AIAG Gage R&R Part NumberAverage & Range Met 1 2 3 4 5 6 7Appraiser 1 Trial 1 0.29 -0.56 1.34 0.47 -0.8 0.02 0.59Trial2 0.41 -0.68 1.17 0.5 -0.92 -0.11 0.75Trial3 0.64 -0.58 1.27 0.64 -0.84 -0.21 0.66Appraiser 2 Trial 1 0.08 -0.47 1.19 0.01 -0.56 -0.2 0.47Trial2 0.25 -1.22 0.94 1.03 -1.2 0.22 0.55Trial3 0.07 -0.68 1.34 0.2 -1.28 0.06 0.83Appraiser 3 Trial 1 0.04 -1.38 0.88 0.14 -1.46 -0.29 0.02Trial2 -0.11 -1.13 1.09 0.2 -1.07 -0.67 0.01Trial3 -0.15 -0.96 0.67 0.11 -1.45 -0.49 0.21Ford Verifcation DataAppraiser 1 Trial 1 3.639573.935483.84455 4.16514.281183.433333.80442Trial2 3.575313.930153.881894.224544.308863.445523.84481Trial3 3.617483.899163.793244.183144.252483.367793.78816Appraiser 2 Trial 1 3.588263.918473.850394.161544.226823.405643.80264Trial2 3.628653.906533.848874.208284.234443.394463.80366Trial3 3.630943.94514 3.85094.234954.277883.39599 3.8001Appraiser 3 Trial 1 3.577343.880873.852934.176784.264673.432823.81052Trial2 3.582683.871733.780544.161294.238763.379733.79959Trial3 3.628653.87351 3.7968 4.17454.19888 3.39983.78664Specifcation Tolerance = 2Required Outputs8.239.748.2710.28Nu!er o" #istinct cate$ories 14%et&o# 'See %easureent S(ste Anal(sis T&ir# )#ition*AN+,A %et&o# 'See %easureent S(ste Anal(sis T&ir# )#ition* an# -an$e %et&o# 'See %easureent S(ste Anal(sis T&ir# )#ition* A.era$e an# -an$e %et&o# 'See %easureent S(ste Anal(sis T&ir# )#ition*Attribute Appraiser A Appraiser B8 9 10 MSA 3rd Part # Trial 1 Trial 2 Trial 3 Trial 1 Trial 2-0.31 2.26 -1.36 /S0=0.545 1 1 1 1 1 1-0.2 1.99 -1.25 0S0=0.45 2 1 1 1 1 1-0.17 2.01 -1.31 3 0 0 0 0 0-0.63 1.8 -1.68 4 0 0 0 0 00.08 2.12 -1.62 5 0 0 0 0 0-0.34 2.19 -1.5 6 1 1 0 1 1-0.46 1.77 -1.49 7 1 1 1 1 1-0.56 1.45 -1.77 8 1 1 1 1 1-0.49 1.87 -2.16 9 0 0 0 0 010 1 1 1 1 111 1 1 1 1 112 0 0 0 0 03.930664.145544.22784 13 1 1 1 1 13.906024.153164.21844 14 1 1 0 1 13.897894.198374.24714 15 1 1 1 1 116 1 1 1 1 13.865634.147324.22073 17 1 1 1 1 13.849124.09804 4.2187 18 1 1 1 1 13.87503 4.12374.21311 19 1 1 1 1 120 1 1 1 1 13.851414.140724.22352 21 1 1 0 1 03.88574.151894.21133 22 0 0 1 0 13.852174.125224.22454 23 1 1 1 1 124 1 1 1 1 132 1 1 1 1 133 1 1 1 1 125 0 0 0 0 026 0 1 0 0 027 1 1 1 1 128 1 1 1 1 129 1 1 1 1 130 0 0 0 0 031 1 1 1 