AIR-COOLED MIG GUNS - O.E. Meyer · PDF fileSemi-Automatic Welding – with ABICOR BINZEL ... OMEGA™ Series Air-Cooled MIG Guns Universal Connector rear end for direct plugs. From

T e c h n o l o g y f o r t h e W e l d e r ´ s W o r l d .

OMEGATM Catalog 2008LIT.9132 December, 2007

AIR-COOLEDMIG GUNS

Semi-Automatic Welding – with ABICOR BINZEL®

The OMEGATM Mig-Guns from ABICOR Binzel® are more durable and re-liable for medium to high duty cycles. Standard with a fixed swanneck,these new and improved Semi-Automatic Mig-Guns from ABICOR Binzel®

offer a coarse threaded diffuser and a cable that is crimped to the torchbody, dissipating heat more evenly. Quality welding is performed by theOMEGATM torches whose amperages range from 250 to 450 using CO2.

Backing the product is a team of experts – both in our German headquar-ters and our subsidiaries around the world – ready for problems and cus-tom-specific solutions. Along with installation, application and specialtraining, our after-sales service includes the support of our optimized pro-duction facility. Quick spare parts supply are included in our personalizedservice.

Recognizing and co-creating innovative technological trends make ABICORBINZEL® a leader in the welding industry.

Founded in 1945, Alexander Binzel Schweisstechnik GmBH & Co. KG spe-cializes in the development and production of welding and cutting torchesfor the MIG, TIG, Robotics and Plasma processes.

ABICOR BINZEL® is represented in more then 50 countries with more than900 employees, 30 production and sales companies, as well as over 20exclusive partners.

Production facilities are located in Germany, USA, Brazil, Switzerland, India, China, and the Czech Republic.

TABLE OF CONTENTS

OMEGA Series, Air-Cooled MIG Guns w/Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

OMEGA Series, Cable Assembly/Rear Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

OMEGA Series, Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

OMEGA Series, Handle/Cable Part Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

OMEGA Series, Swannecks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

OMEGA Consumables: Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

OMEGA Consumables: Contact Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

OMEGA Consumables: Diffusers/Tip Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

OMEGA Consumables: Neckliners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

OMEGA Consumables: Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

OMEGA 2 Slip-On Consumable Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

OMEGA 2 Threaded Consumable Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

OMEGA 3 Slip-On Consumable Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

OMEGA 3 Threaded Consumable Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

OMEGA 4 Threaded Standard Consumable Combinations . . . . . . . . . . . . . . . . . . . . . .13

OMEGA 4 Threaded Heavy Duty Consumable Combinations . . . . . . . . . . . . . . . . . . . .13

OMEGA 4 Slip-On Optional Consumable Combinations . . . . . . . . . . . . . . . . . . . . . . . .13

OMEGA 4 Slip-On Heavy Duty Optional Consumable Combinations . . . . . . . . . . . . . . .13

OMEGA 2 MIG Gun Parts - Body-Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .14



Connector Kit, Hobart/Tweco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Connector Kit, Lincoln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Connector Kit, Miller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Connector Kit, Lincoln 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Warning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside back cover

4 CALL 1.800.542.4867

OMEGA™ Series Air-Cooled MIG Guns OMEGA™ - Designed for Industrial durability...• Ideal for medium to heavy-duty industrial gauge work in automotive, agriculture, aircraft, shipbuilding, railroad,

construction, off-road industries• 250, 350 and 450 amperes• Full 360˚ positionable and interchangeable swannecks• Modular torch design offers unmatched stocking options and is easily reconfigured in the field• Tight tolerance interface, direct crimped torch body, and neck locking screw enables optimal current transfer• Swanneck O-ring provides improved gas seal• Coarse threaded tip holders reduce chance of cross-threading• One-piece rigid swannecks with covered armor jackets• Industrial swanneck covering reduces torch damage• New direct crimped style power cable provides improved gas delivery and cooling

OMEGA Series MIG-Guns are available in 250, 350, and 450 amperes with various configurations based on length of swannecks, cablelength, wire size and rear end connection. Refer to the detailed instruction on the page 4 to determine the OMEGA part number thatbest suits your requirements. If you have any questions, please contact Customer Service at 1.800.542.4867.

Tight tolerance clamping interface

Compact size handlefor better operatorcomfort

One-piece armor platedswannecks with hi-temperaturerubber covering - reduces torch

damage

360˚ positionable, removable,and interchangeable swannecks

Long life hi-quality nickel plated nozzles-longest lastingnozzle on the market

Hi- torque necklocking screw

Omega 3 offers flexi-ble bend swannecks

CALL 1.800.542.4867 5

OMEGA™ Series Air-Cooled MIG Guns

Universal Connector rearend for direct plugs.From top: Miller,Hobart/Tweco,Lincoln,Lincoln 10

Euro QuickConnector rear end

BIKOX® Power Cable

OMEGA™ Series Cable Assembly/Rear EndsUnlike most other MIG gun manufacturers, ABICOR Binzel extrudes its own power cable to exacting standards of quality and longevity.

All ABICOR OMEGA Series MIG guns use ABICOR’s signature BIKOX® power cable with these features:

• Rubber inner wire conduit for consistent gas coverage.

• Braided copper power cable incorporating trigger wires for multi-directional flexibility.

• Hydraulically compressed Bikox® fittings for durability and a permanent gas seal.

The OMEGA Series features two cable assembly rear end configurations: the Universal Connector for direct plugs or EURO Quick Connection (E).

Type: OMEGATM 3

Rating: 350 Amp Co2300 Amp Mixed 60% Duty Cycle

Wire Sizes: .035”-.062” (0.9mm-1.6mm)Weight: 60.8 oz.

Rated using power source with VDE standardvolt/amp characteristic [V=(Ax0.05) + 14]When pulse welding, reduce rating by 35%

Type: OMEGATM 2




Type: OMEGATM 4




6 CALL 1.800.542.4867

OMEGA™ Series Air-Cooled MIG GunOrdering InformationOMEGA Series MIG-Guns are available in 250, 350, and 450 amperes with various configurations based on neck length, wire size,cable length and rear end connection. Refer to the detailed instruction below to determine the OMEGA part number that best suits yourrequirements. If you have any questions, please contact Customer Service at 1.800.542.4867.

