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Advanced Solutionsfor Cement
Kilns
THERMAL CERAMICS
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Thermal CeramicsInnovative solutions for cement kilns
2
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Thermal Ceramics manufactures a wide range of product solutions from traditional refractories to newer solutions in Cement applications like microporous.
Cement is the world’s most important building product and a cement kiln is the world’s largest moving manufacturing machine. Cement kilns are enormous cylindrical ovens, some as long as 300m and as much as 8m in diameter and rotate from 20 to 80 times an hour.
Stringent specifications for refractory materials to be used in cement kilns have evolved in response to the service conditions.
Manufacturers have resorted to progressively higher and higher operating temperatures and materials of higher refractoriness are required.
Thermal Ceramics is committed to finding innovative solutions to a broad range of thermal management challenges of the Cement Industry.
Our Dense and Insulating range of castable products, Kaocrete®, Firecrete®, Kaolite®, Firelite®, Hicast®, Morflo® and Morbond® are widely used in the most critical areas such as Pre calciners, Retainer Ring, Drop-Out Area, Bull Nose, etc.
Our newest technology, WDS® Microporous has proven performace as a back-up insulation soltuion as well as our Superwool® Blok. These back-up insulation options improve kiln lining ife and thermal efficiency.
Partnering to improve emissions and increase energy efficiencies
in the cement industry 3
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Morgan is committed to finding innovative solutions to a broad range of thermal management challenges.
Our extensive product portfolio featuring castables, fibres and microporous is enhanced by a strong,
responsive development team, as well as a company wide focus on quality, continued improvement, and
customer service. Combining our expertise in high temperature insulation technology, Morgan products
provide a safe, reliable and cost effective solution for our customers in the cement industry.
Cement Kilns
4
Kaoc
rete
HPM
85
HIc
ast E
xtra
Kaoc
rete
HPM
45
Hic
ast S
uper
Kaoc
rete
250
CFi
recr
ete
Kaoc
rete
249
CFi
recr
ete
HIg
un 1
60/1
70
Hig
un 2
0/40
SiC
Kao-
Plas
Plas
tic H
TPl
asca
st H
TPl
asgu
n
Kao-
Tuff
CFB
Extr
a H
S
Kao-
Tuff
C a
nd G
Gun
cret
e BF
S
Kaoc
rete
HS
Kaog
un 2
6G
uncr
ete
160
Mor
flo 1
60/1
65/1
70
Mor
flo 6
0 Si
C
Back
-Up
Insu
latio
n
Cyclones
Lower Pre-Calciner/Riser
Lower Pre-Heater/Riser
Feed Chute/Slope
Feed Cone
Chain Section
Lifter
Retainer Ring
Dam
Preheat Zone
Tertiary Air Duct
Burner Pipe
Firing Hood
Nose Ring
Grate Cooler
• Drop-Out Area
• Curbs
• Walls/Roof
Satellite Cooler Systems
• Drop-Out Holes
• Elbows / Bends
• Coolers
• Outlet Cone/Dam Area
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CEMENT
5
Nose Ring
CyclonesTertiary Airduct
Retainer Ring
Preheat ZoneFeed Cone
Lower Precalciner and Riser Firing Hood
Curbs
Walls and Roof
Burner Pipe
Nose RingFeed Chute/Slope
Drop-Out Area
Drop-Out Holes
Burner Pipe
Firing HoodCoolers
Elbows/Bends
Outlet Cone/Dam Area
Retainer Ring
Feed Chute/Slope
Preheat ZoneFeed Cone
Cyclones
Lower Preheat and Riser
Curbs
Walls and Roof
Firing Hood
Drop-Out Area
Burner Pipe
Nose RingChain SectionPreheat Zone
Dam
Lifter
Retainer Ring
Curbs
Walls and Roof
Drop-Out Area
Firing Hood
Burner Pipe
Preheater Kiln (with Satellite Cooler)
Wet or Long Dry Proceess Kiln
Precalciner Kiln (with Grate Cooler)
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www.morganthermalceramics.comwww.morganadvancedmaterials.com
Morgan Advanced Materials plcQuadrant, 55-57 High Street,Windsor, Berkshire, SL4 1LP. United Kingdom
For all enquiries, please contact our specialist sales and marketing offices:
EuropeMorgan Advanced MaterialsThermal Ceramics UK LtdTebay Road, Bromborough
Wirral, MerseysideCH62 3PH
United KingdomT +44 (0) 151 334 4030
AmericasMorgan Advanced Materials
Thermal Ceramics Inc2102 Old Savannah Road
AugustaGeorgia 30906
USAT +1 (706) 796 4200
AsiaMorgan Advanced Materials
Morgan Ceramics Asia Pte Ltd150 Kampong Ampat
05-06A, KA Centre368324
SingaporeT +65 6595 0000
THERMAL CERAMICS
Morgan Advanced Materials
Morgan Advanced Materials is a global engineering company.
We apply world-class materials science and manufacturing expertise to solve technical challenges that our customers face everyday.
We work in the electronics, energy, healthcare, industrial, petrochemical, security and transport markets, forming close collaborative relationships with our customers.
Morgan is a global leader in materials scienceand application engineering.
What differentiates us?Advanced material science and processing capabilities. Extensive applications engineering experience.
A strong history of innovation and reinvention. Consistent and reliable performance.
A truly global footprint. We find and invest in the best people.
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