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USER MANUAL
Air Conditioner Reference Manual
1 Introduction The Development Board is intended to aid the user in the rapid evaluation and development of a wide variety of dual or single
motor control applications. This development system is targeted to control Brushless DC (BLDC) motors, Permanent Magnet Syn-
chronous Motors (PMSM) in sensor-less operation.
The system has Front end Interleaved Boost convertor for the Power factor correction. The boost convertor also helps to regu-
late the DC Bus over a wide input range. Two motor loads can be controlled simultaneously with the demo board. three-phase
IPM inverter that can drive high powered motor and separate discrete gate driver’s & IGBT circuitry intended to drive ODU. The
circuit drives a BLDC, PMSM or ACIM motor using different control techniques independent of additional hardware. It also has Power
Factor Correction (PFC) circuitry in order to provide efficient performance at light loads.
This development board is designed to target the Air-conditioner application primarily where control of Compressor & ODU is
possible simultaneously along with power factor control Stage to meet the regulations. The board is intended for approximately
1.8KW output when running from a 160V to 265V single-phase input voltage range. The Demo board supports 1.34KW compressor
and up to 120W ODU Condenser Fan. Additional Features like Sensors for temperature monitoring, Stepper motor control for EEV,
and relays for ac loads have been implemented in the demo board to support Air-conditioner design requirements.
The demo board can also be considered for other high-power applications like HVAC, Textile machines, water pumps, indus-
trial motors with slight modifications.
FIGURE 1 : BLOCK DIAGRAM OF CONTROL BOARD
USER MANUAL
2 Board Image
FIGURE 2 : BOTTOM VIEW
FIGURE 3 : TOP VIEW
ODU Compressor
MCU
&
Current Sense
Amplifers
Interleaved PFC
EMI Filter and Bridge
USER MANUAL
3 Design Specifications The below table shows the specification of the EVK Board.
RSI-B-0039 REV 1.0 Board Specifications
Description Symbol MIN TYP MAX Unit
Input Voltage VIN 160 220 265 Vac
Frequency FLINE 60 Hz
DC Bus Voltage VOUT 378 380 385 V
Output Ripple Voltage VRIPPLE < 2 V
Output Current IOUT 5 A
Switching frequency Fsw PFC: 64
Motor: 4Khz ~ 16Khz kHz
Input Power PIN (max) 1800 W
Efficiency @ Full Load, 230Vac ŋ ➢ 92 %
Ambient temperature Max TAMB 65 o C
Line/Load Regulation < 3 %
Power factor 0.99
Standby Power 1.5 to 3.5 W
Assembled PCB Size 190 x 300 x 85 mm
USER MANUAL
4 Schematic
11
22
33
44
55
66
DD
CC
BB
AA
1To
talp
age
s
Airc
ond
ition
er -
1.8
KW
RS
I-B
-003
9R
EV
1.0
31-0
1-2
019
08:4
8:0
8
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
L EN
160VAC - 285VAC
Inru
sh
Lim
it+1
2V
ACV
+
ACV
-
PFC
:Low
Sid
e dr
iver
N
10
00V
1A SM
A
AK
D10
6
US
1M
13
mm
Dia
44
0VA
C
CY
100
470
0pF
12
43
RLY
100
SFK
-112
DM
P-F
ACV-
ACV+
-
+to
F10
0R
T1
13
mm
Dia
44
0VA
C
CY
103
470
0pF
13
mm
Dia
44
0VA
C
CY
101
470
0pF
13
mm
Dia
44
0VA
C
CY
102
470
0pF
TH
_26.
5x1
1x2
0mm
_22.
5P
31
0VA
C
CX
100
1uF
,X-T
ype
(25
12)
R12
5
470
K
10
00V
SM
A
AK
D10
4
DN
P
VDC
60
0V
TO
24
7
AK
D10
0
RFU
H30
TS6S
PG
ND
(08
05)
R10
5
10R
(08
05)
R10
7
10K
PFC
_GA
TEB
10
00V
SM
A
AK
D10
5
DN
P
(08
05)
R10
4
10R
(08
05)
R10
6
10K
60
0V
TO
24
7
AK
D10
1
RFU
H30
TS6S
PFC
_IA
_P
PFC
_GA
TEA
SO
D-3
23F
L
AK
90VD10
2
1SS3
55V
MS
OD
-32
3FL
AK
90VD10
3
1SS3
55V
M(0
805
)
R10
1
0R(0
805
)
R10
2
0R
Str
ip
R11
8
10m
R
PFC
_IA
_N
PFC
_ID
C_P
PFC
_ID
C_N
PFC
_IB
_P
PFC
_IB
_NS
trip
R11
1
25m
R(0
805
)
R10
9
0R
(08
05)
R11
4
0R
(08
05)
R12
0
0R (08
05)
R12
1
0R
(08
05)
R11
0
0R (08
05)
R11
5
0R
PFC_
IA_P
PFC_
IA_N
TH
- 2
6.5
x10x
18.
5_2
2.5
P
63
0VD
C
C10
2
1uF
50
0V
+C
103
680
uFPF
C_G
ATEB
PFC_
IB_P
PFC_
IB_N
PFC_
IDC
_P
PFC_
IDC
_N
65
0V
TO
24
7
1
2 3
Q10
0
RG
TH80
TS65
65
0V
TO
24
7
1
2 3
Q10
1
RG
TH80
TS65
DC
V-
PFC_
GAT
EA
VDC
PG
ND
ACV
+
ACV
-
ACV+
ACV-
(08
05)
R12
2
0R
+15
V
PFC
_GA
TEA
PFC
_GA
TEB
50V
+C
110
10uF
25V
(08
05)
C11
1
0.1u
F
PFC
_ENA
BLE
AP
FC_E
NAB
LEB
PFC_
ENAB
LEB
PFC_
ENAB
LEA
PFC_
GAT
EA
PFC_
PWM
B_G
PFC_
GAT
EB
EM
I C
om
po
ne
nt
Pla
ce
ho
lde
rs
RE
LAY
_IN
RU
SH
_CT
RL
RELA
Y_I
NRU
SH_C
TRL
50
0V
+C
104
680
uF
1MH
1
1MH
2
1MH
3
1MH
4
1MH
5
1MH
6
1MH
7
1MH
8
6.9
9mm
x
32.
7m
m
F10
1
250
VAC
/ 25
A
23
14
L100
4.5m
H
112
L101
900
uH
DCV+
EN
_A1
INA
2
GN
D3
INB
4O
UTB
5
VDD
6
OU
TA7
EN
_B8
U10
5
MC
P14
E4
51
0V
RV
100
14m
m
51
0V
RV
101
14m
m
51
0V
RV
102
14m
m
51
0V
RV
103
14m
m
4-S
IP,
GB
J
+1
2 3
-4
BR
1
GB
J250
8-F
8 x
15m
m
12
G10
0
GD
T
31
0VA
C
CX
101
1uF
,X-T
ype
(08
05)
R15
7
10K
(08
05)
R15
8
10K
TP10
3
PFC
_GA
TEB
TP10
2
PFC
_GA
TEA
TP10
0
PFC
_PW
MA
TP10
1
PFC
_PW
MB
PFC
_PW
MA_
G
PFC
_PW
MB_
G
PFC
_GA
TEA
PFC
_GA
TEB
Test
Poi
nts M
ount
ing
Hol
es
112
L102
900
uH
L N E
VDC
PG
ND
+15
V+1
2V
DVD
D
DG
ND
AVD
D
AG
ND
AG
ND
DG
ND
(Ne
t T
ie)
R21
3
0R
PG
ND
(Ne
t T
ie)
R20
5
0R
1FD1
1FD2
1FD3
Fidu
cial
Pad
DC
V+
DC
V-
DC
V-
DCV+
1FD4
1FD5
1FD6
Hea
tsin
k H
ole
s
1MH
9
1MH
10
1MH
11
1MH
12
1MH
13
1 2 3 4 5 J100
1 2 3 4 5 6 J101
1MH
14
1MH
15
1MH
16
(25
12)
R12
4
470
K
ACV
+
ACV
ACV
25V
(08
05)
C13
6
100
0pF
25V
(08
05)
C13
7
100
0pF
(08
05)
R12
3
0R
(08
05)
R15
9
0R
DN
PD
NP
Str
ip
R11
2
25m
R
PFC
_PW
MA_
G
PFC
_PW
MB_
G
PFC_
PWM
A_G
DG
ND
DG
ND
DG
ND
(08
05)
R16
0
10K
(08
05)
R16
1
10K
FIGURE 4 INPUT AC & PFC STAGE SCHEMATIC (SHEET 1 OF 10)
USER MANUAL
11
22
33
44
55
66
DD
CC
BB
AA
2To
talp
age
s
Airc
ond
ition
er -
1.8
KW
RS
I-B
-003
9R
EV
1.0
1/29
/201
910
:32
:56
AM
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
+15
V_P
S
1 W
(25
12)
RS
200
820
mR
DG
ND
_PS
+4V
_PS
2W THR20
2
DN
P4
50V
+C
202
10uF
1K
V
C20
3
DN
P
8m
m D
ia
C20
0
2.2n
F_Y
CAP
25V
(08
05)
C21
4
0.1u
F
25V
(08
05)
C21
1
0.1u
F
Vbi
as
1K
V5
.5m
m x
4m
m
C20
8
47pF
(08
05)
R20
6
100
R
10
00V
SM
A
AK
D20
3
US
1M
25V
(08
05)
C21
5
2.2u
F
(08
05)
R21
0
10K
(08
05)
R21
1
15K
VDC
_PS
(08
05)
R20
9
2.7K
(08
05)
R20
8
75K
(08
05)
R20
7
1.2K
(08
05)
R20
3
100
R
10
0V
4m
m x
2.5
mm
C20
4
220
PF
10
0V
4m
m x
2.5
mm
C20
1
220
PF
(08
05)
R20
0
100
R
35V
+C
205
330
uF2
5V
+C
206
100
uF
(12
06)
R20
1
1K
(12
06)
R20
4
3K
PG
ND
_PS
PG
ND
_PS
PG
ND
_PS
PG
ND
_PS
PG
ND
_PS
10
0V2A
SM
B
AK
D20
0
MB
RS
2H10
0T
3G
63V
+C
212
10uF
25V
+C
207
470
uF
DG
ND
_PS
Vbi
as
DG
ND
_PS
+4V
_PS
DG
ND
_PS
DG
ND
_PS
DVD
D_P
SA
VDD
_PS
AG
ND
_PS
+12
V_P
S
(12
06)
R21
2
0R
DG
ND
_PS
10V
120
6)
+C
218
47uF
25V
(08
05)
C22
0
0.1u
F
Vol
tag
eC
urr
en
tR
eg
ula
tion
SL
15V
12
V
3.3
V
50
0mA
50
0mA
50
0mA
1%
5%
5%
1)
2)
3)
25V
(08
05)
C21
3
100
0pF
(08
05)
A K
LD20
0
RED
25V
(08
05)
C21
7
10uF
80V
1 2
4 3
ISO
200
EL3
57N
-G
VIN
1
GN
D
2
VO
UT
3
GN
D
4
U20
2
MIC
371
00-3
.3W
S-C
T-N
D
SO
URC
E1
NC
2
GND3
FB4
VCC
5D
RAI
N6
DR
AIN
7
U20
0
BM
2P01
4
A K
DO
-20
4AC
D20
1
P6K
E20
0A
32
1
U20
1
TLV4
31A
-D
L200
6.8u
H
+15
V
+12
V
AG
ND
2
+15
V
+12
V
DVD
D1
DVD
D
AVD
DA
VDD
PG
ND
3
AG
ND
DG
ND
PG
ND
PG
ND
1
PG
ND
2
DG
ND
DG
ND
1
DG
ND
2
AG
ND
AG
ND
1
TP21
3
Test
Poi
nts
For
Mai
n B
oard
10
0V2A
SM
B
AK
D20
2
MB
RS
2H10
0T
3G
10
0V2A
SM
B
AK
D20
4
MB
RS
2H10
0T
3G
10
0V2A
SM
B
AK
D20
5
MB
RS
2H10
0T
3G
10V
CAS
EA
(120
6)
+C
219
22uF
VDC
_PS
PG
ND
_PS
+15
V_P
S+
12V
_PS
DVD
D_P
S
DG
ND
_PS
AVD
D_P
S
AG
ND
_PS
DG
ND
_PS
+4V
_PS
+15
V_P
S
+12
V_P
S
DVD
D_P
S
AVD
D_P
S
PG
ND
_PS
DG
ND
_PS
+12
V_P
S
+15
V_P
S DG
ND
_PS
PG
ND
_PS
AG
ND
_PS
DVD
D_P
S
AVD
D_P
S VDC
_PS
AG
ND
_PS
VDC
_PS
1 2 3 4 5 J200
1 2 3 4 5 6 J201
Te
st P
oin
ts F
or A
ux
PS
Bo
ard
25V
+C
209
680
uF2
5V
+C
210
330
uF
65 3
87
2 1109
4
TR1
1.1m
H
NO
TE :
PG
ND
_DS
& D
GN
D_D
S ar
e sh
orte
d w
ith a
Net
tie
in th
e m
ain
Boa
rd.
