ADJUSTABLE PERFORMANCE COUNTERWEIGHT ......Adjustable Performance Counterweight Parts Manual - Page 3 5-376-000183 Rev 0 Jerr-Dan Corporation strives to provide information that is

ADJUSTABLE PERFORMANCE

COUNTERWEIGHTPARTS MANUAL

5-376-000183Rev 0 - March 1, 2017 © 2017 Jerr-Dan Corporation. All Rights Reserved

13224 Fountainhead PlazaHagerstown, MD 21742Phone (717) 597-7111

www.jerr-dan.com

5-376-000183 Rev 0Adjustable Performance Counterweight Parts Manual - Page 3

Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.

Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual.

This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).That information is provided by the chassis manufacturer.

When ordering parts, please refer to your unit’s Serial Number and Model Number. This information is be found on the aluminum tag riveted to the inside of the driver’s side rear compartment of the main body.

Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.Price and availability will be quoted at time of the request.

Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at [email protected] or by FAX on 717-485-7162.

Manufactured under one or more of the following patents: 5,575,606; 5,672,042; 5,697,741; 5,713,714; 5,722,810; 5,782,596; 5,839,775 and 6,315,515 B1 with other Patents Pending.

Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Hagerstown, MD USA.

The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,Reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.

This manual covers the following Jerr-Dan Models: Adjustable Performance Counterweight

PART NUMBER

DATE

MANUFACTURED BY:JLG INDUSTRIES, INC.

1001226780-A

FOR:

ADJUSTABLEPERFORMANCE COUNTERWEIGHT


TABLE OF CONTENTSAdapter Plate Installation - Kenworth 6Adapter Plate Installation - Peterbilt 8Adapter Plate Installation - Peterbilt 389 10APC Assembly 12Cylinder Assembly - 1001213623 18Pump Assembly - 1001202057 20Valve Assembly 22Weight Installation 24Part Number Index 27


ADAPTER PLATE INSTALLATION - KENWORTH

ITEM PART NO. DESCRIPTION QTY1 0100019 Loctite A/R2 0642624 Capscrew, 1.00” - 8NC x 3.00” 23 0642632 Capscrew, 1.00” - 8NC x 4.00” 24 4712600 Washer, 1.00” ID 45 1001209638 Adapter 26 1001210455 Bolt, 0.75” - 10NC x 2.50” 27 1001213843 Counterweight Support 18 7660222601 Nut, 0.75” - 10NC 2


ADAPTER PLATE INSTALLATION - KENWORTH

6

5

8

7 4

2

3


ADAPTER PLATE INSTALLATION - PETERBILT

ITEM PART NO. DESCRIPTION QTY1 0100019 Loctite A/R2 0642624 Capscrew, 1.00” - 8NC x 3.00” 23 0642632 Capscrew, 1.00” - 8NC x 4.00” 24 4712600 Washer, 1.00” ID 45 1001209623 Adapter 26 1001210455 Bolt, 0.75” - 10NC x 2.50” 27 1001213843 Counterweight Support 18 7660222601 Nut, 0.75” - 10NC 2


ADAPTER PLATE INSTALLATION - PETERBILT

6

58

2

3

47


ADAPTER PLATE INSTALLATION - PETERBILT 389

ITEM PART NO. DESCRIPTION QTY1 0100019 Loctite A/R2 0641622 Capscrew, 0.38” - 16NC x 2.75” 23 0642624 Capscrew, 1.00” - 8NC x 3.00” 44 0642632 Capscrew, 1.00” - 8NC x 4.00” 25 4712600 Washer, 1.00” ID 66 1001213843 Plate 17 1001222900 Pin 28 1001222903 Pin 29 1001225521 Bracket, RH 110 1001225522 Bracket, LH 111 1001225523 Plate 212 1001225524 Plate 213 1001225525 Plate 114 7114160818 Screw, 0.38” - 16NC x 1.00” 1015 7660162601 Locknut, 0.38” - 16NC 12


