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AF-60 LP Micro Drive Installation & Set-up Quick Guide GE Consumer & Industrial Electrical Distribution

AF-60 LP™ Micro Drive

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Page 1: AF-60 LP™ Micro Drive

The instructions do not purport to cover all details or variations in equipment nor to provide for every possiblecontingency to be met in connection with installation, operation or maintenance. Should further information bedesired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, thematter should be referred to the GE company.

AF-60 LP is a trademark of the General Electric Company.

GE Consumer & Industrial41 Woodford AvenuePlainville, CT 06062

www.geelectrical.com/drives

AF-60 LP™ Micro DriveInstallation & Set-upQuick Guide

GE Consumer & IndustrialElectrical Distribution

DEH-41264A132R0038

*MG02H202*

Page 2: AF-60 LP™ Micro Drive

1 Quick Guide

1.1.1 Warnings

High Voltage Warning:

The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency

converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions in this

manual as well as local and national rules and safety regulations.

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected (such as external DC bus power supplies).

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

Before touching any potentially live parts of the frequency converter, wait at least 4 minutes for all M1, M2 and M3 sizes.

Wait at least 15 minutes for all M4 and M5 sizes.

Leakage Current:

The earth leakage current from the frequency converter exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced Protective Earth connection

must be ensured by means of a min. 10mm² Cu or an addtional PE wire - with the same cable cross section as the Mains wiring - must be

terminated separately.

Residual Current Device:

This product can cause a DC current in the protective conductor. Where a residual current device (RCD) is used for extra protection, only an

RCD of Type B (time delayed) shall be used on the supply side of this product.

Protective earthing of the frequency converter and the use of RCDs must always fo

Motor Thermal Protection:

Motor overload protection is possible by setting Parameter 1-90 Motor thermal protection to the value Electronic overload trip. For the North

American market: Electronic overload functions provide class 20 motor overload protection, in accordance with NEC.

Installation in high altitudes:

For altitudes above 2 km, please contact GE .

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1.1.2 Safety Instructions

• Make sure the frequency converter is properly connected to earth.

• Do not remove mains connections, motor connections or other power connections while the frequency converter is connected to power.

• Protect users against supply voltage.

• Protect the motor against overloading according to national and local regulations.

• The earth leakage current exceeds 3.5 mA.

• The [OFF] key is not a safety switch. It does not disconnect the frequency converter from mains.

1.1.3 Available Literature

NB!

This quick guide contains the basic information necessary for installing and running the drive.

If more information is needed, the literature below can be downloaded from: www.geelectrical.com/drives

1.1.4 Approvals

1.1.5 IT Mains

IT Mains

Installation on isolated mains source, i.e. IT mains.

Max. supply voltage allowed when connected to mains: 440 V.

As an option, GE offers line filters for improved harmonics performance.

1.1.6 Avoid unintended Start

While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the drive

Keypad.

• Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended start of any motors.

• To avoid unintended start, always activate the [OFF] key before changing parameters.

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1.1.7 Disposal Instruction

Equipment containing electrical components must not be disposed of together with domestic waste.

It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

1.1.8 Before Commencing Repair Work

1. Disconnect AF-60 LP™ Micro Drive from mains (and external DC supply, if present.)

2. Wait for 4 minutes (M1, M2 and M3) and 15 minutes (M4 and M5) for discharge of the DC-link.

3. Disconnect DC bus terminals and brake terminals (if present)

4. Remove motor cable

1.1.9 Side-by-Side Installation

The frequency converter can be mounted side-by-side for IP 20 rating units and requires 100 mm clearance above and below for cooling. Please refer to the

specifications near the end of this document for details on environmental ratings of the frequency converter.

1.1.10 Mechanical Dimensions

A template for drilling can be found on the flap of the packaging.

Illustration 1.1: Mechanical dimensions.

