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Aircraft Design: A Systems Engineering Approach, M. Sadraey, Wiley, 2012
Chapter 12
Design of Control Surfaces
Tables
No Term Definition
1 Trim, balance, equilibrium
When the summations of all forces exerting on an aircraft; and the summations of all moments about aircraft center of gravity are
zero, the aircraft is in “trim”.
2 Control A desired change in the aircraft trim condition from an initial trim point to a new trim point with a specified rate.
3 Stability The tendency of an aircraft to oppose any input and return to the
original trim point, if disturbed by an undesired force or moment.
4 Static stability The tendency of an aircraft to oppose any input if disturbed from the trim point.
5 Dynamic
stability
The tendency of an aircraft to return to the original trim point if
disturbed.
Table 12.1. Definition of fundamental terms
2
No Control surface Symbol Positive control surface deflection
1 Elevator E Producing a negative pitching moment; (Down: +E;
Up: -E)
2 Aileron A Generating a positive rolling moment; Left and right
aileron are considered (Aleft-down, Aright-down);
A= 0.5×(Aleft+Aright)
3 Rudder R Producing a positive side-force and a negative yawing
moment(left:+R, right: -R);
Table 12.2. Convention for positive control surface deflections
3
Control Surface Elevator Aileron Rudder
Control surface area/lifting
surface area
SE/Sh = 0.15-0.4 SA/S = 0.03 - 0.12 SR/SV = 0.15-0.35
Control surface span/lifting surface span
bE/bh = 0.8 - 1 bA/b = 0.2 - 0.40 bR/bV = 0.7 - 1
Control surface chord/lifting
surface chord
CE/Ch = 0.2 - 0.4 CA/C = 0.15 - 0.3 CR/CV = 0.15-0.4
Control surface maximum deflection (negative)
-25 deg (up) 25 deg (up) - 30 deg (right)
Control surface maximum
deflection (positive)
+20 deg (down) 20 deg (down) +30 deg (left)
Table 12.3. Typical values for geometry of control surfaces
4
No Control Surface Configuration Aircraft Configuration
1 Conventional (aileron, elevator, rudder)
Conventional (or canard replacing elevator)
2 All moving horizontal tail, rudder,
aileron
Horizontal tail and elevator combined
3 All moving vertical tail, elevator, aileron
Vertical tail and rudder combined
4 Flaperon, Elevator, Rudder Flap and aileron combined (e.g. X-29 and F-
16 falcon)
5 Taileron, Rudder All moving horizontal tail (elevator) and aileron combined (e.g. F-16 Falcon)
6 Elevon, Rudder (or equivalent) Aileron and elevator combined (e.g. Dragon, F-117 Night Hawk, Space Shuttle)
7 Ruddervator, Aileron V-tail (e.g. UAV Global Hawk and Predator)
8 Drag-Rudder, Elevator, Aileron No vertical tail (e.g. DarkStar)
9 Canardvator, Aileron Elevator as part of canard, plus aileron
10 Four Control Surfaces Cross (+ or ×) tail configuration (e.g. most missiles)
11 Aileron, Elevator (or equivalent),
Split Rudder
No vertical tail. Aileron- like surfaces that is
split into top and bottom sections (e.g. bomber B-2 Spirit)
12 Spoileron, Elevator, Rudder Spoiler and aileron combined (e.g. B-52)
13 Thrust vector control Augmented or no control surfaces, VTOL UAV
Table 12.4. Control Surface Configuration Options
5
Class Aircraft characteristics
I Small, light aircraft (maximum take-off mass less than 6,000 kg) with low maneuverability
II Aircraft of medium weight and low-to-medium maneuverability (maximum take-off mass between 6,000 and 30,000 kg)
III Large, heavy, low-to-medium maneuverability aircraft (maximum take-off
mass more than 30,000 kg)
IV Highly maneuverable aircraft, no weight limit (e.g. acrobatic, missile, and
fighter)
Table 12.5. Aircraft Classes
6
Category Examples of flight operation
A 1. Air-to-air combat (CO); 2. Ground attack (GA); 3. Weapon
delivery/launch (WD); 4. Aerial recovery (AR); 5. Reconnaissance (RC); 6. In-flight refueling (receiver) (RR); 7. Terrain following (RF); 8. Antisubmarine search (AS); 9. Close formation flying (FF); and 10. Low-
altitude parachute extraction (LAPES) delivery.