ADAPTER PLATE INSTALLATION - PETERBILT 389

14

129 LH10RH11

15

13

6

78

152 5

13

14


ADJUSTABLE PERFORMANCE COUNTERWEIGHT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY1 100011 Loctite A/R2 0641405 Capscrew, 0.25"-20NC X 0.625" 64 0641708 Capscrew, 0.44"-14NC X 1.00" 25 0641724 Capscrew, 0.44"-14 X 3.00" 46 962257 Bushing 27 2220415 Adapter 38 2220466 Adapter 39 2220711 Fitting 210 2560122 Handle 111 3311701 Nut, 0.44"-14NC 212 1001223629 Harness, Ignition Jumper 113 3841143 Keeper 214 4711700 Washer, 0.44" ID 615 1001114761 Grip 116 1001199209 Pin 217 1001199458 Valve 118 1001202057 Pump 119 1001203556 Pipe 320 1001204591 Pin 221 1001209675 Pipe 122 1001209676 Pipe 123 1001209970 Hose Assembly 224 1001210306 Plate 125 1001210425 Switch 126 1001210452 Bolt, 0.38"-16NC X 2.75" 127 1001210454 Bolt, 0.38"-16NC X 0.88" 428 0641506 Capscrew, 0.32" -18NC X 0.75" 229 1001210561 Bolt, 0.32"-16NC X 1.75" 130 1001223597 Harness 131 1001210580 Harness 132 1001210700 Washer 433 1001210983 Sleeve 0.2ft34 1001213444 Weight 135 1001213623 Cylinder 136 1001213795 Retaining Pin 237 1001213849 Bracket, RH 138 1001213850 Bracket, LH 139 1001213910 Buss Bar 140 1001213911 Buss Bar 1

ITEM PART NO. DESCRIPTION QTY41 1001213965 Bracket 142 1001214025 Connector 243 1001214026 Terminal 444 1001214084 Relay 245 1001214097 Bolt, 0.44"-14NC X 2.00" 246 1001214230 Terminal 247 7114151650 Capscrew, 0.31"-18NC X 2.00" 148 7114160850 Capscrew, 0.38"-16 X 1.00" 249 7274000039 Cover 150 7274000066 Clamp 251 7274000086 Clamp 252 7346000019 Breaker 153 7346000045 Tubing 0.5ft54 7660152601 Locknut, 0.31"-18NC 755 7660162601 Locknut, 0.38"-16NC 156 7894000004 Tie Strap 2057 7950140143 Flatwasher, 0.25" ID 658 7950160153 Flatwasher, 0.38" ID 859 8597650001 Loom 2060 8892040001 Tape 0.0661 1001117115 Terminal 262 1001117116 Terminal 263 1001210959 Wire 0.2ft64 1001210960 Wire 0.2ft65 1001130310 Adhesive A/R66 1001210965 Decal 167 1001214905 Bracket 168 7950150143 Flatwasher, 0.31" ID 369 1001217784 Decal 170 7457000019 Fuse 171 1001226780 ID Plate 1



34

20

11

4548

5813

11

45

20

32

Item # 1, 9, 33, 53, 59, 60 and 63 Not Shown



5

1436

6

37 RH38 LH

4

823

16 16

2658

35

29

5855



54

49

51

10

7

17

19

15

2

57

00

58

48 27

58

57

47

8 21

22

18

51



66

2425

31

28

69

39 40

2

344

12

2

576163

6164

5050

30 28

5555

57 54

56

41

6263

46

52

71

42

43



THIS PAGE INTENTIONALLY LEFT BLANK


CYLINDER ASSEMBLY - 1001213623

ITEM PART NO. DESCRIPTION QTY1 70051201 Seal Kit, Cylinder 12 70051202 Kit, Head 13 70051203 Kit, Piston 14 70051204 Counterbalance Valve 1


CYLINDER ASSEMBLY - 1001213623

4

3

2 1


PUMP ASSEMBLY - 1001202057

ITEM PART NO. DESCRIPTION QTY1 70051252 Motor Kit 12 Incl in Item #1 Motor Mounting Stud 23 Incl in Item #1 O-Ring 14 70051233 Coupling 15 N/A Adapter 16 70051253 Filler Breather 1

7A N/A Spool 17B N/A Spool 18 N/A Check Seat 29 70051236 Poppet 210 70051237 Spring 211 70051238 Hex Plug Retainer 212 70051254 Cartridge TRV 213 Incl in Item #12 Eyelet 014 Incl in Item #12 Spring 015 Incl in Item #12 Thermal RV Adjusting Cap 016 In Seal Kit Shaft Seal 117 70051255 Pump 118 70051256 Pump Screw 219 70051259 Suction Elbow 220 70051243 Suction Filter 221 70051244 Reservoir Seal 122 70051257 Reservoir Kit 1

23A Incl in Item #22 Reservoir Screw 024A Incl in Item #22 O-Ring 025 70051258 RV Cartridge 226 Incl in Item #25 Hexnut 027 Incl in Item #25 RV Adjusting Screw 028 Incl in Item #25 0.25” Steel Ball 0


PUMP ASSEMBLY - 1001202057

21

6

242322

11 5

252512

27

29

19

20

15

2618

1413

2817

7

89 11

10

16

4

3

1

2


VALVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY1 2220883 Plug 92 2221207 Valve Block 13 2221208 Check Valve 14 2221209 Hand Pump 15 2221210 Directional Valve 1