1 134 0 0 1 0 035 1 1 1 1 136 1 1 0 1 137 0 0 0 0 038 1 1 1 1 139 0 0 0 0 040 1 1 1 1 141 1 1 1 1 142 0 0 0 0 043 1 0 1 1 144 1 1 1 1 145 0 0 0 0 046 1 1 1 1 147 1 1 1 1 148 0 0 0 0 049 1 1 1 1 150 0 0 0 0 0Appraiser B Appraiser C Appraiser ATrial 3 Trial 1 Trial 2 Trial 3 Ref Value Part # Trial 1 Trial 2 Trial 31 1 1 1 0.476901 1 1 1 11 1 1 1 0.509015 2 1 1 10 0 0 0 0.5736459 3 0 0 00 0 0 0 0.566152 4 0 0 00 0 0 0 0.57036 5 0 0 00 1 0 0 0.544951 6 1 1 01 1 0 1 0.465454 7 1 1 11 1 1 1 0.502295 8 1 1 10 0 0 0 0.437817 9 0 0 01 1 1 1 0.515573 10 1 1 11 1 1 1 0.488905 11 1 1 10 0 1 0 0.559918 12 0 0 01 1 1 1 0.541704 13 1 1 11 1 0 0 0.454518 14 1 1 01 1 1 1 0.517377 15 1 1 11 1 1 1 0.531939 16 1 1 11 1 1 1 0.519694 17 1 1 11 1 1 1 0.484167 18 1 1 11 1 1 1 0.520496 19 1 1 11 1 1 1 0.477236 20 1 1 11 0 1 0 0.45231 21 1 1 00 1 1 0 0.545604 22 0 0 11 1 1 1 0.529065 23 1 1 11 1 1 1 0.514192 24 1 1 11 1 1 1 0.50585 25 0 0 01 1 1 1 0.487613 26 0 1 00 0 0 0 0.599581 27 1 1 10 0 0 1 0.547204 28 1 1 11 1 1 1 0.502436 29 1 1 11 1 1 1 0.521642 30 0 0 01 1 1 1 0.523754 31 1 1 11 0 0 0 0.561457 32 1 1 11 1 1 1 0.503094 33 1 1 11 0 1 1 0.449696 34 0 0 11 1 1 1 0.498698 35 1 1 11 1 0 1 0.543077 36 1 1 00 0 0 0 0.409238 37 0 0 01 1 1 1 0.488184 38 1 1 10 0 0 0 0.427687 39 0 0 01 1 1 1 0.501132 40 1 1 11 1 1 1 0.513779 41 1 1 10 0 0 0 0.566575 42 0 0 01 1 1 0 0.46241 43 1 0 11 1 1 1 0.470832 44 1 1 10 0 0 0 0.412453 45 0 0 01 1 1 1 0.493441 46 1 1 11 1 1 1 0.486379 47 1 1 10 0 0 0 0.587893 48 0 0 01 1 1 1 0.483803 49 1 1 10 0 0 0 0.446697 50 0 0 0Appraiser B Appraiser C Reference ResultsTrial 1 Trial 2 Trial 3 Trial 1 Trial 2 Trial 3 Ref Value MSA 4th Ed1 1 1 1 1 1 0.4769011 1 1 1 1 1 0.5090150 0 0 0 0 0 0.5764590 0 0 0 0 0 0.5661520 0 0 0 0 0 0.570361 1 0 1 0 0 0.5449511 1 1 1 0 1 0.4654541 1 1 1 1 1 0.5022950 0 0 0 0 0 0.4378171 1 1 1 1 1 0.5155731 1 1 1 1 1 0.4889050 0 0 0 1 0 0.5599181 1 1 1 1 1 0.5427041 1 1 1 0 0 0.4545181 1 1 1 1 1 0.5173771 1 1 1 1 1 0.5319391 1 1 1 1 1 0.5196941 1 1 1 1 1 0.4841671 1 1 1 1 1 0.5204961 1 1 1 1 1 0.4772361 0 1 0 1 0 0.452310 1 0 1 1 0 0.5456041 1 1 1 1 1 0.5290651 1 1 1 1 1 0.5141920 0 0 0 0 0 0.5995810 0 0 0 0 1 0.5472041 1 1 1 1 1 0.5024361 1 1 1 1 1 0.5216421 1 1 1 