32
Low Cost, Precision Analog Front End and Controller for Battery Test/Formation Systems Data Sheet AD8451 FEATURES Integrated constant current and voltage modes with automatic switchover Charge and discharge modes Precision voltage and current measurement Integrated precision control feedback blocks Precision interface to PWM or linear power converters Fixed gain settings Current sense gain: 26 V/V (typ) Voltage sense gain: 0.8 V/V (typ) Excellent ac and dc performance Maximum offset voltage drift: 0.9 µV/°C Maximum gain drift: 3 ppm/°C Low current sense amplifier input voltage noise: 9 nV/√Hz typ Current sense CMRR: 108 dB min TTL compliant logic APPLICATIONS Battery cell formation and testing Battery module testing GENERAL DESCRIPTION The AD8451 is a precision analog front end and controller for testing and monitoring battery cells. A precision fixed gain instrumentation amplifier (IA) measures the battery charge/ discharge current, and a fixed gain difference amplifier (DA) measures the battery voltage (see Figure 1). Internal laser trimmed resistor networks set the gains for the IA and the DA, optimizing the performance of the AD8451 over the rated temperature range. The IA gain is 26 V/V and the DA gain is 0.8 V/V. Voltages at the ISET and VSET inputs set the desired constant current (CC) and constant voltage (CV) values. CC to CV switching is automatic and transparent to the system. A TTL logic level input, MODE, selects the charge or discharge mode (high for charge, and low for discharge). An analog output, VCTRL, interfaces directly with the Analog Devices, Inc., ADP1972 pulse-width modulation (PWM) controller. The AD8451 simplifies designs by providing excellent accuracy, performance over temperature, flexibility with functionality, and overall reliability in a space-saving package. The AD8451 is available in an 80-lead, 14 mm × 14 mm × 1.40 mm LQFP and is rated for an operating temperature of −40°C to +85°C. FUNCTIONAL BLOCK DIAGRAM CURRENT SENSE IA VOLTAGE SENSE DA ISMEA ISET BVMEA VSET VINT MUX ISVN ISVP BVN BVP VINT VCTRL ×1 MODE AD8451 IVE0/IVE1 VVE0/ VVE1 (CHARGE/ DISCHARGE) SWITCHING VVP0 VSETBF VCLP VCLN BVREFH/ BVREFL ISREFH/ ISREFL VREF 0.8 VOLTAGE REFERENCE CONSTANT VOLTAGE LOOP FILTER CONSTANT CURRENT LOOP FILTER 26 12137-001 Figure 1. Rev. 0 Document Feedback Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. Trademarks and registered trademarks are the property of their respective owners. One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 ©2014 Analog Devices, Inc. All rights reserved. Technical Support www.analog.com

AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

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Page 1: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Low Cost, Precision Analog Front End and Controller for Battery Test/Formation Systems

Data Sheet AD8451

FEATURES Integrated constant current and voltage modes with

automatic switchover Charge and discharge modes Precision voltage and current measurement Integrated precision control feedback blocks Precision interface to PWM or linear power converters Fixed gain settings

Current sense gain: 26 V/V (typ) Voltage sense gain: 0.8 V/V (typ)

Excellent ac and dc performance Maximum offset voltage drift: 0.9 µV/°C Maximum gain drift: 3 ppm/°C Low current sense amplifier input voltage noise: 9 nV/√Hz typ Current sense CMRR: 108 dB min TTL compliant logic

APPLICATIONS Battery cell formation and testing Battery module testing

GENERAL DESCRIPTION The AD8451 is a precision analog front end and controller for testing and monitoring battery cells. A precision fixed gain instrumentation amplifier (IA) measures the battery charge/ discharge current, and a fixed gain difference amplifier (DA) measures the battery voltage (see Figure 1). Internal laser trimmed resistor networks set the gains for the IA and the DA, optimizing the performance of the AD8451 over the rated temperature range. The IA gain is 26 V/V and the DA gain is 0.8 V/V.

Voltages at the ISET and VSET inputs set the desired constant current (CC) and constant voltage (CV) values. CC to CV switching is automatic and transparent to the system.

A TTL logic level input, MODE, selects the charge or discharge mode (high for charge, and low for discharge). An analog output, VCTRL, interfaces directly with the Analog Devices, Inc., ADP1972 pulse-width modulation (PWM) controller.

The AD8451 simplifies designs by providing excellent accuracy, performance over temperature, flexibility with functionality, and overall reliability in a space-saving package. The AD8451 is available in an 80-lead, 14 mm × 14 mm × 1.40 mm LQFP and is rated for an operating temperature of −40°C to +85°C.

FUNCTIONAL BLOCK DIAGRAM

CURRENTSENSE IA

VOLTAGESENSE DA

ISMEA ISET

BVMEA VSET VINT

MUX

ISVN

ISVP

BVN

BVP

VINT

VCTRL×1

MODE

AD8451

IVE0/IVE1

VVE0/VVE1

(CHARGE/DISCHARGE)SWITCHING

VVP0 VSETBF

VCLP

VCLN

BVREFH/BVREFL

ISREFH/ISREFL

VREF0.8

VOLTAGEREFERENCE

CONSTANTVOLTAGE LOOP

FILTER

CONSTANTCURRENT LOOP

FILTER2612

137-

001

Figure 1.

Rev. 0 Document Feedback Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. Trademarks and registered trademarks are the property of their respective owners.

One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 ©2014 Analog Devices, Inc. All rights reserved. Technical Support www.analog.com

Page 2: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

TABLE OF CONTENTS Features .............................................................................................. 1 Applications ....................................................................................... 1 General Description ......................................................................... 1 Functional Block Diagram .............................................................. 1 Revision History ............................................................................... 2 Specifications ..................................................................................... 3 Absolute Maximum Ratings ............................................................ 6

Thermal Resistance ...................................................................... 6 ESD Caution .................................................................................. 6

Pin Configuration and Function Descriptions ............................. 7 Typical Performance Characteristics ............................................. 9

IA Characteristics ......................................................................... 9 DA Characteristics ..................................................................... 11 CC and CV Loop Filter Amplifiers, and VSET Buffer .......... 13 VINT Buffer ................................................................................ 15 Reference Characteristics .......................................................... 16

Theory of Operation ...................................................................... 17 Overview ...................................................................................... 17 Instrumentation Amplifier (IA) ............................................... 18 Difference Amplifier (DA) ........................................................ 19 CC and CV Loop Filter Amplifiers .......................................... 19

MODE Pin, Charge and Discharge Control ........................... 21 Applications Information .............................................................. 22

Functional Description .............................................................. 22 Power Supply Connections ....................................................... 23 Current Sense IA Connections ................................................. 23 Voltage Sense DA Connections ................................................ 23 Battery Current and Voltage Control Inputs (ISET and VSET)....................................................................................................... 23 Loop Filter Amplifiers ............................................................... 24 Connecting to a PWM Controller (VCTRL Pin) ...................... 24 Step-by-Step Design Example................................................... 24

Evaluation Board ............................................................................ 26 Introduction ................................................................................ 26 Features and Tests ....................................................................... 26 Evaluating the AD8451 .............................................................. 27 Schematic and Artwork ............................................................. 28

Outline Dimensions ....................................................................... 32 Ordering Guide .......................................................................... 32

REVISION HISTORY 3/14—Revision 0: Initial Version

Rev. 0 | Page 2 of 32

Page 3: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

SPECIFICATIONS AVCC = +15 V, AVEE = −15 V; DVCC = +5 V; TA = 25°C, unless otherwise noted.

Table 1. Parameter Test Conditions/Comments Min Typ Max Unit CURRENT SENSE INSTRUMENTATION AMPLIFIER

Internal Fixed Gain 26 V/V Gain Error VISMEA = ±10 V ±0.1 % Gain Drift TA = TMIN to TMAX 3 ppm/°C Gain Nonlinearity VISMEA = ±10 V, RL = 2 kΩ 3 ppm

Offset Voltage (RTI) ISREFH and ISREFL pins grounded −110 +110 µV Offset Voltage Drift TA = TMIN to TMAX 0.9 µV/°C

Input Bias Current 15 30 nA Temperature Coefficient TA = TMIN to TMAX 150 pA/°C

Input Offset Current 2 nA Temperature Coefficient TA = TMIN to TMAX 10 pA/°C

Input Common-Mode Voltage Range VISVP − VISVN = 0 V AVEE + 2.3 AVCC − 2.4 V Over Temperature TA = TMIN to TMAX AVEE + 2.6 AVCC − 2.6 V

Overvoltage Input Range AVCC − 55 AVEE + 55 V Differential Input Impedance 150 GΩ Input Common-Mode Impedance 150 GΩ Output Voltage Swing AVEE + 1.5 AVCC − 1.2 V

Over Temperature TA = TMIN to TMAX AVEE + 1.7 AVCC − 1.4 V Capacitive Load Drive 1000 pF Short-Circuit Current 40 mA Reference Input Voltage Range ISREFH and ISREFL pins tied together AVEE AVCC V Reference Input Bias Current VISVP = VISVN = 0 V 5 µA Output Voltage Level Shift ISREFL pin grounded

Maximum ISREFH pin connected to VREF pin 17 20 23 mV Scale Factor VISMEA/VISREFH 6.8 8 9.2 mV/V

Common-Mode Rejection Ratio (CMRR) ΔVCM = 20 V 108 dB Temperature Coefficient TA = TMIN to TMAX 0.01 µV/V/°C

