Agarvanshi Aluminium Ltd.

Company Profile Established : 1997 Location : Plant at Narapally, 20 km from Hyderabad which is centrally located city in India.

An ISO 9001:2008 Certified Company

Turnover : Year 2010 -11 – Rs. 950 Million Year 2011 -12 – Rs. 1050 Million Year 2012-13 – Rs.1150 Million (Domestic 84% , Export 16%)

No. of Employees : 300+ Major Business : Manufacturer of Aluminium Extrusion Profile

Company Profile

Sister Concern Companies: Karnataka Metal Company – ( Trading Aluminium Rolled

products – NALCO & BALCO ).

Hyderabad AluFab – ( Aluminium Doors & Windows manufacturing Unit).

Agarvanshi Housing Pvt. Ltd. – ( Real Estate Development & Construction).

Agarvanshi Mines & Minerals – ( Mining & Trading of various mineral & ores).

Awards & Certificates

Won several Export Excellency Awards from various Indian Government Organization including EEPC.

Member of Indian Green Building Council

Policy & ISO 9001:2008 CertificateQuality Policy

“AGARVANSHI ALUMINIUM LIMITED” is committed to strive for providing flawless products to the complete

satisfaction of the customer in every aspect of its business by continual quality

improvement, accurate process measurement and intensive employee

involvement at all levels.

Manufacturing Facilities 2500 US Ton imported extrusion press equipped with double puller

and specially designed automatic quenching system suitable for hard alloys.

1450 US Ton and 880 US Ton imported extrusion presses synchronised with PLC controlled puller for twist free products and superior yield.

Foundry with hot-top continuous billet casting machine for billet production as per client specified alloys, backed by lab facilities equipped with spectrometer for alloy testing.

Fully automated PLC controlled gas fired Hot Log Shear with furnace to pre heat the billets to required temperature & cut them in exact length as per requirement.

Full-fledged in-house tool room for die manufacture supported by Auto-CAD design department with latest version of CNC wire cut machine and EDM spark erosion machine for intricate machining jobs.

Manufacturing Facilities Full-fledged sophisticated lab equipped with spectrometer,

conductivity testing machine, UTS machine, Rockwell hardness tester and other instruments, supported with a chemical lab for conducting various tests on the raw-materials, semi-finished and finished products.

Automated Anodising plant offering anodised extrusion in various finishes & colours.

In house fabrication facility for providing value added services like cutting, punching, notching etc. For industrial requirements.

World Class Manufacturing Facility

A 2500 US Ton imported extrusion press with Dual PLC Controls equipped with Hot Log Shear and specially designed Quenching System.

World Class Manufacturing Facility

A 1450 US Ton imported extrusion press synchronised with PLC controlled puller for twist free products and superior yield.

World Class Manufacturing Facility

A 880 US Ton imported extrusion press synchronised with PLC controlled puller for twist free products and superior yield.

World Class Manufacturing Facility

Double Puller for twist free profiles

World Class Manufacturing Facility

Specially Designed Automatic Quenching System

Alloys OfferedInternational Canada Europe Germany UK Italy India

Internatinal registration

AA (USA)ISO Alcan

AbbreviationAs Abbreviated in EN-AW Std

Abbreviation as per DIN

Abbreviation as per BS

Abbreviation as per UNI

As per New BIS

1050 Al99.5 1S EN-AW 1050A AI99,5 1B P-AIP99,5 19500

1070 Al99.7 99.70 EN-AW 1070A AI99,7 - P-AIP99,7 19700

1080 Al99.8 99.80 EN-AW 1080A AI99,8 1A P-AI99,8 19800

1350 E-Al99.5 C1S EN-AW 1350 E-AI99.5 1E - 19501

6005 - C51S EN-AW 6005 E.AI.Mg.Si05 - - 62400

6005A AI-SiMg (51S) EN-AW 6005A AIMgSiO,7 (H10) - -

6060 AI-MgSi 50S EN-AW 6060 AIMgSiO,5 H9 P-AIMgSI 63400

6061 AI-Mg1SiCu 65S; EN-AW 6061 AIMg1SiCu H20 P-AIMg1SiCu 65032

6063 AIMgSi GS10 EN-AW 6063 AIMgSiO.5 H19 P-AISi0.4Mg 63400

6082 AI-Si1Mg B51S EN-AW 6082 AIMgSi1 H30 P-AIMgSi 64430

6101 - D50S EN-AW 6101 E-AIMgSI0.5 91E P-AISi0.5Mg 63401

Raw Material / SpecificationMAJOR RAW MATERIAL

INGOTS (99.8% MIN) BILLETS

SPECIFICATION

INGOTSFe - 0.20 (Max)Si - 0.15 (Max)Other - 0.05 (Max)

Aluminium - 99.8 (Min)

BILLETSIS : 733-1983,

IS : 5082-1981BS : 1474 -1987,

ASTM – B221-02/B-308

SourcesNALCO, HINDALCO, BALCO,

Imports from various LME Registered Warehouses.

Quality Check ProcessQC 1 Raw Material

Spectro Analysis is done for all the raw material.QC 2 Casting

Alloys quality is controlled by controlling Chemical Composition. Spectro Analysis is conducted to make sure

desired quality of alloy is manufactured.QC 3 Billets

Are subject to Ultrasonic Testing to avoid the usage of internally cracked billets.

QC 4 DieAre scrutinized to make sure Tolerances are according to

customer specifications.QC 5 Profiles

Are rigorously examined to meet dimension & visual inspect along with all mechanical properties are tested after aging.

Packing 100% Visual inspection of each piece is done before

packing.

Incoming Inspection Checks1. Aluminium Ingots : The Fe, Si & Al percentage of EC & CG grade ingots

shall confirm to IS:4026 - 1987 & IS:2590-1987 Resp.