L201
6.8u
H
DVD
D
DG
ND
3
FIGURE 5 AUXILIARY POWER STAGE SCHEMATIC (SHEET 2 OF 10)
USER MANUAL
11
22
33
44
55
66
DD
CC
BB
AA
3To
talp
age
s
Airc
ond
ition
er -
1.8
KW
RS
I-B
-003
9R
EV
1.0
1/29
/201
910
:32
:57
AM
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
DG
ND
25V
(08
05)
C31
3
0.1u
F
DG
ND
25V
(08
05)
C30
3
0.1u
F
25V
(08
05)
C30
1
0.1u
F3
5V
+C
300
47uF
25V
(08
05)
C30
5
0.1u
F
(25
12)
R32
9
10m
R
(25
12)
R33
8
10m
R
(25
12)
R33
0
10m
R
PG
ND
DG
ND
DG
ND
PG
ND
(08
05)
R30
6
100
R
(08
05)
R30
7
100
R
(08
05)
R30
9
100
R
(08
05)
R31
6
100
R
(08
05)
R31
7
100
R
(08
05)
R31
8
100
R
(08
05)
R31
0
10K
(08
05)
R31
1
10K
(08
05)
R31
2
10K
(08
05)
R31
9
10K
(08
05)
R32
0
10K
(08
05)
R32
1
10K
MC
1_IU
_P
MC
1_IU
_N
MC
1_IV
_P
MC
1_IV
_N
MC
1_ID
C_P
MC
1_ID
C_N
25V
(08
05)
C31
4
4.7n
F
MC
1_U
MC
1_V
MC
1_W
MC
1_W
(08
05)
R30
4
2.2K
MC
1_U
MC
1_V
+15
V
+15
V
VDC
(12
06)
R30
1
100
K
(12
06)
R32
7
100
K
(12
06)
R32
3
100
K
(12
06)
R31
3
100
K
(12
06)
R30
8
100
K
(12
06)
R30
2
100
K
(08
05)
R33
2
2.2K
(08
05)
R31
5
2.2K
(08
05)
R30
3
300
R
(08
05)
R31
4
300
R(0
805
)
R33
1
300
R
25V
(08
05)
C30
7
4.7n
F
25V
(08
05)
C31
1
4.7n
F
MC
1_P
WM
UH
MC
1_P
WM
UL
MC
1_P
WM
VH
MC
1_P
WM
VL
MC
1_P
WM
WH
MC
1_P
WM
WL
MC
1_V
U
MC
1_V
VM
C1_
VW
PG
ND
PG
ND
PG
ND
(08
05)
R34
1
40.2
R
(08
05)
R33
6
40.2
R
(08
05)
R32
5
40.2
R
(08
05)
R33
3
40.2
R(0
805
)
R33
4
40.2
R
(08
05)
R32
6
40.2
R
(08
05)
R33
5
470
R
(08
05)
R33
9
470
R
DG
ND
MC
1_IP
M_T
EM
P
MC
1_FA
ULT
(12
06)
R32
2
100
K(1
206
)
R30
5
100
K
(12
06)
R30
0
100
K
DG
ND
(08
05)
R34
3
10K
CIN
CIN
tdel
ay
>>
4.7k
x 4
70p
F =
2.2
uS
Itrip
_pea
k =
Vci
n/R
shu
nt =
0.4
8/0.
01
= 4
8A
25V
(08
05)
C31
0
0.1u
F
63
0VD
C
TH
- 2
6.5
x10x
18.
5_2
2.5
P
C30
8
1uF
MC1
_PW
MUH
MC1
_PW
MVH
MC1
_PW
MW
H
MC1
_PW
MUL
MC1
_PW
MVL
MC1
_PW
MW
L MC1
_FA
ULT
CIN
MC1
_IPM
_TE
MP
CIN
MC1
_IDC
_N
MC1
_IDC
_P
MC1
_IV_
PM
C1_I
U_P
MC1
_IV_
NM
C1_I
U_N
MC1
_U
MC1
_VU
MC1
_V
MC1
_VV
MC1
_W
MC1
_VW
MC1
_U
MC1
_V
MC1
_W
35V
+C
309
220
uF
NW
18
NV
19
NU
20
W21
V22
U23
P [V
DC]
24V
BU2
VBV
3
VBW
4
HIN
U5
HIN
V6
HIN
W7
HVC
C8
GN
D9
LIN
U10
LIN
V11
LIN
W12
LVC
C13
FO14
CIN
15
GN
D16
Hig
h S
ide
Gat
e D
river
(HVI
C)
Low
Sid
e
Gat
e D
river
(HVI
C)
VO
T17
U3
00
BM
639
67
AVD
D
AG
ND
MC
1_V
U
MC
1_V
V
MC
1_V
W
MC1
_VU
MC1
_VV
MC1
_VW
MC
1_
BE
MF
se
nsi
ng
SO
T-3
23F
L12
3
D30
3
DAN
217
UM
SO
T-3
23F
L12
3
D30
4
DAN
217
UM
SO
T-3
23F
L12
3
D30
5
DAN
217
UM
(08
05)
R32
4
5.6K
DVD
DM
C1_
PW
MU
H
MC
1_P
WM
UL
MC
1_P
WM
VH
MC
1_P
WM
VL
MC
1_P
WM
WH
MC
1_P
WM
WL
TP30
0
MC
1_P
WM
UH
TP30
1
MC
1_P
WM
VH
TP30
2
MC
1_P
WM
WH
TP30
3
MC
1_P
WM
UL
TP30
4
MC
1_P
WM
VL
TP30
5
MC
1_P
WM
WL
MC
1_I
PM
_TE
MP
TP30
6
MC
1_IP
M_T
EM
P
Test
Poi
nts
MC
1_FA
ULT
MC
1_FO
MC
1_FO
MC
1_U
MC
1_V
MC
1_W
35V
+C
302
47uF
35V
+C
304
47uF
35V
+C
312
220
uF
AK
SO
D-3
23F
Z30
03.
3V
DG
ND
AK
SO
D-3
23F
Z30
1
18V
AK
SO
D-3
23F
Z30
2
18V
25V
(08
05)
C31
5
100
pF
DG
ND
FIGURE 6 : INVERTER MODULE POWER STAGE SCHEMATIC (SHEET 3 OF 10)
USER MANUAL
11
22
33
44
55
66
DD
CC
BB
AA
4To
talp
age
s
Airc
ond
ition
er -
1.8
KW
RS
I-B
-003
9R
EV
1.0
1/29
/201
910
:32
:58
AM
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
(08
05)
R40
1
10R
(08
05)
R41
0
10R
MC
2_U
(08
05)
R40
6
47K
(08
05)
R41
3
47K
(25
12)
R41
8
100
mR
(08
05)
R40
2
10R
(08
05)
R41
1
10R
MC
2_V
(08
05)
R40
7
47K
(08
05)
R41
4
47K
(25
12)
R41
9
100
mR
(08
05)
R40
3
10R
(08
05)
R41
2
10R
(08
05)
R40
0
100
R
(08
05)
R40
4
100
R
MC
2_W
DG
ND
(08
05)
R40
8
47K
(08
05)
R41
5
47K
10
00V
SM
A
1A
AK
D40
0
US
1M
(25
12)
R42
2
100
mR
(08
05)
R40
9
10K
(08
05)
R40
5
10K
PG
ND
MC
2_G
ATE
UH
MC
2_G
ATE
UL
(08
05)
R42
5
100
R
(08
05)
R42
6
100
R
DG
ND
DG
ND
10
00V
SM
A
1A
AK
D40
1
US
1M
50V
+C
404
10uF
(08
05)
R43
1
10K
(08
05)
R42
7
10K
MC
2_G
ATE
VH
MC
2_G
ATE
VL
(08
05)
R44
4
100
R
(08
05)
R44
5
100
R
DG
ND
10
00V
SM
A
1A
AK
D40
2
US
1M
(08
05)
R44
8
10K
(08
05)
R44
7
10K
MC
2_G
ATE
WH
MC
2_G
ATE
WL
MC
2_U
MC
2_V
MC
2_W
MC
2_W
MC
2_V
MC
2_U
DG
ND
50V
+C
400
10uF
DG
ND
50V
+C
410
10uF
MC
2_G
ATE
UH
MC
2_G
ATE
UL
MC
2_G
ATE
VH
MC
2_G
ATE
VL
MC
2_G
ATE
WH
MC
2_G
ATE
WL
MC
2_IU
_P
MC
2_IU
_N
MC
2_IV
_P
MC
2_IV
_N
MC
2_ID
C_P
MC
2_ID
C_N
MC
2_W
MC
2_V
(12
06)
R43
2
100
K
(08
05)
R43
8
300
R
MC
2_U
+15
V
+15
V +15
V
VDC
(12
06)
R43
5
100
K
(12
06)
R43
3
100
K
(12
06)
R43
6
100
K
(12
06)
R43
4
100
K
(12
06)
R43
7
100
K
(08
05)
R44
3
2.2K
(08
05)
R44
2
2.2K
(08
05)
R44
1
2.2K
(08
05)
R43
9
300
R(0
805
)
R44
0
300
R
MC
2_P
WM
UL
MC
2_P
WM
WL
MC
2_P
WM
UH
MC
2_P
WM
VH
MC
2_P
WM
WH
MC
2_V
VM
C2_
VU
MC
2_V
W
(08
05)
R41
6
40.2
R
(08
05)
R42
0
40.2
R
(08
05)
R42
3
40.2
R
(08
05)
R42
4
40.2
R
(08
05)
R41
7
40.2
R
(08
05)
R42
1
40.2
R
PG
ND
PG
ND
PG
ND
(12
06)
R42
8
100
K(1
206
)
R42
9
100
K(1
206
)
R43
0
100
K
50V
(12
06)
C41
2
2.2u
F
50V
(12
06)
C40
6
2.2u
F
50V
(12
06)
C40
2
2.2u
F25
V(0
805
)
C40
1
0.1u
F
25V
(08
05)
C40
5
0.1u
F
25V
(08
05)
C41
1
0.1u
F
25V
(08
05)
C40
7
4.7n
F25
V(0
805
)
C40
8
4.7n
F25
V(0
805
)
C40
9
4.7n
F
63
0VD
C
TH
- 1
3x6
x12_
10P
C41
3
100
nF
65
0V
DP
AK
2 3
1
Q40
0
RG
T8B
M65
DTL
65
0V
DP
AK
2 3
1
Q40
1
RG
T8B
M65
DTL
65
0V
DP
AK
2 3
1
Q40
2
RG
T8B
M65
DTL
65
0V
DP
AK
2 3
1
Q40
3
RG
T8B
M65
DTL
65
0V
DP
AK
2 3
1
Q40
4
RG
T8B
M65
DTL
65
0V
DP
AK
2 3
1
Q40
5
RG
T8B
M65
DTL
MC2
_U
MC2
_V
MC2
_W
MC2
_WM
C2_U
MC2
_V
MC2
_VU
MC2
_VV
MC2
_VW
MC2
_GAT
EWH
MC2
_GAT
EWL
MC2
_W
MC2
_PW
MW
H
MC2
_PW
MW
L
MC2
_PW
MVH
MC2
_GAT
EVH
MC2
_GAT
EVL
MC2
_V
MC2
_PW
MUH
MC2
_PW
MUL
MC2
_GAT
EUH
MC2
_GAT
EUL
MC2
_U
MC2
_GAT
EUH
MC2
_GAT
EUL
MC2
_U
MC2
_IU_
P
MC2
_IU_
N
MC2
_GAT
EVH
MC2
_GAT
EVL
MC2
_V
MC2
_GAT
EWH
MC2
_GAT
EWL
MC2
_IV_
P
MC2
_IV_
N
MC2
_W
MC2
_IDC
_P
MC2
_IDC
_N
MC
2_
Ga
te D
rive
r
MC2
_PW
MVL
MC
2_P
WM
VL
600
V
LIN
1
