AIRFRAME MEASUREMENTS P09233 – Managerial Design Review

AIRFRAME MEASUREMENTS

P09233 – Managerial Design Review

Team Structure

Team Lead: Michael Skube – Mechanical Engineer

Co-Team Lead: James Hunt – Mechanical Engineer

Electrical Lead: Joseph Peters – Electrical Engineer

Kevin Li – Electrical Engineer William Atkinson – Mechanical Engineer Heidi Morgan – Electrical Engineer John Isely – Mechanical Engineer

Project Concept Development

• GPS• Velocity• IMU• Altitude• Data Processing

Provide Measuremen

ts for Controlled

Flight

• Interchangeable Sensors• Single Mounting Structure• Low Impact on Airframe

Provide Measurements Package

• Sensor Function• Measurement System

Usage/Implementation• Measurement System Assembly

Provide Documentati

on

Airframe Measurement System

Measurements Box Design

Microcontroller

Altimeter

GPS

Ultrasonic

IMU

Expenses To Date# Item Model Manufacture Part Number QTY Price Shipped

1 Altimeter ZLOG 3 Digital Products #ZLOG3 1 $ 89.95 $ 93.74

2 Data Recorder eLogger V3 Eagle Tree Systems MPRV3-LEADS-100 1 $ 69.99 $ 77.99

3 Altimeter MicroSensor V3 Eagle Tree Systems ALTIMETER-V3 1 $ 37.99 $ 37.99

4 Airspeed MicroSensor V3 Eagle Tree Systems AIRSPEED-V3 1 $ 42.99 $ 42.99

5 Pitot-Static Tube Pitot-Static Tube Kit Eagle Tree Systems PITOT-KIT-V3 5 $ 9.99 $ 49.95

6 Microprocessor SAM7-256 Board Spark Fun Electronics DEV-00774 2 $ 71.95 $ 153.69

7 GPS 32 Chan San Jose Nav. Spark Fun Electronics GPS-08266 1 $ 99.95 $ 99.95

8 Altimeter Ultrasonic Range Finder Spark Fun Electronics SEN-08504 1 $ 27.95 $ 27.95

9 GPS Break Out Board

Lassen iQ Eval Board - USB Spark Fun Electronics GPS-00168 1 $ 34.95 $ 48.88

10 3/16" X 12" X 12" Foam w/ Adhesive Back, SOFT McMaster 86375K151 3 $ 8.17 $ 24.51

11 1/8" X 1/2" 39' Foam w/ Adhesive Back, SOFT McMaster 93275K12 1 $ 15.84 $ 15.84

12 .25" Dia, .057" Thick Vibration Grommet McMaster 9311K138 2 $ 10.27 $ 20.54

13 1/8" X 12" X 12" Foam w/ Adhesive Back, FIRM McMaster 86375K163 3 $ 6.94 $ 20.82

