology process produces a
unique feel which delivers superior product
performance and simply feels more
comfortable than the competition. Available in
a wide range of densities and comfort levels
our mattresses, mattress pads and pillows
comply with all UK Fire Regulations and can be
engineered to meet specific price points.
MEMORY FOAM
10 11
Carpenter leads the world inthe fabrication of highlyengineered foam basedproducts; nowhere is this moreimportant than in the beddingindustry. Computer aided design,combined with state of the artcutting techniques and industrialrobotics, allow us to developever more innovative ways ofcutting and shaping foam.
Mattresses and mattress inlays are specificallyengineered to enhance support, maximise airflow and provide optimum levels oftemperature control, to deliver unbeatablelevels of comfort.
Carpenter is one of the world's largestprocessors of polyester staple fibre. Ourcomputer controlled lines produce thermallybonded polyester fibre batting of unequalledconsistency. The Reinhart Technical Centre inRichmond, Virginia provides quality and designsupport for the wide variety of Richfibrepolyester products available around the world;these include carded and blown fibre polyester.
BEDDING
WE ARE NOT AWARE OF ANY OTHER FOAM COMPANY THAT HASSUCH A DIVERSE RANGE OF TECHNOLOGIES AT ITS DISPOSAL.
12 13
Carpenter foam has been thehidden component in famousfurniture & bedding for morethan fifty years. Unseen, unsung,but bringing comfort to millionsof consumers worldwide, every day.
Over recent years, Carpenter has diversifiedinto the manufacture of toppers and pillows inboth foam and fibre, marketed through theConsumer Products Division. The ranges canbe engineered to satisfy varying market sectorsand to meet key price points to exactingquality standards.
Ranges are available to retailers in either ownbrand labels or in a Carpenter generic brand:-Isotonic, Comfort Creations & Sleepbetter
BRANDED OR NOT?
WHATEVER YOUR REQUIREMENTS, THERE IS A CARPENTER PRODUCT TO SUIT.14 15
Snugkids and Snugpetsepitomise Carpenter'sinnovative approach to foamand our growing presence inthe retail market. Manufacturedin the UK, Snugkids is a range ofchildren's furniture, designed tobe colourful, funky and practical.The range includes foam sofasand chairs, solid foam cubesand memory foam bean bags.
FUN FURNITURE
SnugkidsTMSNUGpetsTM
SUPERIOR MEMORY FOAM PET BEDS
Snugpets is a range of superiorpet beds, made from Carpentermemory foam. Designed to offera luxurious level of comfort andgive pets a restful and refreshingnight's sleep. Available in twostyles and three sizes, withdifferent fabric options, you canchoose between a full supportfoam pad or the softer feel of agranulated memory foamcushion.
16 17
Carpenter has been a majorsupplier of bonded and primepolyurethane carpet underlayfor more than 35 years. Unlikerubber based alternatives,polyurethane underlay will lastthe lifetime of the carpet
High quality polyurethane underlay blocksmoisture, fights stains and odours, minimisessound transfer , provides thermal insulation andincreases air flow through the carpet, for moreefficient vacuuming.
Carpenter has invested in state of the arttechnology to ensure that only premiumquality, recycled polyurethane foam is used inits bonded underlay.
Carpenter bonded underlay is available in arange of different densities to suit differenttypes of carpet and the areas where they arebeing used.
CARPETUNDERLAY
18 19
itch freeloft insulationNon-Allergenic, Non-Irritant
Made using recycled materials
Carpenter provides the nextgeneration of loft insulation. Ithas equivalent thermal insulationproperties to glass or rock wool,but is cleaner, greener and saferto install.
Carpenter’s polyester fleece insulation ismanufactured from recycled materials. Eachrole takes at least 105 plastic bottles away fromlandfill, which along with its high performanceenergy saving properties, make it doubly goodfor the environment.
Not only is it the perfect DIY product, it alsohas considerable benefits for builders andinstallation engineers. It is unaffected bymoisture on site and being totally itch free andnon-allergenic, it removes the need for gloves,masks and overalls, making it easier to satisfyhealth and safety requirements. Thanks to itslight weight and low energy manufacture, it canalso help to reduce the carbon footprint ofnew build projects.
more open spaces <<<
FREE THE ENVIRONMENT!
ANOTHER BRIGHT IDEA FROM CARPENTER
ITCH FREE LOFT INSULATION
20 21
DELIVERING IMPROVED LEVELS OF SAFETY AND COMFORT IS AT THEVERY HEART OF CARPENTER'S PHILOSOPHY.
FORESTRY
SKID STEER
ROCK QUARRY
MINING
LANDFILL
EARTH MOVING
Rely is a high technologypolyurethane elastomer,developed by Carpenter tomake flat tyres on industrialvehicles a thing of the past. Relyfilled tyres are nail-proof, slag-proof even bullet-proof,saving down time and reducingmaintenance costs.
The Rely system works by replacing the air inthe tyre with a resilient liquid compound whichwill not leak out even if the tyre becomes tornor punctured. The tyre is permanently inflatedto the correct pressure, improving the ride andincreasing the life of the tyre. As there is nochance of a sudden flat or blow out, Rely filledtyres also offer significantly improved levels ofsafety.
TYREFILL
22 23
ACOUSTIC ENGINEERING
AIR CONDITIONING
DUCT LINERS
VERY HIGH FIRE RISK
MATTRESSES & PILLOWS
ACOUSTIC ENCLOSURES
ACOUSTIC WALL PANELS
"Super Safe" flexible foammattresses and pillows are usedextensively in prisons and highsecurity environments because oftheir combination of maximumfire resistance and comfort.
Fireseal the leading name in highly flame retardant
foam is also used extensively in acoustic
engineering and air conditioning to make our
environment a safer and quieter place.
FIRESEAL
THE LOGICAL SOLUTION FOR THE MOST DEMANDING CONDITIONS - FIRESEAL MAKES ENVIRONMENTS A SAFER PLACE TO BE.
24 25
Dedicated to setting ever higher standards, the
success of Carpenter is based on technical
innovation, exceptional product quality and
outstanding customer service.
With its forward thinking customer orientated
approach Carpenter is your natural choice of
business partner.
Big improvements or small improvements, they
are all important to Carpenter. There is always a
way to improve an existing product, create a
new and better one, enhance our technology,
reach new markets and respond more
intelligently to a customer.
Our sole focus is comfort. We believe we have
no excuse for being less than the best.
OUR CONCLUSION
26 27
a l l a b o u t u s . . .Carpenter Ltd - Registered Office: Dinting Lodge Industrial Estate, Glossop, Derbyshire, SK13 6LE Tel: +44 (0)1457 861141 Fax: +44 (0)1457 863242 E-mail us at [email protected] www.carpenter.ltd.uk