ORDERING INSTRUCTIONS FOR COMPLETE OMEGA MIG GUNS

TORCH MODEL

M2 = OMEGA 2 MIG GUNM3 = OMEGA 3 MIG GUNM4 = OMEGA 4 MIG GUN

CABLE LENGTH

10 - 10 FT12 - 12 FT15 - 15 FT20 - 20 FT25 - 25 FT

NOZZELS

T = THREADED

WIRE SIZE

3545 = .035” - .045”116 = .052” - .062” (Omega 3 or 4 only)332 = .078” - .094” (Omega 3 or 4 only)

BACK END

L = LINCOLN EXTRNAL GASL1 = LINCOLN 10HT = HOBART/TWECOM = MILLERE = EURO

BACK ENDNOZZELS WIRE SIZECABLELENGTH

S T A N D A R D O R D E R I N G O P T I O N S

M3 15 T 3545 L1 C-TORCH MODELS

OPTIONS

C - SHORT NECK (Omega3 or 4 only)

OPTIONS

CALL 1.800.542.4867 7

OMEGA™ Handle/Cable

PART NO. DESCRIPTION250 AMP HANDLE/CABLEHC210-3545 Omega 2 Handle/Cable 10' Direct .035-.045HC212-3545 Omega 2 Handle/Cable 12' Direct .035-.045HC215-3545 Omega 2 Handle/Cable 15' Direct .035-.045HC220-3545 Omega 2 Handle/Cable 20' Direct .035-.045HC225-3545 Omega 2 Handle/Cable 25' Direct .035-.045

HC210-3545E Omega 2 Handle/Cable 10' Euro .035-.045HC212-3545E Omega 2 Handle/Cable 12' Euro .035-.045HC215-3545E Omega 2 Handle/Cable 15' Euro .035-.045HC220-3545E Omega 2 Handle/Cable 20' Euro .035-.045HC225-3545E Omega 2 Handle/Cable 25' Euro .035-.045

350 AMP HANDLE/CABLEHC310-3545 Omega 3 Handle/Cable 10' Direct .035-.045HC310-116 Omega 3 Handle/Cable 10' Direct 1/16HC312-3545 Omega 3 Handle/Cable 12' Direct .035-.045HC312-116 Omega 3 Handle/Cable 12' Direct 1/16HC315-3545 Omega 3 Handle/Cable 15' Direct .035-.045HC315-116 Omega 3 Handle/Cable 15' Direct 1/16HC320-3545 Omega 3 Handle/Cable 20' Direct .035-.045HC320-116 Omega 3 Handle/Cable 20' Direct 1/16HC325-3545 Omega 3 Handle/Cable 25' Direct .035-.045HC325-116 Omega 3 Handle/Cable 25' Direct 1/16

HC310-3545E Omega 3 Handle/Cable 10' Euro .035-.045HC310-116E Omega 3 Handle/Cable 10' Euro 1/16HC312-3545E Omega 3 Handle/Cable 12' Euro .035-.045HC312-116E Omega 3 Handle/Cable 12' Euro 1/16HC315-3545E Omega 3 Handle/Cable 15' Euro .035-.045HC315-116E Omega 3 Handle/Cable 15' Euro 1/16HC320-3545E Omega 3 Handle/Cable 20' Euro .035-.045HC320-116E Omega 3 Handle/Cable 20' Euro 1/16HC325-3545E Omega 3 Handle/Cable 25' Euro .035-.045HC325-116E Omega 3 Handle/Cable 25' Euro 1/16

PART NO. DESCRIPTION450 AMP HANDLE/CABLEHC410-3545 Omega 4 Handle/Cable 10' Direct .035-.045HC410-116 Omega 4 Handle/Cable 10' Direct 1/16HC410-332 Omega 4 Handle/Cable 10' Direct 3/32HC412-3545 Omega 4 Handle/Cable 12' Direct .035-.045HC412-116 Omega 4 Handle/Cable 12' Direct 1/16HC412-332 Omega 4 Handle/Cable 12' Direct 3/32HC415-3545 Omega 4 Handle/Cable 15' Direct .035-.045HC415-116 Omega 4 Handle/Cable 15' Direct 1/16HC415-332 Omega 4 Handle/Cable 15' Direct 3/32HC420-3545 Omega 4 Handle/Cable 20' Direct .035-.045HC420-116 Omega 4 Handle/Cable 20' Direct 1/16HC420-332 Omega 4 Handle/Cable 20' Direct 3/32HC425-3545 Omega 4 Handle/Cable 25' Direct .035-.045HC425-116 Omega 4 Handle/Cable 25' Direct 1/16

HC425-332 Omega 4 Handle/Cable 25' Direct 3/32

HC410-3545E Omega 4 Handle/Cable 10' Euro .035-.045HC410-116E Omega 4 Handle/Cable 10' Euro 1/16HC410-332E Omega 4 Handle/Cable 10' Euro 3/32HC412-3545E Omega 4 Handle/Cable 12' Euro .035-.045HC412-116E Omega 4 Handle/Cable 12' Euro 1/16HC412-332E Omega 4 Handle/Cable 12' Euro 3/32HC415-3545E Omega 4 Handle/Cable 15' Euro .035-.045HC415-116E Omega 4 Handle/Cable 15' Euro 1/16HC415-332E Omega 4 Handle/Cable 15' Euro 3/32HC420-3545E Omega 4 Handle/Cable 20' Euro .035-.045HC420-116E Omega 4 Handle/Cable 20' Euro 1/16HC420-332E Omega 4 Handle/Cable 20' Euro 3/32HC425-3545E Omega 4 Handle/Cable 25' Euro .035-.045HC425-116E Omega 4 Handle/Cable 25' Euro 1/16HC425-332E Omega 4 Handle/Cable 25' Euro 3/32

