Global Initiative of Academic Networks (GIAN)

One Week Short Term GIAN course on

ADVANCES IN ADDITIVE AND DIGITAL MANUFACTURING(Course Code: 175051L02)

Sponsored by Ministry of Human Resource Development (MHRD), Govt. of IndiaUnder the Scheme 'GIAN'

(25 – 29, March 2019)

Organised byDept. of Mechanical Engineering, University College of Engineering (A),

Osmania University, Hyderabad, Telangana- 500 007

OverviewAdditive Manufacturing (AM), often also referred to as 3D printing (3DP), refers to a groupof methods and technologies that create arbitrarily complex three-dimensional structuresthrough the sequential layer wise addition of materials in selected regions corresponding todigital slices of a computer-generated model. Over the past three decades AM hasprogressively matured from a small number of university research programs and a handful ofcompanies to diverse commercial applications. AM technologies widely adopted across theglobe. In particular, the past decade has witnessed an explosion in research and development,commercialization and industrial use of AM technologies across a broad range of sectorsspanning aerospace, defense, automotive, biomedical, printing, electronics, industrialmanufacturing, construction, education, jewelry, sculpture, and art, to name just a few.Globally, there is strong interest in AM, as it has the potential to transform and disrupt entiremarkets, and manufacturing process and supply chains. Large investments are being made bygovernments and companies across the globe to get a head start in the coming digitalmanufacturing revolution facilitated by AM.

With the infusion of modern digital technology and ever more powerful computationalcapabilities, digital manufacturing in the form of Industry 4.0 is emerging through theconfluence of data sciences/data analytics, integrated computational materials engineeringand advanced additive manufacturing. It is vitally important for the future workforce tounderstand how modern manufacturing will be done this way across various industry sectors,which will lead to tremendous improvements in productivity and entirely new products,markets and supply chains. The goal of this program is to provide a foundation of the keyprinciples underlying advanced additive and digital manufacturing to a broad spectrum ofresearchers, industry practitioners, executives, teachers and students

Objectives

The primary objectives of the course are to:

i. Understand the fundamentals of additive and digital manufacturing.ii. Explore the physical principles of various additive and direct digital manufacturing

technologies and physics-based models of key processes.iii. Describe the key principles in selection of materials and processes for given

applications and develop cost models.iv. Understand software issues, and the use of topology optimization and integrated

computational materials engineering (ICME) in additive manufacturing.v. Provide laboratory practice to utilize tools for additive and digital manufacturing.

vi. Review case studies of applications in various industry sectors.vii. Explore emerging AM technologies, applications, markets and supply chains.

CourseDetails

Tentative Duration: 25 – 29,March 2019 (5 days):11 hrs of Lectures & 9 hrs of TutorialsTentative Lecture Schedule :

(SD – Prof. Suman Das; LSRK - Dr. L. Siva Rama Krishna; SV – Prof. Sriram Venkatesh)Day 1 (25-03-2019)Lecture 1: 1 hr: SD: Introduction to Additive Manufacturing (AM)Lecture 2: 1 hr: LSRK: Various AM process categories and their physical principlesLecture 3: 1 hr: SD: AM Process models.Tutorial 1: 1 hr: SD: AM Process modelling calculation procedures and examples.Day 2 (26-03-2019)Lecture 4 : 1 hr: SD: Selection of AM material systems and processesLecture 5: 1 hr: LSRK: Additive Manufacturing cost modellingTutorial 2: 2 hr: SD: Technical cost modelling calculations laboratory practiceDay 3 (27-03-2019)Lecture 6 : 1 hr: SD: Software issues, topology optimization and generative designLecture 7: 1 hr: SD: Integrated Computational Materials Engineering (ICME)Tutorial 3: 2 hrs: SD: Software and computational tools laboratory sessionDay 4 (28-03-2019)Lecture 8: 1 hr: SD: Case studies – Aerospace, Automotive and Industrial ApplicationsLecture 9: 1 hr: SD: Case studies – Consumer and Biomedical ApplicationsTutorial 4: 2 hrs: LSRK: Design for AM laboratory sessionDay 5 (29-03-2019)Lecture 10: 1 hr: SD: Emerging AM technologies and applicationsLecture 11: 1 hr: SD: Emerging AM Markets and Supply ChainsTutorial 5: 2 hrs: SV: Additive Manufacturing laboratory practiceExamination: 1 hour duration

Who ShouldAttend

Executive, Engineer and Researcher from manufacturing, service and governmentorganizations including R&D laboratories interested in learning the new concepts andTechnologies of advanced additive and digital manufacturing. Faculty from academicinstitutions and Student at all levels (BE / ME / Ph.D).

