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AI 084 S-DIAS Analog Input Module Date of creation: 27.02.2014 Version date: 20.03.2018 Article number: 20-009-084-E

AI 084 - SIGMATEKBit 8 input AI1 Bit 9 input AI2 ..... Bit 14 input AI7 Bit 15 input AI8 0100 128 w CFG for the Firmware 0100 2 w CRC 16 0102 2 w Data length 0104 1 w Info (special

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Page 1: AI 084 - SIGMATEKBit 8 input AI1 Bit 9 input AI2 ..... Bit 14 input AI7 Bit 15 input AI8 0100 128 w CFG for the Firmware 0100 2 w CRC 16 0102 2 w Data length 0104 1 w Info (special

AI 084

S-DIAS Analog Input Module

Date of creation: 27.02.2014 Version date: 20.03.2018 Article number: 20-009-084-E

Page 2: AI 084 - SIGMATEKBit 8 input AI1 Bit 9 input AI2 ..... Bit 14 input AI7 Bit 15 input AI8 0100 128 w CFG for the Firmware 0100 2 w CRC 16 0102 2 w Data length 0104 1 w Info (special

Publisher: SIGMATEK GmbH & Co KG

A-5112 Lamprechtshausen

Tel.: +43/6274/4321

Fax: +43/6274/4321-18

Email: [email protected]

WWW.SIGMATEK-AUTOMATION.COM

Copyright © 2014

SIGMATEK GmbH & Co KG

Translation from German

All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-

tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.

We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-

ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through

use of this handbook.

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S-DIAS ANALOG INPUT MODULE AI 084

20.03.2018 Page 1

S-DIAS Analog Input Module AI 084

with 8 current inputs

The S-DIAS AI 084 analog input module has eight current inputs with a 16-bit resolution.

The module supports the measurement ranges 0-20 mA and 4-20 mA.

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AI 084 S-DIAS ANALOG INPUT MODULE

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Contents

1 Technical Data ........................................................................ 3

1.1 Analog Current Input Specifications .......................................... 3

1.2 Electrical Requirements ............................................................... 4

1.3 Miscellaneous ............................................................................... 6

1.4 Environmental Conditions ........................................................... 6

2 Mechanical Dimensions ......................................................... 7

3 Connector Layout ................................................................... 8

3.1 Status LEDs ................................................................................... 8

3.2 Applicable Connectors ................................................................. 9

3.3 Label Field ................................................................................... 10

4 Wiring......................................................................................11

4.1 Wiring Example ........................................................................... 11

4.2 Note .............................................................................................. 12

4.3 Connecting the Signal Source................................................... 12

4.4 Connection of a 2-wire Sensor .................................................. 13

4.5 Connection of a 3-wire Sensor .................................................. 13

5 Mounting .................................................................................14

6 Addressing .............................................................................16

6.1 Address Mapping Overview....................................................... 16

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S-DIAS ANALOG INPUT MODULE AI 084

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1 Technical Data

1.1 Analog Current Input Specifications

Number of channels 8

Measurement range 0-20 mA 4-20 mA

Measurement value 0-20000 4000-20000

An open or shorted input returns

-2147483632 in the hardware class.

Input type differential Input

Current resolution 16-bit (circa 0.3 µA/LSB)

Conversion time for all

channels

1 ms

Common mode range ±10 V

Input resistance typically 50

Hardware input filter typically 1 kHz low pass 3rd order system

Input filter configurable

Cable break monitor no yes, adjustable via software between

0-4 mA (Default: 3 mA)

Short circuit monitor no yes, adjustable via software between

0-4 mA (Default: 3 mA)

Basic precision incl. calibration

error, linearity and noise at 25

°C

±0.30 % of maximum measurement value

Temperature drift 0-60 °C ±0.20 % of maximum measurement value

Total measurement precision

(0-60 °C)

±0,50 % of maximum measurement value

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1.2 Electrical Requirements

Voltage supply from S-DIAS bus +5 V

Current consumption on the

S-DIAS bus

(+5 V power supply)

typically 50 mA maximum 55 mA

Voltage supply from S-DIAS bus +24 V

Current consumption on the

S-Dias bus

(+24 V power supply)

typically 30 mA maximum 35 mA

If this S-DIAS module is connected to an S-DIAS supply module with several S-DIAS modules, the total current of the modules used

must be determined and checked.

The total current of the +24 V supply cannot exceed 1.6 A. The total current of the +5 V supply cannot exceed 1.6 A!