Power (kW) Height (mm) Width (mm) Depth 1) (mm) Max. WeightUnitSize 1 X 200-240 V 3 X 200 -240 V 3 X 380-480 V A A (incl. decoupling plate) a B b C Kg

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 150 205 140.4 70 55 148 1.1M2 1.5 1.5 1.5 - 2.2 176 230 166.4 75 59 168 1.6M3 2.2 2.2 -3.7 3.0 - 7.5 239 294 226 90 69 194 3.0M4 11.0-15.0 292 347.5 272.4 125 97 241 6.0M5 18.5-22.0 335 387.5 315 165 140 248 9.5

1) For Keypad with potentiometer, please add 7.6 mm.

Table 1.1: Mechanical Dimensions

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1.1.11 Electrical Installation in General

NB!

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors required, (60-75° C) recom-

mended.

Details of terminal tightening torques.

Power (kW) Torque (Nm)Unit Size 1 x 200-240 V 3 x 200-240 V 3 x 380-480 V Line Motor DC connection/Brake Control Terminals Earth Relay

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 1.4 0.7 Spade1) 0.15 3 0.5M2 1.5 1.5 1.5 - 2.2 1.4 0.7 Spade1) 0.15 3 0.5M3 2.2 2.2 - 3.7 3.0 - 7.5 1.4 0.7 Spade1) 0.15 3 0.5M4 11.0-15.0 1.3 1.3 1.3 0.15 3 0.5M5 18.5-22.0 1.3 1.3 1.3 0.15 3 0.5

1) Spade connectors (6.3 mm Faston plugs)

Table 1.2: Tightening of terminals.

1.1.12 Fuses

Branch circuit protection:

In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuited and

overcurrent protected according to national/international regulations.

Short circuit protection:

GE Drive is suitable for a circuit capable of supplying a maximum of 100,000 Arms (symmetrical), 480 V maximum.

Overcurrent protection:

Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national

regulations.

Non UL compliance:

If UL/cUL is not to be complied with, GE recommends using the fuses mentioned in the below table, which will ensure compliance with EN50178/IEC61800-5-1:

In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter.

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Page 6: AF-60 LP™ Micro Drive

Max. fuses ULMax. fuses non ULBussmann Bussmann Bussmann Littel fuse Ferraz-

ShawmutFerraz-

Shawmut1 X 200-240 V

Type RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG1/4 - 1/2 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A1 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A2 KTN-R35 JKS-35 JJN-35 KLN-R35 - A2K-35R 35A3 KTN-R50 JKS-50 JJN-50 KLN-R50 - A2K-50R 50A3 x 200-240 V1/3 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A1/2 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A1 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A2 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A3 KTN-R40 JKS-40 JJN-40 KLN-R40 ATM-R40 A2K-40R 40A5 KTN-R40 JKS-40 JJN-40 KLN-R40 - A2K-40R 40A3 x 380-480 V1/2 - 1 KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A2 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 16A3 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A4 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K405R 40A5 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A7.5 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A10 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A15 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A20 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A25 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A30 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A

Table 1.3: Fuses

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1.1.13 Connecting to Mains and Motor

The frequency converter is designed to operate all standard three-phased asynchronous motors.

The frequency converter is designed to accept mains/motor cables with a maximum cross-section of 4 mm2/10 AWG (M1, M2 and M3) and maximum cross-

section 16 mm2/6 AWG (M4 and M5).

• Use a shielded/armored motor cable to comply with EMC emission specifications, and connect this cable to both the decoupling plate and the motor

metal.

• Keep motor cable as short as possible to reduce the noise level and leakage currents.

• For further details on mounting of the decoupling plate, please see instruction MI.02.BX.YY.

• Also see EMC-Correct Installation in Operating Instruction MG.02.AX.YY.

Step 1: First, mount the earth wires to earth terminal.

Step 2: Connect motor to terminals U, V and W.

Step 3: Mount mains supply to terminals L1/L, L2 and

L3/N (3-phase) or L1/L and L3/N (single-phase) and tighten.

Illustration 1.2: Mounting of earth cable, mains and motor wires.