1 1 0.5237540 0 1 0 0 0 0.5614571 1 1 1 1 1 0.5030941 1 1 1 1 1 0.505851 1 1 1 1 1 0.4876130 0 1 0 1 1 0.4496961 1 1 1 1 1 0.4986981 1 1 1 0 1 0.5430770 0 0 0 0 0 0.4092381 1 1 1 1 1 0.4881840 0 0 0 0 0 0.4276871 1 1 1 1 1 0.5011321 1 1 1 1 1 0.5137790 0 0 0 0 0 0.5665751 1 1 1 1 0 0.462411 1 1 1 1 1 0.4708320 0 0 0 0 0 0.4124531 1 1 1 1 1 0.4934411 1 1 1 1 1 0.4863790 0 0 0 0 0 0.5878931 1 1 1 1 1 0.4838030 0 0 0 0 0 0.4466971a$e -2-23a$e 9Gage R&R Part Number 4ro Si5 Si$a "or 1reen!elts an# 6&apionsAverage & Range M 1 2 3 4 5 3$ 115)n(a Trial 1 21.24 21.65 22.28 23.28 21.85Trial2 21.33 21.67 22.34 23.23 21.84Trial3 21.29 21.6 22.31 23.34 21.93Trial4 21.34 21.56 22.31 23.27 21.890uc( Trial 1 21.19 21.5 22.17 23.14 21.78Trial2 21.29 21.51 22.14 23.09 21.84Trial3 21.24 21.55 22.23 23.02 21.76Trial4 21.21 21.55 22.18 23.19 21.811a$e -2-23a$e 104ro Si5 Si$a "or 1reen!elts an# 6&apions+perator73art 1 2 3 4 5 6 7 8 9 10A 45 13 21 64 23 61 34 41 30 5248 13 19 62 19 60 35 39 30 578 46 13 20 63 23 63 33 41 31 5346 14 17 64 18 61 35 40 32 506 49 13 18 61 23 62 36 38 34 5348 16 22 65 20 64 38 40 35 569ualit( Tool!o5 '2n#*: p$ 182: AS9 3ress: Ta$ue37.2 36.9 38.1 37.5 37.7 Su!$roup Si;e 537.8 37.9 38.2 36.8 37.8 /pper Specifcation 0i 39.0 3art specifcation< 37.0 = 2.037.1 38.2 37.2 37.5 37.7 0o>er Specifcation 0i 35.037.8 38.1 37.2 37.3 37.536.2 35.8 35.8 35.5 36 Required Outputs fr! Statistical Sf"are36.5 35.9 35.9 36.4 36.436.6 36.1 36.4 36.9 36 A#A$ Methd %defined n p&'( f the SPC !anual 1st editin)36.3 36.8 36.5 36.7 36.3 Cpk 1.5536.5 36.9 36.8 36.7 37.5 Cp 1.6736.6 37.2 37.1 37.4 37.3 Ppk 0.9836.2 37.2 36.1 36.3 36.2 Pp 1.0636.9 36.8 36.7 36.6 36.337.1 37.9 38.1 37.6 37.5 Other Accepta*le +alues ,sin- .ifferent Esti!ates f Si-!a37.6 38.2 38.1 37.8 37.2 Cpk 1.6036.8 37.5 37.1 37.4 36.5 Cp 1.7337.3 37.1 36.7 37.5 37.6 Cpk 1.6136.1 37.2 37.1 36.9 36.2 Cp 1.7336.5 36.7 36.8 36.9 36.7 Ppk 0.9836.3 36.2 36.5 36.5 35.8 Pp 1.0535.8 36.5 36.4 36 3637.1 37.9 36.5 36.9 36.936.8 37.2 37.3 37.4 36.635.9 36.1 37 36.6 36.136.3 37.4 36.6 36.3 3636.1 37.1 36.9 36.8 36.736.8 36.2 36.6 36.8 37.1usin$ - !ar #i.i#e# !( #2 to estiate ?>it&in? si$astan#ar# #e.iation to estiate ?o.erall? si$a'un!iasin$ constant* to estiate ?