B 1. Climb (CL); 2. Cruise (CR); 3. Loiter (LO); 4. In-flight refueling in which the aircraft acts as a tanker (RT); 5. Descent (D); 6. Emergency descent (ED);
7. Emergency deceleration (DE); and 8. Aerial delivery (AD).
C 1. Takeoff (TO); 2. Catapult takeoff (CT); 3. Powered approach (PA); 4. Wave-off/go-around (WO); and 5. Landing (L).
Table 12.6. Flight phase categories [8]
7
Level Definition
1 Flying qualities clearly adequate for the mission Flight Phase.
2 Flying qualities adequate to accomplish the mission Flight Phase, but some
increase in pilot workload or degradation in mission effectiveness, or both, exists.
3 Flying qualities such that the airplane can be controlled safely, but pilot workload is excessive or mission effectiveness is inadequate, or both. Category
A Flight Phases can be terminated safely, and Category B and C Flight Phases can be completed.
Table 12.7. Levels of acceptability
8
Level Meaning Pilot Comfort Level Pilot Status
1 Very comfortable 1 to 3
2 Hardly comfortable
4 to 6
3 Uncomfortable 7 to 10
Table 12.8. Levels of acceptability and pilot comfort
9
No Aircraft type Rotation time during
take-off (second)
Take-off pitch angular
acceleration (deg/sec2)
1 Highly maneuverable (e.g. acrobatic GA and fighter)
0.2 – 0.7 12-20
2 Utility; semi-acrobatic GA 1-2 10-15
3 Normal General Aviation 1-3 8-10
4 Small transport 2-4 6-8
5 Large transport 3-5 4-6
6 Remote control, model 1-2 10-15
Table 12.9. Take-off angular acceleration requirements
10
Level of acceptability Requirement
1 Damping ratio of phugoid mode (ph) 0.04
2 Damping ratio of phugoid mode (ph) 0.0
3 The time-to-double the amplitude of at least 55 seconds.
Table 12.10. Phugoid mode requirement
11
Flight
phase
Short period damping ratio (s)
Level 1 Level 2 Level 3
Minimum Maximum Minimum Maximum Minimum Maximum
A 0.35 1.3 0.25 2.0 0.15 No maximum
B 0.3 2.0 0.2 2.0 0.15 No maximum
C 0.35 1.3 0.25 2.0 0.15 No maximum
Table 12.11. Short period mode damping ratio specification
12
Level Flight Phase Category
A B C
Time to achieve a bank angle of 60o
Time to achieve a bank angle of 45o
Time to achieve a bank angle of 30o
1 1.3 seconds 1.7 seconds 1.3 seconds
2 1.7 seconds 2.5 seconds 1.8 seconds
3 2.6 seconds 3.4 seconds 2.6 seconds
a. Time to achieve a specified bank angle change for Class I
Level Runway Flight Phase Category
A B C Time to achieve a bank angle of 45
o
Time to achieve a bank angle of 45
o
Time to achieve a bank angle of 30
o
Time to achieve a bank angle of 25
o
1 Land-based 1.4 seconds 1.9 seconds 1.8 seconds - Carrier-based 1.4 seconds 1.9 seconds 2.5 seconds -
2 Land-based 1.9 seconds 2.8 seconds 3.6 seconds - Carrier-based 1.9 seconds 2.8 seconds - 1.0 seconds
3 Land-based 2.8 seconds 3.8 seconds - 1.5 seconds Carrier-based 2.8 seconds 3.8 seconds - 2.0 seconds
b. Time to achieve a specified bank angle change for Class II
Level Speed
range
Flight Phase Category
A B C
1 Low 1.8 seconds 2.3 seconds 2.5 seconds Medium 1.5 seconds 2.0 seconds 2.5 seconds High 2.0 seconds 2.3 seconds 2.5 seconds
2 Low 2.4 seconds 3.9 seconds 4.0 seconds Medium 2.0 seconds 3.3 seconds 4.0 seconds High 2.5 seconds 3.9 seconds 4.0 seconds