HIN
2
VCC
3
CO
M4
LO5
VS
6
HO
7
VB
8
U40
2
BS2
114F
600
V
LIN
1
HIN
2
VCC
3
CO
M4
LO5
VS
6
HO
7
VB
8
U40
1
BS2
114F
600
V
LIN
1
HIN
2
VCC
3
CO
M4
LO5
VS
6
HO
7
VB
8
U40
0
BS2
114F
MC
2_V
U
MC
2_V
V
MC
2_V
W
AVD
D
AG
ND
MC
2_B
EM
F C
lam
p
MC2
_VU
MC2
_VV
MC2
_VW
SO
T-3
23F
L12
3
D40
3
DAN
217
UM
SO
T-3
23F
L12
3
D40
4
DAN
217
UM
SO
T-3
23F
L12
3
D40
5
DAN
217
UM
MC
2_P
WM
UL
MC
2_P
WM
UH
MC
2_P
WM
VHM
C2_
PW
MVL
MC
2_P
WM
WL
MC
2_P
WM
WH
TP40
0
MC
2_P
WM
UH
TP40
5
MC
2_P
WM
VH
TP41
0
MC
2_P
WM
WH
TP41
1
MC
2_P
WM
WL
TP40
6
MC
2_P
WM
VL
TP40
1
MC
2_P
WM
UL
MC
2_G
ATE
UH
MC
2_G
ATE
UL
TP40
2
MC
2_G
ATE
UH
TP40
3
MC
2_G
ATE
UL
MC
2_G
ATE
VHM
C2_
GA
TEVL
MC
2_G
ATE
WH
MC
2_G
ATE
WL
TP40
7
MC
2_G
ATE
VH
TP41
2
MC
2_G
ATE
WH
TP40
8
MC
2_G
ATE
VL
TP41
3
MC
2_G
ATE
WL
MC
2_V
U
MC
2_V
V
MC
2_V
W
TP40
4
MC
2_V
U
TP40
9
MC
2_V
V
TP41
4
MC
2_V
W
Test
Poi
nts
MC
2_
Pow
er
Sta
ge
MC
2_U
MC
2_V
MC
2_W
FIGURE 7 ODU INVERTER POWER STAGE SCHEMATIC (SHEET 4 OF 10)
USER MANUAL
11
22
33
44
55
66
DD
CC
BB
AA
5To
talp
age
s
Airc
ond
ition
er -
1.8
KW
RS
I-B
-003
9R
EV
1.0
1/29
/201
910
:33
:00
AM
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
(08
05)
R52
4
0R
C53
0
1nF
AG
ND
AG
ND
AVD
D
AG
ND
AG
ND
AVD
D 25V
(08
05)
C52
4
0.1u
F
AG
ND
MC
1_IU
_P
MC
1_IU
_N
(08
05)
R53
5
0R
C54
2
1nF
AG
ND
AG
ND
AG
ND
MC
1_V
REF
MC
1_IV
_P
MC
1_IV
_N
MC
1_V
REF
(08
05)
R50
2
10K
AVD
D
AG
ND
AG
ND
AG
ND
AG
ND
AVD
D
AG
ND
AVD
D
25V
(08
05)
C50
2
0.1u
F
25V
(08
05)
C50
7
0.1u
F
(08
05)
R50
4
2.49
K
(08
05)
R50
8
7.5K
25V
(08
05)
C50
6
100
pF2
5V
(08
05)
C50
4
0.1u
F
25V
(08
05)
C50
0
100
0pF
(08
05)
R50
6
20R
(08
05)
R50
0
1K
MC
1_V
REF
(08
05)
R52
5
0R
C53
1
1nF
AG
ND
AG
ND
AVD
D
AVD
D 25V
(08
05)
C52
5
0.1u
F
AG
ND
MC
2_IU
_P
MC
2_IU
_N
(08
05)
R53
6
0R
C54
3
1nF
AG
ND
AG
ND
AG
ND
MC
2_V
REF
MC
2_IV
_P
MC
2_IV
_N
MC
2_V
REF
(08
05)
R50
3
10K
AVD
D
AG
ND
AG
ND
AG
ND
AG
ND
AVD
D
AG
ND
AVD
D
25V
(08
05)
C50
3
0.1u
F
25V
(08
05)
C50
9
0.1u
F
(08
05)
R50
5
2.49
K
(08
05)
R50
9
7.5K
25V
(08
05)
C50
8
100
pF2
5V
(08
05)
C50
5
0.1u
F
25V
(08
05)
C50
1
100
0pF
(08
05)
R50
7
20R
(08
05)
R50
1
1K
MC
2_V
REF
(08
05)
R51
4
0R
C51
8
1nF
AG
ND
AG
ND
AG
ND
MC
1_V
REF
MC
1_ID
C_P
MC
1_ID
C_N
(08
05)
R51
5
0R
C51
1
DN
P
C51
9
1nF
MC
2_V
REF
MC
2_ID
C_P
MC
2_ID
C_N
AG
ND
AG
ND
AG
ND
AG
ND
(08
05)
R53
9
6.04
K
(08
05)
R52
1
2.7K
AG
ND
MC
1_IU
MC
1_IV
(08
05)
R51
2
560
R
(08
05)
R51
6
560
R
(08
05)
R52
2
560
R
(08
05)
R52
6
560
R
(08
05)
R53
3
560
R
(08
05)
R53
7
560
R
(08
05)
R51
3
560
R
(08
05)
R51
7
560
R
(08
05)
R52
3
560
R
(08
05)
R52
7
560
R
(08
05)
R53
4
560
R
(08
05)
R53
8
560
R
MC
1_IB
US
MC
2_IB
US
MC
2_IU
MC
2_IV
(08
05)
R53
2
2.7K
(08
05)
R54
0
2.7K
(08
05)
R51
9
2.7K
(08
05)
R51
1
2.7K
C53
5
DN
P
C52
3
DN
P
(08
05)
R52
9
2.7K
C53
4
DN
P
C52
2
DN
P
C51
0D
NP
(08
05)
R53
1
6.04
K
(08
05)
R52
8
6.04
K
(08
05)
R51
8
6.04
K
(08
05)
R51
0
6.04
K
(08
05)
R52
0
6.04
K
MC1
_IDC
_NM
C2_I
DC_N
MC2
_IDC
_PM
C1_I
DC_P
MC1
_IU_
NM
C2_I
U_N
MC1
_IU_
PM
C2_I
U_P
MC2
_VR
EFM
C1_V
REF
MC2
_IBU
SM
C1_I
BUS
MC1
_IU
MC2
_IU
MC1
_IV
MC2
_IV
MC1
_VR
EFM
C2_V
REF
MC2
_VR
EFM
C1_V
REF
MC1
_VR
EFM
C2_V
REF
MC2
_IV_
N
MC2
_IV_
P
MC1
_IV_
N
MC1
_IV_
P
MC
1_B
US
_GA
IN =
600
4/6
00.2
= 1
0M
C2_
BU
S_G
AIN
= 2
700/
600
.2 =
4.4
9
+-
56
7
8 4A
U50
0A
+-
32
1B
U50
0B
+-
32
1
8 4A
U50
4A
+-
56
7B
U50
4B
+-
32
1
8 4A
U50
5A
+-
56
7B
U50
5B
+-
32
1
8 4A
U50
1A
+-
56
7B
U50
1B
32
1U
502
DN
P
32
1
U50
3
DN
P
MC
2_V
REF
MC
2_IB
US
MC
2_IU
MC
2_IV
MC
1_V
REF
MC
1_IB
US
MC
1_IU
MC
1_IV
TP50
0
MC
1_V
REF
TP50
1
MC
1_IB
US
TP50
2
MC
1_IU
TP50
3
MC
1_IV
TP50
4
MC
2_V
REF
TP50
5
MC
2_IB
US
TP50
6
MC
2_IU
TP50
7
MC
2_IV
MC
1 V
olta
ge R
efe
renc
eM
C2
Vo
ltage
Re
fere
nce
MC
1 C
urr
ent
Sen
seM
C2
Cu
rre
nt S
ense
Vre
f = 1
.65V
Vre
f = 1
.65V
Tes
t Po
ints
C51
4
DN
P
C51
5
DN
P
C52
0
DN
P
C52
1
DN
P
C52
6
DN
P
C53
2
DN
P
C52
7
DN
P
C53
3
DN
P
C53
8
DN
P
C53
9
DN
P
C54
4
DN
P
C54
5
DN
P
C51
6
DN
P
C51
7
1nF
C52
8
1nF
C52
9
1nF
C54
0
1nF
C54
1
1nF
FIGURE 8 COMPRESSOR & ODU FEEDBACK STAGE SCHEMATIC (SHEET 5 OF 10)
USER MANUAL
11
22
33
44
55
66
DD
CC
BB
AA
6To
talp
age
s
Airc
ond
ition
er -
1.8
KW
RS
I-B
-003
9R
EV
1.0
1/29
/201
910
:33
:01
AM
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
LED2
LED4
LED1
LED3
DG
ND
DG
ND
DG
ND
DG
ND(0
805
)
R61
6
1K(0
805
)
R61
5
1K(0
805
)
R61
4
1K(0
805
)
R61
3
1K
PIN
12
PIN
51
PIN
71
PIN
25
PIN
31
DVD
DD
VDD
DVD
DD
VDD
DG
ND
DG
ND
DG
ND
DG
ND
AG
ND
AVD
D
25V
(08
05)
C60
9
0.1u
F2
5V
(08
05)
C61
1
0.1u
F
25V
(08
05)
C60
2
0.1u
F
25V
(08
05)
C60
5
0.1u
F2
5V
(08
05)
C60
7
0.1u
F
25V
(08
05)
C60
0
0.01
uF
25V
(08
05)
C60
8
0.01
uF
25V
(08
05)
C60
6
0.01
uF2
5V
(08
05)
C60
4
0.01
uF
25V
(08
05)
C61
0
0.01
uF
DG
ND
DG
ND
OSCI
OSCO
50V
(08
05)
C61
4
33pF
50V
(08
05)
C61
3
33pF
Mai
n Pr
ogr
am/D
ebu
g In
terf
ace
MC
LR
DG
ND
DVD
D
DG
ND
MC
LR
DVD
D
DVD
D
DG
ND
(08
05)
R60
0
4.7K
(08
05)
R60
1
100
R
25V
(08
05)
C60
3
0.1u
F
(08
05)
R60
4
4.7K
25V
(08
05)
C61
2
0.1u
F
PG
D
PG
C
dsP
IC_P
IN_4
5
dsP
IC_P
IN_4
3M
C1_
IPM
_TE
MP
MC
1_V
V
dsP
IC_P
IN_4
1
(08
05)
R60
2
0R (08
05)
R60
5
0R (08
05)
R60
7
0R
DVD
D
DG
ND
DG
ND
(08
05)
R61
1
10K
(08
05)
R61
2
10K
25V
(08
05)
C61
6
0.1u
F
EEP
RO
M_C
LK
EEP
RO
M_D
ATA
DEB
UG
_RX
DEB
UG
_TX
DVD
D
DG
ND
GP
IO_3
GP
IO_5
GP
IO_6
GP
IO_1
GP
IO_4
PFC
_IB
US
LED1
LED2
LED3
LED4
EEPR
OM
_CL
K
EEPR
OM
_DA
TA
OSCO
OSCI
dsPI
C_P
IN_4
1
dsPI
C_P
IN_4
3
dsPI
C_P
IN_4
5
PFC_
IBUS
MC1
_IPM
_TE
MP
MC1
_VV
MCL
R
GPIO
_4
GPIO
_3
GPIO
_5
GPIO
_6
GPIO
_1
DEBU
G_T
X
DEBU
G_R
X
MCL
R
PGD
PGC
(08
05)
A K
LD60
0
Gre
en
SM
D_H
C4
9/U
S
XTA
L600
8mH
Z
25V
(08
05)
C61
7
0.1u
F
DVD
D
DG
ND
dsP
IC33
CH
128
MP
508
EEV
_AH
REL
AY_4
WAY
EEV
_AL
REL
AY_I
NR
USH
PFC
_PW
MA
PFC
_PW
MB
MC
2_P
WM