Power Supply Rejection Ratio (PSRR) ΔVS = 20 V 108 122 dB Voltage Noise f = 1 kHz 9 nV/√Hz Voltage Noise, Peak to Peak f = 0.1 Hz to 10 Hz 0.2 µV p-p Current Noise f = 1 kHz 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 1.5 MHz Slew Rate ΔVISMEA = 10 V 5 V/µs

VOLTAGE SENSE DIFFERENCE AMPLIFER Internal Fixed Gains 0.8 V/V

Gain Error VIN = ±10 V ±0.1 % Gain Drift TA = TMIN to TMAX 3 ppm/°C Gain Nonlinearity VBVMEA = ±10 V, RL = 2 kΩ 3 ppm

Offset Voltage (RTO) BVREFH and BVREFL pins grounded 500 µV Offset Voltage Drift TA = TMIN to TMAX 4 µV/°C

Differential Input Voltage Range VBVN = 0 V, VBVREFL = 0 V −16 +16 V Input Common-Mode Voltage Range VBVMEA = 0 V −27 +27 V Differential Input Impedance 200 kΩ Input Common-Mode Impedance 90 kΩ Output Voltage Swing AVEE + 1.5 AVCC − 1.5 V

Over Temperature TA = TMIN to TMAX AVEE + 1.7 AVCC − 1.7 V Capacitive Load Drive 1000 pF Short-Circuit Current 30 mA

Rev. 0 | Page 3 of 32

Page 4: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

Parameter Test Conditions/Comments Min Typ Max Unit Reference Input Voltage Range BVREFH and BVREFL pins tied together AVEE AVCC V Output Voltage Level Shift BVREFL pin grounded

Maximum BVREFH pin connected to VREF pin 4.5 5 5.5 mV Scale Factor VBVMEA/VBVREFH 1.8 2 2.2 mV/V

CMRR ΔVCM = 10 V, RTO 80 dB Temperature Coefficient TA = TMIN to TMAX 0.05 µV/V/°C

PSRR ΔVS = 20 V, RTO 100 dB Output Voltage Noise f = 1 kHz, RTI 105 nV/√Hz Voltage Noise, Peak to Peak f = 0.1 Hz to 10 Hz, RTI 2 µV p-p Small Signal −3 dB Bandwidth 1 MHz Slew Rate 0.8 V/µs

CONSTANT CURRENT AND CONSTANT VOLTAGE LOOP FILTER AMPLIFIERS

Offset Voltage 150 µV Offset Voltage Drift TA = TMIN to TMAX 0.6 µV/°C

Input Bias Current −5 +5 nA Over Temperature TA = TMIN to TMAX −5 +5 nA

Input Common-Mode Voltage Range AVEE + 1.5 AVCC − 1.8 V Output Voltage Swing VVCLN = AVEE + 1 V, VVCLP = AVCC − 1 V AVEE + 1.5 AVCC − 1 V

Over Temperature TA = TMIN to TMAX AVEE + 1.7 AVCC − 1 V Closed-Loop Output Impedance 0.01 Ω Capacitive Load Drive 1000 pF Source Short-Circuit Current 1 mA Sink Short-Circuit Current 40 mA Open-Loop Gain 140 dB CMRR ΔVCM = 10 V 100 dB PSRR ΔVS = 20 V 100 dB Voltage Noise f = 1 kHz 10 nV/√Hz Voltage Noise, Peak to Peak f = 0.1 Hz to 10 Hz 0.3 µV p-p Current Noise f = 1 kHz 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal Gain Bandwidth Product 3 MHz Slew Rate ΔVVINT = 10 V 1 V/µs CC to CV Transition Time 1.5 µs

VINT AND CONSTANT VOLTAGE BUFFER Nominal Gain 1 V/V Offset Voltage 150 µV

Offset Voltage Drift TA = TMIN to TMAX 0.6 µV/°C Input Bias Current CV buffer only −5 +5 nA

Over Temperature TA = TMIN to TMAX −5 +5 nA Input Voltage Range AVEE + 1.5 AVCC − 1.8 V Output Voltage Swing

Current Sharing and Constant Voltage Buffers AVEE + 1.5 AVCC − 1.5 V Over Temperature TA = TMIN to TMAX AVEE + 1.7 AVCC − 1.5 V

VINT Buffer VVCLN − 0.6 VVCLP + 0.6 V Over Temperature TA = TMIN to TMAX VVCLN − 0.6 VVCLP + 0.6 V

Output Clamps Voltage Range VINT buffer only VCLP Pin VVCLN AVCC − 1 V VCLN Pin AVEE + 1 VVCLP V

Closed-Loop Output Impedance 1 Ω Capacitive Load Drive 1000 pF Short-Circuit Current 40 mA PSRR ΔVS = 20 V 100 dB

Rev. 0 | Page 4 of 32

Page 5: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

Parameter Test Conditions/Comments Min Typ Max Unit Voltage Noise f = 1 kHz 10 nV/√Hz Voltage Noise, Peak to Peak f = 0.1 Hz to 10 Hz 0.3 µV p-p Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔVOUT = 10 V 1 V/µs

VOLTAGE REFERENCE Nominal Output Voltage With respect to AGND 2.5 V Output Voltage Error ±1 % Temperature Drift TA = TMIN to TMAX 10 ppm/°C Line Regulation ΔVS = 10 V 40 ppm/V Load Regulation ΔIVREF = 1 mA (source only) 400 ppm/mA Output Current, Sourcing 10 mA Voltage Noise f = 1 kHz 100 nV/√Hz Voltage Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 µV p-p

DIGITAL INTERFACE, MODE INPUT MODE pin (Pin 39) Input Voltage High, VIH With respect to DGND 2.0 DVCC V Input Voltage Low, VIL With respect to DGND DGND 0.8 V Mode Switching Time 500 ns

POWER SUPPLY Operating Voltage Range

AVCC 5 36 V AVEE −31 0 V Analog Supply Range AVCC − AVEE 5 36 V DVCC 3 5 V

Quiescent Current AVCC 7 10 mA AVEE 6.5 10 mA DVCC 40 70 µA

TEMPERATURE RANGE For Specified Performance −40 +85 °C Operational −55 +125 °C

Rev. 0 | Page 5 of 32

Page 6: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

ABSOLUTE MAXIMUM RATINGS Table 2. Parameter Rating Analog Supply Voltage (AVCC − AVEE) 36 V Digital Supply Voltage (DVCC − DGND) 36 V Maximum Voltage at Any Input Pin AVCC Minimum Voltage at Any Input Pin AVEE Operating Temperature Range −40°C to +85°C Storage Temperature Range −65°C to +150°C

Stresses at or above those listed under Absolute Maximum Ratings may cause permanent damage to the product. This is a stress rating only; functional operation of the product at these or any other conditions above those indicated in the operational section of this specification is not implied. Operation beyond the maximum operating conditions for extended periods may affect product reliability.

THERMAL RESISTANCE The θJA value assumes a 4-layer JEDEC standard board with zero airflow.

Table 3. Thermal Resistance Package Type θJA Unit 80-Lead LQFP 54.7 °C/W

ESD CAUTION

Rev. 0 | Page 6 of 32

Page 7: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

PIN CONFIGURATION AND FUNCTION DESCRIPTIONS

VCTRL

VCLN

AVCC

VVE1

NC

VINT

VCLP

VVE0

NC

VVP0

VSET

NC

DVCC

NC

DGND

NC

NC

VREF

NC

VSETBF

NC = NO CONNECT. DO NOT CONNECT TO THIS PIN.

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61

NC

NC

NC

ISR

EFL

ISR

EFLS

AG

ND

ISR

EFH

VREF

A VEE

ISM

EA

AVC

C

NC

ISR

EFB

ISET

NC

IVE0

IVE1

NC

VIN

T

AVEE

BVP

S

NC

NC

BV P N

C

BVR

EFH

AG

ND

BVR

EFL

BVR

EFLS N

C

BVN N

C

BVN

S

NC

BVM

E A

AVC

C

MO

DE

NC

VREF

AVEE

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

AD8451TOP VIEW

2

3

4

7

6

5

1

8

9

10

12

13

14

15

16

17

18

19

20

11

59

58

57

54

55

56

60

53

52

51

49

48

47

46

45

44

43

42

41

50

ISVP

RGP

NC

NC

NC

NC

NC

NC

NC

NC

NC

RGN

ISVN

NC

NC

NC

NC

NC

NC

NC

PIN 1INDENTFIER

1213

7-00

2

Figure 2. Pin Configuration

Table 4. Pin Function Descriptions Pin No. Mnemonic Input/Output1 Description 1, 20 ISVP, ISVN Input Current Sense Instrumentation Amplifier Positive (Noninverting) and Negative

(Inverting) Inputs. Connect these pins across the current sense shunt resistor. 2, 19 RGP, RGN N/A Negative Input of the Preamplifiers of the Current Sense Instrumentation

Amplifier. 3 to 18, 21, 23, 25, 31, 33, 34, 40, 41, 43, 44, 46, 48, 52, 55, 63, 66, 69, 78 to 80

NC N/A No Connect. Do not connect to this pin.

22, 35 BVPS, BVNS Input Kelvin Sense Pins for the BVP and BVN Voltage Sense Difference Amplifier Inputs. 24, 32 BVP, BVN Input Voltage Sense Difference Amplifier Inputs. 26, 42, 73 VREF Output Voltage Reference Output Pins. VREF = 2.5 V. 27 BVREFH Input Reference Input for the Voltage Sense Difference Amplifier. To level shift the

voltage sense difference amplifier output by approximately 5 mV, connect this pin to the VREF pin. Otherwise, connect this pin to the BVREFL pin.