>it&in? si$astan#ar# #e.iation to estiate ?>it&in? si$a'un!iasin$ constant* to estiate ?o.erall? si$a3art specifcation< 37.0 = 2.0A#A$ Methd %defined n p&'( f the SPC !anual 1st editin)Other Accepta*le +alues ,sin- .ifferent Esti!ates f Si-!aSu!$roup 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1751 5.4 4.8 7.2 4.7 4.55.74.96.05.93.53.95.63.85.33.96.57.552 6.2 6.3 4.6 4.3 5.74.23.73.03.95.74.24.53.26.34.74.76.453 5.5 4.0 5.6 6.9 5.32.74.35.36.53.26.25.44.92.75.23.74.754 5.1 6.0 5.1 6.8 5.45.14.13.92.73.66.34.45.04.44.34.26.755 4.8 4.1 6.6 4.4 5.35.95.45.34.65.24.06.66.44.54.15.54.7@iaeter 1@iaet@iaet@iaet@iaeter 522.3022.5422.0122.6222.65 p$ 186 AAA1 S36 '2n#*22.8622.6822.4322.5822.7322.8822.6822.4622.3022.61 /S022.4422.6622.4822.3722.56 23.522.5922.6522.7822.5822.33 0S022.3722.3422.7522.7122.51 21.522.2322.3622.9022.4522.4822.6022.7222.3522.5122.6922.6122.5222.5222.4922.3122.4222.6422.5222.4022.6322.2822.5522.3822.6522.5622.5422.2522.4022.7222.9022.3122.5722.3822.5822.3022.4222.2122.4522.2422.5522.2522.3622.2522.3422.6722.6522.5022.4122.3922.4822.5022.8622.6022.6022.6622.7922.6122.9122.6622.3722.6522.7521.9222.0022.4522.5122.5822.4622.7622.5622.4822.3822.2822.7222.9622.5322.5222.6122.6222.6022.5422.5622.3622.4622.7122.8422.5222.8822.6822.5422.7622.6522.5122.7722.4318 19 20 21 22 23 24 25 26 27 28 p$ 78 AAA1 S36 '2n#*6.45.66.34.63.55.24.25.26.44.55.4 @A+/)B 0en$t&4.26.78.15.85.06.14.45.16.45.25.6 3art< 9u!ic -elease4.64.95.14.75.93.85.03.55.94.93.3 /S0 10.05.55.45.54.13.04.35.06.94.94.05.4 0S0 0.04.06.97.77.03.24.13.95.25.95.53.8279005105.5ls53a$e 16@ate7tie S1 S2 S3 S4 S5 Curan 96 Dan#!ooE p$ 24.16678 8a 0.65 0.7 0.65 0.65 0.85 AAA1 S36 p$ 3410a 0.75 0.85 0.75 0.85 0.65 8en# 6lip ?1ap?12p 0.75 0.8 0.8 0.7 0.752p 0.6 0.7 0.7 0.75 0.65 /S0 .90679 8a 0.7 0.75 0.65 0.85 0.8 0S0 .5010a 0.6 0.75 0.75 0.85 0.712p 0.75 0.8 0.65 0.75 0.72p 0.6 0.7 0.8 0.75 0.756710 8a 0.65 0.8 0.85 0.85 0.7510a 0.6 0.7 0.6 0.8 0.6512p 0.8 0.75 0.9 0.5 0.82p 0.85 0.75 0.85 0.65 0.76711 8a 0.7 0.7 0.75 0.75 0.710a 0.65 0.7 0.85 0.75 0.612p 0.9 0.8 0.8 0.75 0.852p 0.75 0.8 0.75 0.8 0.656712 8a 0.75 0.7 0.85 0.7 0.810a 0.75 0.7 0.6 0.7 0.612p 0.65 0.65 0.85 0.65 0.72p 0.6 0.6 0.65 0.6 0.656715 8a 0.5 