VH
MC
LR
PFC
_FA
ULT
_OC
VDC
_SEN
SE
LED
1
PFC
_IB
VAC
_SEN
SE
MC
1_IU
LED
3
MC
1_IV
LED
4
MC
1_V
U
MC
2_V
U
MC
2_IB
US
OS
CI
OS
CO
MC
2_V
V
GP
IO_5
MC
1_IB
US
GP
IO_4
TEM
P_A
MB
IEN
T
MC
2_IU
MC
2_IV
dsP
IC_P
IN_4
1
GP
IO_3
GP
IO_1
dsP
IC_P
IN_4
5
DEB
UG
_RX
MC
2_FA
ULT
MC
1_FA
ULT
MC
2_P
WM
WH
MC
2_P
WM
UH
MC
2_P
WM
UL
PG
D
PG
C
GP
IO_2
MC
1_P
WM
VH
MC
1_P
WM
VL
MC
1_P
WM
UH
MC
1_P
WM
UL
MC
1_P
WM
WH
MC
1_P
WM
WL
MC
2_P
WM
WL
BLD
C_S
PEE
D_R
EF
BLD
C_S
PEE
D_F
B
IDU
_TX
IDU
_RX
PFC
_ENA
BLE
A
EEV
_BH
PFC
_ENA
BLE
B
EEV
_BL
DEB
UG
_TX
dsP
IC_P
IN_4
3
TEM
P_S
UCT
ION
TEM
P_D
ISCH
AR
GE
TEM
P_E
XHA
UST
GP
IO_6
PFC
_FA
ULT
_OV
PFC
_IA
EEP
RO
M_C
LK
EEP
RO
M_D
ATA
LED
2
DVD
D
DG
ND
AG
ND
AVD
D
PFC_
IA
PFC_
IB
VAC_
SENS
E
MC1
_IU
MC1
_IV
OSC
I
OSC
O
dsPI
C_P
IN_4
1
dsPI
C_P
IN_4
3
dsPI
C_P
IN_4
5
PGD
PGC
TEMP
_SU
CTIO
N
TEMP
_DIS
CHA
RGE
TEMP
_EX
HAU
ST
IDU
_TX
IDU
_RX
EEV_
BH
EEV_
BL
EEV_
AH
EEV_
AL
VDC
_SE
NSE
MC2
_IV
MC2
_IU
MC2
_IBU
S
MC1
_PW
MVH
MC1
_PW
MVL
MC2
_VU
TEMP
_AM
BIEN
T
DEBU
G_T
X
DEBU
G_R
X
MC1
_PW
MUH
MC1
_PW
MUL
PFC_
PWM
A
PFC_
PWM
B
MC2
_PW
MVH
MCL
R
BLD
C_S
PEE
D_F
B
BLD
C_S
PEE
D_R
EF
MC2
_PW
MW
L
MC1
_PW
MW
L
MC1
_PW
MW
H
MC2
_PW
MUL
MC2
_PW
MUH
MC2
_PW
MW
H
MC1
_FA
ULT
MC2
_FA
ULT
MC1
_IBU
S
MC2
_VV
MC1
_VU
GPIO
_6
PFC_
FAUL
T_O
V
PFC_
FAUL
T_O
C
RELA
Y_4
WAY
RELA
Y_I
NRU
SH
LED
1
LED
2
LED
3
LED
4
GPIO
_5
GPIO
_4
GPIO
_3
GPIO
_1
GPIO
_2
EEPR
OM
_CL
K
EEPR
OM
_DA
TA
PFC_
ENAB
LEA
PFC_
ENAB
LEB
REL
AY_A
CIM
RELA
Y_A
CIM
(08
05)
A K
LD60
1
Gre
en(0
805
)
A K
LD60
2
RED
(08
05)
A K
LD60
3
RED
MC2
_PW
MVL
MC
2_P
WM
VL
14
23
SW
600
4 P
in S
PS
T-N
O
A0
1
A1
2
A2
3
GN
D4
SDA
5S
CL6
WP
7V
CC8
U60
1
AT2
4C
512
C
1 2 3 4 5 J602
1 2 3 4 5 6 J601
RB
961
RC
128
RB
860
RC
229
RC
947
RC
846
RB
445
RE
944
RB
141
RD
1227
RC
136
RE
02
AVS
S26
AVD
D25
RE
1159
RB
1380
RC
630
RE
1579
VDD
31
RB
1278
RE
1477
VSS
32
RB
1176
RC
333
RD
1510
VSS
11
RE
524
RB
758
RE
1057
RD
653
RB
153
RC
147
RB
656
RB
1075
RD
074
RA
423
RB
034
RE
422
RB
135
RD
752
RD
173
RD
1136
RD
272
RE
637
VDD
71
VDD
51
VSS
50
RA
321
RA
220
RC
158
RE
14
RE
319
RA
118
RE
217
VSS
70
RD
369
RD
1038
RD
468
RE
739
RC
1167
RC
1066
RC
740
RB
555
RB
241
RD
554
RD
849
RD
948
RA
016
RC
015
RC
125
RD
1314
RD
1413
VDD
12
RC
565
RE
1364
RE
842
RC
463
RB
343
RE
1262
MC
LR9
U60
0
dsP
IC33
CH
128
MP
508
LED
2
LED
4
LED
1
LED
3
LED
1
Test
Poi
nts
Deb
ug In
terf
ace
LED
2
LED
3
LED
4
25V
CAS
EA
(120
6)
+C
601
4.7u
F
GPIO
_2G
PIO
_2G
PIO
2
GP
IO3
GP
IO4
GP
IO5
GP
IO6
GP
IO1
1
32
Q60
1
RQ
5E03
0A
J
PFC
_PW
MA
DG
ND
PFC
_PW
MA
_G
(08
05)
R61
7
470
R
+15
V
1
32
Q60
2
RQ
5E03
0A
J
PFC
_PW
MB
DG
ND
PFC
_PW
MB
_G
+15
V
Leve
l Shi
fter
(08
05)
R61
9
0R (08
05)
R62
0
0R
(08
05)
R61
8
470
R
FIGURE 9 DIGITAL MCU STAGE SCHEMATIC (SHEET 6 OF 10)
USER MANUAL
11
22
33
44
55
66
DD
CC
BB
AA
7To
talp
age
s
Airc
ond
ition
er -
1.8
KW
RS
I-B
-003
9R
EV
1.0
1/29
/201
910
:33
:02
AM
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
(08
05)
R70
0
0R
(08
05)
25VC70
1
0.1u
F
1 2
J700
Air
Tem
pera
ture
1 2
J702
Exh
aust
tem
pera
ture
1 2
J703
Dis
char
ge
Tem
pera
ture
(08
05)
R70
1
1K
(08
05)
R70
4
0R
(08
05)
25VC70
2
0.1u
F(0
805
)
R70
6
1K
(08
05)
R70
9
0R
(08
05)
25VC70
4
0.1u
F(0
805
)
R71
0
1K
AVD
D Te
mpe
ratu
re s
en
so
rs
+12
V
1 2
J705
DN
P
Op
tio
nal
: 4
Wa
y V
alve
co
ntr
ol
(08
05)
R70
5
1K
(08
05)
25VC70
3
10uF
VS
P
(08
05)
R70
7
1K
(08
05)
R70
3
10K
(08
05)
R70
2
2K
(08
05)
R70
8
DN
P
+15
V
Op
tio
nal
: B
LDC
Co
nd
en
so
r M
C2
VDC
DG
ND
+12
V
+12
V
EE
V
(08
05)
R71
7
10K
(08
05)
R71
6
10K
(08
05)
R71
3
DN
P
(08
05)
R72
0
4.7k
(08
05)
R71
8
DN
P
2W Ax
ial
R71
9
2K
(08
05)
R71
5
4.7k
Ax
ial
R71
4
680
R
10
00V
SM
A
AK
D70
3
US
1M
25V
(08
05)
C70
7
10uF
(08
05)
25VC70
6
10uF
N
IDU
_CO
MM
DVD
D
Co
mm
unic
ati
on
1 2
J704
Suc
tion
Tem
pera
ture
(08
05)
R71
1
0R
(08
05)
25VC70
5
0.1u
F(0
805
)
R71
2
1K
TEM
P_A
MB
IEN
T
TEM
P_S
UCT
ION
TEM
P_D
ISCH
AR
GE
TEM
P_E
XHA
UST
EEV
_AH
EEV
_AL
EEV
_BH
EEV
_BL
BLD
C_S
PEE
D_R
EF
BLD
C_S
PEE
D_F
B
IDU
_TX
IDU
_RX
REL
AY_4
WAY
_CTR
LR
ELAY
_4W
AY
REL
AY_I
NR
USH
REL
AY_4
WAY
_CTR
L
AG
ND
AG
ND
AG
ND
AG
ND
DVD
D
DG
ND
DG
ND
DG
ND
PG
ND
BLD
C_S
PEE
D_F
B
TEMP
_EX
HAU
ST
TEMP
_AM
BIEN
T
TEMP
_DIS
CHA
RGE
TEMP
_SU
CTIO
N
N
IDU
_RX
IDU
_TX
EEV_
BH
EEV_
BL
EEV_
AH
EEV_
AL
RELA
Y_I
NRU
SH
RELA
Y_4
WAY
RELA
Y_4
WAY
_CT
RL
BLD
C_S
PEE
D_R
EF
ACV
-AC
V-
30
0VA
C
10m
m D
ia
C70
8
4.7n
F
ACV
+
+12
V 25V
(08
05)
C70
9
0.1u
F
DG
ND
DG
ND
1 2
4 3
RLY
701
SJ-
S-1
12D
M-F
IDU
_CO
MMID
U_C
OM
MRE
LAY
_4W
AY_C
TRL
Ne
ar U
700
ACV+
+12
V
Op
tio
nal
: A
CIM
CO
NT
RO
L
REL
AY_A
CIM
_CTR
L
ACV
-AC
V-
ACV
+
1 2
4 3
RLY
700
SJ-
S-1
12D
M-F
ACV+
REL
AY_A
CIM
RELA
Y_A
CIM
REL
AY_A
CIM
_CTR
LRE
LAY
_AC
IM_C
TRL
RELA
Y_A
CIM
_CT
RL
50V
+C
710
10uF
+12
V
DG
ND
PIN
5-6
of J
708
REL
AY_I
NR
USH
_CTR
LRE
LAY
_INR
USH
_CT
RL
3
2
1
Q70
0
SST
222
2A
3
2
1
Q70
1
SST
222
2A
80V
ISO
700
EL3
57N
-G
80V
ISO
701
EL3
57N
-G
TH
- 5
.8x2
2.5
F70
0
500
V 6
A
VDC
1
NC
2
NC
3
GN
D4
15V
5
VSP
6
FG7
J707
MC
2_B
LDC
1 2 3 4 5 6
J708
60VIN
11
IN2
2
IN3
3
IN4
4
IN7
7
IN6
6
IN5
5
GN
D8
CO
M9
OU
T7
10
OU
T413
OU
T3
14
OU
T5
12
OU
T611
OU
T215
OU
T116
U70
0
BA1
2003
BF
TEM
P_A
MB
IEN
T
TEM
P_S
UCT
ION
TEM
P_D
ISCH
AR
GE
TEM
P_E
XHA
UST
TP70
0
TEM
P_A
MB
IEN
T
TP70
1
TEM
P_E
XHA
UST
TP70
2
TEM
P_D
ISCH
AR
GE
TP70
3
TEM
P_S
UCT
ION
Test
Poi
nts
IDU
_RX
IDU
_TX
DVD
D
DG
ND
1 2 3 4 5 J709
1 2 3 4 5 J701
ACV
+
(08
05)
R72
10R
(08
05)
R72
20R
(08
05)
R72
30R
(08
05)
R72
40R
10
00V
SM
A
AK
D70
2
US
1M
10
00V
DN
PS
MA
AK
D70
0
US
1M
10
00V
DN
PS
MA
AK
D70
1
US
1M
1 2
J706
DN
P
+15
V
FIGURE 10 APPLICATION STAGE SCHEMATIC (SHEET 7 OF 10)
USER MANUAL
11
22
33
44
55
66
DD
CC
BB
AA
8To
talp
age
s
Airc
ond
ition
er -
1.8
KW
RSI-
B-00
39RE
V 1.
