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1 HAIER WINDOW TYPE AIR CONDITIONER Service Manual Part # AC-8888-104 HAIER TRADING COMPANY, LLC www.haieramerica.com

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  • 1

    HAIER

    WINDOW TYPE AIR CONDITIONER

    Service Manual

    Part # AC-8888-104

    HAIER TRADING COMPANY, LLC www.haieramerica.com

  • Domestic Air Conditioner

    SERVICE MANUAL

    Models

    HWR08XC5

    ESA3065

    ESA3085

    l Features

    l Top-Discharge Air Flow l Ultra Quiet Operation l Safty Power Cord l EnvicoCleanTM Coil l Easy-Access Washable Filter l Digital Display&Timer l Energy Star(ESA3065, ESA3085) Serial Number: 0010540329 Version:00.00 Edition: 2004-9-24

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    1

    Content

    1 Product Code Illumination And Series introduction ---------------------------- 2

    2 Features -----------------------------------------------------------------------------------------3

    3 Specifications -------------------------------------------------------------------------------- 4

    4 Safety and Precaution -----------------------------------------------------------------------5

    5Warning and Cautions ----------------------------------------------------------------------6

    6Net Dimention ---------------------------------------------------------------------------------7

    7Installation and Accessory Parts -------------------------------------------------------8

    8Parts and Functions -----------------------------------------------------------------------10

    9Abnormity Diagnose -------- ---------------------------------------------------------------13

    10System Flow Chart -----------------------------------------------------------------------14

    11Circuit Diagram ----------------------------------------------------------------------------15

    12Maintenance Service and Trouble Shooting -----------------------------------16

    13Wiring Diagram --------------------------------------------------------------------------18

    14Exploded View and Parts Lists -----------------------------------------------------19

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    2

    Product Code Illumination And Series Introduction 1.Model identification: H W A B C D E F G A: Abbreviation of Haier B: Abbreviation of Window C: R-Remote Control F-Mechanical Control D: Nominal cooling capacity(BTU/h) with the first two numbers based on one thousand unit E: The type of power supply X: 115V/60HZ V:208/220V/50HZ F: Function code C-Cooling only H-Heating pump E-Electric aided heating G: Design code E SA A B C D A: Abbreviation of Energy Star B: No meaning

    C: Nominal cooling capacity(BTU/h) with the first two numbers based on one thousand unit D: Design code Examples: HWR08XC5 It represents remote contrl window air conditioner.Cooling capacity is 8000BTU/h and the power supply is 115V /60Hz. ESA3065 It represents remote contrl window air conditioner.Cooling capacity is 6000BTU/h and the power supply is 115V /60Hz. 2.Standard situation/conditions

    Indoor air state outdoor air state No. Operating condition

    D.B. W.B. D.B. W.B. 1 Nominal cooling 26.7 19.4 35 23.9

    2 Nominal heating / / / /

    3 Nominal electrical heating

    / / / /

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    3

    Specifications: Item UNIT HWR08XC5 ESA3065 ESA3085 Cooling capacity BTU/h 8000 6000 8000

    Heating capacity BTU/h / / / Power supply 1PH/115V/60Hz 1PH/115V/60Hz 1PH/115V/60Hz

    Power input W 810 560 740 Running current A 7.3 4.9 7.1 Cooling

    EER BTU/(hW) 9.8 10.7 10.8 Power input W / / /

    Running current A / / / Heating

    COP BTU/(hW) / / /

    Indoor side dB(A) 53/52/50 53/52/50 53/52/50 Sound Level Outdoor side dB(A) / / / Height mm 347 347 347 Width mm 500 500 500 Case Depth mm 450 450 450 Height mm 445 445 445 Width mm 552 552 552

    Packaging dimensions

    Depth mm 486 486 486 Net kg 24 24 24 Weight Gross kg 26.5 26.5 26.5 Type Rotate Rotate Rotate Model 2R12S3R126A6

    A SD086UW-H3

    BG 2R12S3R126A6A

    Running cap. for comp.

