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Spray Applied Fire Resistive Materials Thin Film Intumescent Coatings Rigid Board Fire Protection Thermal/Acoustical Treatment Advancing Passive Fireproofing Technology

Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

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Page 1: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

Spray Applied Fire Resistive Materials

Thin Film Intumescent Coatings

Rigid Board Fire Protection

Thermal/Acoustical Treatment

AdvancingPassive Fireproofing

Technology™

Page 2: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

The World Leader in Advancing Passive Fire Protection Technology™

Isolatek International provides passive fireproofing materials under the CAFCO® trademark throughout the Americas and other markets and under the ISOLATEK® trademark throughout the world. Our strategically located distribution and manufacturing

facilities provide quick turnaround time and reduce logistical expenses while contributing to LEED credits and corresponding points.Leadership in Energy and Environmental Design (LEED) program

LEED Credit / Points EA 1 / 1-10 points MR 2.1, 2.2 / 1-2 points MR 4.1, 4.2 / 1 point EQ 4.2 / 1 point MR 5.1, 5.2 / 2 pointsDescription Optimize Energy Performance Divert Construction Waste Recycled Content Environmental Quality Regional MaterialsCAFCO® Products CAFCO® BLAZE-SHIELD® ll CAFCO® BLAZE-SHIELD® ll CAFCO® BLAZE-SHIELD® ll- (67%) CAFCO® BLAZE-SHIELD® ll CAFCO® BLAZE-SHIELD® ll

CAFCO® BLAZE-SHIELD® HP CAFCO® BLAZE-SHIELD® HP CAFCO® BLAZE-SHIELD® HP- (56%) CAFCO® BLAZE-SHIELD® HP CAFCO® BLAZE-SHIELD® HPCAFCO® 300 Series CAFCO® 300 Series CAFCO-BOARD®- (>75%) CAFCO® 300 Series CAFCO® 300 SeriesCAFCO® 400 Series CAFCO® 400 Series CAFCO® 300 Series- (10%) CAFCO® 400 Series CAFCO® 400 SeriesCAFCO® FENDOLITE® M-ll CAFCO® FENDOLITE® M-ll CAFCO® 400 Series- (10%) CAFCO® FENDOLITE® M-ll CAFCO® FENDOLITE® M-llCAFCO-BOARD® CAFCO-BOARD® CAFCO-BOARD®

CAFCO® SprayFilm® WB 3 CAFCO® SprayFilm® WB 3CAFCO® SprayFilm® WB 4 CAFCO® SprayFilm® WB 4CAFCO® SprayFilm® WB 5 CAFCO® SprayFilm® WB 5

www.isolatek.com

Isolatek International is recognized throughout the world as the leader in passive fireproofing technology. With over 60 years of pioneering technical advancements, Isolatek is committed to providing the best life safety materials that will save lives and protect structural assets in the event of a fire.

Thermal Efficiency & Durability Ease of ApplicationSingle Source Manufacturer Unsurpassed Technical Support

Isolatek’s materials excel in thermal performance, durability, ease of application and environmental consciousness. Our products are subjected to the most extensive and industry specific fire testing of any manufacturer and are certified by the world’s leading authorities. We are proud to claim our products have performed without failure. Offering superior thermal efficiencies, Isolatek’s products use less material to achieve hourly ratings. Designed for ease of application our materials are applied by experienced applicators in the most efficient manner possible. Productivity is increased and projects are completed on time and within budget.

As the world’s leading single source manufacturer, Isolatek has the ability to provide system solutions through our multiple product offerings. Together with our knowledgeable team of professionals averaging 20+ years of industry experience, Isolatek can assist you with your fireproofing project from conceptual design to completion.