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Page 8: AF-60 LP™ Micro Drive

1.1.14 Control Terminals

All control cable terminals are located underneath the terminal cover in front

of the frequency converter. Remove the terminal cover using a screwdriver.

NB!

See back of terminal cover for outlines of control terminals and switches.

Illustration 1.3: Removing terminal cover.

The illustration below shows all control terminals of the frequency converter. Applying Start (term. 18) and an analog reference (term. 53 or 60) make the frequency

converter run.

Illustration 1.4: Overview of control terminals in PNP-configuration and factory setting.

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1.1.15 Power Circuit - Overview

Illustration 1.5: Diagram showing all electrical terminals.

* Brake (BR+ and BR-) are not applicable for Unit Size M1.

Brake resistors are available from GE.

Improved power factor and EMC performance can be achieved by installing optional GE line filters.

GE power filters can also be used for load sharing.

1.1.16 Load sharing/Brake

Use 6.3 mm insulated Faston Plugs designed for high voltage for DC (Load Sharing and brake).

Load sharing: Connect terminals UDC- and UDC/BR+.

Brake: Connect terminals BR- and UDC/BR+ (Not applicable for Unit Size M1).

Note that voltage levels of up to 850 V DC may occur between terminals

UDC+/BR+ and UDC-. Not short circuit protected.

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1.1.17 Programming with Keypad

For detailed information on programming, please see Programming Guide, AF-60 LP™ Micro Drive.

NB!

The frequency converter can also be programmed from a PC via RS485 com-port by installing the DCT-10 Drive Control Tool.

This software can be downloaded from the GE web site: www. geelectrical.com/drives

Illustration 1.6: Description of Keypad buttons and display

Use the [MENU] key to select one of the following menus:

Status:

For readouts only.

Quick Menu:

For access to Quick Menus 1 and 2, respectively.

Main Menu:

For access to all parameters.

Navigation Keys:

[Back]: For moving to the previous step or layer in the navigation structure.

Arrows [] []: For manoeuvring between parameter groups, parameters and within parameters.

[OK]: For selecting a parameter and for accepting changes to parameter settings.

Operation Keys:

A yellow light above the operation keys indicates the active key.

[Hand]: Starts the motor and enables control of the frequency converter via the Keypad.

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Page 11: AF-60 LP™ Micro Drive

[Off/Reset]: Stops the motor (off). If in alarm mode the alarm will be reset.

[Auto]: The frequency converter is controlled either via control terminals or serial communication.

[Potentiometer]: The potentiometer works in two ways depending on the mode in which the frequency converter is running.

In Auto Mode the potentiometer acts as an extra programmable analog input.

In Hand Mode the potentiometer controls local reference.

Arrows [] and [] toggles between the choices in each menu.

The display indicates the status mode with a small arrow above “Status”.

The Quick Menu gives easy access to the most frequently used parameters.

1. To enter the Quick Menu, press [MENU] key until indicator in display is placed above Quick Menu.

2. Use [] [] to select either QM1 or QM2, then press [OK].

3. Use [] [] to browse through the parameters in the Quick Menu.

4. Press [OK] to select a parameter.

5. Use [] [] to change the value of a parameter setting.

6. Press [OK] to accept the change.

7. To exit, press either [Back] twice to enter Status, or press [Menu] once to enter Main Menu.

No Name Range Default Function1-20 Motor Power [kW]/[HP] [0.09kW/0.12HP -30kW/40HP] Unit dependent Enter motor power from nameplate data1-22 Motor Voltage [50 - 999V] 230/400 Enter motor voltage from nameplate data1-23 Motor Frequency [20 - 400 Hz] 50 Enter motor frequency form nameplate data1-24 Motor Current [0.01 - 100.00 A] Unit dependent Enter motor current from nameplate data1-25 Motor nominal speed [100 - 9999 RPM] Unit dependent Enter motor nominal speed from nameplate data1-29 Auto Tune [0] = off

[2] = Enable Auto Tune[0] = off Use Auto Tune to optimize motor performance.