2. Silicon Metals : Silicon Content min 97%.3. Magnesium Ingots : Magnesium Content min 98%.4. Master Alloy : Confirming to I.S : 2047-1992.5. Imp. Al Scrap : As per IS : 733-1983, ASTM-B221-02 & B.S:1474.6. Al Logs (Purchased) : As per IS:733/1983, ASTM-B221-02 & B.S:1474.7. Hot Die Steel:

For H-11 For H-13 For EN-24Chromium 4.70% to 5.17%.Molybdenum 1.5% max tolerance 2%.Vanadium 1.2% max.Carbon 0.5% max.

Chromium 4.8% to 5.3% by mass.Molybdenum 1.8% max.Vanadium 1.5% max.Carbon 0.5% max.

Nickel 1% to 2% max by mass.

Chromium 0.5% max by mass.

In Process InspectionFoundry Department:• Billet Surface Quality : Surface free from casting defects like blow hole/gas, holes/scars,

scans surface defects shall be rejected. • Cast Composition : Confirming to the specification of major alloying elements as per

IS:733-1983, IS:5082-1981, BS:1474-1987 & ASTM-B221-02/B-308.• LM6 : Si-9.5 to 12.0% by mass.

Extrusion Department:• Dimension of Section : As per sectional drawing specification or / and as per IS:2673-1979,

IS:6477-1983 and BS:1474-1987, ANSI-H35-2(M)-2003 and ENAW.• Flatness : As per IS: 6477-1983,IS:2673-1979 & BS:1474-1987, ANSI-H35-2(M)

-2003, ENAW unless & otherwise as suitable for end use.• Weight : Dealer item: -7% to +7%. OEMs items only as per dimension.

Exports: As per customer requirement.• Angularity : As per IS:6477-1983, BS:1474-1987, ANSI-H35-2(M)-2003and

ENAW.

Final Inspection & Testing UTS, Elongation, 0.2%, Proof Test : As per the relevant IS, BS, DIN & ASTM

Standards. Conductivity Test : As per IS:5082-1992 Bend Test : As per customer requirement. Hydrostatic Pressure testing for : As per customer requirement. Irrigation Pipe Anodizing Coating : Minimum micron thickness as per

customer requirement. Colour : As per customer sample.

BIS Certified Lab Test Report

BIS Certified Lab Test Report

Transport HVAC Heat sinks Formwork Scaffolding Ladders Hardware Handrail / Balusters Solar Panel Modular Furniture Industrial Clean Room

Aluminium Extruded Products for following application:

Architectural Structural Glazing Curtain Wall Doors & Partitions Sliding Windows Casement Windows ACP Frames Ceiling Panel Venetian Louver

Aluminium Extruded Products for following application:

Registered by Various Government Dept. Hindustan Aeronautics Limited (HAF). Electronics Corporation of India Limited (ECIL). Central Public Works Department ( C.P.W.D). Bharat Electronics Ltd. (BEL). Hindustan Shipyard Limited (HSL). Defense Metallurgical Research Laboratory (DMRL). Northern Power Distribution Company of A.P. Ltd.

(NPDCL). South Central Railway (SCR). Andhra Pradesh State Road Transport Corporation

(APRTC). A.L.I.M.C.O, Kanpur

Our Prestigious Customers

Alucon System(Subsidiary of Agarvanshi Aluminium Ltd.)

Flying Plate

Salient Features

• Just 6 extrudes used only in flying plate.

• Very minimum loose parts as accessories.

• Plate areas possible : 8 m2 to 100 m2

• Plate size range – Minimum 2.7m x 3.0m Maximum 7.0m x 13.80m.

• Plate height adjustability : 2.5m to 4.2m.

• Light weight plate as 40 kg per m2 (including ply).

Salient Features

• Slab thickness 350mm to 650mm.• Beam depth upto 1.50m.• No more additional items for beam.• Flying table versatility for slab &

beams.• One time making only.• More than 40 repetitions can be

done.• 15-20 minutes only for shifting to

next location.

Agarvanshi Window System

Salient Features Designed as per ASTM & EN standards. Compatible with Euro Groove Type 1 for wide range of hardware choices. Superior Insulation against : Air, Water, Wind Resistance. Enhanced Security. Easy to Fabricate & Install. Excellent Aesthetics. Versatility in Elevation. Complete Solutions & Technical Support. Easy to Maintain. Luxury at Economical Price.

System Information

Agarvanshi – AS50 “Ride-Over” Type 50mm Sliding system. Sealing overlap 8 mm. Sealed on track by Woolpile (8mm

overlap). Latching: Single or Multipoint. Glass Choices from 5 mm to 20 mm. 2 Track seal width 50 mm, sash depth 29

mm. 3 Track seal width 85.8 mm. Single / Double bearing with the

possibility of height adjustment for Sash alignment.

System Information

Agarvanshi – AC50 Casement Aluminium System for

Windows & Doors. Sealing overlap of 6 mm. Sealing by double gaskets. Latching: Single or Multipoint. Glass choices: 5 mm to 24 mm. Max sill depth required, 50 mm (50 mm

system depth). Tilt & Turn possible.

Few On going Projects…

Mahaavir IkonMumbai

IT ParkMumbai

V Times SquareMumbai

Business BayMumbai

Business BayMumbai

Fleet HouseMumbai

Business BayMumbai

Solitaire Office BuildingMumbai

Business BayMumbai

Amara RajaHyderabad

Godrej GenesisKolkata

Business BayMumbai

Hiranandani Business ParkMumbai

Business BayMumbaiRB House

Mumbai

Business BayMumbaiUrmi

Mumbai

Business BayMumbai

Khubchandani HospitalMumbai

Thank You We look forward for your association….