Page 3: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

www.isolatek.com

• Medium Density SFRMs• High Density SFRMs• CAFCO-BOARD®

• CAFCO® SprayFilm® Intumescent Coatings

• Commercial Density SFRMs• CAFCO® SprayFilm® Intumescent Coatings• CAFCO-BOARD®

• Commercial/Medium Density SFRMs• CAFCO-BOARD®

• Commercial/Medium Density SFRMs• CAFCO-BOARD®

• Commercial/Medium Density SFRMs

• High Density SFRMs• CAFCO-BOARD®

• CAFCO® SprayFilm® Intumescent Coatings

• Medium Density SFRMs• High Density SFRMs• CAFCO® SprayFilm®

Intumescent Coatings

• CAFCO® SprayFilm® Intumescent Coatings

Roof Deck Fire Protection

Perimeter Steel Fire Protection

Interior Concealed Fire Protection

Interior ExposedFire Protection

Mechanical Room

Renovation/Addition

Atrium/Lobby

Parking Garage

SOLUTIONS FOR EVERY FIRE PROTECTION DESIGN

Page 4: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

CAFCO® commercial density fireproofing materials provide the most cost effective thermal protection for concealed steel and concrete structures.

CAFCO BLAZE-SHIELD® II- provides the most impressive combination of fire resistance, thermal and acoustical properties of any one product in the commercial class. This inorganic dry-mix portland cement based SFRM is classified as “Investigated for exterior use” by Underwriters Laboratories, providing assurance that it can remain exposed due to weathering conditions during the construction process. Features: UL“Investigated for exterior use”- withstands exterior weathering elements during all phases of construction Inorganic environmentally friendly formula Highest recycled content for commercial SFRMs (67% pre-consumer) Easy application and fast clean-up Classified by UL for fire resistance for up to 4 hour ratings in accordance with ANSI/UL 263 (ASTM E119)

CAFCO 300 Series- are the most widely used spray-applied fire resistive materials. These durable, wet-mix gypsum based SFRMs are designed to provide fire protection to interior concealed floor and roof assemblies, steel beams, joists and columns.

Features: Cost effective with excellent coverage and easy application Lightweight gypsum based material offers additional value as a thermal insulator Classified by UL for fire resistance for up to 4 hour ratings in accordance with ANSI/UL 263 (ASTM E119)

CAFCO 300- is utilized by design professionals and applicators due to its versatility in protecting a wide range of concealed structural steel designs as well as its ease of application.

CAFCO 300 AC- offers the most cost effective fire resistance performance per unit thickness and greatest productivity within the CAFCO 300 series of products.

CAFCO 300 ES- improves jobsite productivity by allowing the SFRM material to remain in the hose for an extended time, such as overnight or over the weekend without the need to purge with water thereby reducing construction waste.

CAFCO 300 HS- is specifically developed to provide high bond strength, which satisfies the IBC requirement for SFRM minimum bond strength for buildings up to 420 ft. in height.

CAFCO 300 SB- is ideal for patching and retrofit projects due to its recognizable green tint.

COMMERCIAL DENSITY FIREPROOFING

Superior Thermal Performance

CAFCO BLAZE-SHIELD® llapplied to roof decking

University of Phoenix, Cardinals Stadium

Page 5: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

CAFCO 400 - is the leading medium density SFRM on the market today. Its portland cement based formulation allows it to perform in both unconditioned and conditioned interior environments where resistance to physical abuse, abrasion forces and impact is required.

CAFCO 400 AC- is a gypsum based medium density SFRM formulated to meet current IBC bond strength requirements, particularly those required for building heights in excess of 420 ft. Its physical properties, combined with superior fire resistive performance and application efficiencies, make it the ideal choice for high rise structures and interior conditioned environments.

CAFCO BLAZE-SHIELD® HP- remains the #1 choice when high humidity and potentially damaging conditions exist. This inorganic medium density portland cement based SFRM is intended for structures with indirect weather exposure and areas where resistance to abrasion and maintenance traffic is required. Its dry mix spray installation method allows for easy application and quick clean up.