0
1/29
/201
910
:33:
02 A
M
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
5V_U
SB
USB_
P
USB_
N
GN
D_U
SB
MC
P22
00_
USB
_P
MC
P22
00_
USB
_NIs
olat
ed p
art -
US
B P
ower
ed
GN
D_U
SB
5V_U
SB5V
_USB
5V_U
SB
GN
D_U
SB
GN
D_U
SB
GN
D_U
SB
5V_U
SB
GN
D_U
SB
5V_U
SB
GN
D_U
SB
GN
D_U
SB
MC
P22
00_
RST
GN
D_U
SB
MC
P22
00_
USB
_P
MC
P22
00_
USB
_N
MC
U_R
X
MC
U_T
X
DEB
UG
_RX_
CO
MM
DEB
UG
_TX
_CO
MM
Chec
k fea
silbi
lity fo
r plac
men
t on
boar
d
DVD
D_C
DG
ND
_C
(08
05)
R80
2
1K(0
805
)
R80
3
1K
(08
05)
R80
0
4.7K
(08
05)
R80
6
3.3K
(08
05)
R80
5
3.3K
(08
05)
R80
8
100
R
(08
05)
R80
7
100
R
25V
(08
05)
C80
1
0.1u
F2
5V
(08
05)
C80
2
0.1u
F
25V
(08
05)
C80
4
0.1u
F
25V
(08
05)
C80
0
0.1u
F
25V
(08
05)
C80
3
0.1u
F
(08
05)
R80
1
330
R
DEBU
G_T
X_C
OM
M
DEBU
G_R
X_C
OM
M(0
805
)
AK
LD80
0
Gre
en(0
805
)
AK
LD80
1
RED
VDD
11
VO
A2
VIB
3
GN
D1
4
VDD
28
VIA
7
VO
B6
GN
D2
5
U80
1
ADU
M12
01
1 2 3456
SO
T-2
3-6
D80
0
USB
LC6-
2SC
6V
DD1
OS
C1
2
OS
C2
3
RST
4
GP
7/Tx
LED
5
GP
6/R
xLE
D6
GP
57
GP
48
GP
39
TX10
RTS
11R
X12
CTS
13G
P2
14G
P1
15G
P0
16V
USB
17D
-18
D+
19V
SS20
U80
0
MC
P22
00
2
31 12 M
hz
X80
0
12
Mh
z
ID4
VBU
S1
GN
D5
D-
2
D+
3
0
J800
DG
ND
_C
DVD
D_C
DVD
D_C
DVD
D_C
25V
(08
05)
C80
5
0.1u
F
1 2 3 4 5 6 J801
DEB
UG
_TX
_CO
MM
DEB
UG
_RX
_CO
MM
DG
ND
_C
DVD
D_C
(08
05)
R80
4
DN
P
FIGURE 11 COMMUNICATION STAGE SCHEMATIC (SHEET 8 OF 10)
USER MANUAL
11
22
33
44
55
66
DD
CC
BB
AA
9To
talp
age
s
Air
con
diti
on
er
- 1
.8K
W
RS
I-B
-003
9R
EV
1.0
1/29
/201
910
:33
:03
AM
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
(08
05)
R92
1
1K
(08
05)
R91
5
1M
PFC
_OC
P_R
EF
(08
05)
R93
0
1K (08
05)
R93
2
9.1K
25V
(08
05)
C90
7
0.1u
F
AVD
D
AG
ND
PFC
_OV
P_R
EF
PFC
_OC
P_R
EF
(08
05)
R90
8
1K
(08
05)
R90
1
1M
AG
ND
AVD
D
25V
(08
05)
C90
1
0.1u
F AG
ND
PFC
_OV
P_R
EF
(08
05)
R90
6
1K
50V
(08
05)
C90
3
56pF
VDC
_SEN
SE
PFC
_FA
ULT
_OC
PFC
_FA
ULT
_OV
AG
ND
(08
05)
R91
9
1K
50V
(08
05)
C90
8
56pF
AG
ND
PFC
_IB
US
(08
05)
R90
7
1K
(08
05)
R90
0
1M
AG
ND
AVD
D
25V
(08
05)
C90
0
0.1u
F AG
ND
MC
1_O
CP
_REF
25V
(08
05)
C90
2
100
0pF
AG
ND
MC
1_IB
US
(08
05)
R92
2
1K
(08
05)
R91
6
1M
MC
2_O
CP
_REF
MC
2_O
CP
_REF
(08
05)
R92
0
1K
50V
(08
05)
C90
9
56pF
AG
ND
MC
2_IB
US
MC
2_FA
ULT
CIN
MC
1_O
CP
_REF
MC
2 O
ve
r C
urr
en
t P
rote
ctio
nP
FC
Ov
er
Cu
rre
nt
Pro
tect
ion
PF
C O
ve
r V
olt
ag
e P
rote
ctio
nM
C1
Ov
er
Cu
rre
nt
Pro
tect
ion
Itrip
= 2
0A
Vtr
ip =
410
VD
C(0
805
)
R92
9
10K
25V
(08
05)
C90
6
0.1u
F
AVD
D
AG
ND
(08
05)
R93
3
10K
25V
(08
05)
C91
2
0.1u
F
AVD
D
AG
ND
25V
(08
05)
C91
3
0.1u
F
AVD
D
AG
ND
(08
05)
R93
7
4.7K
AVD
D
AG
ND
Vre
f = M
C1_
BU
S_G
AIN
X S
HU
NT
X I
TR
IP =
2.8
V
MC
1_B
US
_GA
IN =
6.0
5
( R
efe
r S
heet
05)
Itrip
= 2
.5A
Vre
f = M
C2_
BU
S_G
AIN
X S
HU
NT
X I
TR
IP =
1.7
65V
MC
2_B
US
_GA
IN =
4.5
5
( R
efe
r S
heet
05)
Itrip
= 1
9A
Vre
f = P
FC
_BU
S_G
AIN
X S
HU
NT
X I
TR
IP =
3.2
2V
PF
C_B
US
_GA
IN =
7.1
5
( R
efe
r S
heet
01)
Vre
f = V
DC
_GA
IN X
Vtr
ip =
0.0
073
* 4
10 =
2.9
8V
VD
C_G
AIN
= 0
.007
3 ( R
efe
r S
heet
1)
3
2
1
Q90
0
SST
222
2A
+-
32
1
8 4A
U90
1A
+-
56
7B
U90
1B
+-
34
1
5 2A
U90
0
PFC
_OV
P_R
EFP
FC_F
AU
LT_O
V
PFC
_OC
P_R
EFP
FC_F
AU
LT_O
C
MC
2_O
CP
_REF
MC
2_FA
ULT
TP2
PFC
_OV
P_R
EF
TP3
PFC
_FA
ULT
_OV
MC
1_O
CP
_REF
TP1
MC
1_O
CP
TP4
PFC
_OC
P_R
EF
TP6
MC
2_O
CP
_REF
TP8
MC
1_O
CP
_REF
TP5
PFC
_FA
ULT
_OC
TP7
MC
2_FA
ULT
Te
st
Po
ints
MC
1_O
CP
MC
1_O
CP
AG
ND
AVD
D
25V
(08
05)
C91
4
0.1u
F AG
ND
+-
34
1
5 2A
U90
2
(08
05)
R93
1
47K
(08
05)
R93
4
10K
(08
05)
R93
6
10K
(08
05)
R93
5
470
K
(08
05)
R90
5
470
R(0
805
)
R93
8
470
R
(08
05)
R93
9
10K
FIGURE 12 COMPRESSOR & ODU- OCP & OVP STAGE SCHEMATIC (SHEET 9 OF 10)
USER MANUAL
11
22
33
44
55
66
DD
CC
BB
AA
10To
talp
age
s
Airc
ond
ition
er -
1.8
KW
RS
I-B
-003
9R
EV
1.0
1/29
/201
910
:33
:05
AM
Title
Size
:N
umb
er:
Dat
e:
File
:
Rev
isio
n:
She
etof
Tim
e:
B
(08
05)
R13
0
0R
C10
8
DN
P
C11
8
DN
P
AG
ND
AG
ND
AG
ND
PFC
_VRE
F
PFC
_ID
C_P
PFC
_ID
C_N
(08
05)
R13
4
14.3
K
(08
05)
R12
6
14.3
K
(08
05)
R12
8
2K (08
05)
R13
1
2K
PFC
_IB
US
PFC_
IDC
_N
PFC_
IDC
_P
PFC_
IBUS
PFC_
VREF
PF
C_B
US
_GA
IN =
14.