VALVE ASSEMBLY

11

3

1

2

4

5

1


WEIGHT INSTALLATION

ITEM PART NO. DESCRIPTION QTY3600 LB Weight

1 0641716 Capscrew, 0.44"-14NC X 2.00" 22 0641728 Capscrew, 0.44"-14NC X 3.50" 23 3271605 Nut, 0.38"-16NC 44 4711700 Washer, 0.44" ID 45 1001209958 Shim 66 1001211361 Rod 0.38"-16NC X 20.00" 27 1001213656 Bar 28 1001213802 Weight, Large 99 1001213803 Weight, Small 910 7950160163 Flatwasher, 0.38" ID 4








WEIGHT INSTALLATION

6

103

4

1

7

4

2

7

14

5

310

6

89

103


Part Number Page Part Number Page Part Number Page Part Number Page100011 ........................................... 120100019 ................................. 6, 8, 100641405 ........................................... 120641506 ........................................... 120641622 ......................................... 100641708 ........................................... 120641716 ........................................... 240641724 ........................................... 120641728 ........................................... 240642624 ................................ 6, 8, 100642632 ................................ 6, 8, 10962257 .......................................... 122220415 ......................................... 122220466 ........................................ 122220711 ......................................... 122220883 ........................................ 222221207 ......................................... 222221208 ......................................... 222221209 ......................................... 222221210 ......................................... 222560122 ......................................... 123271605 ......................................... 243311701 ......................................... 123841143 ......................................... 124711700 ................................... 12, 244712600 ................................. 6, 8, 1070051201 ....................................... 1870051202 ....................................... 1870051203 ....................................... 1870051204 ....................................... 1870051233 ....................................... 2070051236 ....................................... 2070051237 ....................................... 2070051238 ....................................... 2070051243 ....................................... 2070051244 ....................................... 2070051252 ....................................... 20

70051253 ....................................... 2070051254 ....................................... 2070051255 ....................................... 2070051256 ....................................... 2070051257 ....................................... 2070051258 ....................................... 2070051259 ....................................... 201001114761 .................................... 121001117115 .................................... 121001117116 .................................... 121001130310 ................................... 121001199209 ................................... 121001199458 ................................... 121001202057 ................................... 121001203556 ................................... 121001204591 ................................... 121001209623 ..................................... 81001209638..................................... 61001209675 ................................... 121001209676 ................................... 121001209958................................... 241001209970 ................................... 121001210306 ................................... 121001210425 ................................... 121001210452 ................................... 121001210454 ................................... 121001210455 ................................. 6, 81001210561 ................................... 121001210579 ................................... 121001210580 ................................... 121001210700 ................................... 121001210959 ................................... 121001210960 ................................... 121001210965 ................................... 121001210983 ................................... 121001211361 ................................... 241001213444 ................................... 12

1001213623 ................................... 121001213656 ................................... 241001213795 ................................... 121001213802 ................................... 241001213803 ................................... 241001213843 ........................... 6, 8, 101001213849 ................................... 121001213850 ................................... 121001213910 ................................... 121001213911 ................................... 121001213965 ................................... 121001214025 ................................... 121001214026 ................................... 121001214084 ................................... 121001214097 ................................... 121001214230 ................................... 121001214905 ................................... 121001217784 ................................... 121001222900 .................................. 101001222903................................... 101001223629 ................................... 121001225521 ................................... 101001225522 ................................... 101001225523 ................................... 101001225524 ................................... 101001225525 ................................... 101001226780 ................................... 127114151650 .................................... 127114160818 .................................... 107114160850 ................................... 127274000039 .................................. 127274000066 .................................. 127274000086 .................................. 127346000019 .................................. 127346000045 .................................. 127660152601 ................................... 127660162601 ............................. 10, 12

PART NUMBER INDEX

7660222601 ................................ 6, 87894000004 .................................. 127950140143 ................................... 127950150143 ................................... 127950160153 ................................... 127950160163 ................................... 248597650001 .................................. 128892040001 .................................. 12

5376000183- 0

Phone (800) 926-9666

Adapter Plate Installation - KenworthAdapter Plate Installation - PeterbiltAdapter Plate Installation - Peterbilt 389APC AssemblyCylinder Assembly - 1001213623Pump Assembly - 1001202057Valve AssemblyWeight InstallationPart Number Index

Documents

ADJUSTABLE PERFORMANCE COUNTERWEIGHT ......Adjustable Performance Counterweight Parts Manual - Page 3 5-376-000183 Rev 0 Jerr-Dan Corporation strives to provide information that is