8 CALL 1.800.542.4867

OMEGA™ Series MIG-GunsConsumables: Swannecks

SWANNECKS, SWANNECK PARTS

M3T-60

M3T

-45

M4T

-45

M2T

-45

M4T

-45

M3T-22

M2T-22

M4T-22

M4T-60

M3T-60SM2-60 M2T-60

M4T-60S

OMEGA 2 OMEGA 3 OMEGA 4DESCRIPTION PART NO. PART NO. PART NO.Swanneck Assemblies: includes Swanneck,PTFE Collar, Tip Holder/Diffuser, Contact Tip, NozzleSwanneck Assy Threaded 60 degree M2T-60 M3T-60 M4T-60Swanneck Assy Threaded 45 degree M2T-45 M3T-45 M4T-45Swanneck Assy Threaded 22 degree M2T-22 M3T-22 M4T-22Swanneck Assy Threaded 60 degree short — M3T-60S M4T-60SSwanneck Assy Threaded Heavy Duty 60 degree — — M4T-60-HDSwanneck Assy Threaded Heavy Duty 45 degree — — M4T-45-HDSwanneck Assy Threaded Heavy Duty 22 degree — — M4T-22-HDSwanneck Assy Threaded Heavy Duty 60 degree short — — M4T-60S-HDSwanneck Assy SLIP-ON 60 degree M2-60 M3-60 M4-60Swanneck Assy SLIP-ON 45 degree — M3-45 M4-45Swanneck Assy SLIP-ON 22 degree — — M4-22Swanneck Assy SLIP-ON Heavy Duty 60 degree — — M4-60-HDSwanneck Assy SLIP-ON Heavy Duty 45 degree — — M4-45-HDSwanneck Assy SLIP-ON Heavy Duty 22 degree — — M4-22-HD

Flex NecksSwanneck Assy Threaded Flexible, Includes Neckliner — M3T-FX —

Swannecks Only: includes Swanneck,PTFE Collar, Tip Holder/DiffuserSwanneck Threaded 60 degree 012.9102.US 014.9306 016.9109Swanneck Threaded 45 degree 012.9103.US 014.9307 016.9110Swanneck Threaded 22 degree 012.9104.US 014.9310 016.9114Swanneck Threaded 60 degree short — 014.9305 016.9108Swanneck Threaded Heavy Duty 60 degree — — 016.9106Swanneck Threaded Heavy Duty 45 degree — — 016.9107Swanneck Threaded Heavy Duty 22 degree — — 016.9115Swanneck Threaded Heavy Duty 60 degree short — — 016.9105Swanneck SLIP-ON Standard & Heavy Duty 60 degree 012.9098.US — 016.9134.USSwanneck SLIP-ON Standard & Heavy Duty 45 degree — — 016.9133.USSwanneck SLIP-ON Standard & Heavy Duty 22 degree — — 016.9132.USSwanneck Collar PTFE (threaded swannecks) 014.D746 014.D746 016.D154Swanneck Covering Bulk 109.9018 109.9018 109.9019O-Ring for Swanneck 165.D025 165.D025 165.D025

CALL 1.800.542.4867 9

OMEGA™ Series MIG-GunsConsumables: Nozzles

NOZZLES (packaged 5 per bag)

THREADED SLIP-ON

OMEGA 2 OMEGA 3 OMEGA 4 OMEGA 4DESCRIPTION THREADED SLIP-ON THREADED SLIP-ON THREADED SLIP-ON HEAVY DUTY SLIP-ON

1/2” ID Conical — 145.0080 — — — — — —

11/16” ID Cylindrical — 145.0047 — — — — — —

3/8” ID Conical Small — 145.0128 — — — — — —

1/2” ID Recess N2T-R-50 — N3T-R-50 145.0126 N4T-50 — — —

5/8” ID Recess N2T-R-62 — N3T-R-62 145.0078 N4T-62 — N4T-HD-62 —

9/16” ID Recess N2T-R-56 — — — — — — —

3/4” ID Recess — — N3T-R-75 145.0045 N4T-75 N4T-HD-75 —

1/2” ID Flush N2T-F-50 — — — — — — —

9/16” ID Flush N2T-F-56 — N3T-F-56 — — — — —

5/8” ID Flush — — N3T-F-62 — — — — —

5/8” ID Conical Small — — — — — 145.0129 — 145.0129

13/16” Conical ID — — — — — 145.0081 — 145.0081

7/8” Cylindrical ID — — — — — 145.0048 — 145.0048

use use use use use use use usewith with with with with with with with

Threaded Slip-On Threaded Slip-On Threaded Slip-On Heavy Duty Slip-OnSwannecks Swannecks Swannecks Swannecks Swannecks Swannecks Threaded Swannecks

SwannecksH2T-6-C 012.0017 H3T-8-C 014.0021 H4T-C 013.0030 013.0030

Tip Holder Diffuser Tip Holder Diffuser Tip Holder Diffuser H4T-10-C Diffuserand for and for and Tip Holder and

142.0003 M8 Tips 142.0020 M8 Tips 142.0028 for M10 142.0032Tip Holder Standard Tip Holder Standard Tip Holder Tips Tip HolderRecessed Recessed Recessed Standard RecessedStandard H3T-6-C Standard M4T-10-C for M8 for M8

Tip Holder Tip Holder Tips M4T-C Tips142.0010 for M6 142.0024 Optional Standard Tip Holder StandardTip Holder Tips Tip Holder for M10 for M8

Flush Optional Flush Tips 142.0032 Tips 142.0028Optional Optional Tip Holder Optional Tip Holder