3/2
= 7
.15
C11
4
DN
P
(08
05)
R13
2
0R
C10
9
DN
P
C11
9
DN
P
AG
ND
AG
ND
AVD
D
AG
ND
AG
ND
AVD
D 25V
(08
05)
C11
5
0.1u
F
AG
ND
PFC
_IA
_P
PFC
_IA
_N
C13
0
DN
P
(08
05)
R15
0
0R
C12
4
DN
P
C13
3
DN
P
AG
ND
AG
ND
AG
ND
PFC
_VRE
F
PFC
_IB
_P
PFC
_IB
_N
PFC
_VRE
F
(08
05)
R13
5
11.5
K
(08
05)
R15
5
11.5
K
(08
05)
R14
2
11.5
K
(08
05)
R12
7
11.5
K
PFC
_IB
PFC
_IA
(08
05)
R12
9
2K (08
05)
R13
3
2K (08
05)
R14
8
2K (08
05)
R15
2
2K
PFC_
IA_N
PFC_
IA_P
PFC_
IB_N
PFC_
IB_P
PFC_
VREF
PFC_
VREF
PFC_
IA
PFC_
IB
PFC
: P
hase
Cur
rent
Sen
se
PF
C_P
has
e_G
AIN
= 1
1.5/
2 =
5.7
5
Rs
hunt
= 2
5moh
m(08
05)
R13
7
10K
AVD
D
AG
ND
AG
ND
AG
ND
AG
ND
AVD
D
AG
ND
AVD
D
25V
(08
05)
C12
3
0.1u
F
25V
(08
05)
C12
9
0.1u
F
(08
05)
R13
9
2.49
K
(08
05)
R14
4
7.5K
25V
(08
05)
C12
8
100
pF2
5V
(08
05)
C12
5
0.1u
F
25V
(08
05)
C12
2
100
0pF
(08
05)
R14
1
20R
(08
05)
R13
6
1K
PFC
_VRE
FPF
C_VR
EF
PFC
Vol
tage
Ref
eren
ce
+-
32
1
8 4A
U10
3A
+-
56
7B
U10
3B
+-
32
1
8 4A
U10
2A
+-
56
7B
U10
2B
PFC
_VRE
F
PFC
_IB
US
PFC
_IA
VDC
_SEN
SE
PFC
_IB
VAC
_SEN
SE
TP90
0
PFC
_VRE
F
TP90
1
PFC
_IB
US
TP90
2
PFC
_IA
TP90
3
PFC
_IB
TP90
4
VDC
_SEN
SE
TP90
5
VAC
_SEN
SE
Test
Poi
nts
Vre
f = 1
.65V
PFC
: B
us C
urre
nt S
ense
C12
1
DN
P
C12
6
DN
P
C13
4
DN
P
C11
2
DN
P
C12
0
DN
P
C11
7
DN
P
C11
6
DN
P
VDC
_SEN
SE
AG
ND2
5V
(08
05)
C2
0.1u
F
25V
(08
05)
C1
100
0pF
(08
05)
R2
20R
(08
05)
R1
1K
VDC
_SE
NSE
VDC
_FD
BK
25V
(08
05)
C10
5
0.1u
F
AG
ND
(08
05)
R15
1
1.1K
(12
06)
R14
3
100
K
(12
06)
R14
0
100
K
(12
06)
R13
8
100
K
25V
(08
05)
C13
1
DN
P
(08
05)
R14
7
39.2
K
(08
05)
R15
4
39.2
K
(08
05)
R14
5
40.2
K
25V
(08
05)
C13
5
100
0pF
AG
ND
(08
05)
R15
6
40.2
K
25V
(08
05)
C13
2
0.01
uF
(08
05)
R15
3
1K
(08
05)
R14
6
1K
(08
05)
R14
9
0R
PFC
_VRE
F
VAC
_SEN
SE
ACV
+
ACV
-
Va
c_vo
l2 =
( 3
96 *
1.1
K)
/ ( 1
00K
x3
+ 1
.1K
) =
1.4
47V
VD
C @
280
Va
c >
> 3
96V
dc
ACV+
ACV-
PFC_
VREF
VAC_
SENS
E
10
00V
1A DO
-41
AK
D10
7
1N40
07
Gai
n =
( 4
0.2/
40.
2K)
Va
c_se
nse
= G
ain
X V
ac_
Vo
l2 =
1.4
47V
+ 1
.65V
= 3
.097
V
Ref
eren
ce G
ener
ator
for
PFC
AG
ND
AVD
D
AVD
D 25V
(08
05)
C11
3
0.1u
F
AG
ND
(08
05)
R11
3
2.2K
(12
06)
R10
8
100
K
(12
06)
R10
3
100
K
(12
06)
R10
0
100
K
VD
C_G
AIN
= 2
.2/3
02.2
= 0
.007
3
PG
ND
VDCPFC
:VD
C S
ense +-
32
1
8 4A
U10
1A
+ -
5 6
7B
U10
1B
AK
SO
D-3
23F
Z10
03V
10
00V
1A DO
-41
AK
D10
8
1N40
07
10
00V
1A DO
-41
AK
D10
9
1N40
07
10
00V
1A DO
-41
AK
D11
0
1N40
07
DN
P
(12
06)
R16
2
100
K
(12
06)
R16
3
100
K
(12
06)
R16
4
100
K
(08
05)
R16
5
1.1K
AK
SO
D-3
23F
Z10
13V
25V
(08
05)
C14
0
DN
P
AG
ND
AG
ND
32
1U10
4
DN
P
FIGURE 13 VAC SENSE & VDC SENSE STAGE SCHEMATIC (SHEET 10 OF 10)
USER MANUAL
5 Bill of Materials
Sl
no PART Description Value Designator Supplier Part Number Qty
1 Bridge SMD RED GBJ2508-F 800V - 4-
SIP, GBJ - GBJ2508-F BR1 Diodes Inc GBJ2508-F 1
2 CMC TH 4.5mH 250VAC 36mm x 23
mm 4.5mH L100 Wurth 7448051804 1
3 Capacitor Polarity SMD Electrolytic
10uF 50V 20% D6.3_P5.4_H5.4 10uF
C110, C400,
C404, C410,
C710
Wurth 865230643009 5
4 Capacitor Polarity SMD Electrolytic
47uF 35V 20% D6.6_P5.6 47uF
C300, C302,
C304 Wurth 865090545008 3
5 Capacitor Polarity SMD Electrolytic
220uF 35V 20% D10_P8.7 220uF C309, C312 Wurth 865060557008 2
6 Capacitor Polarity SMD Tantalum
4.7uF 25V 20% CASEA(1206) 4.7uF C601 ROHM TCA1E475M8R 1
7 Capacitor Polarity SMD Tantalum
22uF 10V 20% CASEA(1206) 22uF C219 ROHM TCA1A226M8R 1
8 Capacitor Polarity TH Electrolytic
10uF 63V 20% 5x11 mm, P2mm 10uF C212 Wurth 860020772010 1
9 Capacitor Polarity TH Electrolytic
10uF 450V 20% 13x20mm, P5mm 10uF C202 Wurth 860241478003 1
10 Capacitor Polarity TH Electrolytic
100uF 25V 20% 5x11 mm,P2.5mm 100uF C206 Wurth 860080473006 1
11 Capacitor Polarity TH Electrolytic
330uF 25V 20% 5x11 mm, P2mm 330uF C210 Wurth 860080475013 1
12 Capacitor Polarity TH Electrolytic
330uF 35V 20% 8x20mm, 3.5mm 330uF C205 Wurth 860080574014 1
13 Capacitor Polarity TH Electrolytic
470uF 25V 20% 5x11 mm,P2.5mm 470uF C207 Wurth 860080475016 1
14 Capacitor Polarity TH Electrolytic
680uF 25V 20% 5x11 mm, P2mm 680uF C209 Wurth 860080475018 1
15 Capacitor SMD Ceramic 0.01uF 25V
10% (0805) X7R 0.01uF
C132, C600,
C604, C606,
C608, C610
Kemet C0805C103K3RACTU 6
16
Capacitor SMD Ceramic 0.1uF 25V
10% (0805) X7R
0.1uF
C2, C105, C111,
C113, C115,
C123, C125,
C129, C211,
C214, C220,
C301, C303,
C305, C310,
C313, C401,
C405, C411,
C502, C503,
C504, C505,
C507, C509,
C524, C525,
C602, C603,
C605, C607,
C609, C611,
C612, C616,
C617, C701,
C702, C704,
C705, C709,
C800, C801,
C802, C803,
C804, C805,
C900, C901,
C906, C907,
C912, C913,
C914
Kemet C0805C104K3RACTU 54
USER MANUAL
Sl
no PART Description Value Designator Supplier Part Number Qty
17 Capacitor SMD Ceramic 1nF 25V
10% (0805) X7R 1nF
C517, C518,
C519, C528,
C529, C530,
C531, C540,
C541, C542,
C543
Kemet C0805C102M3RACTU 11
18 Capacitor SMD Ceramic 2.2uF 25V
10% (0805) X7R 2.2uF C215 Murata GRM21BR71E225KE11L 1
19 Capacitor SMD Ceramic 2.2uF 50V
10% (1206) X7R 2.2uF
C402, C406,
C412 Kemet C1206C225K5RACTU 3
20
Capacitor SMD Ceramic 4.7nF 25V
10% (0805) X7R 4.7nF
C307, C311,
C314, C407,
C408, C409
Kemet C0805C472K3RACTU 6
21 Capacitor SMD Ceramic 10uF 25V
10% (0805) X7S 10uF
C217, C703,
C706, C707 Murata GRM21BC71E106KE11L 4
22 Capacitor SMD Ceramic 33pF 50V
20% (0805) COG 33pF C613, C614 Kemet C0805C330M5GACTU 2
23 Capacitor SMD Ceramic 47uF 10V
20% 1206) 47uF C218 Kemet C1206C476M8PACTU 1
24 Capacitor SMD Ceramic 56pF 50V
10% (0805) X7R 56pF
C903, C908,
C909 Kemet C0805C560K3RACTU 3
25 Capacitor SMD Ceramic 100pF 25V
10% (0805) X7R 100pF
C128, C315,
C506, C508 Kemet C0805C101K3RACTU 4
26
Capacitor SMD Ceramic 1000pF
25V 10% (0805) X7R 1000pF
C1, C122, C135,
C136, C137,
C213, C500,
C501, C902
Kemet C0805C102K3RACTU 9
27 Capacitor SMD Ceramic DNP 25V
10% (0805) X7R DNP
C112, C114,
C116, C117,
C120, C121,
C126, C130,
C131, C134,
C140, C514,
C515, C516,
C520, C521,
C526, C527,
C532, C533,
C538, C539,
C544, C545
24
28
Capacitor SMD Ceramic DNP 50V
5% (0805) X7R
DNP
C108, C109,
C118, C119,
C124, C133,
C510, C511,
C522, C523,
C534, C535
12
29 Capacitor TH Ceramic 2.2nF_YCAP
300VAC ±20% 8mm Dia 2.2nF_YCAP C200 Murata DE2E3KY222MA3BU02F 1
30 Capacitor TH Ceramic 4.7nF
300VAC 20% 10mm Dia 4.7nF C708 Murata DE2E3KY472MA3BU02F 1
31 Capacitor TH Ceramic 47pF 1KV 5%
5.5mm x 4mm 47pF C208 Murata RDE7U3A470J2K1H03B 1
32 Capacitor TH Ceramic 100nF
630VDC 10% TH - 13x6x12_10P 100nF C413 Kemet R71PF3100AA30M 1
33 Capacitor TH Ceramic 220PF 100V
5% 4mm x 2.5mm COG 220PF C201, C204 Murata RDE5C2A221J0K1H03B 2
34 Capacitor TH Ceramic 4700pF
440VAC 10% 13 mm Dia 4700pF CY100, CY101,
CY102, CY103 Kemet
C961U472MZWDBA731
7 4
35 Capacitor TH Ceramic DNP 1KV 10%
TH_6x3.5 U2J DNP C203 1
USER MANUAL
Sl
no PART Description Value Designator Supplier Part Number Qty
36 Capacitor TH Electrolytic 680uF
500V 40x60, 10mm 680uF C103, C104 Capxcon UJ681M500Q600A 2
37 Capacitor TH Film 1uF 630VDC 10%
TH - 26.5x10x18.5_22.5P 1uF C102, C308 Kemet R71PN4100AA30K 2
38
Capacitor TH Film 1uF,X-Type
310VAC 10%
TH_26.5x11x20mm_22.5P
1uF,X-Type CX100, CX101 Kemet R463N4100CKN1M 2
39 Connector SMD USB CON USB-B CON USB-B J800 Hirose UX60-MB-5ST 1
40 Connector TH Berg CON_HDR_5
2.54mm Pitch 5 postions 1 row CON_HDR_5 J602, J701, J709 Wurth 61300511121 3