Features: Inorganic, portland cement based formulation Highest recycled content in its class (56% pre-consumer) UL “Investigated for exterior use” Meets current IBC high rise bond strength requirement of ≥430 psf Classified by UL for fire resistance for up to 4 hour ratings in accordance with ANSI/UL 263 (ASTM E119)

CAFCO 400 Series- is the leading wet mix SFRM product family for exposed areas such as mechanical and electrical rooms, parking garages, elevator shafts, etc. These materials are hard and durable and exceed all medium density industry physical performance standards.

Features: Durable and abrasion resistant Offers the best fire resistance performance per unit thickness of any spray-applied fire resistive materials in the medium density category Meets the current IBC high rise bond strength requirement of ≥430 psf and 1000 psf Classified by UL for fire resistance for up to 4 hour ratings in accordance with ANSI/UL 263 (ASTM E119)

CAFCO 400 ES- improves applicator productivity by allowing the SFRM to remain in the hose for an extended period of time, such as overnight or over the weekend. The need to purge the hose with water at the end of each day is no longer required, thus eliminating disposal of unused material.

CAFCO FENDOLITE M-II- for commercial use is ideal for interior and exterior environments where hardness and abrasion resistance are top priority. This portland cement based wet mix SFRM exhibits the highest levels of physical performance for the utmost protection.

Features: High density material with superior physical properties Extremely durable; impact, abrasion and erosion resistant UL “Investigated for exterior use” Classified by UL for fire resistance for up to 4 hour ratings in accordance with ANSI/UL 263 (ASTM E119)

CAFCO® medium and high density fireproofing materials offer increased physical performance characteristics for properties such as bond strength, density and compressive strength. They protect a full range of exposed steel structures and assemblies in mid to high traffic areas.

www.isolatek.com

The Pentagon

MEDIUM & HIGH DENSITY FIREPROOFING

Tom Bradley International Terminal at LAX

Page 6: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

Ease of Application

CAFCO SOUND SHIELD 40

CAFCO SOUND SHIELD® 40- is a high density material providing acoustical control on walls and ceilings. With an aesthetically pleasing white color, this spray applied material is an excellent choice for areas such as schools, churches, libraries and other public buildings where noise control is warranted.

Features: NRC rating up to 0.75 Excels in contoured complex surfaces Physical properties ensure durability

CAFCO HEAT SHIELD®- offers a combination of features not found in any other spray applied thermal/acoustical product and is ideally suited for light gauge steel panels, concrete slab construction, cold storage facilities or wherever up to an R-20 thermal value is required.

Features: Long term thermal and acoustical protection R Values up to 20 NRC Ratings up to 1.05 Inorganic composition suitable for unconditioned environment

CAFCO-BOARD® combines fire protection, thermal insulation and acoustical control all in one product and is the ideal solution for fast paced projects.

www.isolatek.com

RIGID BOARD FIREPROOFING &THERMAL/ACOUSTICAL PRODUCTS

CAFCO-BOARD- is a rigid mineral wool board that is mechanically fastened to structural steel decking, beams, and columns. CAFCO-BOARD can be installed during any phase of construction, regardless of roof traffic/construction, temperature, and substrate condition. Inorganic in composition combined with high recycled content, CAFCO-BOARD also provides excellent thermal value and acoustical control.

Features: Lasting in-place performance – mechanically fastened Greater than 75% recycled content (pre consumer) Inorganic composition Available in pre-determined thicknesses according to UL design criteria Choice of unfaced, silver or white foil faced finish NRC of up to 1.1 for noise reduction coefficient Thermal Resistance (R-value) up to 4.2

Mystic Lake Casino

CAFCO® Thermal/Acoustical products are designed for specialized areas that only require acoustical and insulating values.