28, 75 AGND N/A Analog Ground Pins. 29 BVREFL Input Reference Input for the Voltage Sense Difference Amplifier. The default connection

is to ground. 30 BVREFLS Input Kelvin Sense Pin for the BVREFL Pin.

Rev. 0 | Page 7 of 32

Page 8: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

Pin No. Mnemonic Input/Output1 Description 36, 61, 72 AVEE N/A Analog Negative Supply Pins. The default voltage is −15 V. 37 BVMEA Output Voltage Sense Difference Amplifier Output. 38, 57, 70 AVCC N/A Analog Positive Supply Pins. The default voltage is 15 V. 39 MODE Input TTL Compliant Logic Input Selects Charge or Discharge Mode. Low =

discharge, high = charge. 45 DGND N/A Digital Ground Pin. 47 DVCC N/A Digital Supply. The default voltage is 5 V. 49 VSET Input Target Voltage for the Voltage Sense Control Loop. 50 VSETBF Output Buffered Voltage VSET. 51 VVP0 Input Noninverting Input of the Voltage Sense Integrator for Discharge Mode. 53 VVE0 Input Inverting Input Voltage for the Voltage Sense Integrator for Discharge Mode. 54 VVE1 Input Inverting Input of the Voltage Sense Integrator for Charge Mode. 56, 62 VINT Output Minimum Output of the Voltage Sense and Current Sense Integrator Amplifiers. 58 VCLN Input Low Clamp Voltage for VCTRL. 59 VCTRL Output Controller Output Voltage. Connect this pin to the input of the PWM controller

(for example, the COMP pin of the ADP1972). 60 VCLP Input High Clamp Voltage for VCTRL. 64 IVE1 Input Inverting Input of the Current Sense Integrator for Charge Mode. 65 IVE0 Input Inverting Input of the Current Sense Integrator for Discharge Mode. 67 ISET Input Target Voltage for the Current Sense Control Loop. 68 ISREFB Output Buffered Voltage ISREFL. 71 ISMEA Output Current Sense Instrumentation Amplifier Output. 74 ISREFH Input Reference Input for the Current Sense Amplifier. To level shift the current sense

instrumentation amplifier output by approximately 20 mV, connect this pin to the VREF pin. Otherwise, connect this pin to the ISREFL pin.

76 ISREFL Input Reference Input for the Current Sense Amplifier. The default connection is to ground.

77 ISREFLS Input Kelvin Sense Pin for the ISREFL Pin.

1 N/A means not applicable.

Rev. 0 | Page 8 of 32

Page 9: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

TYPICAL PERFORMANCE CHARACTERISTICS AVCC = +15 V, AVEE = −15 V, TA = 25°C, and RL = ∞, unless otherwise noted.

IA CHARACTERISTICS

15OUTPUT VOLTAGE (V)

300 20 25

20

25

10

30

0

5

−5

−5−10

−10

15

105

AVCC = +25VAVEE = −5V

INPU

T C

OM

MO

N-M

OD

E VO

LTA

GE

(V)

1213

7-00

3

Figure 3. Input Common-Mode Voltage vs. Output Voltage

for AVCC = +25 V and AVEE = −5 V

15

–15

–10

–5

0

5

10

–35 –30 –10–20 0 4530 402010–25 –5–15 5 352515

INPU

TC

UR

RENT

(mA)

INPUT VOLTAGE (V)

AVCC = +25VAVEE = –5V

1213

7-00

4

Figure 4. Input Overvoltage Performance for AVCC = +25 V and AVEE = −5 V

17.0

16.8

16.6

16.4

16.2

16.0

15.8

15.6

15.4

15.2

15.0–15 –10 –5 0 5 10 15 20 25

INPU

T B

IAS

CU

RR

ENT

(nA

)

INPUT COMMON-MODE VOLTAGE (V)

AVCC = +15VAVEE = –15V

AVCC = +25VAVEE = –5V

1213

7-00

5

Figure 5. Input Bias Current vs. Input Common-Mode Voltage

20

–20

–15

–10

–5

0

5

10

15

–20 –15 –10 –5 0 5 10 15 20

INPU

T C

OM

MO

N-M

OD

E VO

LTA

GE

(V)

OUTPUT VOLTAGE (V)

AVCC = +15VAVEE = –15V

1213

7-00

6

Figure 6. Input Common-Mode Voltage vs. Output Voltage

for AVCC = +15 V and AVEE = −15 V

15

–15

–10

–5

0

5

10

–45 –35–40 –30 –10–20 0 4530 402010–25 –5–15 5 352515

INPU

T C

UR

REN

T (m

A)

INPUT VOLTAGE (V)

AVCC = +15VAVEE = –15V

1213

7-00

7

Figure 7. Input Overvoltage Performance

for AVCC = +15 V and AVEE = −15 V

20

19

18

17

16

15

14

13

12–40 –30 –20 –10 0 10 20 30 40 50 60 70 80 90

INPU

T B

IAS

CU

RR

ENT

(nA

)

TEMPERATURE (°C)

–IB

+IB

1213

7-00

8

Figure 8. Input Bias Current vs. Temperature

Rev. 0 | Page 9 of 32

Page 10: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

20

–100

–80

–60

–40

–20

0

–40 –30 –20 –10 0 10 20 30 40 50 60 70 80 90

GA

IN E

RR

OR

(µV/

V)

TEMPERATURE (°C) 1213

7-00

9

Figure 9. Gain Error vs. Temperature

0.3

–0.3

–0.2

–0.1

0

0.1

0.2

–40 –30 –20 –10 0 10 20 30 40 50 60 70 80 90

CM

RR

(µV/

V)

TEMPERATURE (°C)

AVCC = +25VAVEE = –5V

1213

7-01

0

Figure 10. Normalized CMRR vs. Temperature

GA

IN(d

B)

1MFREQUENCY (Hz)

100k10k 10M100

20

40

10

30

50

1k

0

−20

−10AVCC = +15VAVEE = −15V

1213

7-01

1

Figure 11. Gain vs. Frequency

160

50

60

70

80

90

100

110

120

130

140

150

0.1 1 10 100 100k10k1k

CM

RR

(dB

)

FREQUENCY (Hz) 1213

7-01

2

Figure 12. CMRR vs. Frequency

160

0

60

40

20

80

100

120

140

1 10 100 1M100k10k1k

PSR

R(d

B)

FREQUENCY (Hz)

AVEE

AVCC

1213

7-01

3

Figure 13. PSRR vs. Frequency

100

1

10

0.1 1 10 100 100k10k1k

SPEC

TRA

LD

ENSI

TYVO

LTA

GE

NO

ISE

(nV/

√Hz)

FREQUENCY (Hz)

RTI12

137-

014

Figure 14. Spectral Density Voltage Noise, RTI vs. Frequency

Rev. 0 | Page 10 of 32

Page 11: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

DA CHARACTERISTICS 60

–40

–30

–20

–10

0

10

20

30

40

50

–10 –5 0 5 10 15 20 25 30

INPU

T C

OM

MO

N-M

OD

E VO

LTA

GE

(V)

OUTPUT VOLTAGE (V) 1213

7-01

5

AVCC = +25VAVEE = −5V

Figure 15. Input Common-Mode Voltage vs. Output Voltage

for AVCC = +25 V and AVEE = −5 V

0

–50

–40

–30

–20

–10

100 1k 10k 100k 1M

VALID FOR ALL RATEDSUPPLY VOLTAGES

GA

IN (d

B)

FREQUENCY (Hz) 1213

7-01

6

Figure 16. Gain vs. Frequency

0

–120

–100

–80

–60

–40

–20

100 1k 10k 100k 1M

CM

RR

(dB

)

FREQUENCY (Hz)

VALID FOR ALL RATEDSUPPLY VOLTAGES

1213

7-01

7

Figure 17. CMRR vs. Frequency

50

–50

–40

–30

–20

–10

0

10

20

30

40

–20 –15 –10 –5 0 5 10 15 20

INPU

T C

OM

MO

N-M

OD

E VO

LTA

GE

(V)

OUTPUT VOLTAGE (V) 1213

7-01

8

AVCC = +15VAVEE = −15V

Figure 18. Input Common-Mode Voltage vs. Output Voltage

for AVCC = +15 V and AVEE = −15 V

50

–200

–150

–100

–50

0

–40 –30 –20 –10 0 10 20 30 40 50 60 70 80 90

GA

IN E

RR

OR

(ppm

)

TEMPERATURE (°C) 1213

7-01

9

Figure 19. Gain Error vs. Temperature

3

–3

–2

–1

0

1

2

–40 –30 –20 –10 0 10 20 30 40 50 60 70 80 90

CM

RR

(µV/

V)

TEMPERATURE (°C) 1213

7-02

0

Figure 20. Normalized CMRR vs. Temperature

Rev. 0 | Page 11 of 32

Page 12: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

0

–140

–120

–100

–80

–60

–40

–20

10 100 100k10k1k

FREQUENCY (Hz)

PSR

R (d

B)

VALID FOR ALL RATEDSUPPLY VOLTAGES

AVEE

AVCC

1213

7-02

1

Figure 21. PSRR vs. Frequency

1k

10

100

0.1 1 10 100 100k10k1k

SPEC

TRA

L D

ENSI

TY V

OLT

AG

E N

OIS

E (n

V/√H

z)

FREQUENCY (Hz)

RTI

1213

7-02

2

Figure 22. Spectral Density Voltage Noise, RTI vs. Frequency

Rev. 0 | Page 12 of 32

Page 13: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

CC AND CV LOOP FILTER AMPLIFIERS, AND VSET BUFFER 500

–500

–400

–300

–200

–100

0

100

200

300

400

–15 –10 –5 0 5 10 15 20 25

INPU

T O

FFSE

T VO

LTA

GE

(µV)