41 Connector TH Berg CON_HDR_6
2.54mm Pitch 6 postions 1 row CON_HDR_6 J601, J801 Wurth 61300611121 2
42 Connector TH Berg DNP 2.54mm
Pitch 5 postions 1 row DNP J100 1
43 Connector TH Berg DNP 2.54mm
Pitch 6 postions 1 row DNP J101 1
44
Connector TH Berg Right Angle
CON_HDR_5 2.54mm Pitch 5 pos-
tions 1 row
- J200 Wurth 61300511021 1
45
Connector TH Berg Right Angle
CON_HDR_6 2.54mm Pitch 6 pos-
tions 1 row
- J201 Wurth 61300611021 1
46 Connector TH Header Air Tempera-
ture 2.5mm pitch 2 postions 1 row - J700 JST B 2B-EH-A 1
47 Connector TH Header CON6
2.5mm pitch 6 postions 1 row CON6 J708 JST B6B-EH-A 1
48 Connector TH Header DNP 5.08
mm pitch 2 postions 1 row DNP J705, J706 2
49
Connector TH Header Discharge
Temperature 2.5mm pitch 2 pos-
tions 1 row
- J703 JST B 2B-EH-A 1
50
Connector TH Header Exhaust tem-
perature 2.5mm pitch 2 postions 1
row
- J702 JST B 2B-EH-A 1
51 Connector TH Header MC2_BLDC
2.5mm pitch 7 postions 1 row J707 JST B7B-EH-A 1
52
Connector TH Header Suction Tem-
perature 2.5mm pitch 2 postions 1
row
- J704 JST B 2B-EH-A 1
53 Crystal SMD Oscillator 8mHZ -
±30ppm SMD_HC49/US 8mHZ XTAL600 ECS ECS-80-20-5PXDU-TR 1
54 Crystal SMD Resonator 12 Mhz VOLT-
AGE ±0.08% CSTCE-G - 12 Mhz X800 Murata CSTCE12M0G15L99-R0 1
55 Diode SMD SCHOTTKY
MBRS2H100T3G 100V SMB 2A MBRS2H100T3G
D200, D202,
D204, D205 ON Semi MBRS2H100T3G 4
56 Diode SMD Switching 1SS355VM 90V
- SOD-323FL 100mA 4nS 1.2V - 1SS355VM D102, D103 ROHM 1SS355VMTE-17 2
57
Diode SMD Switching DAN217UM
80V - SOT-323FL 100mA 4 nS 1.2V
200mW
DAN217UM
D303, D304,
D305, D403,
D404, D405
ROHM DAN217UMTL 6
58 Diode SMD Ultrfast DNP 1000V SMA
1A DNP D104, D105 2
59 Diode SMD Ultrfast US1M 1000V
SMA 1A US1M
D106, D203,
D400, D401,
D402, D700,
D701, D702, D703
Diodes Inc US1M-13-F 9
60 Diode SMD ZENER 3.3V SOD-323F -
200mW 3.3V Z300 ROHM UDZVTE-173.3B 1
61 Diode SMD ZENER 3V SOD-323F -
200mW 3V Z100, Z101 ROHM UDZVTE-173.0B 2
62 Diode SMD ZENER 5.25V VOLTAGE -
SOT-23-6 - - VF - USBLC6-2SC6 D800 ST USBLC6-2SC6 1
USER MANUAL
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63 Diode SMD ZENER 18V 18V SOD-
323F - 200mW 18V Z301, Z302 ROHM UDZVTE-1718B 2
64 Diode TH Fast Recovery RFUH30TS6S
600V TO247 30A RFUH30TS6S D100, D101 ROHM RFUH30TS6SGC11 2
65 Diode TH Rectifier 1N4007 1000V
DO-41 1A 1V 1N4007
D107, D108,
D109, D110 Diodes Inc 1N4007-T 4
66 Diode TH TVS P6KE200A 190V 600W
DO-204AC 2.2A Peak - - - P6KE200A D201 Little Fuse P6KE200A 1
67 FUSE Holder TH 500V 6A 500V TH -
5.8x22.5 - 500V 6A F700 schurter 0031.8201 1
68 FUSE TH 250VAC/ 25A 250VAC
6.99mm x 32.7mm - 250VAC/ 25A F101 Little Fuse 0325025.MXWP 1
69 Fudicial VOLTAGE - FD1, FD2, FD3,
FD4, FD5, FD6 NA NA 6
70 GDT TH GDT - 8 x15mm 250VAC GDT G100 Little Fuse GTCA28-601M-R05 1
71 IC SMD 7CH Trans Array BA12003BF
60V SOP16 BA12003BF U700 ROHM BA12004BF-E2 1
72 IC SMD Comparator MCP6541 1.6 V
~ 5.5 V SOT-23-5 7mV @ 5.5V 70dB MCP6541 U900, U902 Microchip MCP6541T-I/OT 2
73 IC SMD Comparator MCP6542 1.6 V
~ 5.5 V 8-MSOP 7mV @ 5.5V 70dB MCP6542 U901 Microchip MCP6542-I/MS 1
74 IC SMD Driver BS2114F 600V SOP8
500mA BS2114F U400, U401, U402 ROHM BS2114F 3
75 IC SMD Driver MCP14E4 SOIC8 4A MCP14E4 U105 Microchip MCP14E4T-E/SN 1
76 IC SMD EEPROM AT24C512C SOIC8 AT24C512C U601 Microchip AT24C512C-SSHM-B 1
77 IC SMD Interface MCP2200 3 to 5.5V
SSOP-20 MCP2200 U800 Microchip MCP2200-I/SS 1
78 IC SMD Isolator ADUM1201 SOIC8
ADUM1201 U801 Analog
Devices Inc ADUM1201CRZ-RL7 1
79 IC SMD MCU dsPIC33CH128MP508
TQFP-80_12x12 dsPIC33CH128MP5 U600 Microchip
dsPIC33CH128MP508-
I/PT 1
80
IC SMD Op AMP MCP6V92 8-MSOP
9.5 V/µs 10MHz 9uV MCP6V92
U101, U102, U103,
U500, U501, U504,
U505
Microchip MCP6V92-E/MS 7
81 IC SMD Optoisolator EL357N-G 80V
4 SMD Gul wing EL357N-G
ISO200, ISO700,
ISO701 Everlight EL357N-G 3
82 IC SMD Shunt regulator DNP - SOT-
23-3 DNP U104, U502, U503 3
83 IC SMD Shunt regulator TLV431A-D -
SOT-23-3 TLV431A-D U201
ON Semi-
conductor TLV431BSN1T1G 1
84 IC TH AC/DC BM2P014 650V DIP7
65Khz BM2P014 U200 ROHM BM2P014 1
85
IGBT SMD N Ch COPACK 650V
DPAK 8A 2.1V 40nS 62W 13.5nS --
40°C ~ 175°C (TJ)
RGT8BM65DTL
Q400, Q401,
Q402, Q403,
Q404, Q405
ROHM RGT8BM65DTL 6
86
IGBT TH NCH RGTH80TS65 650V
TO247 70A 2.1V 234W 79nC --40°C
~ 175°C (TJ)
RGTH80TS65 Q100, Q101 ROHM RGTH80TS65DGC11 2
87
IPM TH BM63967 600V HSDIP25 30A
2.1V @ 15V, 30A 59W -25°C ~ 125°C
(TJ)
BM63967 U300 ROHM BM63967S-VA 1
88 Inductor TH 6.8uH - ±10% 7.8mm x
10 mm, P4mm 0.035Ω 6.8uH L200, L201 Wurth 744779068 2
89 Inductor TH 900uH 250VAC - - 900uH L101, L102 Magnetic
INC Custom 2
90 LDO SMD LDO 3.3V SOT-223-3
MIC37100-3.3WS U202 Microchip MIC37100-3.3WS-CT-
ND 1
91 LED SMD Green - (0805) 30mA
75mW Green
LD600, LD601,
LD800 ROHM SML-M13MTT86 3
92 LED SMD RED - (0805) 30mA 75mW
RED LD200, LD602,
LD603, LD801 ROHM SML-M13VTT86 4
93 MOSFET SMD NCH 30V SOT-346T 3A
1W --55°C ~ 150°C (TJ) RQ5E030AJ Q601, Q602 ROHM RQ5E030AJ 2
USER MANUAL
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no PART Description Value Designator Supplier Part Number Qty
94
Machine Screw M4 6.35mm length
VOLTAGE Mounting Hole
MH9, MH10,
MH11, MH12,
MH13, MH14,
MH15, MH16
Keystone 7799-1 8
95 Mounting VOLTAGE Mounting Hole
MH1, MH2, MH3,
MH4, MH5, MH6,
MH7, MH8
NA NA 8
96 PTC SMD ICL 22 Ohm 400 VDC ±25%
- - RT1 F100 TDK B59215J0130A020 1
97 Relay TH SFK-112DMP-F 12V 10% -
FORM A -40°C ~ 85°C SFK-112DMP-F RLY100 Sanyou SFK-112DMP-F 1
98 Relay TH SJ-S-112DM-F 12V 10% -
FORM A -40°C ~ 85°C SJ-S-112DM-F RLY700, RLY701 Sanyou SJ-S-112DM-F 2
99
Resistor SMD 0R 1% (0805) 1/8 W
±100ppm/°C
0R
R101, R102, R109,
R110, R114, R115,
R120, R121, R122,
R123, R130, R132,
R149, R150, R159,
R514, R515, R524,
R525, R535, R536,
R602, R605, R607,
R619, R620, R700,
R704, R709, R711,
R721, R722, R723,
R724
ROHM MCR10EZPJ000 34
100 Resistor SMD 0R 1% (1206) 1/4 W
±100ppm/°C 0R R212 ROHM MCR18EZPJ000 1
101 Resistor SMD 1.1K 0.1% (0805) 1/8 W
±100ppm/°C 1.1K R151, R165 Yageo RT0805BRD071K1L 2
102 Resistor SMD 1.2K 1% (0805) 1/8 W
±100ppm/°C 1.2K R207 ROHM MCR10EZPF1201 1
104
Resistor SMD 1K 1% (0805) 1/8 W
±100ppm/°C
1K
R1, R136, R146,
R153, R500, R501,
R613, R614, R615,
R616, R701, R705,
R706, R707, R710,
R712, R802, R803,
R906, R907, R908,
R919, R920, R921,
R922, R930
ROHM MCR10EZPF1001 26
105 Resistor SMD 1K 1% (1206) 1/4 W
±100ppm/°C 1K R201 ROHM MCR18EZPF1001 1
106 Resistor SMD 1M 1% (0805) 1/8 W
±100ppm/°C 1M
R900, R901, R915,
R916 ROHM MCR10EZPF1004 4
107 Resistor SMD 2.2K 0.1% (0805) 1/8 W
±100ppm/°C 2.2K
R113, R304, R315,
R332, R441, R442,
R443
Yageo RT0805BRD072K2L 7
108
Resistor SMD 2.7K 1% (0805) 1/8 W
±100ppm/°C 2.7K
R209, R511, R519,
R521, R529, R532,
R540
ROHM MCR10EZPF2701 7
109 Resistor SMD 2.49K 1% (0805) 1/8 W
±100ppm/°C 2.49K R139, R504, R505 ROHM MCR10EZPF2491 3
110
Resistor SMD 2K 1% (0805) 1/8 W
±100ppm/°C 2K
R128, R129, R131,
R133, R148, R152,
R702
ROHM MCR10EZPF2001 7
111 Resistor SMD 3.3K 1% (0805) 1/8 W
±100ppm/°C 3.3K R805, R806 ROHM MCR10EZPF3301 2
112 Resistor SMD 3K 1% (1206) 1/4 W
±100ppm/°C 3K R204 ROHM MCR18EZPF3002 1
113 Resistor SMD 4.7K 1% (0805) 1/8 W
±100ppm/°C 4.7K
R600, R604, R715,
R720, R800, R937 ROHM MCR10EZPF4701 6
114 Resistor SMD 5.6K 1% (0805) 1/8 W
±100ppm/°C 5.6K R324 ROHM MCR10EZPF5601 1
USER MANUAL