Foil-faced CAFCO-BOARD® applied to roof decking

Mystic Lake Casino

Page 7: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

CAFCO SprayFilm WB 5- is the most thermally efficient and technologically superior, water based, thin-film intumescent coating available on the market today. Achieving an attractive finish with high impact and abrasion resistance is what SprayFilm WB 5 does best. Additional enhancements such as reduced Dry Film Thicknesses (DFTs) to achieve required hourly ratings make this UL Classified material the preferred choice for any exposed interior structural steel design.

CAFCO SprayFilm WB 4- is designed for exposed exterior steel and is the only water based intumescent coating “investigated for exterior use” by UL. SprayFilm WB 4 is used in conjunction with CAFCO SprayFilm TOPSEAL® to provide a robust and long lasting fire protection system.

CAFCO SprayFilm WB 3- offers efficient fire protection for ratings up to 4 hours in accordance with UL 263. SprayFilm WB 3, along with its exterior counterpart SprayFilm WB 4, possesses the only UL Classified protected floor assembly available from any intumescent material manufacturer industry-wide.

The CAFCO® SprayFilm® Series of water-based intumescent coatings allows architects ultimate design flexibility. Our innovative, thin film coatings use less material to achieve hourly ratings while creating a superior finish.

www.isolatek.com

INTUMESCENT FIREPROOFING

Features: Smooth and durable architectural finish with long lasting performance Water-based with no harmful solvents Contributes to LEED certification with very low or Zero VOC’s (CAFCO SprayFilm WB 5) Can be finish coated to match color schemes Classified by UL for fire resistance for up to 4 hour ratings in accordance with ANSI/UL 263 (ASTM E119)

Mystic Lake Casino

Sea-Tac International Airport

Perot Museum of Nature & Science

California Memorial Stadium

Unequalled Durability

Page 8: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

www.isolatek.com

Values represent independent laboratory tests under controlled conditions. Refer to individual product data sheets for standard values which indicate average performance to be specified.*High Strength SFRM- Meets IBC Bond Strength requirements ≥ 430 psf for High Rise Buildings 75 ft.- 420 ft. in height.

Values represent independent laboratory tests under controlled conditions. Refer to individual product data sheets for standard values which indicate average performance to be specified.* Meets IBC Bond Strength requirements ≥ 430 psf for High Rise Buildings ≥ 420 ft. in height.** Not available at time of publication.† High Density SFRM for commercial use.

Commercial Density SFRMPHYSICAL PROPERTY

ASTMMETHOD

CAFCO® BLAZE-SHIELD® llTested Performance

CAFCO® 300/ES/SBTested Performance

CAFCO® 300 AC Tested Performance

CAFCO® 300 HS* Tested Performance

Surface Burning E84 Flame: 0 Smoke: 0 Flame: 0 Smoke: 0 Flame: 0 Smoke: 0 Flame: 0 Smoke: 0

Combustibility E136 Noncombustible Noncombustible Noncombustible Noncombustible

Density E605 16.0 pcf (256 kg/m3) 15.0 pcf (240 kg/m3) 15.0 pcf (240 kg/m3) 17.5 pcf (280 kg/m3)

Cohesion/Adhesion E736 375 psf (18.0 kPa) 406 psf (19.4 kPa) 412 psf (19.7 kPa) >500 psf (>23.9 kPa)

E759 No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination

Bond Impact E760 No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination

Compressive Strength E761 2,380 psf (114.0 kPa) 3,311 psf (158.5 kPa) 3,167 psf (151.6 kPa) >3,500 psf (>167.6 kPa)

Air Erosion E859 0.000 g/ft2 (0.000 g/m2) 0.000 g/ft2 (0.000 g/m2) 0.000 g/ft2 (0.000 g/m2) 0.000 g/ft2 (0.000 g/m2)

Corrosion Resistance E937 Does not promote corrosion of steel Does not promote corrosion of steel Does not promote corrosion of steel Does not promote corrosion of steel

Fungal Resistance G21 No growth after 28 days No growth after 28 days No growth after 28 days No growth after 28 days

