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ADMATEC EUROPE BV 3D printing materials conference Michiel de Bruijcker Managing Director

ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

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Page 1: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

3D printing materials conference

Michiel de BruijckerManaging Director

Page 2: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 2

›› Shaping ceramics

›› Dry Pressing ›› Hot isostatic pressing›› Extrusion›› Machining in green or sintered stage›› Injection Moulding›› Additive Manufacturing – new –

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ADMATEC EUROPE BV

20-Oct-14 3

›› ADMATEC

Founded: November 2013

Project start Formatec: Summer 2012

Technology: ADMAFLEX

Founding members:

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ADMATEC EUROPE BV

2-Feb-15 4

›› Introduction

Admatec delivers printed components produced by Additive Manufacturing technologies.

Components should be 100% functional with great mechanical properties and low surface roughness.

Admatec aims to operate with in in-house developed technology in order to guarantee innovations and total independency .

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ADMATEC EUROPE BV

2-Feb-15 5

›› Technology

MaterialRecipe development

MachineConcept, Construction, Realisation Software

Process

Qualification, Validation, Characterisation

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ADMATEC EUROPE BV

2-Feb-15 6

›› Technology

MaterialRecipe development

MachineConcept, Construction, Realisation Software

Process

Qualification, Validation, Characterisation

In-house development

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ADMATEC EUROPE BV

2-Feb-15 7

›› ADMAFLEX TECHNOLOGY

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ADMATEC EUROPE BV

2-Feb-15 8

›› Admaflex technology

Admaflex 2.0 Sintering oven

Page 9: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 9

›› Admaflex Technology

Standard resolution µm 40

Layer thickness µm 30 100

Speed mm/h 8 >25

Max size platform mm 100 x 70 x 150

Materials - Alumina oxide / Zircon oxide

Density % >98%

The ADMAFLEX technology delivers complete dense microstructures with low surface roughness's. Similar material properties as products shaped by traditional technologies.

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ADMATEC EUROPE BV

2-Feb-15 10

›› Admaflex technology

Current setup:

4 Admaflex 2.0 printers1 Admaflex prototype printer

1 Lithoz Cerafab 7500

Lab for ‘slurry’ preparation

Debinding & Sintering ovens

All installed at the facility in Moergestel

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ADMATEC EUROPE BV

2-Feb-15 11

›› Introduction

Markets

High Tech Components Medical Aesthetical

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ADMATEC EUROPE BV

2-Feb-15 12

›› Chain of designing high tech components

Requirements

Design Prototypin

gimprovem

entsManufact

uring Validation Ramp-up

Page 13: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 13

›› Chain of designing high tech components

Requirements

Design Prototypin

gimprovem

entsManufact

uring Validation Ramp-up

Page 14: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 14

›› Cooling house

H = 35 mm W = 47 mm. Featuring details up to 0.3mm

Can you print this cooling house?

Page 15: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 15

›› Cooling house

Double layer bottom and intregrating cooling in the walls

Can you print this cooling house?

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ADMATEC EUROPE BV

2-Feb-15 16

›› Cooling house

Small features to support bottom structure

Can you print this cooling house?

Page 17: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 17

›› Cooling house

Printed cooling house

Page 18: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 18

›› Application

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ADMATEC EUROPE BV

2-Feb-15 19

›› Micro reactor

›› Flat design›› Require assembly step›› Difficult sealings›› Limited capacity

Page 20: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 20

›› Printed micro reactor

›› No assembly›› More integration allowing more compact design

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ADMATEC EUROPE BV

2-Feb-15 21

›› Printed micro reactor

›› Printed result

Page 22: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 22

›› Printed Microreactor

›› Full use of Additive Manufacturing capabilities including advanced designs software

Page 23: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 23

›› Printed micro reactor

›› Printed result

Page 24: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 24

›› Technology roadmap

2013 2014 2015 2016+

Ceramics ZTA Cordorit Hydroxyapatite

Low surface roughness, high density, high accuracy

Sizes [mm] 300 x 300

Founding Admatec

4x Admaflex 2.0First ceramic print

Page 25: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

2-Feb-15 25

›› Conclusion

Printed ceramic parts finds its way to new ceramic components and rapidly defines new borders for production solutions.

Page 26: ADMATEC EUROPE BV - "The rapidly growing 3D printing ... · PDF fileADMATEC EUROPE BV 2-Feb-15 9 ›› Admaflex Technology Standard resolution µm 40 Layer thickness µm 30 100

ADMATEC EUROPE BV

Thank you for your attention

Michiel de BruijckerManaging Director