INPUT COMMON-MODE VOLTAGE (V)

AVCC = +25VAVEE = –5V

AVCC = +15VAVEE = –15V

1213

7-02

3

Figure 23. Input Offset Voltage vs. Input Common-Mode Voltage

for Two Supply Voltage Combinations

100

0

10

20

30

40

50

60

70

80

90

–15 –10 –5 0 5 10 15 20 25

INPU

T B

IAS

CU

RR

ENT

(pA

)

INPUT COMMON-MODE VOLTAGE (V)

AVCC = +25VAVEE = –5V

AVCC = +15VAVEE = –15V

1213

7-02

4

Figure 24. Input Bias Current vs. Input Common-Mode Voltage

for Two Supply Voltage Combinations

100

–40

–20

0

20

40

60

80

–40 –30 –20 –10 0 10 20 30 40 50 60 70 80 90

INPU

T B

IAS

CU

RR

ENT

(nA

)

TEMPERATURE (°C)

–IB+IB

1213

7-02

5

Figure 25. Input Bias Current vs. Temperature

2.0

1.8

1.6

1.4

1.2

1.0

0.8

0.6

0.4

0.2

0–40 –30 –20 –10 0 10 20 30 40 50 60 70 80 90

OU

TPU

T SO

UR

CE

CU

RR

ENT

(mA

)

TEMPERATURE (°C)

CONSTANT CURRENT LOOP ANDCONSTANT VOLTAGE LOOP AMPLIFIERS

AVCC = +25VAVEE = –5V

AVCC = +15VAVEE = –15V

1213

7-02

6

Figure 26. Output Source Current vs. Temperature

for Two Supply Voltage Combinations

120

–40

–20

0

20

40

60

80

100

–45.0

–225.0

–202.5

–180.0

–157.5

–135.0

–112.5

–90.0

–67.5

10 100 1k 10k 100k 1M 10M

OPE

N-L

OO

P G

AIN

(dB

)

PHA

SE (D

egre

es)

FREQUENCY (Hz)

PHASE

GAIN

1213

7-02

7

Figure 27. Open-Loop Gain and Phase vs. Frequency

160

0

20

40

60

80

100

120

140

10 100 1k 10k 100k 1M

CM

RR

(dB

)

FREQUENCY (Hz)

CONSTANT CURRENT LOOPAND

CONSTANT VOLTAGELOOP FILTERAMPLIFIERS

1213

7-02

8

Figure 28. CMRR vs. Frequency

Rev. 0 | Page 13 of 32

Page 14: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

140

0

20

40

60

80

100

120

10 100 1k 10k 100k 1M

PSR

R (d

B)

FREQUENCY (Hz)

+PSRR

–PSRR

1213

7-02

9

Figure 29. PSRR vs. Frequency

1k

1

10

100

0.1 1 10 100 100k10k1k

SPEC

TRA

L D

ENSI

TY V

OLT

AG

E N

OIS

E (n

V/√H

z)

FREQUENCY (Hz) 1213

7-03

0

Figure 30. Range of Spectral Density Voltage Noise vs. Frequency

for the Op Amps and Buffers

1.5

–1.5

–0.5

0.5

1.0

–1.0

0

–15 35302520151050–5–10

OU

TPU

T VO

LTA

GE

(V)

TIME (µs)

TRANSITION

AVCC = +15VAVEE = –15V

ISETVCTRL

1213

7-03

1

Figure 31. CC to CV Transition

Rev. 0 | Page 14 of 32

Page 15: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

VINT BUFFER 0.5

–0.5

–0.4

–0.3

–0.2

–0.1

0

0.1

0.2

0.3

0.4

–40 –30 –20 –10 0 10 20 30 40 50 60 70 80 90

OU

TPU

T VO

LTA

GE

SWIN

G (V

)

TEMPERATURE (°C)

VCTRL OUTPUT WITH RESPECT TO VCLP

VCTRL OUTPUT WITH RESPECT TO VCLN

VCLP AND VCLN REFERENCE

VALID FOR ALL RATEDSUPPLY VOLTAGES

1213

7-03

2

Figure 32. Output Voltage Swing with Respect to VCLP and VCLN

vs. Temperature

15

–15

–10

–5

0

5

10

100 1M100k10k1kLOAD RESISTANCE (Ω)

OU

TPU

T VO

LTA

GE

SWIN

G (V

)

1213

7-03

3

TEMP = –40°CTEMP = +25°CTEMP = +85°C

VCLP

VCLN

Figure 33. Output Voltage Swing vs. Load Resistance at Three Temperatures

6

–1

0

1

2

3

4

5

10 403530252015OUTPUT CURRENT (mA)

CLA

MPE

D O

UTP

UT

VOLT

AG

E (V

)

VCLP

VCLN

VIN = +6V/–1VTEMP = –40°CTEMP = 0°CTEMP = +25°CTEMP = +85°C

1213

7-03

4

Figure 34. Clamped Output Voltage vs. Output Current

at Four Temperatures

6

–1

0

1

2

3

4

5

0 403530252015105TIME (µs)

OU

TPU

T VO

LTA

GE

(V)

CL = 100pFRL = 2kΩ

1213

7-03

5

Figure 35. Large Signal Transient Response, RL = 2 kΩ, CL = 100 pF

0.20

0.15

–0.20

–0.15

–0.10

–0.05

0

0.05

0.10

0 10987654321TIME (µs)

OU

TPU

T VO

LTA

GE

(V)

CL = 10pFCL = 100pFCL = 510pFCL = 680pFCL = 1000pF

1213

7-03

6

Figure 36. Small Signal Transient Response vs. Capacitive Load

100

10

1

0.110 100 1k 10k 100k 1M

OU

TPU

T IM

PED

AN

CE

(Ω)

FREQUENCY (Hz) 1213

7-03

7

Figure 37. Output Impedance vs. Frequency

Rev. 0 | Page 15 of 32

Page 16: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

REFERENCE CHARACTERISTICS 2.51

2.50

2.49

2.48

2.47

2.460 1 2 3 4 5 6 7 8 9 10

OU

TPU

T VO

LTA

GE

(V)

OUTPUT CURRENT—SOURCING (mA)

TA = –40°C

TA = +25°C

TA = –20°C

TA = +85°C

TA = 0°C

AVCC = +25VAVEE = –5V

1213

7-03

8

Figure 38. Output Voltage vs. Output Current (Sourcing) over Temperature

2.9

2.8

2.7

2.6

2.5

2.4–10 –9 –8 –7 –6 –5 –4 –3 –2 –1 0

OU

TPU

T VO

LTA

GE

(V)

OUTPUT CURRENT—SINKING (mA)

TA = +85°CTA = +25°CTA = 0°CTA = –20°CTA = –40°C

AVCC = +25VAVEE = –5V

1213

7-03

9

Figure 39. Output Voltage vs. Output Current (Sinking) over Temperature

1200

1100

1000

900

800

700

600–40 –30 –20 –10 0 10 20 30 40 50 60 70 80 90

LOA

D R

EGU

LATI

ON

(ppm

/mA

)

TEMPERATURE (°C)

AVCC = +25VAVEE = –5V

1213

7-04

0

Figure 40. Source and Sink Load Regulation vs. Temperature

1k

10

100

0.1 1 10 100 100k10k1k

SPEC

TRA

L D

ENSI

TY V

OLT

AG

E N

OIS

E (n

V/√H

z)

FREQUENCY (Hz) 1213

7-04

1

Figure 41. Spectral Density Voltage Noise vs. Frequency

Rev. 0 | Page 16 of 32

Page 17: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

THEORY OF OPERATION OVERVIEW To form and test a battery, the battery must undergo charge and discharge cycles. During these cycles, the battery terminal current and voltage must be precisely controlled to prevent battery failure or a reduction in the capacity of the battery. Therefore, battery formation and test systems require a high precision analog front end to monitor the battery current and terminal voltage. The analog front end of the AD8451 includes a precision current sense fixed gain instrumentation amplifier (IA) to measure the battery current and a precision voltage sense fixed gain difference amplifier (DA) to measure the battery voltage.

Battery formation and test systems charge and discharge batteries using a constant current/constant voltage (CC/CV) algorithm. In other words, the system first forces a set constant current into or out of the battery until the battery voltage reaches a target value. At this point, a set constant voltage is forced across the battery terminals.

The AD8451 provides two control loops—CC loop and a CV loop—that transition automatically after the battery reaches the user defined target voltage. These loops are implemented via two precision specialty amplifiers with external feedback networks that set the transfer function of the CC and CV loops. Moreover, in the AD8451, these loops reconfigure themselves to charge or discharge the battery by toggling the MODE pin.

Figure 42 is a block diagram of the AD8451 that illustrates the distinct sections of the AD8451, including the IA and DA measurement blocks, and the loop filter amplifiers. Figure 43 is a block diagram of a battery formation and test system.