1. Stop Drive2. Choose [2]3. "Hand "

3-02 Minimum reference [-4999 - 4999] 0 Enter value for minimum reference3-03 Maximum reference [-4999 - 4999] 50.00 Enter value for maximum reference3-41 Accel time 1 [0.05 - 3600s] 3.00 (10.001)) Accel time from 0 to rated motor frequency par. 1-233-42 Decel time 1 [0.05 - 3600s] 3.00 (10.001)) Decel time form rated motor frequency par. 1-23 to 01) M4 and M5 only

Table 1.4: Basic Settings Quick Menu 1

The Main Menu gives access to all parameters.

1. To enter the Main Menu, press [MENU] key until indicator in display is placed above Main Menu.

2. Use [] [] to browse through the parameter groups.

3. Press [OK] to select a parameter group.

4. Use [] [] to browse through the parameters in the specific group.

5. Press [OK] to select the parameter.

6. Use [] [] to set/change the parameter value.

7. Press [OK] to accept the value.

8. To exit, press either [Back] twice to enter Quick Menu, or press [Menu] once to enter Status.

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Page 12: AF-60 LP™ Micro Drive

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AF-60 LP™ Micro Drive

DEH-41264A 11

1

Page 13: AF-60 LP™ Micro Drive

3-14

Pre

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AF-60 LP™ Micro Drive

12 DEH-41264A

1

Page 14: AF-60 LP™ Micro Drive

6-13

Ter

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42

Out

put M

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put 5

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log

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AF-60 LP™ Micro Drive

DEH-41264A 13

1

Page 15: AF-60 LP™ Micro Drive

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AF-60 LP™ Micro Drive

14 DEH-41264A

1

Page 16: AF-60 LP™ Micro Drive

No. Description Warning Alarm TripLock

Error Cause of Problem

2 Live zero error X X Signal on terminal 53 or 60 is less than 50% of value set in par. 6-10,6-12 and 6-22.

4 Mains phase loss1) X X X Missing phase on supply side, or too high voltage imbalance. Checksupply voltage.

7 DC over voltage1) X X Intermediate circuit voltage exceeds limit.8 DC under voltage1) X X Intermediate circuit voltage drops below “voltage warning low” limit.9 Driveoverloaded X X More than 100% load for too long.10 Motor Electronic Overload over

temperatureX X Motor is too hot due to more than 100% load for too long.

11 Motor thermistor over temperature X X Thermistor or thermistor connection is disconnected.12 Torque limit X Torque exceeds value set in either par. 4-16 or 4-17.13 Over Current X X X Drive current limit is exceeded.14 Earth fault X X Discharge from output phases to ground.16 Short Circuit X X Short-circuit in motor or on motor terminals.17 Control word timeout X X No communication to frequency converter.25 Brake resistor short-circuited X X Brake resistor is short-circuited, thus brake function is disconnected.27 Brake chopper short-circuited X X Brake transistor is short-circuited, thus brake function is disconnec-

ted.28 Brake check X Brake resistor is not connected/working29 Power board over temp X X X Heat-sink cut-out temperature has been reached.30 Motor phase U missing X X Motor phase U is missing. Check the phase.31 Motor phase V missing X X Motor phase V is missing. Check the phase.32 Motor phase W missing X X Motor phase W is missing. Check the phase.38 Internal fault X X Contact local GE supplier.44 Earth fault X X Discharge from output phases to ground.47 Control Voltage Fault X X 24 V DC may be overloaded.51 Auto Tune check Unom and Inom X Wrong setting for motor voltage and/or motor current.52 Auto Tune low Inom X Motor current is too low. Check settings.59 Current limit X Drive overload.63 Mechanical Brake Low X Actual motor current has not exceeded “release brake” current within

“start delay” time window.80 Drive restored to Factory Settings X All parameter settings are restored to factory default settings.84 The connection between drive and