The specification for the current can be found in the module-specific documentation

under "Electrical Requirements".

Si ce module S-DIAS est connecté à un module d’alimentation S-DIAS suivi de plu-sieurs modules S-DIAS, le courant total des modules utilisés doit être déterminé et

vérifié.

Le courant total de l'alimentation +24 V ne peut pas dépasser 1,6 A! Le courant total de l'alimentation +5 V ne peut pas dépasser 1,6 A!

Le cahier des charges pour le courant peut être trouvé dans la documentation spéci-

fique au module sous "Spécifications électriques".

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AI 084 S-DIAS ANALOG INPUT MODULE

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1.3 Miscellaneous

Article number 20-009-084

Hardware version 1.x

Standard UL 508 (E247993)

Approbations UL, cUL, CE

1.4 Environmental Conditions

Storage temperature -20 ... +85 °C

Environmental temperature 0 ... +60 °C

Humidity 0-95 %, non-condensing

Operating conditions Pollution degree 2

Indoor use

altitude up to 2000 m

EMC resistance in accordance with EN 61000-6-2 (industrial area)

EMC noise generation in accordance with EN 61000-6-4 (industrial area)

Vibration resistance EN 60068-2-6 3.5 mm from 5-8.4 Hz

1 g from 8.4-150 Hz

Shock resistance EN 60068-2-27 15 g

Protection type EN 60529 IP20

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2 Mechanical Dimensions

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3 Connector Layout

3.1 Status LEDs

Module Status green ON module active

OFF no supply available

BLINKING (5 Hz) no communication

User yellow ON can be set from the application

(e.g. the module LED can be set to blinking through the visuali-

zation so that the module is easily found in the control cabinet) OFF

BLINKING (2 Hz)

BLINKING (4 Hz)

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3.2 Applicable Connectors

Connectors: X1-X4: Connectors with spring terminals (included in delivery) The spring terminals are suitable connecting ultrasonically compacted (ultrasonically weld-ed) strands. Connections:

Stripping length/Sleeve length: 10 mm

Plug-in direction: parallel to conductor axis or to PCB

Conductor cross section, rigid: 0.2-1.5 mm2

Conductor cross section, flexible: 0.2-1.5 mm2

Conductor cross section, ultrasonically compacted: 0.2-1.5 mm2

Conductor cross section AWG/kcmil: 24-16

Conductor cross section flexible, with ferrule without plastic sleeve:

0.25-1.5 mm2

Conductor cross section flexible, with ferrule with plastic sleeve: 0.25-0.75 mm2 (ground for reducing d2 of the ferrule)

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3.3 Label Field

Manufacturer Weidmüller

Type MF 10/5 CABUR MC NE WS

Weidmüller article number 1854510000

Compatible printer Weidmüller

Type Printjet Advanced 230V

Weidmüller article number 1324380000

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4 Wiring

4.1 Wiring Example

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4.2 Note

The signals recorded by the analog modules are very small, as compared to the digital signals. To ensure error-free operation, a careful wiring method must be followed:

• The DIN rail must have an adequate mass connection.

• The lines connected to the source of the analog signals must be as short as possible and parallel wiring to digital signal lines must be avoided.

• The signal lines must be shielded.

• The shielding must be connected to a shielding bus.

• Avoid parallel connections between input lines and load-bearing circuits.

• Protective circuits for all relays (RC networks or free-wheeling diodes).

The ground bus should be connected to the control cabinet when possible!

Si possible la terre doit être connectée à l'armoire de commande!

IMPORTANT: The S-DIAS module CANNOT be connected or disconnected while voltage is applied!

IMPORTANT: Le module S-Dias NE PEUT PAS être inséré ou retiré sous tension.

4.3 Connecting the Signal Source

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4.4 Connection of a 2-wire Sensor

4.5 Connection of a 3-wire Sensor

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5 Mounting

The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches. The modules must be mounted horizontally (module label up) with sufficient clearance between the ventilation slots of the S-DIAS module blocks and nearby components and/or the control cabinet wall. This is necessary for optimal cool-ing and air circulation, so that proper function up to the maximum operating temperature is ensured.

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Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall:

a, b, c … distances in mm (inches)

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6 Addressing

6.1 Address Mapping Overview

Address

(hex)

Size

(bytes)

Access Type Description

0000 128 w Cyclic Data for Firmware

0000 0 - -

0080 128 r Cyclic Data for the HW Class

0080 2 r Status

0082 2 r Analog input 1

0084 2 r Analog input 2

0086 2 r Analog input 3

0088 2 r Analog input 4

008A 2 r Analog input 5

008C 2 r Analog input 6

008E 2 r Analog input 7

0090 2 r Analog input 8

0092 2 r

Lower limit value exceeded

Bit 0 input AI1

Bit 1 input AI2

..........