17

18

15

16

8

7

6

5

4

3

2

14

13

9

12

11

10

ISVP

MODE

MODE

RGP

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

RGN

ISVN

NC

19

34 35272524232221 3332313029

59

54

56

60

53

51

49

44

43

41

50

58

46

39

–+

–+

–+

+

–+

AVEE

AVEE

1

20

42

37 4026 28 36 38

57

55

52

47

48

45

NC

ISR

EFH

NC

VREF

ISR

EFLS

ISR

EFL

NC

IVE1

ISM

EA

IVE0

ISET

VIN

T

ISR

EFB

NC

NC

AG

ND

AVE

E

AVC

C

NC

AVE

E

VCTRL

VCLN

VVE1

VINT

VCLP

VVE0

VVP0

VSET

NC

NC

NC

NC

VSETBF

VREF

AVCC

AVCC

NC

NC

DVCC

NC

DGND

64 6269 6568 6773 7178 7477 7680 79 6163707275 66

BVR

EFH

BVP

S

NC

BVR

EFL

BVP N

C

NC

BVN

S

BVR

EFLS N

C

NC

NC

BVM

EA

BVNN

C

MO

DE

VREF

AG

ND

AVE

E

AVC

C

VINTBUFFER

VSETBUFFER10kΩ

20kΩ

19.2

100k

Ω

100Ω

80kΩ

79.9

NC

+/–

+/–

NC

50kΩ

100k

Ω

10kΩ1667Ω

806Ω

100k

Ω

10kΩ

10kΩ

CV LOOPFILTER

AMPLIFIER

CC LOOPFILTERAMPLIFIER

BATTERYCURRENT

SENSING IA

BATTERYVOLTAGESENSING

DA

CONSTANTCURRENT ANDVOLTAGE LOOP

FILTER AMPLIFIERS

+

AD8451

1.1mA

2.5VVREF ISREFL

BUFFER

1213

7-04

2

Figure 42. Detailed Block Diagram

Rev. 0 | Page 17 of 32

Page 18: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

BATTERY

VCTRL

SENSERESISTOR

ISVP

ISVN

BVP

BVN

MODESWITCHES

(3)

BATTERYCURRENT

AVEE

CVBUFFER

CONSTANTCURRENT LOOP

FILTER AMPLIFIER

–+

–+

VINTBUFFER

VSET

BF

VSET

ISET

V1

V2 C D C D C D

VINT

ISMEA

BVMEA

VVE1

VVE0

VVP0

IVE1

IVE0

DA

+

+IA

AD8451CONTROLLER

SETBATTERYVOLTAGE

SETBATTERYCURRENT

EXTERNALPASSIVECOMPENSATIONNETWORK

C = CHARGED = DISCHARGE

CONSTANTVOLTAGE LOOP

FILTER AMPLIFIER

POWER CONVERTERSWITCHED OR LINEAR

SYSTEM LOOP COMPENSATION

1213

7-04

3

Figure 43. Signal Path of an Li-Ion Battery Formation and Test System Using the AD8451

INSTRUMENTATION AMPLIFIER (IA) Figure 44 is a block diagram of the IA, which is used to monitor the battery current. The architecture of the IA is the classic 3-op-amp topology, similar to the Analog Devices industry-standard AD8221 and AD620, with a fixed gain of 26. This architecture provides the highest achievable CMRR at a given gain, enabling high-side battery current sensing without the introduction of significant errors in the measurement. For more information about instrumentation amplifiers, see A Designer's Guide to Instrumentation Amplifiers.

Reversing Polarity When Charging and Discharging

Figure 43 shows that during the charge cycle, the power converter feeds current into the battery, generating a positive voltage across the current sense resistor. During the discharge cycle, the power converter draws current from the battery, generating a negative voltage across the sense resistor. In other words, the battery current polarity reverses when the battery discharges.

In the CC control loop, this change in polarity can be problematic if the polarity of the target current is not reversed. To solve this problem, the AD8451 IA includes a multiplexer preceding its inputs that inverts the polarity of the IA gain. This multiplexer is controlled via the MODE pin. When the MODE pin is logic high (charge mode), the IA gain is noninverting, and when the MODE pin is logic low (discharge mode), the IA gain is inverting.

10kΩ

20kΩ

806Ω

IA

RGP

RGN

ISVN

ISVP+CURRENTSHUNT

–CURRENTSHUNT

ISMEA

+

G = 2 SUBTRACTOR

100kΩ

19.2kΩ

ISREFH

ISREFL

VREFPOLARITYINVERTER

POLARITYINVERTER

MODE

+

+

10kΩ

10kΩ

10kΩ

1667Ω

±

±

1213

7-04

4

Figure 44. IA Simplified Block Diagram

IA Offset Option

As shown in Figure 44, the IA reference node is connected to the ISREFL and ISREFH pins via an internal resistor divider. This resistor divider can be used to introduce a temperature insensitive offset to the output of the IA such that it always reads a voltage higher than zero for a zero differential input. Because the output voltage of the IA is always positive, a unipolar analog-to-digital converter (ADC) can digitize it.

Rev. 0 | Page 18 of 32

Page 19: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451 When the ISREFH pin is tied to the VREF pin with the ISREFL pin grounded, the voltage at the ISMEA pin is increased by 20 mV, guaranteeing that the output of the IA is always positive for zero differential inputs. Other voltage shifts can be realized by tying the ISREFH pin to an external voltage source. The gain from the ISREFH pin to the ISMEA pin is 8 mV/V. For zero offset, tie the ISREFL and ISREFH pins to ground.

Battery Reversal and Overvoltage Protection

The AD8451 IA can be configured for high-side or low-side current sensing. If the IA is configured for high-side current sensing (see Figure 43) and the battery is connected backward, the IA inputs may be held at a voltage that is below the negative power rail (AVEE), depending on the battery voltage.

To prevent damage to the IA under these conditions, the IA inputs include overvoltage protection circuitry that allows them to be held at voltages of up to 55 V from the opposite power rail. In other words, the safe voltage span for the IA inputs extends from AVCC − 55 V to AVEE + 55 V.

DIFFERENCE AMPLIFIER (DA) Figure 45 is a block diagram of the DA, which is used to monitor the battery voltage. The architecture of the DA is a subtractor amplifier with a fixed gain of 0.8. This gain value allows the DA to funnel the voltage of a 5 V battery to a level that can be read by a 5 V ADC with a 4.096 V reference.

BVREFLBVP

BVN 100kΩ

100kΩ 100kΩ

50kΩ

80kΩ

79.9kΩDA

+

BVREFH

VREF

BVMEA

1213

7-04

5

Figure 45. DA Simplified Block Diagram

The resistors that form the DA gain network are laser trimmed to a matching level better than ±0.1%. This level of matching minimizes the gain error and gain error drift of the DA while maximizing the CMRR of the DA. This matching also allows the controller to set a stable target voltage for the battery over temperature while rejecting the ground bounce in the battery negative terminal.

Like the IA, the DA can also level shift its output voltage via an internal resistor divider that is tied to the DA reference node. This resistor divider is connected to the BVREFH and BVREFL pins.

When the BVREFH pin is tied to the VREF pin with the BVREFL pin grounded, the voltage at the BVMEA pin is increased by 5 mV, guaranteeing that the output of the DA is always positive for zero differential inputs. Other voltage shifts can be realized by tying the BVREFH pin to an external voltage source. The gain from the BVREFH pin to the BVMEA pin is 2 mV/V. For zero offset, tie the BVREFL and BVREFH pins to ground.

CC AND CV LOOP FILTER AMPLIFIERS The CC and CV loop filter amplifiers are high precision, low noise specialty amplifiers with very low offset voltage and very low input bias current. These amplifiers serve two purposes:

• Using external components, the amplifiers implement active loop filters that set the dynamics (transfer function) of the CC and CV loops.

• The amplifiers perform a seamless transition from CC to CV mode after the battery reaches its target voltage.

Figure 46 is the functional block diagram of the AD8451 CC and CV feedback loops for charge mode (MODE logic pin is high). For illustration purposes, the external networks connected to the loop amplifiers are simple RC networks configured to form single-pole inverting integrators. The outputs of the CC and CV loop filter amplifiers are coupled to the VINT pins via an analog NOR circuit (minimum output selector circuit), such that they can only pull the VINT node down. In other words, the loop amplifier that requires the lowest voltage at the VINT pins is in control of the node. Thus, only one loop amplifier, CC or CV, can be in control of the system charging control loop at any given time.

Rev. 0 | Page 19 of 32

Page 20: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

ISET–

+

+

CC LOOPAMPLIFIER

CV LOOPAMPLIFIER

IVE1

VVE1

ANALOG‘NOR’

ISVN

BVP

BVNGDA–

+

+GIA

ISMEAS

BVMEA

IBAT

IA

DA

V2R2 C2

VSET

R1 C1

1×VCTRL

VCLN

VCLP

VINTBUFFER

V1

VBAT

SENSERESISTOR

MODE

5V

+

RS

VINT

POWERCONVERTER

VINT

IOUT

ISVP

VCTRL

CURRENTPOWER

BUS

MINIMUMOUTPUT

SELECTOR V4V3

V3 < VCTRL < V4

1213

7-04

6

Figure 46. Functional Block Diagram of the CC and CV Loops in Charge Mode (MODE Pin High)

The unity-gain amplifier (VINT buffer) buffers the VINT pins and drives the VCTRL pin. The VCTRL pin is the control output of the AD8451 and the control input of the power converter. The VISET and VVSET voltage sources set the target constant current and the target constant voltage, respectively. When the CC and CV feedback loops are in a steady state, the charging current is set at

IBAT_SS = SIA

ISET

RGV×

where: IBAT_SS = is the steady state charging current. GIA is the IA gain. RS is the value of the shunt resistor.

The target voltage is set at

VBAT_SS = DA

VSET

GV

where: VBAT_SS = steady state battery voltage. GDA is the DA gain.

Because the offset voltage of the loop amplifiers is in series with the target voltage sources, VISET and VVSET, the high precision of these amplifiers minimizes this source of error.