Keypad is lost X No communication between Keypad and frequency converter

85 Button disabled X See parameter group 0-4* Keypad86 Copy fail X An error occurred while copying from frequency converter to

Keypad or vice versa.87 Keypad data invalid X Occurs when copying from Keypad if the Keypad contains erroneous

data - or if no data was uploaded to the Keypad.88 Keypad data not compatible X Occurs when copying from Keypad if data are moved between fre-

quency converters with major differences in software versions.89 Parameter read only X Occurs when trying to write to a read-only parameter.90 Parameter database busy X Keypad and RS485 connection are trying to update parameters si-

multaneously.91 Parameter value is not valid in this

mode X Occurs when trying to write an illegal value to a parameter.

92 Parameter value exceeds the min/max limits

X Occurs when trying to set a value outside the range.

nwrun

Not While RUNning X Parameter can only be changed when the motor is stopped.

Err. A wrong password was entered X Occurs when using a wrong password for changing a password-pro-tected parameter.

1) These faults may be caused by mains distortions. Installing GE Line Filter may rectify this problem.

Table 1.5: Warnings and AlarmsCode list

AF-60 LP™ Micro Drive

DEH-41264A 15

1

Page 17: AF-60 LP™ Micro Drive

1.1.18 Mains Supply 1 x 200 - 240 VAC

Normal overload 150% for 1 minuteFrequency converterTypical Shaft Output [kW] 0.18 0.37 0.75 1.5 2.2Typical Shaft Output [HP] 0.25 0.5 1 2 3

IP 20 Unit Size

M1Unit Size M1 Unit Size

M1Unit Size

M2Unit Size

M3Output current

Continuous (1 x 200-240 V ) [A] 1.2 2.2 4.2 6.8 9.6Intermittent (1 x 200-240 V ) [A] 1.8 3.3 6.3 10.2 14.4Max. cable size:(mains, motor) [mm2 /AWG] 4/10

Max. input currentContinuous (1 x 200-240 V ) [A] 3.3 6.1 11.6 18.7 26.4Intermittent (1 x 200-240 V ) [A] 4.5 8.3 15.6 26.4 37.0Max. mains fuses [A] See Section FusesEnvironmentEstimated power loss [W], Best case/Typ-ical1)

12.5/15.5

20.0/25.0

36.5/44.0

61.0/67.0

81.0/85.1

Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 3.0

Efficiency [%], Best case/Typical1) 95.6/94.5

96.5/95.6

96.6/96.0

97.0/96.7

96.9/97.1

Table 1.6: Mains supply 1 x 200 - 240 VAC

1. At rated load conditions.

1.1.19 Mains Supply 3 x 200 - 240 VAC

Normal overload 150% for 1 minuteFrequency converterTypical Shaft Output [kW] 0.25 0.37 0.75 1.5 2.2 3.7Typical Shaft Output [HP] 0.33 0.5 1 2 3 5

IP 20 Unit Size

M1Unit Size

M1Unit Size

M1Unit Size

M2Unit Size

M3Unit Size

M3Output current

Continuous (3 x 200-240 V ) [A] 1.5 2.2 4.2 6.8 9.6 15.2Intermittent (3 x 200-240 V ) [A] 2.3 3.3 6.3 10.2 14.4 22.8Max. cable size:

(mains, motor) [mm2 /AWG] 4/10

Max. input current

Continuous (3 x 200-240 V ) [A] 2.4 3.5 6.7 10.9 15.4 24.3Intermittent (3 x 200-240 V ) [A] 3.2 4.6 8.3 14.4 23.4 35.3Max.mains fuses [A] See Section FusesEnvironment Estimated power loss [W], Best case/Typical1)