Bit 6 input AI7

Bit 7 input AI8

Upper limit value exceeded

Bit 8 input AI1

Bit 9 input AI2

..........

Bit 14 input AI7

Bit 15 input AI8

0100 128 w CFG for the Firmware

0100 2 w CRC 16

0102 2 w Data length

0104 1 w

Info (special purpose or status bits)

Bit 0 PMB mode

Bit 1 Boot loader/update request

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S-DIAS ANALOG INPUT MODULE AI 084

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0105 1 w

Config-Bits:

Bit 0: New-Threshold-Enable (If true: activates the new measurement limits

and allows configurable cable-break detection. Additionally, the message

counter is thereby activated.)

Rest: reserved

Standard Mode (info-register bit 0 = 0)

0106 2 w

Analog input mode selection

Bit 0 = 0 input 1: analog input 0-20 mA

Bit 0 = 1 input 1: analog input 4-20 mA

Bit 1 = 0 input 2: analog input 0-20 mA

Bit 1 = 1 input 2: analog input 4-20 mA

Bit 2 = 0 input 3: analog input 0-20 mA

Bit 2 = 1 input 3: analog input 4-20 mA

Bit 3 = 0 input 4: analog input 0-20 mA

Bit 3 = 1 input 4: analog input 4-20 mA

Bit 4 = 0 input 5: analog input 0-20 mA

Bit 4 = 1 input 5: analog input 4-20 mA

Bit 5 = 0 input 6: analog input 0-20 mA

Bit 5 = 1 input 6: analog input 4-20 mA

Bit 6 = 0 input 7: analog input 0-20 mA

Bit 6 = 1 input 7: analog input 4-20 mA

Bit 7 = 0 input 8: analog input 0-20 mA

Bit 7 = 1 input 8: analog input 4-20 mA

0108 2 w Cutoff frequency low pass filter input 1

010A 2 w Cutoff frequency low pass filter input 2

010C 2 w Cutoff frequency low pass filter input 3

010E 2 w Cutoff frequency low pass filter input 4

0110 2 w Cutoff frequency low pass filter input 5

0112 2 w Cutoff frequency low pass filter input 6

0114 2 w Cutoff frequency low pass filter input 7

0116 2 w Cutoff frequency low pass filter input 8

0118 2 w Threshold value for cable-break detection (0-4000)

011A 2 w Message Counter (for Firmware)

PMB mode (Info register bit 0 = 1)

0180 128 r CFG/version for the HW class

0180 2 CRC16

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0182 2 Data length

0184 2 Firmware version

0186 2 Message Counter (return to the HW class)

0200 x Firmware update

0200 x Firmware update

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Documentation Changes

Change date Affected

page(s)

Chapter Note

01.04.2014 10 5 Mounting Text updated

08.04.2014 3 1.1 Analog Voltage / Current

Input Specifications

Measurement value changed to 0-20000

08.09.2014 4 1.3 Miscellaneous Added Standard

30.01.2015 9 4.2 Notes Added note concerning connecting the S-DIAS

module while voltage is applied

26.03.2015 7 3.2 Applicable Connectors Added connections

09.07.2015 3 1.1 Analog Current Input

Specifications

Changed Input resistance

22.01.2016 5 1.2 Electrical Requirements Graphic added

09.03.2016 3 1.1 Analog Current Input

Specifications

Input type added

28.04.2016 13 5 Mounting Graphics distances

27.03.2017 3 1.1 Analog Current Input

Specifications

Added value for cable break and short circuit moni-

toring

26.05.2017 3

14

1.1 Analog Current Input

Specifications

6.1 Address Mapping Over-

view

Cable-break monitor and short-circuit monitor

Address 092 and 105 changed

Address 0118, 011A and 0186 added

17.08.2017 6

9

1.4 Environmental Conditions

3.2 Applicable Connectors

Added operating conditions

Added sleeve length

Added info regarding ultrasonically welded strands

18.10.2017 10

14

3.3 Label Field

5 Mounting

Added chapter

Graphic replaced

03.11.2017 13 4.4 Connection of a 2-wire

Sensor

4.5 Connection of a 3-wire

Sensor

Chapter added

20.03.2018 3 1.1 Analog Current Input

Specifications

Measurement precision specified in detail

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