Thermal ResistanceR-Value/inch C518 3.33 1.85 1.83 1.83

Sound Absorption C423 0.75 NRC 1/2” (13mm) on deck & beam

0.50 NRC 1” (25mm) on deck & beam

0.50 NRC 1” (25mm) on deck & beam

0.50 NRC 1” (25mm) on deck & beam

VOC EPAMethod 24 0 0 0 0

Medium & High Density SFRMPHYSICAL PROPERTY

ASTMMETHOD

CAFCO® BLAZE-SHIELD® HP*Tested Performance

CAFCO® 400*Tested Performance

CAFCO® 400 AC*Tested Performance

CAFCO® FENDOLITE® M-ll *, † Tested Performance

Surface Burning E84 Flame: 0 Smoke: 0 Flame: 0 Smoke: 0 Flame: 0 Smoke: 0 Flame: 0 Smoke: 0

Combustibility E136 Noncombustible Noncombustible Noncombustible Noncombustible

Density E605 24-26 pcf (384-416 kg/m3) 25.3 pcf (405 kg/m3) 22-25 pcf (352-400 kg/m3) 44.1 pcf (706 kg/m3)

Cohesion/Adhesion E736 1,525 psf (73.0 kPa) 8,556 psf (409.7 kPa) 1,849 psf (88.5 kPa) 16,154 psf (773.5 kPa)

E759 No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination

Bond Impact E760 No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination No Cracks, Spalling or Delamination

Compressive Strength E761 7,920 psf (379.2 kPa) 22,112 psf (1,058.7 kPa) 8,719 psf (417.5 kPa) 79,211 psf (3,792.6 kPa)

Air Erosion E859 0.000 g/ft2 (0.000 g/m2) 0.000 g/ft2 (0.000 g/m2) 0.000 g/ft2 (0.000 g/m2) 0.000 g/ft2 (0.000 g/m2)

Corrosion Resistance E937 Does not promote corrosion of steel Does not promote corrosion of steel Does not promote corrosion of steel Does not promote corrosion of steel

Fungal Resistance G21 No growth after 28 days No growth after 28 days No growth after 28 days No growth after 28 days

Thermal ResistanceR-Value/inch C518 2.43 2.02 N/A ** 0.76

Sound Absorption C423 0.85 NRC 1/2” (13mm) on deck & beam

0.60 NRC 1/2” (13mm) on deck & beam N/A ** 0.30 NRC 1/2” (13mm) on deck & beam

VOC EPAMethod 24 0 0 0 0

Page 9: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

www.isolatek.com

Fire Test PerformanceIsolatek International Fire Protection Products have been tested around the world and are recognized for superior performance.

ANSI/UL 263, ANSI/UL 1709ASTM E119, ASTM E84CAN/ULC S101, CAN/ULC S102BS 476 Part 20 and 21EN 13381 Part 3 and 4DIN 4102

Building CodesIsolatek International Fire Protection Products satisfy the requirements of current building codes such as:

IBC-International Building CodeNBC-National Building Code

Refer to product data sheets for specific code compliance

CAFCO®

BLAZE-SHIELD® II, HP

CAFCO®

300 Series400 Series

CAFCO®

FENDOLITE® M-II †CAFCO-BOARD®

CAFCO®

SprayFilm® WB 3, WB 4

CAFCO®

SprayFilm®

WB 5

FLOOR & CEILING ASSEMBLIES

Fluted/Cellular Deck

1½, 2 hr. D915

1, 1½, 2 hr. D860 D601 D601

1, 1½, 2, 3 hr. D832, D859, D902 D859, D759 D781, D902 D902 D902

1, 1½, 2, 3, 4 hr. D858

1, 2, 3, 4 hr. D744

1½ hr. D904

3 hr. D301

Corrugated Deck

1, 1½, 2, 3 hr. G801 G705

CONCRETE FLOOR ASSEMBLIES

Precast

1, 1½, 2, 3 hr. J804

1, 2 hr. J803 J710

1, 2, 3 hr. J957 J957 J957

1½, 2 hr. J801

Poured

1, 1½, 2, 3 hr. J708

1, 1½, 2, 3, 4 hr. J809 J809 J809

FLOOR BEAMS

Beams Only/Substitution

1, 1½, 2 hr. N308 N635 N634

1, 1½, 2, 3 hr. N815 N614

1, 1½, 2, 2½, 3, 3½, 4 hr. N823 N759

1, 1½, 2, 3, 4 hr. N816, N820 N742

1, 2, 3, 4 hr. N805

3 hr. N309

Joists

1, 1½, 2 hr. N830

1, 1½, 2, 3 hr. N826 N761 N760

ROOF ASSEMBLIES (With Beams and/or Joists)

Steel Deck w/Insulation (Protected)

1, 1½, 2 hr. P819, P825, P801 P819 P301

1, 1½, 2, 3 hr. P826 P719, P826, P723

INSULATING CONCRETE ROOF ASSEMBLIES (With Beams and/or Joists)

Steel Deck w/Insulating Concrete (Unprotected)

1, 1½, 2 hr. P908, P922 P908, P922 P908, P922 P922

ROOF BEAMS

Beams Only/Substitution

1, 1½, 2 hr. S802, S806

1, 1½, 2, 3 hr. S720, S723

1, 1½, 2, 3, 4 hr. S805, S801, S803 S721, S729

WALLS AND PARTITIONS

1, 1½, 2, 3, 4 hr. U804

1, 2 hr. U357

1, 2, 3, 4 hr. U706

1, 3, 4 hr. U450

4 hr. U401, U431

COLUMNS

Wide Flange

1, 1½ , 2, 3 hr. Y615

1, 1½ , 2, 3, 4 hr. X829 X790, Y729 X764

1, 2, 3, 4 hr. X314 X649

Tube Steel/Pipes

¾, 1, 1½, 2, 3, 4 X835

1, 1½ , 2, 3 X650 Y616

1, 1½ , 2, 3, 4 hr. X827 X790 X768

2, 3 hr. Y622

UL Design & Product Reference

† High Density SFRM for commercial use.

Page 10: Advancing Passive Fireproofing - ASI Spray · The World Leader in Advancing Passive Fire Protection Technology Isolatek International provides passive fireproofing materials under

www.isolatek.com

C-AP

B-04

/14

ISOLATEK INTERNATIONAL is registered with theAIA Continuing Education System (AIA/CES)

Corporate HeadquartersIsolatek International

Stanhope, New Jersey 07874Tel: (973) 347-1200 or (800) 631-9600

[email protected] or [email protected]

Commercial Fireproofing Petrochemical Fireproofing Tunnel Fireproofing

Isolatek International provides passive fireproofing materials under the CAFCO® trademark throughout the Americas and other markets and under the

ISOLATEK® trademark throughout the world.

We support our customers with unsurpassed technical expertise and customer service, complemented by an extensive global network of experienced sales representatives and recognized contractors. For detailed product information or for the name of the sales representative in your area, please contact:

The Leader in Advancing Passive Fire Protection Technology

Recognized as a global single source manufacturer, Isolatek International provides solutions for every fire protection design requirement for steel construction under the CAFCO® brand in the Americas and other markets and the ISOLATEK® brand worldwide.

Isolatek International’s materials are found throughout the world protecting Airports, Arenas/Stadiums, Hospitals, Mid/High Rise Buildings, Shopping Malls, Theme Parks/ Resorts/Casinos, Universities, and Industrial Complexes such as Petrochemical Facilities, Refineries, Nuclear/Power Plants and Tunnels.

OFFERING COMPREHENSIVE FIREPROOFING SOLUTIONS WORLDWIDE