14.0/20.0

19.0/24.0

31.5/39.5

51.0/57.0

72.0/77.1

115.0/122.8

Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 3.0 3.0

Efficiency [%], Best case/Typical1) 96.4/94.9

96.7/95.8

97.1/96.3

97.4/97.2

97.2/97.4

97.3/97.4

Table 1.7: Mains supply 3 x 200 - 240 VAC

1. At rated load conditions.

AF-60 LP™ Micro Drive

16 DEH-41264A

1

Page 18: AF-60 LP™ Micro Drive

1.1.20 Mains Supply 3 x 380 - 480 VAC

Normal overload 150% for 1 minuteFrequency converterTypical Shaft Output [kW] 0.37 0.75 1.5 2.2 3.0 4.0

Typical Shaft Output [HP] 0.5 1 2 3 4 5

IP 20 Unit Size

M1Unit Size

M1Unit Size

M2Unit Size

M2Unit Size

M3Unit Size

M3Output current

Continuous (3 x 380-440 V) [A] 1.2 2.2 3.7 5.3 7.2 9.0Intermittent (3 x 380-440 V) [A] 1.8 3.3 5.6 8.0 10.8 13.7Continuous (3 x 440-480 V) [A] 1.1 2.1 3.4 4.8 6.3 8.2Intermittent (3 x 440-480 V) [A] 1.7 3.2 5.1 7.2 9.5 12.3Max. cable size:(mains, motor) [mm2/ AWG] 4/10

Max. input currentContinuous (3 x 380-440 V ) [A] 1.9 3.5 5.9 8.5 11.5 14.4Intermittent (3 x 380-440 V ) [A] 2.6 4.7 8.7 12.6 16.8 20.2Continuous (3 x 440-480 V ) [A] 1.7 3.0 5.1 7.3 9.9 12.4Intermittent (3 x 440-480 V ) [A] 2.3 4.0 7.5 10.8 14.4 17.5Max. mains fuses [A] See Section FusesEnvironmentEstimated power loss [W], Best case/Typical1)

18.5/25.5

28.5/43.5

41.5/56.5

57.5/81.5

75.0/101.6

98.5/133.5

Weight enclosure IP20 [kg] 1.1 1.1 1.6 1.6 3.0 3.0

Efficiency [%], Best case/Typical1)

96.8/95.5

97.4/96.0

98.0/97.2

97.9/97.1

98.0/97.2

98.0/97.3

Table 1.8: Mains supply 3 x 380 - 480 VAC

1. At rated load conditions.

Normal overload 150% for 1 minuteFrequency converterTypical Shaft Output [kW] 5.5 7.5 11 15 18.5 22

Typical Shaft Output [HP] 7.5 10 15 20 25 30

IP 20 Unit Size

M3Unit Size

M3Output current

Continuous (3 x 380-440 V) [A] 12.0 15.5 23.0 31.0 37.0 43.0Intermittent (3 x 380-440 V) [A] 18.0 23.5 34.5 46.5 55.5 64.5Continuous (3 x 440-480 V) [A] 11.0 14.0 21.0 27.0 34.0 40.0

Intermittent (3 x 440-480 V) [A]16.5 21.3 31.5 40.5 51.0 60.0

Max. cable size:(mains, motor) [mm2/ AWG] 4/10 16/6

Max. input currentContinuous (3 x 380-440 V ) [A] 19.2 24.8 33.0 42.0 34.7 41.2Intermittent (3 x 380-440 V ) [A] 27.4 36.3 47.5 60.0 49.0 57.6Continuous (3 x 440-480 V ) [A] 16.6 21.4 29.0 36.0 31.5 37.5Intermittent (3 x 440-480 V ) [A] 23.6 30.1 41.0 52.0 44.0 53.0Max. mains fuses [A] See Section FusesEnvironmentEstimated power loss [W], Best case/Typical1)

131.0/166.8

175.0/217.5

290.0/342.0

387.0/454.0

395.0/428.0

467.0/520.0

Weight enclosure IP20 [kg] 3.0 3.0 Efficiency [%], Best case/Typical1)

98.0/97.5

98.0/97.5

97.8/97.4

97.7/97.4

98.1/98.0

98.1/97.9

Table 1.9: Mains supply 3 x 380 - 480 VAC

1. At rated load conditions.

AF-60 LP™ Micro Drive

DEH-41264A 17

1

Page 19: AF-60 LP™ Micro Drive

Protection and Features:

• Electronic thermal motor protection against overload.