Fees The participation fees for taking the course is as follows:Participants from Abroad : US $500; Industry/ Research Organizations: Rs. 6000 /-Faculty from Academic Institutions: Rs. 3000 /- Ph.D. Scholars: Rs 2500 /-UG & PG Student Participants: Rs. 1500/- . The above fee includes all instructionalmaterials, tutorials, assignments, lunch, snacks and internet facility. On request,accommodation will be provided for few participants (on first come first basis) in thecampus on payment basis.

How ToRegister

Stage1: Web (Portal) Registration: Visit GIAN Website at the link:http://www.gian.iitkgp.ac.in/GREGN/index and create login user ID and Password. Fill upblank registration form and do web registration by paying Rs. 500/- on line through NetBanking/ Debit/ Credit Card. This provides the user with life time registration to enroll inany no. of GIAN courses offered. If the user is already registered for earlier GIAN coursesthis step is not required to be done again.Stage2: Course Registration (Through GIAN Portal): Log in to the GIAN portal with theuser ID and Password created. Click on “Course Registration” option given at the top ofthe registration form. Select the Course title “Advances in Additive and DigitalManufacturing” from the list and click on “Save” option. Confirm your registration byClicking on “Confirm Course”. Only Selected Candidates will be intimated through E-mail by the Course Coordinator. They have to remit the necessary course fee in the formof DD drawn in favor of “PRINCIPAL UCE OU COORDINATOR GIAN” payable atSBI, University College of Engineering, Osmania University, Hyderabad-500 007. ORthrough NEFT/RTGS:Name of the Beneficiary: The Principal UCE , OUAccount Name: PRINCIPAL UCE OU COORDINATOR GIANName of The Bank: State Bank of India, Osmania University, Hyderabad, BeneficiaryA/C No: 37072716197, Bank MICR Code: 500002342, IFSC Code: SBIN0020071

Prof. Suman Das (SD): Course Faculty

Dr. L. Siva Rama Krishna (LSRK): Course Coordinator

Dr. Suman Das is presently working as Professor and Morris M. Bryan, Jr. Chair in MechanicalEngineering for Advanced Manufacturing Systems, Woodruff School of MechanicalEngineering, Georgia Institute of Technology, Atlanta, USA. He has obtained his Ph. D. in1998 from Dept. of Mechanical Engineering, University of Texas at Austin, his thesis advisorbeing Joseph J. Beaman and from the same university & Dept. he has obtained M. S. in 1993.He has graduated in B. Tech. from Dept. of Mechanical Engineering, IIT Madras, India in1990. He has total 27 years of Teaching and Research experience. His areas of research interestsinclude Manufacturing, Mechanics of Materials, Bioengineering, Micro and Nano Engineering,Advanced Manufacturing and processing of metallic, polymeric, ceramic, and compositematerials for applications in life sciences, propulsion, and energy. So far he is awarded with 5US patents mostly in the area of additive manufacturing and three more patents are inpipeline for final approval. He has filed 14 invention disclosures till date. He has completed$12.3 Million worth of research projects and consultancy works and ongoing another $871,000.The funding agencies include NSF, Dept. of Defence, DURIP/Office of Naval Research, UnitedTechnologies Research Center, DARPA, Honeywell Military Avionics, Kimberly-ClarkCorporation, National Institute of Health, National Institute for Dental and CraniofacialResearch, Rolls-Royce Corporation, Rackham Grant and Fellowship Program, Office of VicePresident of Research – The University of Michigan. He has won many prestigious Awards andHonours to name a few like Elsevier Science Direct Top 25 Hottest Articles Ranking forBiomaterials journal, Emerald Literati Club Highly Commended Award for Excellence, EugeneMerchant Outstanding Young Manufacturing Engineer Award from Society of ManufacturingEngineers, Career Award from National Science Foundation. Outstanding Doctoral DissertationAward from University of Texa, Austin, Michael J. Koczak Outstanding Paper Award, TMS.He has published 56 articles in referred journals and 121 papers in prestigious conferences. Hehas also published two books and book chapters in Springer and Elsevier Science Ltd.Delivered 22 Keynote lectures and chaired 39 sessions in various prestigious conferences.