14 1/16" ID, 1/8" OD Silicone Tubing McMaster 51135K11 50 $ 0.41 $ 20.50

15 4-40, 1/8" H Barrel Thread Plate McMaster 90975A002 1 $ 9.01 $ 9.01

16 1/16" Single Barb Tee Fitting McMaster 5116K11 1 $ 2.38 $ 2.38

17 7mm OD, 3.2mm ID Fiber Washer McMaster 95225A315 1 $ 8.35 $ 8.35

18 4-40, 1/2" Length Socket Cap Screw McMaster 92196A110 1 $ 4.26 $ 4.26

# Item Model Manufacture Part Number QTY Price Shipped

19 4-40, 3/4" Length Socket Cap Screw McMaster 92196A113 1 $ 4.52 $ 4.52

20 4-40, 1" Length Socket Cap Screw McMaster 92196A115 1 $ 5.78 $ 5.78

21 1/32" X 12" X 12" PTFE Sheet Gasket McMaster 1063T21 2 $ 7.05 $ 14.10

22 1/16" X 12" X 12" PTFE Sheet Gasket McMaster 1063T22 2 $ 13.94 $ 27.88

23 IMU Analog Devices 1 $ - $ -

24 BOX - MOD01 Initial Release of BOX P09233 - 1 $ 29.50 $ 29.50

25 4 Pack of Bateries AA Radio Shack - 2 $ 2.50 $ 5.00

26 4 Pack of Bateries AAA Radio Shack - 2 $ 2.50 $ 5.00

27 Battery Holder 4X AA Radio Shack - 1 $ 1.79 $ 1.79

28 Battery Clips 9V Radio Shack - 1 $ 2.69 $ 2.69

29 Battery Holder 2X AA Radio Shack - 1 $ 1.69 $ 1.69

30 Battery Holder 3X AAA Radio Shack - 1 $ 1.79 $ 1.79

31 Adapter Plug M Radio Shack - 1 $ - $ -

32 AC Adapter 6V 800Ma AC Radio Shack - 1 $ 22.99 $ 22.99

33 SD Memory Card 1Gb Sandisk - 1 $ 12.99 $ 12.99

34 Binder 1.5" OFFICE DEPOT - 1 $ 7.79 $ 7.79

35 Ready Index 5 Tabs OFFICE DEPOT - 1 $ 2.59 $ 2.59

36 Binder 1.5" (2-Pack) OFFICE DEPOT - 1 $ 5.29 $ 5.29

$ 910.73

Bill of Materials# Item Model Manufacture Part Number QTY Price Shipping Shipped

1 Altimeter ZLOG 3 Digital Products #ZLOG3 1 $ 89.95 $ 3.79 $ 93.74

2 Airspeed MicroSensor V3 Eagle Tree Systems AIRSPEED-V3 2 $ 42.99 $ - $ 85.98

3 Pitot-Static Tube Pitot-Static Tube Kit Eagle Tree Systems PITOT-KIT-V3 2 $ 9.99 $ - $ 19.98

4 Microprocessor SAM7-256 Board Spark Fun Electronics DEV-00774 1 $ 71.95 $ 9.79 $ 81.74

5 GPS 32 Chan San Jose Nav. Spark Fun Electronics GPS-08266 1 $ 99.95 $ - $ 99.95

6 Altimeter Ultrasonic Range Finder Spark Fun Electronics SEN-08504 1 $ 27.95 $ - $ 27.95

7 GPS Break Out Board Lassen iQ Eval Board - USB Spark Fun Electronics GPS-00168 1 $ 34.95 $ 13.93 $ 48.88

8 3/16" X 12" X 12" Foam w/ Adhesive Back, SOFT McMaster 86375K151 1 $ 8.17 $ - $ 8.17

9 1/8" X 1/2" 39' Foam w/ Adhesive Back, SOFT McMaster 93275K12 1 $ 15.84 $ - $ 15.84

10 .25" Dia, .057" Thick Vibration Grommet McMaster 9311K138 12/25 $ 10.27 $ - $ 4.93

11 1/8" X 12" X 12" Foam w/ Adhesive Back, FIRM McMaster 86375K163 1 $ 6.94 $ - $ 6.94

12 1/16" ID, 1/8" OD Silicone Tubing McMaster 51135K11 20 $ 0.41 $ - $ 8.20

13 4-40, 1/8" H Barrel Thread Plate McMaster 90975A002 17/100 $ 9.01 $ - $ 1.53

15 7mm OD, 3.2mm ID Fiber Washer McMaster 95225A315 31/100 $ 8.35 $ - $ 2.59

16 4-40, 1/2" Length Socket Cap Screw McMaster 92196A110 7/100 $ 4.26 $ - $ 0.30

17 4-40, 3/4" Length Socket Cap Screw McMaster 92196A113 7/100 $ 4.52 $ - $ 0.32

18 4-40, 1" Length Socket Cap Screw McMaster 92196A115 7/100 $ 5.78 $ - $ 0.40

19 IMU ADIS 16350 Analog Devices ADIS 16350 1 $ 550.00 $ - $ 550.00

20 BOX - MOD01 Initial Release of BOX P09233 - 1/4 $ 29.50 $ - $ 7.38

21 AC Adapter 6V 800Ma AC Radio Shack - 1 $ 22.99 $ - $ 22.99

22 SD Memory Card 1Gb Sandisk - 1 $ 12.99 $ - $ 12.99

TOTAL $ 1,100.79

Projected Project Costs

Building a second Measurements Box: Total Project Cost: $1900 (includes IMU cost ~$500)