    F 35uf/250VAC 40uf/250VAC 35uf/250VAC Compressor

    Starting method PSC PSC PSC

    Heating side MPa 380 380 380 Pressure

    Cooling side MPa 170 170 170

    Model R22 R22 R22 Refrigerant

    Charge kg 0.40 0.435 0.42

    indoor unit Acentric fan Acentric fan Acentric fan Type outdoorunit Axial fan Axial fan Axial fan indoor unit r/min 96030/80040/5

    7530 96030/80040/57

    530 96030/80040/57

    530 Fan

    F a n speed

    outdoorunit r/min / / / Air volume m3/hr 330 330 330 Moisture removal Pints/hr 1.2 10 -3 1.2 10 -3 1.2 10 -3 Exchanging pipe type/ diameter mm E v a p o r a t o r :?7

    condenser:?7 Evaporator:?7

    condenser:?7 Evaporator:?7

    condenser:?7 Fin material Hydrophile aluminum foil Hydrophile aluminum foil Hydrophile aluminum foil

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    4

    Safety and Precaution

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    5

    Warning and Cautions

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    6

    Net Dimention

    500 450

    347

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    7

    Installation and Accessory Parts

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    8

    Installation and Accessory Parts

    CR2025 batteryRemotecont rol

    M odel: HWR0 8XC5, ESA3065,ESA3085

    TEM P/ TIM E

    MO DE SPEED TI MER

    ON/ OFF

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    9

    Installation and Accessory Parts

    HWR08XC5, ESA3065, ESA3085

    HW R08XC5, ESA3065, ESA3085

    1316

    20 14

    58

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    10

    Installation and Accessory Parts

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    11

    Installation and Accessory Parts

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    12

    Parts and Functions

    1. ThermostatThis allows you to adjust the temperature of the air.The lower the setting the cooler the air temperatureWith this you can set the temperature to yourdesired comfort level You can set the temperaturebetween 61oF and 86oF.2. fan SpeedYou have 2 levels of Fan speed to set at your

    desired comfort level.3. Function.Your air conditioner has 2 Functions.a) COOLHere the air conditioner will operate the compressorand the desired fan speed set to give you chilledcold air for your comfort.b) FanYou can run the fan only on not so hot days. Thefan can be set to run at 2 speeds as desired by you.

    4. Timer

    6. Window Install KitEnables you to install the air conditioner in a doublehung window. Extra brackets or support may beneeded depending on your window.7. Remote ControlThis full functional wireless remote allows you tooperate your air conditioner from a distance. Youneed not have to get up to change the settings, thefunctions or to turn the unit on or off.

    8. LED Display Electronic Control PanelThe 4 function LED displays Room Temperature,Temperature Setting, Timer Setting and TimeRemaining to Stop / Start the unit. ElectronicControl Panel lets you set the temperature to theExact Temperature you desire.9. Electrostatic FilterBeing constructed of high efficiency purifyingsubstance, active carbon fabric, electrostatic fabric,electrostatic active carbon net and other materials

    MODEL: HWR08XC5ESA3065, ESA3085

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    13

    Abnormity Diagnose

    1. Sensor diagnose: 2 seconds after the sensors open circuit or short

    circuit, the unit will turn off automatically and the LED will show E0 until

    the sensors resume.

    2. Keystroke circuit error diagnose: When power on for the first time, the

    PCB will check the keystroke circuit, if the sampling value is different with

    the theory value, the LED will show E1, which means failed keystroke

    circuit. The keyboard is locked and so invalid, but the remote control is

    working normally.

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    14

    System Flow Chart

    Indoor heat exchanger

    Outdoor heat exchanger

    Compressor

    Capacillary tube

    Cooling

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    15

    Circuit Diagram

    1 2 3 4 5 6 7 8

    A

    B

    C

    D

    87654321

    D

    C

    B

    A

    K7K6K5K4K3

    R24 330

    L10L1 L2 L5L4L3

    R27 330R28 330

    R23 330

    R26 330

    +5V

    R25 330

    R32

    1 K

    R33

    2 K

    R34

    2 K

    R35

    2 K

    R4010K

    R39

    330

    C214.7UF/50V

    +5V

    R29 330

    R3810K

    R36

    3 K

    +5V

    C22104C20100U/16V

    TEMP/TIME -TEMP/TIME+UV-LIGHT

    POWER ON/OFF HIGHTIMER ONTIMER OFFUV-LIGHT

    K2K1

    R42

    1 K

    R41

    1 K

    R37

    10K

    FANCOOL

    MODESPEEDTIMERPOWER ON/OFF

    L11

    C84.7UF/50V

    R18560

    JK3

    PB1

    +5

    R102 K

    +12

    R111 K

    +5

    R6

    5.1KC140.1u/250V

    C5

    100UF/16V

    FUSE1

    JK4

    C12

    104

    R2010K

    R162.2K

    C74.7UF/50V

    +5

    R5

    5.1K

    C13

    104

    R192.2K

    R1322k

    +5R15

    10k

    R1222k

    ????

    ??