Figure 47 shows a typical CC/CV charging profile for a Li-Ion battery. In the first stage of the charging process, the battery is charged with a CC of 1 A. When the battery voltage reaches a target voltage of 4.2 V, the charging process transitions such that the battery is charged with a CV of 4.2 V.

The following steps describe how the AD8451 implements the CC/CV charging profile (see Figure 46). In this scenario, the battery begins in the fully discharged state, and the system has just been turned on such that IBAT = 0 A at Time 0.

1. Because the voltages at the ISMEA and BVMEA pins are less than the target voltages (VISET and VVSET) at Time 0, both integrators begin to ramp, increasing the voltage at the VINT node.

1.25

0

0.25

0.50

0.75

1.00

5

0

1

2

3

4

0 54321

CU

RR

ENT

(A)

VOLT

AG

E(V

)

TIME (Hours)

CCCHARGEBEGINS

TRANSITION FROM CC TO CV

CCCHARGEENDS

1213

7-04

7

Figure 47. Representative Constant Current to Constant Voltage Transition

near the End of a Battery Charging Cycle

2. As the voltage at the VINT node increases, the voltage at the VCRTL node rises, and the output current of the power converter, IBAT, increases (assuming that an increasing voltage at the VCRTL node increases the output current of the power converter).

3. When the IBAT current reaches the CC steady state value, IBAT_SS, the battery voltage is still less than the target steady state value, VBAT_SS. Therefore, the CV loop tries to keep pulling the VINT node up while the CC loop tries to keep it at its current voltage. At this point, the voltage at the ISMEA pin equals VISET; therefore, the CC loop stops integrating.

4. Because the loop amplifiers can only pull the VINT node down due to the analog NOR circuit, the CC loop takes control of the charging feedback loop, and the CV loop is disabled.

5. As the charging process continues, the battery voltage increases until it reaches the steady state value, VBAT_SS, and the voltage at the BVMEA pin reaches the target voltage, VVSET.

Rev. 0 | Page 20 of 32

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Data Sheet AD8451 6. The CV loop tries to pull the VINT node down to reduce

the charging current (IBAT) and prevent the battery voltage from rising any further. At the same time, the CC loop tries to keep the VINT node at its current voltage to keep the battery current at IBAT_SS.

7. Because the loop amplifiers can only pull the VINT node down due to the analog NOR circuit, the CV loop takes control of the charging feedback loop, and the CC loop is disabled.

The analog NOR (minimum output selector) circuit that couples the outputs of the loop amplifiers is optimized to minimize the transition time from CC to CV control. Any delay in the transition causes the CC loop to remain in control of the charge feedback loop after the battery voltage reaches its target value. Therefore, the battery voltage continues to rise beyond VBAT_SS until the control loop transitions; that is, the battery voltage overshoots its target voltage. When the CV loop takes control of the charge feedback loop, it reduces the battery voltage to the target voltage. A large overshoot in the battery voltage due to transition delays can damage the battery; thus, it is crucial to minimize delays by implementing a fast CC to CV transition.

Figure 48 is the functional block diagram of the AD8451 CC and CV feedback loops for discharge mode (MODE logic pin is low). In discharge mode, the feedback loops operate in a similar manner as in charge mode. The only difference is in the CV loop amplifier, which operates as a noninverting integrator in discharge mode. For illustration purposes, the external networks connected to the loop amplifiers are simple RC networks configured to form single-pole integrators (see Figure 48).

Compensation

In battery formation and test systems, the CC and CV feedback loops have significantly different open-loop gain and crossover frequencies; therefore, each loop requires its own frequency compensation. The active filter architecture of the AD8451 CC and CV loops allows the frequency response of each loop to be set independently via external components. Moreover, due to

the internal switches in the CC and CV amplifiers, the frequency response of the loops in charge mode does not affect the frequency response of the loops in discharge mode.

Unlike simpler controllers that use passive networks to ground for frequency compensation, the AD8451 allows the use of feedback networks for its CC and CV loop filter amplifiers. These networks enable the implementation of both proportional differentiator (PD) Type II and proportional integrator differentiator (PID) Type III compensators. Note that in charge mode, both the CC and CV loops implement inverting compensators, whereas in discharge mode, the CC loop implements an inverting compensator, and the CV loop implements a noninverting compensator. As a result, the CV loop in discharge mode includes an additional amplifier, VSET buffer, to buffer the VSET node from the feedback network (see Figure 48).

VINT Buffer

The unity-gain amplifier (VINT buffer) is a clamp amplifier that drives the VCTRL pin. The VCTRL pin is the control output of the AD8451 and the control input of the power converter (see Figure 46 and Figure 48). The output voltage range of this amplifier is bounded by the clamp voltages at the VCLP and VCLN pins such that

VVCLN − 0.5 V < VVCTRL < VVCLP + 0.5 V

The reduction in the output voltage range of the amplifier is a safety feature that allows the AD8451 to drive devices such as the ADP1972 PWM controller, whose input voltage range must not exceed 5.5 V (that is, the voltage at the COMP pin of the ADP1972 must be below 5.5 V).

MODE PIN, CHARGE AND DISCHARGE CONTROL The MODE pin is a TTL logic input that configures the AD8451 for either charge or discharge mode. A logic low (VMODE < 0.8 V) corresponds to discharge mode, and a logic high (VMODE > 2 V) corresponds to charge mode. Internal to the AD8451, the MODE pin toggles all single-pole, double throw (SPDT) switches in the CC and CV loop amplifiers and inverts the gain polarity of the IA.

VSET

VSETBUFFER

VSETBF

ISET–

+

+

CC LOOPAMPLIFIER

CV LOOPAMPLIFIER

IVE0

VVE0

ANALOG‘NOR’

ISVN

BVP

BVNGDA–

+

+GIA

ISMEAS

BVMEA

IBAT

IA

DA

R2

R2

C2

VVP0

R1 C1

C2

1×VCTRL

VCLN

VCLP

VINTBUFFER

V1

VBAT

SENSERESISTOR

MODE–

+

RS

VINT

VINT

ISVP

MINIMUMOUTPUT

SELECTOR V4V3

V3 < VCTRL < V4V2

1213

7-04

8

POWERCONVERTER

IOUTVCTRL

CURRENTPOWER

BUS

Figure 48. Functional Block Diagram of the CC and CV Loops in Discharge Mode (MODE Pin Low)

Rev. 0 | Page 21 of 32

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AD8451 Data Sheet

APPLICATIONS INFORMATION This section describes how to use the AD8451 in the context of a battery formation and test system. This section includes a design example of a small scale model of an actual system.

FUNCTIONAL DESCRIPTION The AD8451 is a precision analog front end and controller for battery formation and test systems. These systems use precision controllers and power stages to put batteries through charge and discharge cycles. Figure 49 shows the signal path of a simplified switching battery formation and test system using the AD8451 controller and the ADP1972 PWM controller. For more information on the ADP1972, see the ADP1972 data sheet.

The AD8451 is suitable for systems that form and test NiCad, NiMH, and Li-Ion batteries and is designed to operate in conjunction with both linear and switching power stages.

The AD8451 includes the following blocks (see Figure 42 and the Theory of Operation section for more information).

• A fixed gain IA that senses low-side or high-side battery current.

• A fixed gain DA that measures the terminal voltage of the battery.

• Two loop filter error amplifiers that receive the battery target current and voltage and establish the dynamics of the CC and CV feedback loops.

• A minimum output selector circuit that combines the outputs of the loop filter error amplifiers to perform automatic CC to CV switching.

• An output clamp amplifier that drives the VCTRL pin. The voltage range of this amplifier is limited by the voltage at the VCLP and VCLN pins such that it cannot overrange the subsequent stage. The output clamp amplifier can drive switching and linear power converters. Note that an increasing voltage at the VCTRL pin must translate to a larger output current in the power converter.

• A 2.5 V reference whose output node is the VREF pin.

A logic input pin (MODE) that changes the configuration of the controller from charge to discharge mode. A logic high at the MODE pin configures charge mode; a logic low configures discharge mode.

BATTERY

LEVELSHIFTER

VCTRL

SENSERESISTOR

ISVP

ISVN

BVP

BVN

MODESWITCHES

(3)

AVCC

OUTPUTDRIVERS

BATTERYCURRENT

AVEE

CVBUFFER

CONSTANTCURRENT LOOP

FILTER AMPLIFIER

–+

–+

VINTBUFFER

VSET

BF

VSET

ISET

C D C D C D

VINT

ISMEA

BVMEA

VVE1

VVE0

VVP0

IVE1

IVE0

OUTPUTFILTER

DA–

+

+IA

AD8451CONTROLLER

SETBATTERYVOLTAGE

SETBATTERYCURRENT

DC-TO-DC POWER CONVERTER

EXTERNALPASSIVECOMPENSATIONNETWORK

C = CHARGED = DISCHARGE

CONSTANTVOLTAGE LOOP

FILTER AMPLIFIER

ADP1972PWM

1213

7-04

9

Figure 49. Complete Signal Path of a Battery Test or Formation System Suitable for Li-Ion Batteries

Rev. 0 | Page 22 of 32

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Data Sheet AD8451

POWER SUPPLY CONNECTIONS The AD8451 requires two analog power supplies (AVCC and AVEE), one digital power supply (DVCC), one analog ground (AGND), and one digital ground (DGND). AVCC and AVEE power all the analog blocks, including the IA, DA, and op amps, and DVCC powers the MODE input logic. AGND provides a reference and return path for the 2.5 V reference, and DGND provides a reference and return path for the digital circuitry.

