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King Abdulaziz University
Faculty of Engineering, Rabigh
Dep. of Chemical & Mat. Engineering
Adsorption
Objectives
• Adsorption process under different operational conditions:
temperature, flow rates and molar fraction
• Concentration profiles and breakthrough curves during adsorption
Breakthrough curves
The adsorption capacity of the bed
decreases over time. The MTZ migrates
and once the MTZ has migrated entirely
through the fixed bed, breakthrough
occurs. The adsorbent cannot bond any
more adsorbate over the entire height of
the fixed bed.
The shape of breakthough curves
characterizes the sorption behaviour.
These curves are used to design fixed bed
adsorbers.
1. concentrated adsorbate soln, 2. treated
water, 3. metering pump, 4. treated water
pump, 5. raw water, 6. adsorber, 7. safety
adsorber Procedure
1. Check that a hose is connected to the overflow outlet on the treated
water tank B1. Open the regulating valve V15 by turning the knob
counter-clockwise as far as it will go.
2. Open the valve V3 and make sure all other valves are closed.
3. Completely fill the treated water tank B1 with tap water.
4. Fill tank B2 with the concentrated adsorbate solution.
5. Start the circulation pump.
6. Use the potentiometer to adjust the speed of P1 so that it is pumping
at roughly the desired flow rate Q1 (read it from FI).
7. Turn the heater ON and set the desired water temperature and wait
for the desired temperature.
8. Turn the concentrate pump (P2) ON and set a relative stroke length
on the pump P2 of 100%.
9. Set the required frequency on the pump P2 and start it by pressing
the start/stop button
10. After about 15 minutes take a sample from valve V16 and measure
its concentration.
11. Take regular samples from valves V16 and V5 to V14.
12. Check and refill the tank with the same concentration.
Technical Data
Adsorber
• inside diameter: each 60mm
• height: each 600mm
• capacity: each 1700cm³
Tanks
• treated water: 45L
• adsorbate solution: 45L
Circulation pump
• max. flow rate: 180L/h
• max. head: 10m
Metering pump
• max. flow rate: 2.1L/h
• max. head: 160m
Heater
• max. power: 500W
Measuring ranges
• flow rate: 0 - 60L/h
• temperature: 0 - 60°C
• pressure: 0 - 2.5bar
1. raw water, 2. adsorber with sampling
points, 3. treated water, 4. concentration
profile, 5. mass transfer zone (MTZ)
King Abdulaziz University
Faculty of Engineering, Rabigh
Dep. of Chemical & Mat. Engineering
Cyclone Separator
Design of the deviceProcess Description
The air enters the device through the air inlet filter
(7). The volume flow of the air is adjusted using
gate valve . The feed material is conveyed out of
the feed material tank (3) by a feed unit ( and
enters the air flow via the brush (5). Feed material
and air form the raw gas that enters the gas cyclone
(1). There, the raw gas is separated into the coarse
material that is collected in the coarse material tank
(9) and the clean gas that is loaded with the fine
material. The air suction fan (12) generates the air
flow.
ADVANTAGES DISADVANTAGES
Low capital cost High operating costs (due to
pressure drop).
Ability to operate at high
temperatures.
Low efficiencies
(particularly for small
particles).
Can handle liquid mists or
dry materials.
Unable to process "sticky"
materials.
Low maintenance
requirements (no moving
parts).
Small footprint - requires
relatively small space.
King Abdulaziz University
Faculty of Engineering, Rabigh
Dep. of Chemical & Mat. Engineering
Compression Refrigeration System
IntroductionRefrigeration engineering offers a wide range of applications in machinery and plant manufacturing, as well as in many other
specialist disciplines. The most commonly used cooling system is the compression refrigeration system. The ET 411C trainer is a
fully functional compression refrigeration system. It allows you to compare different expansion elements with each other. There is
one thermostatic expansion valve available for this purpose, and three capillary tubes of varying lengths. The superheating of the
refrigerant can also be adjusted at the thermostatic expansion valve. Since the evaporator and condenser are designed to be
partially transparent, the phase change of the refrigerant can be observed in the heat exchangers. This also applies to the filling
degree of the evaporator which can be affected by the different expansion elements. Under or overfilling of the system can also be
demonstrated using an additional refrigerant reservoir integrated in the system. These effects can be detected by measurement or
observed through the transparent heat exchanger.
King Abdulaziz University
Faculty of Engineering, Rabigh
Dep. of Chemical & Mat. Engineering
Bench Top Cooling Tower H893
IntroductionReproduces all the processes that are found in an industrial system serviced by a forced draught cooling tower.