• Temperature monitoring of the heatsink ensures that the frequency converter trips in case of overtemperature

• The frequency converter is protected against short-circuits between motor terminals U, V, W.

• If a motor phase is missing, the frequency trips and issues an alarm.

• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

• Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high.

• The frequency converter is protected against earth faults on motor terminals U, V, W.

Mains supply (L1/L, L2, L3/N):

Supply voltage 200-240 V ±10%

Supply voltage 380-480 V ±10%

Supply frequency 50/60 Hz

Max. imbalance temporary between mains phases 3.0 % of rated supply voltage

True Power Factor (λ) ≥ 0.4 nominal at rated load

Displacement Power Factor (cosφ) near unity (> 0.98)

Switching on input supply L1/L, L2, L3/N (power-ups) maximum 2 times/min.

Environment according to EN60664-1 overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 240/480 V maximum.

Motor output (U, V, W):

Output voltage 0 - 100% of supply voltage

Output frequency 0-200 Hz (VVC+), 0-400 Hz (u/f)

Switching on output Unlimited

Ramp times 0.05 - 3600 sec.

Cable lengths and cross sections:

Max. motor cable length, screened/armoured (EMC correct installation) 15 m

Max. motor cable length, unscreened/unarmoured 50 m

Max. cross section to motor, mains*

Connection to load sharing/brake (M1, M2, M3) 6.3 mm insulated Faston Plugs

Max. cross section to load sharing/brake (M4, M5) 16 mm2/6AWG

Maximum cross section to control terminals, rigid wire 1.5 mm2/16 AWG (2 x 0.75 mm2)

Maximum cross section to control terminals, flexible cable 1 mm2/18 AWG

Maximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 AWG

Minimum cross section to control terminals 0.25 mm2

* See tables for mains supply for more information!

Digital inputs (Pulse/enocder inputs):

Programmable digital inputs (Pulse/encoder) 5 (1)

Terminal number 18, 19, 27, 29, 33,

Logic PNP or NPN

Voltage level 0 - 24 V DC

Voltage level, logic'0' PNP < 5 V DC

Voltage level, logic'1' PNP > 10 V DC

Voltage level, logic '0' NPN > 19 V DC

Voltage level, logic '1' NPN < 14 V DC

Maximum voltage on input 28 V DC

Input resistance, Ri approx. 4 k

Max. pulse frequency at terminal 33 5000 Hz

Min. pulse frequency at terminal 33 20 Hz

Analog inputs:

Number of analog inputs 2

Terminal number 53, 60

Voltage mode (Terminal 53) Switch S200=OFF(U)

Current mode (Terminal 53 and 60) Switch S200=ON(I)

Voltage level 0 -10 V

Input resistance, Ri approx. 10 kΩ

AF-60 LP™ Micro Drive

18 DEH-41264A

1

Page 20: AF-60 LP™ Micro Drive

Max. voltage 20 V

Current level 0/4 to 20 mA (scaleable)

Input resistance, Ri approx. 200 Ω

Max. current 30 mA

Analog output:

Number of programmable analog outputs 1

Terminal number 42

Current range at analog output 0/4 - 20 mA

Max. load to common at analog output 500 Ω

Max. voltage at analog output 17 V

Accuracy on analog output Max. error: 0.8 % of full scale

Resolution on analog output 8 bit

Control card, RS-485 serial communication:

Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)

Terminal number 61 Common for terminals 68 and 69

Control card, 24 V DC output:

Terminal number 12

Max. load (M1 and M2) 160 mA

Max. load (M3) 30 mA

Max. load (M4 and M5) 200 mA

Relay output:

Programmable relay output 1

Relay 01 Terminal number 01-03 (break), 01-02(make)