Recessed Recessedfor M10 for M10

Tips TipsOptional Optional

10 CALL 1.800.542.4867

OMEGA™ Series MIG-GunsConsumables: Contact Tips

OMEGA 2 OMEGA 3 OMEGA 3 OMEGA 4 OMEGA 4M6 M6 M8 M8 M10

STYLE INCH METRIC PART NO. PART NO. PART NO. PART NO. PART NO.STANDARD-LIFE COPPERCU 069 Copper .024 0.6 140.0005 *140.0005 — — —CU 069 Copper .030 0.8 140.0051 *140.0051 — — —CU 069 Copper .035 0.9 140.0169 *140.0169 — — —CU 069 Copper .040 1.0 140.0242 *140.0242 — — —CU 069 Copper .045 1.2 140.0379 *140.0379 — — —CU 069 Copper .052 1.3 — *140.0516 — — —CU 069 Copper .062 1.6 — *140.0555 — — —OVERSIZED COPPER FOR ALUMINUM WIREAL 069 for Aluminum .030 0.8 141.0001 *141.0001 — — —AL 069 for Aluminum .035 0.8 141.0004 *141.0004 — — —AL 069 for Aluminum .040 1.0 141.0006 *141.0006 — — —AL 069 for Aluminum .045 1.2 141.0010 *141.0010 — — —AL 069 for Aluminum .052 1.3 — *141.0019 — — —AL 069 for Aluminum .062 1.6 — *141.0020 — — —

ULTRA-LONG-LIFE COPPER CZ SILVER PLATEDCZ 069 Silver Plated .030 0.8 147.0054 *147.0054 — — —CZ 069 Silver Plated .035 0.8 147.0172 *147.0172 — — —CZ 069 Silver Plated .045 1.2 147.0382 *147.0382 — — —CZ 069 Silver Plated .052 1.3 147.0519 *147.0519 — — —CZ 069 Silver Plated .062 1.6 147.0558 *147.0558 — — —

STANDARD-LIFE COPPERCU 262 Copper .030 0.8 — — 140.0114 140.0114 —CU 262 Copper .035 0.9 — — 140.0214 140.0214 —CU 262 Copper .040 1.0 — — 140.0313 140.0313 —CU 262 Copper .045 1.2 — — 140.0442 140.0442 —CU 262 Copper .052 1.4 — — 140.0533 140.0533 —CU 262 Copper .062 1.6 — — 140.0587 140.0587 —CU 262 Copper .078 2.0 — — — 140.0653 —CU 262 Copper .094 2.4 — — — 140.0677 —OVERSIZED COPPER FOR ALUMINUM WIREAL 262 for Aluminum .035 0.9 — — 141.0043 141.0043 —AL 262 for Aluminum .040 1.0 — — 141.0008 141.0008 —AL 262 for Aluminum .045 1.2 — — 141.0075 141.0075 —AL 262 for Aluminum .052 1.4 — — 141.0055 141.0055 —AL 262 for Aluminum .062 1.6 — — 141.0022 141.0022 —ULTRA-LONG-LIFE COPPER CZ SILVER PLATEDCZ 262 Silver Plated .030 0.8 — — 147.0117 147.0117 —CZ 262 Silver Plated .035 0.9 — — 147.0217 147.0217 —CZ 262 Silver Plated .040 1.0 — — 147.0316 147.0316 —CZ 262 Silver Plated .045 1.2 — — 147.0445 147.0445 —CZ 262 Silver Plated .052 1.4 — — 147.0536 147.0536 —CZ 262 Silver Plated .062 1.6 — — 147.0590 147.0590 —CZ 262 Silver Plated .078 2.0 — — 147.0656 147.0656 —LONG-LIFE COPPERCZ 403 Copper Zirconium .035 0.9 — — — — 140.1248CZ 403 Copper Zirconium .040 1.0 — — — — 140.0348CZ 403 Copper Zirconium .045 1.2 — — — — 140.0481CZ 403 Copper Zirconium .052 1.4 — — — — 140.0547CZ 403 Copper Zirconium .062 1.6 — — — — 140.0616CZ 403 Copper Zirconium .078 2.0 — — — — 140.0665CZ 403 Copper Zirconium .094 2.4 — — — — 140.0698ULTRA-LONG-LIFE COPPER CZ SILVER PLATEDCZ 403 Silver Plated .045 1.2 — — — — 147.0481CZ 403 Silver Plated .052 1.4 — — — — 147.0547CZ 403 Silver Plated .062 1.6 — — — — 147.0616CZ 403 Silver Plated .094 2.4 — — — — 147.0698

* Must use with H3T-6-C Tip Holder.

M6 M8 M10

CALL 1.800.542.4867 11

OMEGA™ Series MIG-GunsConsumables: Diffusers/Tip Holders, Neckliners

NECKLINERS

OMEGA 2 OMEGA 3 OMEGA 4DESCRIPTION PART NO. PART NO. PART NO.

Neckliner Steel Flex Neck .024”-.035” NLS-FX-2435 — —Neckliner Steel .035”-.045” — NLS-3545 NLS-3545Neckliner Steel .052”-.062” — NLS-5262 NLS-5262

* Neckliner Steel Flex Neck .035”-.045” NLS-FX-3545 NLS-FX-3545 —* Neckliner Steel Flex Neck .052”-.062” — NLS-FX-5262 —* Neckliners are required for Flex Necks.

LINERS

OMEGA 2 OMEGA 3 OMEGA 4DESCRIPTION WIRE SIZE LENGTH PART NO. PART NO. PART NO.

