Ads Ac Manual

8/12/2019 Ads Ac Manual

1/48

TOP DRIVE DRILLING SYSTEM

ADVANCED DIAGNOSTICS SYSTEM

CANDOCADSACMANUAL COPYRIGHT 2002CANRIG DRILLING TECHNOLOGY LTD. ALL RIGHTS RESERVED

This Top Drive System is protected by one or more of the following US patents and foreign counterparts:US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.


2/48

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any formor by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.

Printed in the United States of America


3/48

Revision August 2007 1 of 45

Advanced Diagnostics System

andOperator Interface Terminal

CONTENT

OPERATING INSTRUCTIONS...............................................................................................1WELCOME SCREEN .............................................................................................................5

OVERVIEW SCREEN ............................................................................................................6DRILLING MODE SCREEN ...................................................................................................8OPERATIONAL MESSAGES INDICATOR STATUS ...........................................................11

ALARM INDICATOR ............................................................................................................12

DRILLING MODE SCREEN .................................................................................................14

AUXILLARY MODE SCREEN ..............................................................................................16AUXILLARY MODE INDICATORS.......................................................................................17ALARM BANNER.................................................................................................................21

ALARM HISTORY SCREEN ................................................................................................23ALARM MESSAGES SCREEN ............................................................................................25ANALOG SIGNALS SCREEN ..............................................................................................26

CIP I/O SCREEN.................................................................................................................31TOP DRIVE I/O SCREEN.....................................................................................................33CONSOLE I/O SCREEN ......................................................................................................34VFD DRIVE I/O SCREEN.....................................................................................................37MAINTENANCE SCREEN....................................................................................................40

MAINTENANCE MESSAGES ..............................................................................................43


4/48

Operator Interface Terminal

2 of 45 Revision August 2007


5/48

Operator Interface Termina


Operating InstructionsAdvanced Diagnostics System

andOperator Interface Terminal

The Advanced Diagnostics System (ADS) monitors strategic points of the Top Drive unit and itsassociated control and power system.

Rather than just report problems or deviations from normal operating parameters (usually donevia indicator lights), the ADS makes intelligent assessments of a malfunction and reports thepossible causes in plain language to the operator.

Such messages may include:

On-line Help text, for quick access to operating and troubleshooting instructions

Cable or connection failure of power or control cables

Presence of defective components, identified to the sub assembly or individual part

Parameters out of adjustment with anticipated errors or deviations of expected results

Incorrect sequence of operation, with suggestions of how to achieve expected results

The ADS shares the Programmable Logic Controller (PLC) that handles all the Top Drive Controlfunctions and communicates with the operator via an Allen Bradley PanelView 1000 TouchSensitive Display unit mounted in a stainless steel enclosure. This enclosure is mounted on aremovable stand allowing for height, pan and tilt adjustment. It must be installed within reach ofthe Driller.

This Operator Interface Terminal display consists of several different screens displaying systemparameters and alarm status, and allowing inputting of correction factors and shutdown of non-essential functions to continue with strategic operations in case of an equipment failure.

The various screens and functions of the Operator Interface Terminal are described in thefollowing pages.


6/48



WELCOME SCREEN

The ADS (PANELVIEW) TERMINAL is powered on whenever the CONTROL CONSOLE ispowered on. The WELCOME screen is displayed whenever the terminal is powered on and theOFF AUX ENABLE switch on the CONTROL CONSOLE is in the OFFposition. TheWELCOME screen will remain on until the OFF AUX ENABLE switch is moved to either the

AUXor ENABLEposition, or power is removed from the terminal.The Welcome banner will list the current version of program and the top drive serial number forwhich it was intended.


7/48



OVERVIEW SCREEN

..DRILL

Touch this field to go to DRILL SCREEN

..I/O SCREEN

Touch this field to go to I/O SCREEN

..DRIVE SCREENTouch this field to go to DRIVE SCREEN

..DRIVE I/O SCREEN

Touch this field to go to I/O SCREEN

..AUX SCREEN

Touch this field to go to AUX SCREEN ( Hydraulic system).


8/48



..MAINTENANCE

Touch this field to go to MAINTEANCE SCREEN ( Helpful information about the system ).

..ANALOG SCREEN

Touch this field to go to ANALOG SCREEN ( System Temperatures and Pressures )

..ALARM SCREEN

Touch this field to go to ALARM SCREEN


9/48



DRILLING MODE SCREEN

The DRILLING MODE screen is automatically displayed whenever the OFF AUX ENABLEswitch on the CONTROL CONSOLE is in the ENABLE position and the TOP DRIVE MODE

joystick is in the DRILL mode.