The rated absolute maximum value for AVCC − AVEE is 36 V, and the minimum operating AVCC and AVEE voltages are +5 V and −5 V, respectively. Due to the high PSRR of the AD8451 analog blocks, AVCC can be connected directly to the high current power bus (the input voltage of the power converter) without risking the injection of supply noise to the controller outputs.

A commonly used power supply combination is +15 V for AVCC, −15 V for AVEE, and +5 V for DVCC. The +15 V rail for AVCC provides enough headroom to the IA such that it can be connected in a high-side current sensing configuration. The −15 V rail for AVEE allows the DA to sense accidental reverse battery conditions (see the Reverse Battery Conditions section).

Connect decoupling capacitors to all the supply pins. A 1 µF capacitor in parallel with a 0.1 µF capacitor is recommended.

CURRENT SENSE IA CONNECTIONS For a description of the IA, see the Theory of Operation section, Figure 42, and Figure 44. The IA fixed gain is 26.

Current Sensors

Two common options for current sensors are isolated current sensing transducers and shunt resistors. Isolated current sensing transducers are galvanically isolated from the power converter and are affected less by the high frequency noise generated by switch mode power supplies. Shunt resistors are less expensive and easier to deploy.

If a shunt resistor sensor is used, a 4-terminal, low resistance shunt resistor is recommended. Two of the four terminals conduct the battery current, whereas the other two terminals conduct virtually no current. The terminals that conduct no current are sense terminals that are used to measure the voltage drop across the resistor (and, therefore, the current flowing through it) using an amplifier such as the IA of the AD8451. To interface the IA with the current sensor, connect the sense terminals of the sensor to the ISVP and ISVN pins of the AD8451 (see Figure 50).

Optional Low-Pass Filter

The AD8451 is designed to control both linear regulators and switching power converters. Linear regulators are generally noise free, whereas switch mode power converters generate switching noise. Connecting an external differential low-pass filter between the current sensor and the IA inputs reduces the injection of switching noise into the IA (see Figure 50).

ISVP

+ 10kΩ

20kΩ

20kΩ10kΩ

LPF

RGP

4 TERMINALSHUNT

I BAT

+

DUT

ISVN

RGN

+

10kΩ

10kΩ

1667Ω

1213

7-05

0

Figure 50. 4-Terminal Shunt Resistor Connected to the Current Sense IA

VOLTAGE SENSE DA CONNECTIONS For a description of the DA, see the Theory of Operation section, Figure 42, and Figure 45. The DA fixed gain is 0.8.

Reverse Battery Conditions

The output voltage of the AD8451 DA can be used to detect a reverse battery connection. A −15 V rail for AVEE allows the output of the DA to go below ground when the battery is connected backward. Therefore, the condition can be detected by monitoring the BVMEA pin for a negative voltage.

BATTERY CURRENT AND VOLTAGE CONTROL INPUTS (ISET AND VSET) The voltages at the ISET and VSET input pins set the target battery current and voltage for the CC and CV loops. These inputs must be driven by a precision voltage source (or a digital-to-analog converter [DAC] connected to a precision reference) whose output voltage is referenced to the same voltage as the IA and DA reference pins (ISREFH/ISREFL and BVREFH/BVREFL, respectively). For example, if the IA reference pins are connected to AGND, the voltage source connected to ISET must also be referenced to AGND. In the same way, if the DA reference pins are connected to AGND, the voltage source connected to VSET must also be referenced to AGND.

In constant current mode, when the CC feedback loop is in a steady state, the ISET input sets the battery current as follows:

IBAT_SS = SIA

ISET

RGV×

= S

ISET

RV×26

where: GIA is the IA gain. RS is the value of the shunt resistor.

Rev. 0 | Page 23 of 32

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AD8451 Data Sheet In constant voltage mode, when the CV feedback loop is in steady state, the VSET input sets the battery voltage as follows:

VBAT_SS = DA

VSET

GV

= 8.0

VSETV

where GDA is the DA gain.

Therefore, the accuracy and temperature stability of the formation and test system are not only dependent on the precision of the AD8451, but also on the accuracy of the ISET and VSET inputs.

LOOP FILTER AMPLIFIERS The AD8451 has two loop filter amplifiers, also known as error amplifiers (see Figure 49). One amplifier is for constant current control (CC loop filter amplifier), and the other amplifier is for constant voltage control (CV loop filter amplifier). The outputs of these amplifiers are combined using a minimum output selector circuit to perform automatic CC to CV switching.

Table 5 lists the inputs of the loop filter amplifiers for charge mode and discharge mode.

Table 5. Integrator Input Connections

Feedback Loop Function Reference Input

Feedback Terminal

Control the Current While Discharging a Battery

ISET IVE0

Control the Current While Charging a Battery

ISET IVE1

Control the Voltage While Discharging a Battery

VSET VVE0

Control the Voltage While Charging a Battery

VSET VVE1

The CC and CV amplifiers in charge mode and the CC amplifier in discharge mode are inverting integrators, whereas the CV amplifier in discharge mode is a noninverting integrator. Therefore, the CV amplifier in discharge mode uses an extra amplifier, the VSET buffer, to buffer the VSET input pin (see Figure 42). In addition, the CV amplifier in discharge mode uses the VVP0 pin to couple the signal from the BVMEA pin to the integrator.

CONNECTING TO A PWM CONTROLLER (VCTRL PIN) The VCTRL output pin of the AD8451 is designed to interface with linear power converters and with PWM controllers such as the ADP1972. The voltage range of the VCTRL output pin is bound by the voltages at the VCLP and VCLN pins, as follows:

VVCLN − 0.5 V < VVCTRL < VVCLP + 0.5 V

Because the maximum rated input voltage at the COMP pin of the ADP1972 is 5.5 V, connect the clamp voltages of the output amplifier to 5 V (VCLP) and ground (VCLN) to prevent over-ranging of the COMP input. As an additional precaution, install an external 5.1 V Zener diode from the COMP pin to ground with a series 1 kΩ resistor connected between the VCTRL and COMP pins. Consult the ADP1972 data sheet for additional applications information.

Given the architecture of the AD8451, the controller requires that an increasing voltage at the VCTRL pin translates to a larger output current in the power converter. If this is not the case, a unity-gain inverting amplifier can be added in series with the AD8451 output to add an extra inversion.

STEP-BY-STEP DESIGN EXAMPLE This section describes the systematic design of a 1 A battery charger/discharger using the AD8451 controller and the ADP1972 PWM controller. The power converter used in this design is a nonisolated buck boost dc-to-dc converter. The target battery is a 4.2 V fully charged, 2.7 V fully discharged Li-Ion battery.

Step 1: Design the Switching Power Converter

Select the switches and passive components of the buck boost power converter to support the 1 A maximum battery current. The design of the power converter is beyond the scope of this data sheet; however, there are many application notes and other helpful documents available from manufacturers of integrated driver circuits and power MOSFET output devices that can be used for reference.

Step 2: Identify the Control Voltage Range of the ADP1972

The control voltage range of the ADP1972 (voltage range of the COMP input pin) is 0.5 V to 4.5 V. An input voltage of 4.5 V results in the highest duty cycle and output current, whereas an input voltage of 0.5 V results in the lowest duty cycle and output current. Because the COMP pin connects directly to the VCTRL output pin of the AD8451, the battery current is proportional to the voltage at the VCTRL pin.

For information about how to interface the ADP1972 to the power converter switches, see the ADP1972 data sheet.

Step 3: Determine the Control Voltage for the CV Loop

The relationship between the control voltage for the CV loop (the voltage at the VSET pin), the target battery voltage, and the DA gain is as follows:

CV Battery Target Voltage = 8.0

VSET

DA

VSET VG

V=

In charge mode, for a CV battery target voltage of 4.2 V, select a CV control voltage of 3.36 V. In discharge mode, for a CV battery target voltage of 2.7 V, select a CV control voltage of 2.16 V.

Rev. 0 | Page 24 of 32

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Data Sheet AD8451 Step 4: Determine the Control Voltage for the CC Loop and the Shunt Resistor

The relationship between the control voltage for the CC loop (the voltage at the ISET pin), the target battery current, and the IA gain is as follows:

CC Battery Target Current = S

ISET

SIA

ISET

RV

RGV

×=

× 26

The voltage across the shunt resistor is as follows:

Shunt Resistor Voltage = 26ISET

IA

ISET VG

V=

For target current of 1 A, choosing a 20 mΩ shunt resistor results in a control voltage of 4 V.

When selecting a shunt resistor, consider the resistor style and construction. For low power dissipation applications, many temperature stable SMD styles can be soldered to a heat sink pad on a printed circuit board (PCB). For optimum accuracy, choose a shunt resistor that provides force and sense terminals. In these resistors, the battery current flows through the force terminals and the voltage drop in the resistor is read at the sense terminals.

Step 5: Choose the Control Voltage Sources

The input control voltages (the voltages at the ISET and VSET pins) can be generated by an analog voltage source such as a voltage reference or by a DAC. In both cases, select a device that provides a stable, low noise output voltage. If a DAC is preferred, Analog Devices offers a wide range of precision converters. For example, the AD5668 16-bit DAC provides up to eight 0 V to 4 V sources when connected to an external 2 V reference.

To maximize accuracy, the control voltage sources must be referenced to the same potential as the outputs of the IA and DA. For example, if the IA and DA reference pins are connected to AGND, connect the reference pins of the control voltage sources to AGND.

Step 6: Select the Compensation Devices

Feedback controlled switching power converters require frequency compensation to guarantee loop stability. There are many references available about how to design the compensation for such power converters. The AD8451 provides active loop filter error amplifiers for the CC and CV control loops that can implement proportional integrator (PI), PD, and PID compensators using external passive components.