Liner Steel Insulated .024” - .035” (.6mm - .9mm) 17’ (5M) SI-2435-17PT SI4-3545-17PT S14-3545-17PTLiner Steel Insulated .035” - .045” (.9mm - .1.2mm) 17’ (5M) SI-3545-17PT SI4-3545-17PT S14-3545-17PTLiner Steel Insulated .052” - .062” (1.4mm - 1.6mm) 17’ (5M) — SI4-5262-17PT S14-5262-17PTLiner Steel Insulated .078” - .094” (2.0mm - 2.4mm) 17’ (5M) — — S14-7894-17PTLiner Steel Insulated .035” - .045” (.9mm - 1.2mm) 28’ (8.5M) SI-3545-28PT SI4-3545-28PT S14-3545-28PTLiner Steel Insulated .052” - .062” (1.4mm - 1.6mm) 28’ (8.5M) — SI4-5262-28PT S14-5262-28PTLiner Steel Insulated .078” - .094” (2.0mm - 2.4mm) 28’ (8.5M) — — S14-7894-28PTLiner Combi PA .035” - .045” (.9mm - .1.2mm) 17’ (5M) 128.9047 128.9047 128.9047Liner Combi PA .052” - .062” (1.4mm - 1.6mm) 17’ (5M) — 128.9050 128.9050Collet Spacer — 130.9006 130.9006

DIFFUSERS/TIP HOLDERS (packaged 10 per bag)

OMEGA 2 OMEGA 3 OMEGA 4DESCRIPTION THREADED SLIP-ON THREADED SLIP-ON THREADED HEAVY DUTY SLIP-ON

Diffuser — 012.0017 — 014.0021 — — —Diffuser Hi-Temp — — — 014.0026 — — 013.0030Tip Holder/Diffuser M6 Tips H2T-6-C — H3T-6-C — — — —Tip Holder/Diffuser M8 Tips — — H3T-8-C — H4T-8-C H4T-8-C —Tip Holder Recessed M6 Tips — 142.0003 — 142.0005 — — —Tip Holder Recessed M8 Tips — 142.0003 — 142.0020 — — 142.0028Tip Holder Recessed M10 Tips — — — — — — 142.0032Tip Holder Flush M6 Tips — 142.0010 — 142.0011 — — —Tip Holder Flush M8 Tips — 142.0010 — 142.0024 — — —Tip Holder/Diffuser M10 Tips (Heavy Duty) — — — — H4T-10-C H4T-10-C —

DIFFUSER TIP HOLDER TIP HOLDER/DIFFUSER TIP HOLDER/DIFFUSER

014.0021 142.0020 H3T-8-C H4T-8-C

12 CALL 1.800.542.4867

OMEGA™ Series MIG-GunsConsumable Combination Charts

OMEGA 2 - SLIP-ON Nozzle Consumable Combinations

OMEGA 2 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINERSLIP-ON TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.

.030 Steel 140.0051 142.0003 012.0017 145.0080 NLS-FX-2435 SI-2435-17PT

.035 Steel 140.0169 142.0003 012.0017 145.0080 NLS-FX-3545 SI-3545-17PT

.040 Steel 140.0242 142.0003 012.0017 145.0080 NLS-FX-3545 SI-3545-17PTFactory Set-up .045 Steel 140.0379 142.0003 012.0017 145.0080 NLS-FX-3545 SI-3545-17PTfor .035”-.045”

.035 Aluminum 141.0004 142.0003 012.0017 145.0080 N/A 128.9047

.040 Aluminum 141.0006 142.0003 012.0017 145.0080 N/A 128.9047

.045 Aluminum 141.0010 142.0003 012.0017 145.0080 N/A 128.9047

OMEGA 2 - Threaded Nozzle Consumable Combinations

OMEGA 2 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINERTHREADED TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.

.030 Steel 140.0051 H2T-6-C N/A N2T-R-50 NLS-FX-2435 SI-2435-17PT

.035 Steel 140.0169 H2T-6-C N/A N2T-R-50 NLS-FX-3545 SI-3545-17PT

.040 Steel 140.0242 H2T-6-C N/A N2T-R-50 NLS-FX-3545 SI-3545-17PTFactory Set-up .045 Steel 140.0379 H2T-6-C N/A N2T-R-50 NLS-FX-3545 SI-3545-17PTfor 035-045

.035 Aluminum 141.0004 H2T-6-C N/A N2T-R-50 N/A 128.9047



OMEGA 3 - SLIP-ON Nozzle Consumable Combinations

OMEGA 3 WIRE SIZE CONTACT TIP SPRAY ARC DIFFUSER NOZZLE NECK LINER CABLE LINERSLIP-ON TYPE PART NO. TIP HOLDER PART NO. PART NO. PART NO. PART NO.

.035 Steel 140.0214 140.0020 014.0021 145.0078 NLS-3545 * SI4-3545-17PT

.040 Steel 140.0313 140.0020 014.0021 145.0078 NLS-3545 * SI4-3545-17PTFactory Set-up .045 Steel 140.0442 140.0020 014.0021 145.0078 NLS-3545 * SI4-3545-17PTfor 035-045 .052 Steel 140.0533 140.0020 014.0021 145.0078 NLS-5262 * SI4-5262-17PTFactory Set-up .062 Steel 140.0587 140.0020 014.0021 145.0078 NLS-5262 * SI4-5262-17PTfor 1/16 .035 Aluminum 141.0043 140.0020 014.0021 145.0078 N/A 128.9047

.040 Aluminum 141.0008 140.0020 014.0021 145.0078 N/A 128.9047

.045 Aluminum 141.0015 140.0020 014.0021 145.0078 N/A 128.9047

.052 Aluminum 141.0055 140.0020 014.0021 145.0078 N/A 128.9050* Liner for Torches 15’ or less.

OMEGA 3 - Threaded Nozzle Consumable Combinations

OMEGA 3 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINERTHREADED TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.

.035 Steel 140.0214 H3T-8-C N/A N3T-R-62 NLS-3545 * SI4-3545-17PT

.040 Steel 140.0313 H3T-8-C N/A N3T-R-62 NLS-3545 * SI4-3545-17PTFactory Set-up .045 Steel 140.0442 H3T-8-C N/A N3T-R-62 NLS-3545 * SI4-3545-17PTfor 035-045 .052 Steel 140.0533 H3T-8-C N/A N3T-R-62 NLS-5262 * SI4-5262-17PTFactory Set-up .062 Steel 140.0587 H3T-8-C N/A N3T-R-62 NLS-5262 * SI4-5262-17PTfor 1/16 .035 Aluminum 141.0043 H3T-8-C N/A N3T-R-62 N/A 128.9047



.052 Aluminum 141.0055 H3T-8-C N/A N3T-R-62 N/A 128.9050* Liner for Torches 15’ or less.

