AES Specialties Contractors

Ceramic Cover Systems 100 Photo Album

Ceramic Cover 100 BenefitsEasy Application with standard Spray Equipment

Latex based

Can be applied on hot surfaces without plant shutdown

Easy to repair and maintain

Saves thermal energy and space

Facilitates visual inspection of hot surfaces

Non-combustible and low flame spread

Reduces temperatures in work areas for personnel protection

Chemical resistant

Protects against corrosion

Sound dampening effect

Limited surface preparation is necessary

Superior adhesion

Outstanding flexibility

Can be top-coated with polyurethane, epoxy and waterborne coatings

Impressive references

Comprehensively tested at independent laboratories

Sample Bucket of CC-100

Sample pipe of conventional vs. CC-100Fiberglass is difficult to seal Very Durable – Damage resistantEasily damaged Waterproof and a Vapor BarrierPromotes corrosion due to chloride content Will not affect indoor air qualityDifficult to maintain vapor barrier Very chemical resistant against acids, basesMust be removed for inspection of substrate and retards microbial growth.Smoke and Flame spread 25 and 50 Can be easily repaired Not chemical resistant Class A fire ratedCan affect indoor air quality Eliminates under insulation corrosion Must be jacketed if used outdoors or in wet areas Aesthetically pleasing appearance and can be tinted most colors or top-coated. No VOC’s.

Industrial and Commercial Uses

Tanks

Rotary Dryers

Piping

Duct work

Kilns

Digesters

Chillers

Steam Lines

Reactors

Heat Exchangers

Roofs

Boilers

Dust Collectors/Baghouses

Steam Condensate Piping at GE Appliance Park

Under Insulation Corrosion Problems

Under insulation corrosion is a multi billion dollar problem every year for the chemical and petroleum industry.

Fiberglass and Mineral Wool insulation contain approximately 1500 ppm of chlorides in their chemical make up.

Chlorides mixed with moisture due to condensation, weather or poor installation creates a corrosive mixture that aggressively attacks both carbon steel and stainless steel.

Conventional insulation that contains moisture also runs the risk of microbial contamination and indoor air quality problems.

Conventional insulation will allow moisture to collect on the surface of the substrate due to environmental conditions.

Ceramic Cover 100 if environmental conditions cause moisture to form it forms on the CC-100 not on the metal surface thus eliminating corrosion.

Under insulation corrosion on chilled water piping with fiberglass

insulation removed

Hot water storage tank at Florida Distillers

Sherry mixing tank at Florida distillers

MSD Cold Box Sprayed from Crane Basket

Alcoa Warrick Lime Silo CC-100 for Condensation Control

Griffin Industries Rotary Dryer

Griffin Industries Rotary Dryer

Smart Paper Hamilton, OH. Rotary Dryer CC-100 for Insulation and Corrosion Protection

Architectural and Commercial Uses

Indoor spiral or exposed duct work

Roof top duct work

Exposed concrete or metal ceilings and walls

Tilt up concrete panels

CMU walls

Metal buildings

Build green roof coating for energy conservation

Fresh air intakes plenums

Cooling Air Ducts at Gates Rubber Belt Plant

CC-100 on cooling ducts to prevent condensation and increase chiller energy savings

Front of gym tilt up panels coated with CC-100

Tilt up panels at Central State Hospital coated with CC-100

Exterior Duct work at First Presbyterian Church in Lexington, KY.

CC-100 for insulation on the underside of metal deck at Churchill Downs Phase II

Churchill Downs Phase II

University of Louisville Visual Arts School ceiling – CC-100 applied for insulation. Ceiling is concrete slab with parking garage above.

U of L School of Visual Art ceiling CC-100 tinted to match architects color Benjamin Moore Paints Cape Hateras Sand. Project was coordinated with GC

to work around finishes and lighting in place while coated.

CC-100 above drop ceiling for condensation control due to conditioned space above at Churchill Downs Phase II

Lexington Legends Ball Park – Makers Mark Grill & Bar 20 mils of CC-100 on precast concrete for insulation value

Owner wanted to use bar & grill all year around, but had trouble heating the area during the winter months. CC-100

solved their problems

CC-100 was top coated with latex green interior paint to match customer interior

Prefabrication Made Easy

Prefabrication of duct work in sheet metal fabricators shop then delivered to job and installed.

Install CC-100 to rotary dryer in shop then shipped by rail to Mexico.

Install CC-100 to skid work in mechanical contractors shop for shipment to jobsite and installation.

Ease of application and durability of CC-100 allow for work to be prefabricated and installed later saving

valuable time.

Duct work coated with 40 mils prior to installation by mechanical contractor.

AMACO-BP dryer coated in Louisville Dryer’s shop being loaded onto a rail car for shipment to Mexico.

Before Picture - Horizontal Cooker at Morgan foods

After Photo – Morgan Foods Horizontal cookerRecovery of Investment of Approx. 9 Months.

Large rotary dryer for Louisville Dryer coated in their shop for shipment to China.

Skid Chilled Water Condenser Unit for Debra-Kempel Inc.

Debra-Kempel Inc. skid for Honda Motor Corp.

Hot Water Heater at Morgan Foods

Two Hot Water Heaters at Morgan Foods.