    R14

    10K

    R9

    1 K

    JK1

    R17

    10K

    C11104

    12

    CN1

    1 2

    CN2

    +5

    R410K R310K

    12

    CN4UV

    ZR1

    LOW HIGH

    A11

    A22 Q2 15

    A77

    GND8

    Q3 14

    Q6 11

    A33

    A66

    A44 Q4 13

    Q7 10

    VCC 9

    Q1 16

    Q5 12A55

    IC22003

    COMPRESSOR

    CX1

    4M

    +5

    GFABCEDH

    VSS1

    XIN2

    XOUT3

    TEST4

    VDD5

    P21(XTIN)6

    P22(XTOUT)7

    /RESET8

    P209

    P00(TXD)10

    P01(RXD)11

    P02(SCLK)12

    P03(MOSI)13

    P04(MISO)14 P05(/SS) 15P06 16P07 17

    P10(/INT0) 18P11(INT1) 19

    P12(/DVO) 20P30 21P31 22

    P32(AIN0) 23P33(AIN1) 24

    P34 25P35 26P36 27P37 28

    IC1TMP86C807

    R312 K

    R212 K

    R302 K

    R222 K

    DQ29012

    DQ19012

    DQ39012

    DQ49012

    OUT 1GND 2VCC 3

    REV

    1 234

    56789

    10

    LED1

    Q19012

    D1 D2

    D3 D4

    C6

    104

    C15102

    12

    34

    TRANS

    L7

    LOW

    +5

    +5

    +5

    +5

    ROOM

    PIPE

    UVLOW

    MID

    HIGH

    COMPRESSOR

    BP

    C10

    104

    C9

    100UF/16V

    C17

    100UF/16V

    C16

    104

    CN3

    CN20

    +5

    C3

    104

    C1

    104

    C4

    470UF16V

    C2

    1000UF/25V

    Q28050 R1

    51/1W

    R2390

    DZ5.6V/1W

    R43

    5.1K

    +5

    S5S4S2 S1

    N

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    16

    Maintenance Service and Trouble Shooting

    WA IT T

    H R EE M IN U TE

    S B EF O R

    E R EST A

    R TI NG

    To clean the front panels or the cabinet DO NOT use harshchemicals, abrasives, ammonia, chlorine, bleach, concentrateddetergents, solvents or metal scouring pads. Some of these chemicals

    DO NOT use your air conditioner without the air filter in place.

    Always unplug your air conditioner before cleaning.

    The air filter behind the front grille should be checked and cleanedat least once every 2 weeks or more often if necessary.

    To remove:1. Open the inlet grille downward by pulling out the top of the inlet grille.2. Remove the air filter from the front grille assembly by pulling the airfilter up slightly.3. Clean the filter with warm, soapy water below 40

    oC(104

    oF).

    4. Rinse and gently shake the water from the filter and let it dry beforereplacing it.

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    17

    Maintenance Service and Trouble Shooting

    Trouble Shooting

    If air conditioner does not operate:

    Check if unit is plugged in.The plug may have come loose. Check if the unit is in off mode. The fan control may be in off position.

    Air from air conditioner is warm:

    The A/C setting may need to be raised. The temperature outside the room is below 65FThe conpressor will not

    cycle on if the temperature outside is below 65F.

    Ice formation on cooling coils: Outside temperature too cold .Set the unit on fan only setting to defrose ice. Lower temperature setting.Temperature setting may be too cold. Unit BTU may be too high for the room.

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    18

    Wiring Diagram

    Y/G: YELLOW/GREEN

    NOTING:DASHED UNIT IS OPTIONAL UNIT.NOT HAVEUV FUNCTION'S TYPE DOESN'T HAVE THE DASHED UNIT.

    B: BLACK

    GR: GRAYBL: BLUE

    OR: ORANGE

    G: GREEN

    W: WHITE

    R: RED

    Y/G B

    BL

    0010552089

    LOW

    JK4-1

    RECEIVING

    6

    B(NO RIBBED)

    POWER SUPPLY

    PROTECTOR

    S

    1

    R

    R

    MC

    W(R

    IBB

    ED

    )

    1

    B

    G

    TRANSFORMER

    FAN MOTOR

    CAPACITOR

    B

    COMPRESSOR

    W

    GR

    3

    GR R

    H

    M

    OR

    R

    4 5

    CN5TR

    HI

    CN2-1

    UVLIGHT

    SENSOR

    CN

    4

    BOARDRECEIVER

    IC1

    CN1

    WIRING DIAGRAM

    SIGNAL

    HEAD

    FUSE1

    CAPACITORBBL

    L

    BL

    1

    OR

    2

    B

    (250V 3.15A)

    N

    FUSE

    COM

    NO

  • Domestic Air Conditioner Model: HWR08XC5 ESA3065, ESA3085

    25

    Sincere Forever

    Haier Group

    Haier Industrial Park, No.1, Haier Road

    266101, Qingdao, China

    http://www.haier.com