CALL 1.800.542.4867 13

OMEGA™ Series MIG-GunsConsumable Combination Charts

OMEGA 4 - Threaded STANDARD Nozzle Consumable CombinationsOMEGA 4 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINER STANDARD TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.

.035 Steel 140.0214 H4T-8-C N/A N4T-62 NLS-3545 * SI4-3545-17PT

.040 Steel 140.0313 H4T-8-C N/A N4T-62 NLS-3545 * SI4-3545-17PTFactory Set-up .045 Steel 140.0442 H4T-8-C N/A N4T-62 NLS-3545 * SI4-3545-17PTfor 035-045 .052 Steel 140.0533 H4T-8-C N/A N4T-62 NLS-5262 * SI4-5262-17PTFactory Set-up .062 Steel 140.0587 H4T-8-C N/A N4T-62 NLS-5262 * SI4-5262-17PTfor 1/16 .078 Steel 140.0653 H4T-8-C N/A N4T-62 N/A * SI4-7894-17PTFactory Set-up 094 Steel 140.0677 H4T-8-C N/A N4T-62 N/A * SI4-7894-17PTfor 3/32

NOTE: When using .078”-.094” wire, do not use a neckliner. Instead run the cable liner up to the contact tip.* Liner for Torches 15’ or less.

OMEGA 4 - Threaded HEAVY DUTY Optional Nozzle Consumable Combinations

OMEGA 4 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINERHEAVY-DUTY TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.






.078 Steel 140.0665 H4T-10-C N/A N4T-62 N/A * SI4-7894-17PT

.094 Steel 140.0698 H4T-10-C N/A N4T-62 N/A * SI4-7894-17PTNOTE: When using .078”-.094” wire, do not use a neckliner. Instead run the cable liner up to the contact tip.* Liner for Torches 15’ or less.

OMEGA 4 - Slip-On Optional Nozzle Consumable Combinations

OMEGA 4 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINER STANDARD TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.

.035 Steel 140.0214 142.0028 013.0030 145.0129 NLS-3545 * SI4-3545-17PT

.040 Steel 140.0313 142.0028 013.0030 145.0129 NLS-3545 * SI4-3545-17PTFactory Set-up .045 Steel 140.0442 142.0028 013.0030 145.0129 NLS-3545 * SI4-3545-17PTfor 035-045 .052 Steel 140.0533 142.0028 013.0030 145.0129 NLS-5262 * SI4-5262-17PTFactory Set-up .062 Steel 140.0587 142.0028 013.0030 145.0129 NLS-5262 * SI4-5262-17PTfor .052”-.062” .078 Steel 140.0653 142.0028 013.0030 145.0129 N/A * SI4-7894-17PTFactory Set-up .094 Steel 140.0677 142.0028 013.0030 145.0129 N/A * SI4-7894-17PTfor .078”-.094”


OMEGA 4 - Slip-On Heavy Duty Optional Nozzle Consumable Combinations

OMEGA 4 WIRE SIZE CONTACT TIP TIP HOLDER DIFFUSER NOZZLE NECK LINER CABLE LINER STANDARD TYPE PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.

.035 Steel 140.1248 142.0032 013.0030 145.0081 NLS-3545 * SI4-3545-17PT

.040 Steel 140.0348 142.0032 013.0030 145.0081 NLS-3545 * SI4-3545-17PT

.045 Steel 140.0481 142.0032 013.0030 145.0081 NLS-3545 * SI4-3545-17PT

.052 Steel 140.0547 142.0032 013.0030 145.0081 NLS-5262 * SI4-5262-17PT

.062 Steel 140.0616 142.0032 013.0030 145.0081 NLS-5262 * SI4-5262-17PT

.078 Steel 140.0665 142.0032 013.0030 145.0081 N/A * SI4-7894-17PT

.094 Steel 140.0698 142.0032 013.0030 145.0081 N/A * SI4-7894-17PT


14 CALL 1.800.542.4867

OMEGA™ 2 MIG-GunMIG Gun Parts List-Body-Cable Assembly

2 3 15

86

7

11

20

17

16

4

18

12 13

10

217

9

19

14OPTIONS

26

25

ITEM PARTNO. DESCRIPTION NO.

1 Handle Omega 2 180.9072.US2 Interface Bushing 400.95153 Handle Plug 180.90604 Neck Locking Screw 009.00645 Torch Body Omega 2 284.02076 Spring Front 400.D2057 Spring Rear 400.D3618 Omega 2 Cable 10’ C2-108 Omega 2 Cable 12’ C2-128 Omega 2 Cable 15’ C2-158 Omega 2 Cable 20’ C2-208 Omega 2 Cable 25’ C2-259 Trigger Switch Assembly Bladed (factory standard) 400.911710 Liner Steel Insulated .024-.035, SI-2435-17PT

(.6mm-.9mm) 17’ (5M)10 Liner Steel Insulated .035-.045 SI-3545-17PT

(.9mm-1.2mm) 17’ (5M)10 Liner Steel Insulated .035-.045 SI-3545-28PT

(.9mm-1.2mm) 28’ (8.5M)


11 Liner Combi PA .035-.045 128.9047(.9mm-1.2mm) 17’ (5M)

12 Rear Housing Complete, Euro 501.D50813 Adapter Nut 500.021314 Adapter Block, Euro 501.000315 Nut Liner Retaining 501.008216 Screw Slotted Head, M4 x 6 000.055217 Plug Amp Female F/Omega 175.912218 Adapter Block, Direct (inc. 16, 19 & 20) 501.D33319 Set Screw Hex Head M5 x 5 009.013620 Gas Seal 001.D09221 Rear Housing Complete, Direct 501.D50125 Heat Shield Kit (optional) 181.D00126 Gun Hanger (optional) 400.D256N/S Tip Wrench 191.0001