The unit incorporates a process load, circulating pump, packed column, water distribution, volume control system and fan.
Standard instrumentation allows measurement of the air, circulating water mass flow rate and all end state temperatures using wet
and dry bulb thermocouples. Evaporation rates under varying load and flow conditions can also be investigated.
The computer-linked version (HC893A) includes transducers and software to measure the same parameters and to plot
psychrometric and other graphical data in real time.
The unit is supplied complete with one column of packing density 110m2/m3. Columns with different packing densities together
with a column enabling the construction of driving force diagrams and an empty column for student project work are available as
optional items.
Experimental Capabilities:Observation of water flow pattern and distribution.
Measurement of all “end states”, and rates of flow of water, air and make-up.
Plotting of end states on a psychrometric chart and the application of the steady flow equation to draw up
energy balances.
Investigation of performance at,
(a) A range of process cooling loads.
(b) A range of inlet temperatures.
King Abdulaziz University
Faculty of Engineering, Rabigh
Dep. of Chemical & Mat. Engineering
IKA C 200 Oxygen Bomb Calorimeter
IKA C 200 Oxygen Bomb Calorimeter
Reproduces all the processes that are found in an industrial system serviced by a forced draught cooling tower.
The unit incorporates a process load, circulating pump, packed column, water distribution, volume control system and fan.
Standard instrumentation allows measurement of the air, circulating water mass flow rate and all end state temperatures using
wet and dry bulb thermocouples. Evaporation rates under varying load and flow conditions can also be investigated.
The computer-linked version (HC893A) includes transducers and software to measure the same parameters and to plot
psychrometric and other graphical data in real time.
The unit is supplied complete with one column of packing density 110m2/m3. Columns with different packing densities
together with a column enabling the construction of driving force diagrams and an empty column for student project work are
available as optional items. IKA C 200 Oxygen Bomb Calorimeter
M2 Scientifics is proud to offer this award winning line of calorimeters from IKA ®. They have set the standard for design,
safety, efficiency, and ease of use. IKA provides excellent calorimetry systems that are feature packed.
The C 200 Calorimeter by IKA is a compact and affordable calorimeter for measuring the calorific values present in solid
and liquid samples up to 40 kJ. Ideal for chemistry and food labs, but also great in low-throughput industrial labs. Four
different modes (isoperibol, dynamic, manual, and time-controlled) allow for flexibility in your protocols. All modes provide
automatic ignition and calculation of calorific value except for manual mode. Manuel mode is intended for students so that
they can ignite the sample and record changes from displayed data in minute intervals, allowing them to calculate the
calorific value.
The C 200 Calorimeter is also compatible with CalWin C 5040 calorimeter software for data analysis and storage. May also
export data to MS Excel and Word for further analysis.
King Abdulaziz University
Faculty of Engineering, Rabigh
Dep. of Chemical & Mat. Engineering
Sulfur-in-Oil Analyzer, Horiba SLFA-2100
Introduction:
The Horiba SLFA-2100 & SLFA-2800 Sulfur-in-Oil Analysers combine existing and established functions
with brand new functions in order to improve the easy of use and enlarge large the application.
The environment today is facing many different problems. In order for people to prevent these, high
precision analysis technology with high levels of sensitivity, precision and repeatability gain huge
importance. The aim is to decrease the levels of sulfur content in diesel fuel, light and heavy oil. There are
currently regulations concerning the sulfur content in these, which will inevitably become stricter in the
future, particularly as the level of environmental consciousness is growing.
New features that enlarge the application and make the use of the analyzer easier.
The Horiba SLFA-2100 Sulfur-in-Oil Analzser has included several convenient new
features without having to increase its size.
King Abdulaziz University
Faculty of Engineering, Rabigh
Dep. of Chemical & Mat. Engineering
Pensky–Martens Flash Point Tester
The Pensky–Martens closed-cup flash-point test is a test for the determination of the
flash point of flammable liquids. It is standardized as ASTM D93, EN ISO 2719 and
IP 34 [1] The United States Environmental Protection Agency (EPA) has also
published Method 1010A: Test Methods for Flash Point by Pensky-Martens Closed
Cup Tester, part of Test Methods for Evaluating Solid Waste, Physical/Chemical
Methods, which references the ASTM standard series D93. The Pensky-Martens test is
a closed-cup method as opposed to the Cleveland open-cup method.
::: Application Flash
It was tested if flash point determination is suitable to determine the
contamination of compressor oil with gas
It was tested if flash point determination with small-scale equipment is
suitable to determine the contamination level of diesel in motor oil.