DRILLING MODE SCREEN CONTROLS and INDICATORS

..Operational Messages..

Each field is capable of displaying current operating status or fault status of a particulardevice. For details of device messages see the OPERATIONAL MESSAGES INDICATOR STATUS page.

..Red RReesseettVVFFDDOnly appears when in encoder less operation.


10/48



Preset Throttle..

Only appears when using a swing arm console.Press to enter the desired RPM set point.

Torque Limit Ramp Down..

Only appears when using a swing arm console.Press and hold to bring the torque limit down and release when the set point desired hasbeen reached.

Elevator Alarm Disable.

Only appears when elevator alarm is enabled.

Press to bypass the elevator alarm.

Alarm Disable..

Press to silent the Alarm.

Handler Bypass.

Only appears when using a swing arm console.Press to bypass the handler lock sensor input.

Start HPU #1.

Only appears when using a swing arm console.Press to start and stop HPU #1.

Start HPU #2.

Only appears when using a swing arm console.Press to start and stop HPU #2.

Torque Limit Restore..

Only appears when using a swing arm console.Press to restore the torque limit to the original value before the restore button wasactivated.


11/48



..Reset Blown Fuse..

Only appears when a fuse blows on any of the flex output modules. These fuses are internalelectronic protection devices and can be remotely reset. Touch this field to reset any blown fuseafter determining the cause of the fuse failure.

..Make-Up

Digital display of last Make UP Limit set point. The display updates when the Top Drive Modejoystick is used to torque.

..Drill.

Digital display of Drill Limit set point.

..Spin

Digital display of Preset Spin Limit

..Torque Analog Meter

Digital display of Current and Limit Torque ( Value Displayed in DaNm ot Ftlbs )

..Torque Digital Display

Digital display of Current Torque

..RPM Analog Meter.

Digital display of preset and actual Top Drive Speed

..RPM Digital Display

Digital display of Current Display

Change Torque to daNm

Touch this to change the Ft-Lbs values to daNm. This will only appear if this option ispurchased.

..ALARM BANNER Field..

The ALARM BANNER pops up on alarm event. The ALARM BANNER contains an ACK field,and touching the field will acknowledge the alarm, but WILL NOT clear the alarm condition. Ifan alarm is not cleared within 2 minutes of acknowledgement the ALARM BANNER will pop upagain.


12/48



OPERATIONAL MESSAGES - INDICATOR STATUS


13/48



1. TOP DRIVE INDICATOR

1. TD SD Hi MTR Temp.2.TD MTR Low Air Flow

3. TD Hi Ret. HydrPress.4. TD Low Hyd.Press.

5. TD Hi Lube Temp.6. TD Lube Pump OFF7. TD LowLube Pressure

8.Zero Throttle interlock9. Top Drive Enabled10. TD AUX. Enabled

REDRED

REDRED

REDREDRED

REDGRN

YLW

2. BUW INDICATOR

1. BUW Blown Fuse2. BUW Closed

3. BUW Open4. BUW Up

5. BUW Down

REDRED

GRNGRN

GRN

3. UWCV INDICATOR

1. Blown Fuse2. Hi Mud Press

3. Mud Pumps On4. UWCV HPU OFF

5. UWCV Closed6. UWCV Open7. NO UWCV

REDRED

REDRED

GRNGRNBLU

4. LWCV INDICATOR

0. Blown Fuse1. Hi Mud Press

2. Mud Pumps ON3. LWCV Closed4. LWCV HPU Off

5. LWCV Open6. NO LWCV

REDRED

REDREDGRN

GRNBLU

5. TORQUE BOOST INDICATOR

0. Blown Fuse1. TBoost Brakeout

2. TBoost Make-up3. TBoost Engaged4. TBoost Diseng.

REDRED

REDREDGRN

6. BRAKE INDICATOR

0. Blown Fuse1. Brake/w Spin/Torque

2. Brake/w Throttle3. Brake ON4. Brake OFF

REDRED

REDREDGRN

7. TOP DRIVE STATUS

1. Handler not Safe to Torque

2. Loss Comm with ConsoleRack

3. Motor Stalled ReduceThrottle

4. Motor Hi Temp. ReduceThrottle5. Loss Comm. with Top Drive

6.TD Lube Pump NotRunning

7. Crown Interf Alarm

Documents

Ads Ac Manual