N/S = Not Shown

CALL 1.800.542.4867 15

OMEGA™ 3 MIG-GunMIG Gun Parts List-Body-Cable Assembly

3

OPTIONS

2

11.1

1 24 8

11

16

20

1716

4

18

1222

13

10

15

23

21

9

19

1426

25


1 Handle Omega 3 & 4 180.90592 Interface Bushing 400.95153 Handle Plug 180.90584 Neck Locking Screw (included w/item 8) 009.00648 Omega 3 Cable 10’ (includes springs) C3-108 Omega 3 Cable 12’ (includes springs) C3-128 Omega 3 Cable 15’ (includes springs) C3-158 Omega 3 Cable 20’ (includes springs) C3-208 Omega 3 Cable 25’ (includes springs) C3-259 Trigger Switch Assembly Bladed (factory standard) 400.911710 Liner Steel Insulated .035-.045 SI4-3545-17PT

(.9mm-1.2mm) 17’ (5M)10 Liner Steel Insulated .052-.062 SI4-5262-17PT

(1.4mm-1.6mm) 17’ (5M)10 Liner Steel Insulated .035-.045 SI4-3545-28PT

(.9mm-1.2mm) 28’ (8.5M)10 Liner Steel Insulated .052-.062 SI4-5262-28PT

(1.4mm-1.6mm) 28’ (8.5M)*11 Liner Combi PA .035-.045 128.9047

(.9mm-1.2mm) 17’ (5M)*11 Liner Combi PA .052-.062 128.9050

(1.4mm-1.6mm) 17’ (5M)


11.1 Plastic Liner Collet Spacer 130.900612 Rear Housing Complete, Euro 501.D50813 Adapter Nut 500.021314 Adapter Block, Euro 501.995015 Nut Liner Retaining 501.995116 Screw Slotted Head, M4 x 6 000.055217 Plug Amp Female 4-Pin (with 4-wire cable) 175.912218 Adapter Block, Direct (inc. 16, 19 & 20) 501.D34719 Set Screw Hex Head M5 x 5 009.013620 Gas Seal 001.D09221 Rear Housing Complete, Direct 501.D50122 Connector Female 175.000323 Connector Male Rear 175.003424 Connector Female Front 175.003325 Heat Shield Kit (optional) 181.D00126 Gun Hanger (optional) 400.D256N/S Tip Wrench 191.0001

N/S = Not Shown* Note: Item 11.1 is required to use this liner.

16 CALL 1.800.542.4867

OMEGA™ 4 MIG-GunParts List, Body-Cable Assembly

2 4 2317

3

17

11

10

13

8

10.1

20

13

18

12 21 15

22

9

1619

1425

24


1 Handle Omega 3 & 4 180.90592 Handle Bushing 400.95163 Neck Locking Screw (Include w/item 7) 009.00644 Handle Plug 180.90587 Omega 4 Cable 10’ (Includes spring supports) C4-107 Omega 4 Cable 12’ (Includes spring supports) C4-127 Omega 4 Cable 15’ (Includes spring supports) C4-157 Omega 4 Cable 20’ (Includes spring supports) C4-207 Omega 4 Cable 25’ (Includes spring supports) C4-258 Trigger Switch Assembly Bladed (factory standard) 400.91179 Liner Insulated .035-.045 SI4-3545-17PT

(.9mm-1.2mm) 17’ (5M)9 Liner Insulated .052-.062 SI4-5262-17PT

(1.4mm-1.6mm) 17’ (5M)9 Liner Insulated .078-.094 SI4-7894-17PT

(2.0mm-2.4mm) 17’ (5M)9 Liner Insulated .035-.045 SI4-3545-28PT

(.9mm-1.2mm) 28’ (8.5M)9 Liner Insulated .052-.062 SI4-5262-28PT

(1.4mm-1.6mm) 28’ (8.5M)

N/S = Not Shown* NOTE: Item 10 requires item 10.1 - Collet Spacer


9 Liner Insulated .078-.094 SI4-7894-28PT(2.0mm-2.4mm) 28’ (8.5M)

*10 Liner Combi PA .035-.045 128.9047(.9mm-1.2mm) 17’ (5M)

*10 Liner Combi PA .052-.062 128.9050(1.4mm-1.6mm) 17’ (5M)

10.1 Liner Collet Spacer for Plastic Liners 130.900611 Rear Housing Complete, Euro 501.D50812 Adapter Nut 500.021313 Screw Slotted Head, M4 x 6 000.055214 Adapter Block, Euro 501.995015 Nut Liner Retaining M14 x 1 501.995116 Rear Housing Complete, Direct 501.D50117 Plug Amp Female 4-Pin (with 4-wire cable) 175.912218 Adapter Block, Direct 501.D34719 Set Screw Hex Head M5 x 5 009.013620 Gas Seal 001.D09221 Connector Female 175.000322 Connector Male Rear 175.003423 Connector Female Front 175.003324 Heat Shield Kit (optional) 181.D00125 Gun Hanger (optional) 400.D256N/S Tip Wrench 191.0001

OPTIONS

CALL 1.800.542.4867 17

OMEGA Mig-Gun Direct Plug Connector Kit: Hobart/Tweco

OMEGA Mig-Gun Direct Plug Connector Kit: Lincoln

Connector Kits and PartsShown are the most popular Connector Kits

OMEGA 2 OMEGA 3 OMEGA 4ITEM NO. DESCRIPTION PART NO. PART NO. PART NO.1 Connector Kit, Hobart/Tweco CKS-HT CKL-HT CKL-HT2 Trigger Lead Jumper HT 175.9120 175.9120 175.91203 Connector wire 1/4" male 175.9074 175.9074 175.90744 Allen Wrench 2.5 mm 191.0017 191.0017 191.00175 O-Rings (2 required) 165.0025 165.0025 165.00256 Connector Plug HT 331.9003 501.9246 501.92467 Liner Nut HT/LN 272.9017 272.9035 272.9035