3 All 3.0 seconds 5.0 seconds 6.0 seconds
c. Time to achieve a 30o bank angle change for Class III
13
Level Speed
range
Flight Phase Category
A B C 30
o 50
o 90
o 90
o 30
o
1 Very Low 1.1 sec - - 2.0 sec 1.1 sec Low 1.1 sec - - 1.7 sec 1.1 sec Medium - - 1.3 sec 1.7 sec 1.1 sec High - 1.1 sec - 1.7 sec 1.1 sec
2 Very Low 1.6 sec - - 2.8 sec 1.3 sec Low 1.5 sec - - 2.5 sec 1.3 sec Medium - - 1.7 sec 2.5 sec 1.3 sec High - 1.3 sec - 2.5 sec 1.3 sec
3 Very Low 2.6 sec - - 3.7 sec 2.0 sec Low 2.0 sec - - 3.4 sec 2.0 sec Medium - - 2.6 sec 3.4 sec 2.0 sec High - 2.6 sec - 3.4 sec 2.0 sec
d. Time to achieve a specified bank angle change for Class IV
Table 12.12. Roll control requirements
14
Level Class Crosswind speed
1 I 20 knots
II, III, and IV 30 knots
2 I 20 knots
II, III, and IV 30 knots
3 I, II, III, and IV One-half the value for levels 1 and 2
Table 12.13. Crosswind velocity requirements
15
Flight Phase Aircraft Class TR (seconds)
Level 1 Level 2 Level 3
A
I, IV 1.0 1.4 10
II, III 1.4 3.0 10
B All 1.4 3.0 10
C
I, IV 1.0 1.4 10
II, III 1.4 3.0 10
Table 12.14. Roll mode time constant specification (maximum value)
16
Aircraft Class Flight Phase Minimum time to double amplitude in spiral mode
Level 1 Level 2 Level 3
I and IV A 12 seconds 8 seconds 4 seconds
B and C 20 seconds 8 seconds 4 seconds
II and III A, B, C 20 seconds 8 seconds 4 seconds
Table 12.15. Time to double amplitude in spiral mode
17
Level Flight Phase Aircraft Class min d min
dnd (rad/s) mindn (rad/s)
1 A
I ,IV 0.19 0.35 1.0
II , III 0.19 0.35 0.4
B All 0.08 0.15 0.4
C
I , II , IV 0.08 0.15 1.0
III 0.08 0.15 0.4
2 All All 0.02 0.05 0.4
3 All All 0.02 No limit 0.4
Table 12.16. Dutch roll mode handling qualities
18
No Aircraft Type mTO
(kg)
b
(m)
CA/C Span ratio Amax (deg)
bi/b/2 bo/b/2 up down
1 Cessna 182 Light GA 1,406 11 0.2 0.46 0.95 20 14
2 Cessna Citation
III
Business
jet
9,979 16.31 0.3 0.56 0.89 12.5 12.5
3 Air Tractor AT-802
Agriculture 7,257 18 0.36 0.4 0.95 17 13
4 Gulfstream 200 Business
jet
16,080 17.7 0.22 0.6 0.86 15 15
5 Fokker 100A Airliner 44,450 28.08 0.24 0.6 0.94 25 20
6 Boeing 777-200 Airliner 247,200 60.9 0.22 0.321 0.762 30 10
7 Airbus 340-600 Airliner 368,000 63.45 0.3 0.64 0.92 25 20
8 Airbus A340-600
Airliner 368,000 63.45 0.25 0.67 0.92 25 25
Table 12.17. Characteristics of aileron for several aircraft
1 Inboard aileron
2 Outboard aileron
19
No Aircraft Type mTO
(kg)
SE/Sh CE/Ch Emax (deg)
down up
1 Cessna 182 Light GA 1,406 0.38 0.44 22 25
2 Cessna Citation III Business jet 9,979 0.37 0.37 15 15.5
3 Gulfstream 200 Business jet 16,080 0.28 0.31 20 27.5
4 AT-802 Agriculture 7,257 0.36 0.38 15 29
5 ATR 42-320 Regional airliner
18,600 0.35 0.33 16 26
6 Lockheed C-130 Hercules
Military cargo 70,305 0.232 0.35 15 40
7 Fokker F-28-4000 Transport 33,000 0.197 0.22 15 25
8 Fokker F-100B Airliner 44,450 0.223 0.32 22 25
9 McDonnell Douglas DC-
8
Transport 140,600 0.225 0.25 10 25
10 McDonnell Douglas DC-9-40
Transport 51,700 0.28 0.30 15 25
11 McDonnell Douglas DC-10-40
Transport 251,700 0.225 0.25 16.5 27
12 McDonnell Douglas MD-11
Transport 273,300 0.31 0.35 20 37.5
13 Boeing 727-100 Transport 76,820 0.23 0.25 16 26