Max. terminal load (AC-1)1) on 01-02 (NO) (Resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-02 (NO) (Inductive load @ cosφ 0.4) 250 V AC, 0.2 A

Max. terminal load (DC-1)1) on 01-02 (NO) (Resistive load) 30 V DC, 2 A

Max. terminal load (DC-13)1) on 01-02 (NO) (Inductive load) 24 V DC, 0.1A

Max. terminal load (AC-1)1) on 01-03 (NC) (Resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-03 (NC) (Inductive load @ cosφ 0.4) 250 V AC, 0.2A

Max. terminal load (DC-1)1) on 01-03 (NC) (Resistive load) 30 V DC, 2 A

Min. terminal load on 01-03 (NC), 01-02 (NO) 24 V DC 10 mA, 24 V AC 20 mA

Environment according to EN 60664-1 overvoltage category III/pollution degree 2

1) IEC 60947 part 4 and 5

Control card, 10 V DC output:

Terminal number 50

Output voltage 10.5 V ±0.5 V

Max. load 25 mA

NB!

All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

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Surroundings:

Enclosure IP 20

Enclosure kit available IP 21, TYPE 1

Vibration test 1.0 g

Max. relative humidity 5% - 95%(IEC 60721-3-3; Class 3K3 (non-condensing) during operation

Aggressive environment (IEC 60721-3-3), coated class 3C3

Test method according to IEC 60068-2-43 H2S (10 days)

Ambient temperature Max. 40 °C

Derating for high ambient temperature, see section on special conditions

Minimum ambient temperature during full-scale operation 0 °C

Minimum ambient temperature at reduced performance - 10 °C

Temperature during storage/transport -25 - +65/70 °C

Maximum altitude above sea level without derating 1000 m

Maximum altitude above sea level with derating 3000 m

Derating for high altitude, see section on special conditions

Safety standards EN/IEC 61800-5-1, UL 508C

EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EMC standards, Immunity

EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3,

EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

See section on special conditions

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1.1.21 Derating for Ambient Temperature

The ambient temperature measured over 24 hours should be at least 5 °C lower than the max. ambient temperature.

If the frequency converter is operated at high ambient temperature, the continuous output current should be decreased.

The frequency converter has been designed for operation at max 50 °C ambient temperature with one motor size smaller than nominal. Continuous operation

at full load at 50 °C ambient temperature will reduce the lifetime of the frequency converter.

1.1.22 Derating for Low Air Pressure

The cooling capability of air is decreased at low air pressure.

For altitudes above 2000 m, please contact GE .

Below 1000 m altitude no de-rating is necessary but above 1000 m the ambient temperature or the maximum output current should be decreased.

Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max. ambient temperature by 1 degree per 200 m

1.1.23 Derating for Running at Low Speeds

When a motor is connected to at frequency converter, it is necessary to check that the cooling of the motor is adequate.

A problem may occur at low speeds in constant torque applications. Running continuously at low speeds – below half the nominal motor speed – may require

additional air cooling. Alternatively, choose a larger motor (one size up).

Ordering No Description

KYPDACLP1 Keypad with potentiometer

RMKYPDACLP1 Remote Mounting Kit for Keypad incl. 3 m cable , IP21 rated

NEMA1ACLP1 Nema Type 1 kit for Unit Size M1

NEMA1ACLP2 Type 1 kit for Unit Size M2

NEMA1ACLP3 Type 1 kit for Unit Size M3

DEPLTACLP1 De-coupling plate kit for Unit Sizes M1 and M2

DEPLTACLP2 De-coupling plate kit for Unit Size M3

for M1 frame

RMACLP1 DIN rail mounting kit for M1 Unit Size

NEMA1ACLP4 Type 1 kit for Unit Size M4

NEMA1ACLP5 Type 1 kit for Unit Size M5

DEPLTACLP3 De-coupling plate kit for M4 and M5 frames

GE Line Filters and brake resistors are available upon request.

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