Dr. L. Siva Rama Krishna is presently working as Associate Professor in the Dept. of Mech.Engineering, University College of Engineering(A), Osmania University. He has also worked asJoint Director of Evaluation Examination Cell, UCE, OU, Coordinator (SPOC) NPTEL LocalChapter, UCE, OU, NSS program officer and Faculty Adviser for M.E course on DFM. He has24 years of Teaching and 3 years of Industrial & Research experience. His areas of researchinterests include Additive Manufacturing, CAD/CAM, CIM, and Industrial Engineering. He haspublished 70 Research papers in various Referred International & National Journals andConferences. He has visited Florida International University, Miami, USA and TeessideUniversity, United Kingdom. He is a Reviewer for many reputed journals like Institute ofEngineers India Series C (Springer Series), British Journal of Medicine and Medical Researchand others. He published a text book on Production Technology. He is a Doctoral committeemember of VIT University, Vellore and also member board of studies for various engineeringcolleges. He has guided more than 60 ME projects and presently guiding 10 Ph.D. students. Hehas delivered guest lecturers in various UGC & AICTE refresher courses, in house trainingprograms of prestigious organizations like BHEL (R&D), BDL, DRDL. He has also organizedvarious STTP’s, Conferences and Workshops. He received Research Paper award in Int.Conference on Innovations in Mechanical Engg. (ICME – 2019), Hyderabad and InternationalConference on Recent Innovations in Engineering and Technology at Bhubaneswar. As a part ofresearch work in Additive Manufacturing he works with many reputed hospitals in and aroundHyderabad for solving complex surgeries related to Cranioplasty, Maxillofacial and others. He

is member of various professional bodies like Life Member of Indian Society for Science &Engineering, ISRO, Institute of Engineers (India), Institute of Smart Structures and Systems(ISSS), Department of Aerospace Engineering, IISc Bangalore, International Association ofEngineers (IAENG), Singapore.

Prof. Sriram Venkatesh (SV): Course Coordinator

For further details ContactCourse Coordinators

Dr. L. Siva Rama KrishnaAssociate Professor, Department of Mechanical Engineering

University College of Engineering (Autonomous)Osmania University, Hyderabad-500007, Telangana State, India.Contact Email: lsrkou@gmail.com, Phone: +91-9849867046(M)

&Prof. Sriram Venkatesh

Department of Mechanical EngineeringUniversity College of Engineering (Autonomous)

Osmania University, Hyderabad-500007, Telangana State, India.Contact Email: venkatmech@yahoo.com, Phone: +91-9440408333(M)

Dr. SriramVenkatesh is presently working as Professor in the Dept. of Mechanical.Engineering, University College of Engineering, Osmania University. He has 23years of Teaching and 2 years of industrial and research experience. His researchareas of interest are Additive Manufacturing, Bulk Solids Handling, Design of Bins,Bunkers and Silos, Computer Aided Modelling, Design & Analysis, and CAD/CAM.He is presently working as Controller of Examination of Osmania University andCoordinator TEQIP –III. Previously he has worked in various administrativecapacities like Director, University Foreign Relations Office, Osmania University,Director, Internal Quality Assurance Cell (IQAC), Osmania University, Director,University Guest House, Osmania University, Chairman, Head, Department ofMechanical Engineering, Director of Evaluation, Examination Cell, UniversityCollege of Engineering, Osmania University, Additional Controller of Examinations,Osmania University, and many more important positions. He is Doctoral committeemember of VIT University, Vellore and also member board of studies for variousengineering colleges. To his credit he has won many awards, honours andrecognitions like Engineer of the Year Award jointly awarded by the Government ofTelangana and the Institution of Engineers (India), Telangana State Center inSeptember, 2016, Career Award for Young Teachers” a Research Fellowship for 3years by All India Council for Technical Education (AICTE), New Delhi, in 2002and Distinguished Alumnus Award by KITS Warangal in December, 2016, asDirector of the Centre for Prototyping and Testing of Industrial Products (CPTIP),received the award “Academic Research Award of Excellence” to CPTIP by AdditiveManufacturing Society of India, Bangalore. He has published 87 Papers in variousInternational and National Journals and Conferences. He has also done many researchand consultancy projects in the area of 3D printing. He has visited many countrieslike Australia, USA, Germany, Thiland, Singapore, Austria, France, UAE and Kenya.He is a member of various professional bodies like Fellow of The Institution ofEngineers (India), Life member of Indian Society for Technical Education (ISTE),Indian Society of Mechanical Engineers (ISME) and Tribology Society of India (TSI)affiliated to International TSI. He has delivered 80 guest lecturers in many in variousUGC & AICTE refresher courses, in house training program

s of prestigious organizations like BHEL (R&D), BDL etc. BDL etc.