0.55 0.65 0.8 0.810a 0.6 0.8 0.65 0.65 0.7512p 0.8 0.65 0.75 0.65 0.652p 0.65 0.6 0.65 0.6 0.76716 8a 0.65 0.7 0.7 0.6 0.65F-3a$e 17Aci# 6oncentration p$ 86 AAA1 S36 '2n#*11-2 2p 8.08.5 /S0 none7.4 0S0 910.511-2 3p 9.311.110.410.411-3 1p 9.010.011.710.311-3 2p 16.211.611.511.011-3 3p 12.011.010.210.111-4 1p 10.510.311.511.10en$t& 8 9 101112 1 2 3 4 5 6 7 8 9 10 8 9 101151 161616151613 1314131511 1720181211 171319141352 141513131513 1116171419 1619161320 171513141753 131316131614 1517141714 1118131514 151810161754 121515131417 1714172015 1419151217 131112141655 171715141718 1314131817 16161313 9 1513141314279 7a2710 712 1 2 3 416181415171518151414 /S0 191417161618 0S0 1117171514131613141416p$ 84 AAA1 S36 '2n#*p c&art3a$e 204inal Test/n#er TorGue 2 4 8 5 5 9 9 7 8 5 8 7 6 14Non-start 6 4 7 5 2 8 4 3 2 5 4 9 3 80eaEer 4 7 3 3 2 9 4 4 6 8 4 8 2 9SoEer 1 1 14inal Test @iscrepancies 12 15 19 13 9 26 18 14 17 18 16 24 11 31Saple 'n* 500500500500500500500500500500500500500500p c&art3a$e 21Total p$ 88 AAA1 S36 '2n#*6 3 4 8 8 5 5 5 6 9 6 1624 3 3 5 5 5 2 4 4 3 5 1136 4 9 4 6 5 1 4 2 5 6 1251 1 516 10 16 17 20 15 8 13 12 17 18 6onstant control liits appl( >&en&en

s/n#ersi;e 2 4 3 3 2 6 4 0 6 5 4 1 2 2 6 3 8 4 3 4 56ol# Bel# 1 1%issin$ 1 1 1 1+J-0ocation 1 1Spot Bel# 4la>s 2 5 4 3 3 6 5 0 7 5 4 1 2 3 6 3 8 4 4 4 6Saple 626262626262626262626262626262626262626262np c&art3a$e 25Total p$ 92 AAA1 S36 '2n#*4 2 3 6 92241 34 2 3 762626262c c&art3a$e 26@ate78olt 2 3 4 5 2 3 2 3 4 511-17 1234 2345.r721K 4 1 6 4 4 43 11 1 1.r1050 1 3 1 12 1 11 1 132 11211.r1901 2 7 1 2 3 33 4 1 2 12 33.r1942 4 4 8 1 1 1 1 52 4 3 11.r3017 2 78 1 33 2 4 5 5 2 1 24@ate78olt 2 3 4 5 2 3 2 3 4 511-17 1234 2345Nu!er 91511817 11511 13710124 3723 3727911-9 111-10 111-16 111-18 111-9 111-10 111-16 111-18 1c c&art3a$e 2723114352315811-19 1p$ 96 AAA1 S36 '2n#*11-19 1u c&art3a$e 28@ocE Au#it Total p$ 94 AAA1 S36 '2n#*n#013 1 1 3 1 3 2 6 17n#018 1 1 1 3 7 1 1 1 1 6 23n#043 3 7 1 2 2 2 1 9 27n#050 2 1 1 1 1 1 1 1 2 11n#084 3 3 2 2 13 1 1 1 1 1 19.r721 4 1 16 11 1 3 1 19.r1050 1 3 4 1 12 1 1 1 1 1 17.r1901 1 1 21 2 3 3 3 4 3 23.r1942 4 4 5 1 1 1 1 5 22.r3017 2 7 81 2 4 5 5 34Nu!er 8171815239196141713151622 6onstant control liits appl( >&en&en