Total Project Cost: $1400 (assumes donated IMU)

Measurements Box BOM: $1100 (includes IMU cost ~$500)

$600 (assumes donated IMU)

The Current Project Cost: $910

Current Risks

Ability to Program the MCU Ability to Interface with the IMU Ability to Test the IMU – MAV Test Stand GPS Calibration Airframe A Flight Testing

Action Items

Program MCU IMU Testing Further Sensor Testing Pitot Static Tube Mounting Design Part Drawings Assembly Instructions Component Documentation

Schedule - SDIITeam Member WEEK 11 FINALS BREAK WEEK 12 WEEK 13 WEEK 14

Michael Skube (TEAM LEAD)

Review Project Status, Meet with team leads, Update EDGE,

Individual Sensor Review, Order new Parts, Finalize SD I

Documents

Complete Documentation, Write Instillation Instructions


Meet with Team Leads, Update EDGE, System Integration Review Test complete system on Ground Station

James Hunt (TEAM / MECHANICAL

LEAD)

Prepare for Individual Sensor Review, Revisit Sensor Selection

if needed, Continue Testing, Meet with team leads



Begin Testing Complete Measurements System, Meet with Team Leads Test complete system on Ground Station

Joseph Peters (ELECTICAL LEAD)

Prepare for Individual Sensor Review, Revisit Sensor Selection

if needed, Continue Testing, Meet with team leads

Complete Documentation, Program Microcontroller Program Microcontroller Begin Complete System Integration,

Meet with Team Leads Test complete system on Ground Station

Kevin LiPrepare for Individual Sensor

Review, Revisit Sensor Selection if needed, Continue Testing,

present testing results

Complete Documentation, Program Microcontroller Program Microcontroller Begin Complete System Integration Test complete system on Ground Station

Heidi MorganPrepare for Individual Sensor


present testing results

Complete Documentation, Program Microcontroller Program Microcontroller Begin Complete System Integration Test complete system on Ground Station

John IselyPrepare for Individual Sensor


present testing resultsComplete Documentation, Test Sensors Complete Documentation, Test Sensors Begin Complete System Integration Test complete system on Ground Station

William AtkinsonPrepare for Individual Sensor


present testing resultsComplete Documentation, Test Sensors Complete Documentation, Test Sensors Begin Complete System Integration Test complete system on Ground Station

Program MCU

Test AltimeterDocument BOX

Build

Test Pitot Static Tube

Part Design

Phase

I S

yst

em

Te

stin

g

Team Member WEEK 15/17 WEEK 16 WEEK 18 WEEK 19 WEEK 20/21/22

Michael Skube

(TEAM LEAD)

Review/Fix/Re-test Complete Measurements System on Ground System,

Meet with other Team LeadsTest complete system on Airframe A, Prepare

for IMAGINE RIT, Begin Design of SD PosterUpdate Documentation, Meet with Team Leads,

Update EDGE, Fly Measurements System and Document Flight, Prepare for IMAGINE RIT

IMAGINE RIT FESTIVAL

Finalize All Documentation, Update EDGE, Team Lead Meeting

James Hunt

(TEAM / MECHANICAL LEAD)






Joseph Peters

(ELECTICAL LEAD)






Kevin Li Review/Fix/Re-test Complete Measurements System on Ground System,

Test complete system on Airframe A, Prepare for IMAGINE RIT, Begin Design of SD Poster

Update Documentation, Update EDGE, Fly Measurements System and Document Flight,

Prepare for IMAGINE RITFinalize All Documentation, Update EDGE

Heidi Morgan Review/Fix/Re-test Complete Measurements System on Ground System,




John Isely Review/Fix/Re-test Complete Measurements System on Ground System,




William Atkinson Review/Fix/Re-test Complete Measurements System on Ground System,




Schedule - SDII

Refine Programmi

ngDocumenta

tion

Documentation

Drawings

Ph

ase

II S

yst

em

Te

stin

g

Fin

al

Docu

men

tati

on