OMEGA 2 OMEGA 3 OMEGA 4ITEM NO. DESCRIPTION PART NO. PART NO. PART NO.1 Connector Kit, Lincoln CKS-L CKL-L CKL-L2 Gas Hose Assembly 102.9149 102.9149 102.91493 Gas Fitting with M6 THD 353.0002 353.0002 353.00024 Trigger Lead Jumper LN 175.9121 175.9121 175.91215 Allen Wrench 2.5 mm 191.0017 191.0017 191.00176 Insulator Bushing AC2030 AC2030 AC20307 Connector Plug L 501.9191 501.9241 501.92418 Liner Nut HT/LN 272.9017 272.9035 272.9035

1 = ITEM NO.s 2 through 7 ASSEMBLED

1 = ITEM NO.s 2 through 8 ASSEMBLED

7

33

4

2

55

6

35 6

87

4

2

18 CALL 1.800.542.4867

Connector Kits and PartsShown are the most popular Connector Kits

OMEGA 2 OMEGA 3 OMEGA 4ITEM NO. DESCRIPTION PART NO. PART NO. PART NO.1 Connector Kit, Miller, Complete CKS-M CKL-M CKL-M2 Allen Wrench 2.5 mm 191.0017 191.0017 191.00173 O-Rings (2 required) 165.9006 165.9006 165.90064 Connector Plug Miller 501.9183 — —5 Connector Plug Miller — 501.9245 501.92456 Liner Nut MR 272.9018 — —7 Liner Nut MR — 272.9036 272.9036

OMEGA 2 Mig-Gun Direct Plug Connector Kit: Miller

OMEGA 3 and 4 Mig-Gun Direct Plug Connector Kit: Miller

OMEGA Mig-Gun Direct Plug Connector Kit: Lincoln 10

OMEGA 2 OMEGA 3 OMEGA 4ITEM NO. DESCRIPTION PART NO. PART NO. PART NO.1 Connector Kit, Lincoln Series, Complete CKS-L1 CKL-L1 CKL-L12 Trigger Lead Jumper LN 175.9121 175.9121 175.91213 Allen Wrench 2.5 mm 191.0017 191.0017 191.00174 O-Rings (2 required) 165.0025 165.0025 165.00255 Connector Plug HT 331.9003 501.9246 501.92466 Liner Nut HT/LN 272.9017 272.9035 272.9035

2

33 4 6

2

33 5 7

3 4

5

4

6

2

WARNINGRead and follow the manufacturer’s instructions, employer’s safety practices, and MaterialSafety Data Sheets (MSDSs).Only qualified personnel should install, use, or service this material and/or equipment

WELDING SPARKS can cause fire or explosion• Do not weld near flammable material

• Do not weld on closed containers.

• Remove combustibles from the work area and/or provide a fire watch.

• Avoid oily or greasy clothing as a spark may ignite them.

ARC RAYS can injure eyes and burn skin• Always wear correct eye, ear, and body protection• Always wear a welding helmet with the proper grade filter lens. Protect yourself

and others from spatter arc flash rays by using protective screens, barriers and welding curtains.

• Always wear protective gloves and clothing to cover exposed skin. This will aid in the prevention of arc and spatter burns.

ELECTRIC SHOCK can kill.• Always wear dry installing gloves

• Do not touch live electrical parts.

• Always disconnect power source before hooking up or changing electrodes,nozzles and other parts.

FUMES AND GASES can be hazardous to your health.• Keep your head out of the fumes

• Use enough ventilation or exhaust at the arc to keep fumes and gases from your breathing zone, and general area.

• Fumes from cutting and welding can deplete air quality, causing injury or death. Always wear an air supplied respirator in confined areas, or if breathingair is not safe.

LOUD NOISE can damage hearing.• Always wear protective hearing devices to ensure protection when noise levels

exceed OSHA standards.

Alexander Binzel Corporation650 Medimmune Ct., Suite 110, Frederick, MD 21703-8619Tel: 301.846.4196 Fax: 301.846.4497 www.abicorusa.com

Read American National Standard Z49.1, “Safety in Welding, and Cutting, and Allied Processes,” avail-able from American Welding Society, 550 N.W. LeJune Rd., Miami, FL 33126; OSHA Safety and HealthStandards, available from U.S. Government Printing Office, Washington, DC 20402.

ID 123-4567CI

!

www.abicorusa.com

LIT.9

132

• 06

.06

(Rev

. 8.0

8) •

200

7 ©

Ale

xand

er B

inze

l Cor

pora

tion

• Pr

inte

d U

SA

T e c h n o l o g y f o r t h e W e l d e r ´ s W o r l d .

Our product range:MIG/MAG• Welding Torches• Automatic and Special Torches• Push-Pull Welding Torches• Fume Extraction Torches• Central Adaptor System

TIG• Welding Torches• Automatic and Special Torches

PLASMA• Cutting Torches• Welding Torches• Automatic and Special Torches

Robotic Peripheral Equipment• Robot Torches

MIG/TIG/Plasma• Robot Mount CAT2• Torch Change System ATS-Rotor• Wire Cutting Station WCS• Torch Cleaning Station

BRS-LC and BRS-FP• Laser Wire Feeding Systems

Welding Accessories• Cooling Device• Welding Cable Plug and

Socket • Anti Spatter Spray

and so on …

Alexander Binzel Corporation650 Medimmune Ct., Suite 110Frederick, MD 21703-8619Tel: 301.846.4196Fax: 301.846.4497www.abicorusa.com

BINZEL, S.A. DE C.V.Municipio de Pabellon de Arteaga 102Valle de Aguascalientes, 20358San Francisco de los Romo, Ags. MEXICO Tel: +52(499) 9730133Fax: +52(449) 9731388E-mail: www.binzel.com.mx

Abicor Binzel Canada, Inc.55 Mills Road, Units 1-3Ajax, Ontario L1S 2H2 CanadaTel: 905.428.1611Fax: 905.428.1598Email: [email protected]

Documents

AIR-COOLED MIG GUNS - O.E. Meyer · PDF fileSemi-Automatic Welding – with ABICOR BINZEL ... OMEGA™ Series Air-Cooled MIG Guns Universal Connector rear end for direct plugs. From