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Advanced Ceramics for the Melt Spinning Process New dimensions with TRIBOFIL ® and TRIBOSOFT ® Mechanical Applications Division T H E C E R A M I C E X P E R T S

Advanced Ceramics for the Melt Spinning Process · Advanced Ceramics for the Melt Spinning Process New dimensions with TRIBOFIL® and TRIBOSOFT® Mechanical Applications Division

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Page 1: Advanced Ceramics for the Melt Spinning Process · Advanced Ceramics for the Melt Spinning Process New dimensions with TRIBOFIL® and TRIBOSOFT® Mechanical Applications Division

Advanced Ceramics for the Melt Spinning ProcessNew dimensions with TRIBOFIL® and TRIBOSOFT®

Mechanical Applications Division

T H E C E R A M I C E X P E R T S

Page 2: Advanced Ceramics for the Melt Spinning Process · Advanced Ceramics for the Melt Spinning Process New dimensions with TRIBOFIL® and TRIBOSOFT® Mechanical Applications Division

The melt spinning process

Spinneret

Oil applicator

e.g. 38.30.6486.767

Pigtail

e.g. 35.30.7602.037

Jet plates

e.g. 38.30.6230.717

e.g. 38.30.6230.737

Pigtail

e.g. 35.30.7602.037

Traverse guide

e.g. 35.40.9031.007

Package

Ceramic components for the melt spinning process

Pigtails

Oil applicators

Traverse guides

Jet plates

Page 3: Advanced Ceramics for the Melt Spinning Process · Advanced Ceramics for the Melt Spinning Process New dimensions with TRIBOFIL® and TRIBOSOFT® Mechanical Applications Division

Different surfaces for customers’ applications:

The REM pictures below show the different types of ceramic

surfaces as used for different kinds of technical processes.

New dimensions with TRIBOFIL® and TRIBOSOFT®

Surface: As fi red for POY semidull and bright, e.g. dtex 300 (167) f 32

Surface: Polished for wire and glass fi bre

Surface: TRIBOFIL® for FOY semidull, bright and micro-fi laments, e.g. dtex 67 f

128, POY micro-fi laments, e.g. dtex 130 (76) f 144

Surface: TRIBOSOFT® for spun-dyed (spun-dyed black) and special raw materi-

als, e.g. CS, full dull

TRIBOFIL® 1.1 0.3

TRIBOSOFT® < 0.3 0.4

Polished < 0.3 0.8

As fired 0.75 0.4

Surface Ra value [µ] Coefficient

POY 100D/200f of fiction

New dimensions with TRIBOFIL® and TRIBOSOFT®

TRIBOFIL® is our surface finish for yarn guide elements for

low-tension applications and for the processing of commonly

produced synthetic yarns without any yarn damage. This ma-

terial has been proven worldwide and is highly rated by the

circle of expertise in the industry.

TRIBOSOFT® is an established advanced surface treatment

used for processes at low yarn tensions without any yarn

damage, having long life cycles on both special yarns and raw

materials containing aggressive additives such as spun-dyed

yarns (spun-dyed black), CS and bioactive yarns.

TRIBOFIL® and TRIBOSOFT® are only available from CeramTec

and provides you with:

i At a glance

• Lowest possible yarn break rates

• Highest yarn cleanliness

• Low yarn tension

• Excellent package build-up

• High quality and cost efficiency

Page 4: Advanced Ceramics for the Melt Spinning Process · Advanced Ceramics for the Melt Spinning Process New dimensions with TRIBOFIL® and TRIBOSOFT® Mechanical Applications Division

MA

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35 •

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CeramTec GmbH

Mechanical Applications Division

CeramTec-Platz 1-9

73207 Plochingen, Germany

Phone: +49 7153 611-444

Fax: +49 7153 611-601

[email protected]

www.ceramtec.comT H E C E R A M I C E X P E R T S

The measured values mentioned before were determined for test samples and are applicable as standard values. The values were determined on the basis of DIN-/DIN-VDE standards and if these were not available, on the basis of CeramTec standards. The values indicated must not be transferred to arbitrary formats, components or parts featuring different surface qualities. They must not be considered as a guarantee for specific properties. We reserve the right of technical modifications.