14 Boeing 737-100 Transport 50,300 0.224 0.25 20 20
15 Boeing 777-200 Transport 247,200 0.30 0.32 25 30
16 Boeing 747-200 Transport 377,842 0.185 0.23 17 22
17 Airbus A-300B Transport 165,000 0.295 0.30 17 30
18 Airbus 320 Transport 78,000 0.31 0.32 17 30
19 Airbus A340-600 Airliner 368,000 0.24 0.31 15 30
20 Lockheed L-1011 Tristar Transport 231,000 0.215 0.23 0 25
21 Lockheed C-5A Cargo 381,000 0.268 0.35 10 20
Table 12.18. Specifications of elevators for several aircraft
20
E
(deg)
Tail-to-elevator-chord ratio; CE/Ch
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
0 0 0 0 0 0 0 0 0 0 0 0
±5 0 0.3 0.5 1.1 1.6 2.2 2.7 3.3 3.9 4.4 5
±10 0 0.6 1 2.1 3.2 4.4 5.5 6.6 7.7 8.9 10
±15 0 0.9 1.5 3.2 4.9 6.5 8.2 9.9 11.6 13.3 15
±20 0 1.2 2 4.2 6.5 8.7 11 13.2 15.5 17.7 20
±25 0 1.6 2.5 5.3 8.1 11 13.7 16.5 19.4 22.2 25
±30 0 1.9 3 6.4 9.7 13.1 16.5 19.9 23.2 26.6 30
Table 12.19. Reduction in tail stall angle (Eh ) in degrees when elevator is deflected
21
No Aircraft Type mTO
(kg)
SR / SV CR/CV Rmax
(deg)
Max cross wind
speed (knot)
1 Cessna 182 Light GA 1,406 0.38 0.42 ±24
2 Cessna 650 Business jet 9,979 0.26 0.27 ±25
3 Gulfstream 200 Business jet 16,080 0.3 0.32 ±20
4 Air Tractor AT-802 Regional airliner 18,600 0.61 0.62 ±24
5 Lockheed C-130E Hercules
Military cargo 70,305 0.239 0.25 ±35 -
6 DC-8 Transport 140,600 0.269 35 ±32.5 34
7 DC-10 Transport 251,700 0.145 38 ±23/±463
30
8 Boeing 737-100 Transport 50,300 0.25 0.26
9 Boeing 777-200 Transport 247,200 0.26 0.28 ±27.3
10 Boeing 747-200 Transport 377,842 0.173 0.22 ±25 30
11 Lockheed C-5A Cargo 381,000 0.191 0.2 - 43
12 Fokker 100A Airliner 44,450 0.23 0.28 ±20 30
13 Embraer ERJ145 Regional jet 22,000 0.29 0.31 ±15
14 Airbus A340-600 Airliner 368,000 0.31 0.32 ±31.6
Table 12.20. Characteristics of rudder for several aircraft
Tandem rudder
3
22
No Requirements Brief description Aircraft
1 Asymmetric thrust When one engine fails, the aircraft must be able to overcome the asymmetric thrust.
Multi-engine aircraft
2 Crosswind landing An aircraft must maintain alignment with the
runway during a crosswind landing.
All
3 Spin recovery An aircraft must be able to oppose the spin rotation and to recover from a spin.
Spinnable aircraft
4 Coordinated turn The aircraft must be able to coordinate a turn. All
5 Adverse yaw The rudder must be able to overcome the
adverse yaw that is produced by the ailerons.
All
6 Glide slope adjustment
Aircraft must be able to adjust the glide slope by increasing aircraft drag using a rudder
deflection.
Glider aircraft
Table 12.21. Rudder design requirements
23
No Aircraft The most critical flight condition
1 Glider/sailplane Glide slope adjustment
2 Single engine Normal GA Crosswind landing
3 Single engine Utility/Acrobatic GA Spin recovery
4 Multi-engine Normal GA Asymmetric thrust
5 Multi-engine Utility/Acrobatic GA Asymmetric thrust/ Spin recovery
6 Multiengine transport (fuselage-
installed engines)
Crosswind landing
7 Multiengine transport (wing-
installed engines)
Asymmetric thrust/ Crosswind landing
8 Military fighter Directional maneuverability/Spin recovery
9 Remote controlled/ model Coordinated turn
Table 12.22. The most critical flight condition for a rudder