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115 Resistor SMD 6.04K 1% (0805) 1/8 W
±100ppm/°C 6.04K
R510, R518, R520,
R528, R531, R539 ROHM MCR10EZPF6041 6
116 Resistor SMD 7.5K 1% (0805) 1/8 W
±100ppm/°C 7.5K R144, R508, R509 ROHM MCR10EZPF7501 3
117 Resistor SMD 9.1K 1% (0805) 1/8 W
±100ppm/°C 9.1K R932 ROHM MCR10EZPF9101 1
118
Resistor SMD 10K 1% (0805) 1/8 W
±100ppm/°C
10K
R106, R107, R137,
R157, R158, R160,
R161, R210, R310,
R311, R312, R319,
R320, R321, R343,
R405, R409, R427,
R431, R447, R448,
R502, R503, R611,
R612, R703, R716,
R717, R929, R933,
R934, R936, R939
ROHM MCR10EZPF1002 33
119 Resistor SMD 10R 1% (0805) 1/8 W
±100ppm/°C 10R
R104, R105, R401,
R402, R403, R410,
R411, R412
ROHM MCR10EZPF10R0 8
120 Resistor SMD 10mR 1% Strip 2W 40
ppm/°C 10mR R118 TTE OARS1R010FLF 1
121 Resistor SMD 10mR ±1% (2512) 3W
±20ppm/°C 10mR R329, R330, R338 ROHM GMR100HTBFA10L0 3
122 Resistor SMD 11.5K 1% (0805) 1/8 W
±100ppm/°C 11.5K
R127, R135, R142,
R155 ROHM MCR10EZPF1152 4
123 Resistor SMD 14.3K 1% (0805) 1/8 W
±100ppm/°C 14.3K R126, R134 ROHM MCR10EZPF1432 2
124 Resistor SMD 15K 1% (0805) 1/8 W
±100ppm/°C 15K R211 ROHM MCR10EZPF1502 1
125 Resistor SMD 20R 1% (0805) 1/8 W
±100ppm/°C 20R
R2, R141, R506,
R507 ROHM MCR10EZPF20R0 4
126 Resistor SMD 25mR 1% Strip 2W
±40ppm/°C 25mR R111, R112 TTE OARS1R025FLF 2
127 Resistor SMD 39.2K 1% (0805) 1/8 W
±100ppm/°C 39.2K R147, R154 ROHM MCR10EZPF3922 2
128 Resistor SMD 40.2K 1% (0805) 1/8 W
±100ppm/°C 40.2K R145, R156 ROHM MCR10EZPF4022 2
129 Resistor SMD 40.2R 1% (0805) 1/8 W
±100ppm/°C 40.2R
R325, R326, R333,
R334, R336, R341,
R416, R417, R420,
R421, R423, R424
ROHM MCR10EZPF40R2 12
130
Resistor SMD 47K 1% (0805) 1/8 W
±100ppm/°C 47K
R406, R407, R408,
R413, R414, R415,
R931
ROHM MCR10EZPF4702 7
131 Resistor SMD 75K 1% (0805) 1/8 W
±100ppm/°C 75K R208 ROHM MCR10EZPF7502 1
132
Resistor SMD 100K 0.1% (1206) 1/4
W ±100ppm/°C
100K
R100, R103, R108,
R138, R140, R143,
R162, R163, R164,
R300, R301, R302,
R305, R308, R313,
R322, R323, R327,
R428, R429, R430,
R432, R433, R434,
R435, R436, R437
Yageo RT1206BRD07100KL 27
133 Resistor SMD 100R 1% (0805) 1/8 W
±100ppm/°C 100R
R200, R203, R206,
R306, R307, R309,
R316, R317, R318,
R400, R404, R425,
R426, R444, R445,
R601, R807, R808
ROHM MCR10EZPF1000 18
134 Resistor SMD 100mR 1% (2512) 1 W 100mR R418, R419, R422 ROHM MCR100JZHFLR100 3
135 Resistor SMD 300 R 1% (0805) 1/8 W
±100ppm/°C 300 R
R303, R314, R331,
R438, R439, R440 ROHM MCR10EZPF3000 6
USER MANUAL
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136 Resistor SMD 330 R 1% (0805) 1/8 W
±100ppm/°C 330 R R801 ROHM MCR10EZPF3300 1
137 Resistor SMD 470K 1% (0805) 1/8 W
±100ppm/°C 470K R935 ROHM MCR10EZPF4703 1
138 Resistor SMD 470K 1% (2512) 1 W
±150ppm/°C 470K R124, R125 Yageo AA2512FK-07470KL 2
139 Resistor SMD 470R 1% (0805) 1/8 W
±100ppm/°C 470R
R335, R339, R617,
R618, R905, R938 ROHM MCR10EZPF4700 6
140
Resistor SMD 560R 1% (0805) 1/8 W
±100ppm/°C 560R
R512, R513, R516,
R517, R522, R523,
R526, R527, R533,
R534, R537, R538
ROHM MCR10EZPF5600 12
141 Resistor SMD 820mE 1% (2512) 1 W
±100ppm/°C 820mR RS200 ROHM MCR100JZHFLR820 1
143 Resistor TH 2K 500V ±5% Axial 2W
±250ppm/°C 2K R719 Vishay PR02000202001JR500 1
144 Resistor TH 680R 500V ±5% Axial 2W
±250ppm/°C 680R R714 Vishay PR02000206800JA100 1
146 Switch SMD Tactile 12V 6.20mm x
6.20mm - 4 Pin SPST-NO SW600 Wurth 430182043816 1
151 Transformer TH EFD25, Horizontal
10 Pin 1.1mH TR1 Custom Custom 1
152 Transistor SMD NPN SST2222A 40V -
SOT23 SST2222A
Q700, Q701,
Q900 ROHM SST2222AT116 3
153 Varistor TH Disc 14mm 510V 14mm
Dia 14mm
RV100, RV101,
RV102, RV103 Little Fuse V14E320P 4
USER MANUAL
6 Transformer details The transformer core selected is EFD25. Bobbin selected is EFD25 horizontal with 10 pins
The transformer winding table can be populated as below
Flyback Transformer
Core Type EFD 25 65
3
8
7
2
1 10
9
4
TR1
1.2mH
Vbias
VDC 15V
12V
5V
Bobbin 10 Pin Horizontal
Start Finish Turns Wire
Primary1(1.2mH) 3 5 120 T 34 SWG
Secondary (15V/300mA) 6 7 4T 23 SWG
Secondary
(12V/ 500mA) 7 8 8T 23SWG
Secondary
(5V/ 250mA) 9 10 7T 23SWG
Primary 2 2 1 21T 34 SWG
TABLE 1 : TRANSFORMER WINDING DATA
Winding Sequence
Primary Winding. (34SWG)
Start on pin3 and wind 120 turns in 2 layers from left to right. At the end of 1st layer, continue to wind the next layer from right to left.
On the final layer, spread the winding evenly across entire bobbin. Finish this winding on pin 1.
Add 1 layer of tape, for insulation.
Bias winding. (34SWG)
Start on pin4 and wind 21 turns bifilar. Wind in same rotational direction as primary winding. Spread the winding evenly across entire
bobbin. Finish this winding on pin 5.
Add 1 layer of tape, for insulation.
Secondary Winding 1. (23SWG)
Start on pin 6 and wind 4 turns. Spread the winding evenly across entire bobbin. Wind in same rotational direction as primary
winding. Finish this winding on pin7.
Secondary Winding 2. (23SWG)
Start on pin 7 and wind 8 turns. Spread the winding evenly across entire bobbin. Wind in same rotational direction as primary
winding. Finish this winding on pin 8.
Secondary Winding 3. (23SWG)
Start on pin 9 and wind 7 turns. Spread the winding evenly across entire bobbin. Wind in same rotational direction as primary
winding. Finish this winding on pin 10.
Add two layers of tape for insulation.
Primary Inductance at typical switching Frequency measured at Pin 3 to 1: 1.2mH + 5%
Start on pin 2 and wind 20 turns (1 X 2UEW 0.45) from left to right. At the end of 1st layer, continue to wind the next layer from right
to left. Spread the windings evenly across entire bobbin.
Finish the winding on pin 3.
USER MANUAL
7 TEST and measurement data
PFC IGBT switching waveforms
The IGBT Collector-Emitter voltage and inductor current waveforms are captured to verify the designed parameters. The maxi-mum
Bus voltage is 380V at full load. The RMS inductor current is found to be 3.56A at full load.
CH1: Not Used, CH2: Inductor-A current, CH3: Inductor-B current, CH4: IGBT VCe
@220VAC, 2.5A load– Vds max =380 V @220VAC, 2.5A load– Vds max =380 V
@220VAC, 2.5A load– Vds max =380 V @220VAC,2.5A load– Vds max =380 V
PFC IGBT voltage vs shunt current switching waveforms
The IGBT Collector-Emitter voltage and inductor current waveforms are captured to verify the designed parameters. The maxi-mum
Bus voltage is 380V at full load. The power loss is captured at IGBT leg current of 2.56A RMS.
CH1: Shunt current, CH4: VCE-IGBT
@220VAC,2.5A load– Vds max =380 V
USER MANUAL
8 Load Regulation curves Output power Vs Efficiency and Bus voltage regulation.
375
375.5
376
376.5
377
377.5
378
378.5
379
379.5
380
90
91
92
93
94
95
96
97
200 501 600 801 1000 1200
Eff
icie
ncy
Load Power [W]
PFC Efficiency
Efficiency
Voltage regulation
0
200
400
600
800
1000
1200
1400
0
2
200 501 600 801 1000 1200
TH
D %
Load Power [W]
THD vs Power
THD
Iac
USER MANUAL
9 PCB Layout
Top Layer
USER MANUAL
Bottom layer
![CICADA - USENIX · 1 vm 2 vm 3 vm 4 vm 5vm 6 vm 7 vm 8 vm 9 vm 2 vm 3 vm 4 vm 5 vm 6 vm 7 vm 8 vm 9 vm 1 rigid application (similar to VOC [1]) vm 1 vm 2 vm 3 vm 4 vm 5vm 6 vm 7 vm](https://img.dokumen.tips/doc/110x75/5f3ade2be7477529602b0cb3/cicada-usenix-1-vm-2-vm-3-vm-4-vm-5vm-6-vm-7-vm-8-vm-9-vm-2-vm-3-vm-4-vm-5-vm.jpg)