Rev. 0 | Page 25 of 32

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AD8451 Data Sheet

EVALUATION BOARD INTRODUCTION The AD8451-EVALZ evaluation board is a convenient standalone platform for evaluating the major elements of the AD8451, either as a standalone component or connected to a battery test/formation system.

In the latter configuration, the AD8451-EVALZ operates just as it would within a system including the PWM and dc-to-dc power converter. Simply connect the current and voltage sense voltages from the system directly to the board terminus. This feature is used when setting or evaluating loop compensation using a field of passive compensation components. Figure 51 is a photograph of the AD8451-EVALZ.

FEATURES AND TESTS SMA connectors provide access for input voltages to the sensitive instrumentation (IA) and difference (DA) amplifiers. ISVP and ISVN connectors are the IA inputs, and BVP and BVN are the DA inputs. These inputs accept the dc voltages from battery current and voltage measurement sources, or from a precision dc voltage source. SMA connectors ISET and VSET are available for precision dc control voltages for CC or CV battery charging voltages. SMA ISREFLO is available for applying a nonzero reference voltage to the IA. SMA VCTRL connects to the input of a dc-to-dc power converter as seen in Figure 52. Convenient test loops are provided connecting scope probes or instruments for the remainder of the input/output.

The MODE switch selects between the charge and discharge option. Figure 52 is a schematic of the AD8451-EVALZ. Table 6 lists and describes the various switches and functions.

1213

7-05

1

Figure 51. Photograph of the AD8451-EVALZ

Rev. 0 | Page 26 of 32

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Data Sheet AD8451 Table 6. AD8451-EVALZ Test Switches and Functions

Switch Function Operation Default Position

MODE Selects the charge or the discharge mode.

The MODE switch selects CHG (logic high) or DISCH (logic low). CHG

RUN_TEST1 Selects between the user inputs and the 2.5 V AD8451 reference voltage.

The AD8451 operates normally when the RUN_TEST1 switch is in the RUN position. When in the TEST position, 2.5 V is applied to the ISET and VSET inputs.

RUN

RUN_TEST2 Tests the CC or CV loop filter amplifiers.

The voltage at the VCTRL output (TPVCTRL) for all positions is 0 V when RUN_TEST1 is in RUN position and 2.5 V when RUN_TEST1 in TEST position.

RUN

ISREF_HI The ISREF_HI switch connects Pin 74 (ISREFH) to the internal 2.5 V reference (2.5 position) or to the SMA connector EXT (the external input for a user defined VREF input).

When in the 2.5V position, the ISREF_HI switch connects Pin 74 (ISREFH, an internal 100 kΩ resistor) to Pin 73 (VREF, the 2.5 V reference). When the ISREF_LO switch is in the NORM position, the output at Pin 71 (ISMEA) shifts positive by 20 mV.

EXT

ISREF_LO Connects Pin 76 (ISREFL) to ground (NORM) or to the ISREFL SMA input connector.

When in the NORM position and the ISREF_HI switch is in the EXT position, there is no offset applied to the ISMEA output. When in the EXT position, the ISREFLO SMA is selected.

NORM

EVALUATING THE AD8451 Test the Instrumentation Amplifier

Connect the TPISVN jumper to ground, and then apply 100 mV dc to TPISVP. Measure 2.6 V at the TPISMEA output. Subtract any offset voltages from the output reading before calculating the gain.

20 mV Offset at IMEAS Output

Connect a jumper from TPISVP to TPISVN to ground by using another jumper and any one of the convenient black test loops. Measure 0 V ± 2.86 mV at the TPISMEA output (that is, the IA residual offset voltage multiplied by gain). Move the ISREFLO switch to the EXT position, and the ISREFHI switch to the 20 mV (EXT) position. The output will then increase by 20 mV.

Test the Difference Amplifier

Insert a shorting jumper at Header GND_BVN. With 1 V dc applied to TPBVP, measure 0.8 V at TPBVMEA. For the most accurate gain measurement, subtract the offset voltage from the output voltage before calculating gain.

5 mV Offset at BVMEAS Output

Insert jumpers in the GND_BVP and GND_BVN headers. Measure 0 V ± 0.4mV at the TPBVMEA output (that is, the DA residual offset voltage multiplied by gain). Connect a jumper between TPBREFH and TP2.5V. The output will then increase by 5 mV. CC and CV Integrator Tests

Switches RUN_TEST1 and RUN_TEST2 set up the required circuit conditions to test the integrators. RUN_TEST1 disconnects the external inputs ISET and VSET and applies 2.5 V dc from the reference, simultaneously, to both of the CC and CV.

RUN_TEST2 has three positions: RUN, TEST_CC, and TEST_CV. Loop Compensation

The AD8451-EVALZ is suitable for use as a test platform for system loop compensation experiments. However, before installing the platform in a system, component changes are necessary.

Note the four compensation networks, CC-CHARGE, CC-DISCHARGE, CV-CHARGE, and CV-DISCHARGE, located on the right-hand side of the schematic shown in Figure 52. To make it easier to locate these components, the configuration of these networks on the AD8451-EVALZ PCB approximates that shown in the schematic (see Figure 52). Each of the components locations accommodates both standard, 1206 size, surface-mount chip resistors and capacitors or leaded components inserted into the pairs of TP thru holes spanning the SM footprints. The TP holes accept the popular 0.025” test pins if leaded devices are preferred for multiple loop tests.

As shipped, CC and CV loop amplifier filters are configured as voltage followers by replacing feedback capacitors to the inverting inputs with resistors, and removing the dc coupling resistors from the IA and DA outputs. The feedback loops must be reconfigured to close the loops to operate as precision feedback loops.

Loop compensation requires knowledge of the output dc-to-dc power converter. It is assumed that the AD8451 is most often used with a switching converter. The scope and breadth of this switching converter design architecture is quite broad, and a thorough discussion of all the types and variants of this type of converter is well beyond the scope of this data.

When the circuit and component details of the power converter are known, proceed with a calculation of the loop parameters and components, and the values necessary to achieve loop compensation.

Because the loop is of the type proportional/integrating (PI), a direct dc path is required from the IA and DA amplifiers to the error inputs of the CC and CV loop amplifiers. Install these resistors at the R1, R6, R7, R11, and R12 locations.

Likewise, the CC and CV amplifiers must be reconfigured from voltage followers to integrators by replacing the 0 Ω capacitors at C6, C10, C11, C19, and C24 with appropriate capacitors.

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AD8451 Data Sheet

SCHEMATIC AND ARTWORK

12137-052

−5V

TPIS

VP

RG

P

−5V

C20 1µF

50V

−5V

2.5

C5

10µF

10V

TPIS

REF

LS

TPBVNS

TPB

VMEA

NC

BVN

NC

25V

TPB

VREF

HTPBREFL

TPBVREFLS

C21 1µF

50V

DISC

HVSET

TPVS

ETB

F

TPIS

ET

ISM

EA

C9

0.1µ

F50

V

ISVP

TPIS

REF

H

ISVN

NC

ISR

EFL

25V

TPBV

NBV

P

BREFH

BVPS

NC

BREFL

BVP

NC

NC

BVNS

BREFLS

NC

NC

NC

BVMEA

BVN

NC

VREF

AGND

AVEE

AVCC

MODE

ISVP

RG

P

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

RG

N

ISVN

NC

17 1815 168765432 14139 121110 191 20

59 545660 53 51 49 44 43 415058 46 45475557 52 48 42

VCTR

L

VCLN

VVE1

VIN

T

VCLP

VVE0

VVP0

VSET N

C

NC

NC

NC

VSET

BF

VREF

DGND

DVCCNC

AVCC NC NC

25V 5V

VCTR

L

5V

TPVC

TRL

TPVC

LP

3740

3938

3436

3521

2423

2225

2827

2630

3332

3129

RG

N

TPIS

VN

C18

10µF

10V

C19

10µF

10V

8064

6269

6568

6773

7178

7477

7679

6675

7270

6163

GND

_BVP

GND

_BVN

EXT

NORM

ISR

EFLO

2.5V

EXT

ISR

EFH

I

TPM

OD

E

TPIS

REF

L

NC

NC

NC

ISREFH

NC

VREF

ISREFLS

ISREFL

NC

IVE1

ISMEA

IVE0

ISET

VINT

ISREFB

NC

NC

AGND

AVEE

AVCC

NC

AVEE

12

31

23

AD

8451

X1

TPB

VP

MOD

E

CV

-DIS

CH

AR

GE

TP49

TP41

TP61

TP55

TP14

TP54 C

10*

0Ω 1206

C14

TBD

1206

R4

10kΩ

1206

R1

TBD

1206

CC

-DIS

CH

AR

GE

IVE

0

TP48

TP40

C3

TBD

1206

TP1

TP53

R3

10kΩ

1206

TP11

TP13

C6*

TBD

1206

1206

CC

-CH

AR

GE

VIN

T

TIVE

1

TP58

TP62

TP43

TP51

R5

10kΩ

1206

R6

TBD

1206

C11

*0Ω 12

06

C15

TBD

1206

TP46

TP57

TP6

TP3

TP42

TP50

TVVE

1

TP45

TP18

TP56

TP19

C24

*0Ω 12

06R

1510

kΩ12

06

C17

TBD

1206

R14

10kΩ

1206

TP26

TP25

R12

TBD

1206

TP23

TP24

TP30

TP33

C23

TBD

1206

CV

-CH

AR

GE

BVM

EA

VVP 0

TP12

TP4

R13

10kΩ

1206

R11

TBD

1206

C22

TBD

1206R2

10kΩ

1%12

06

TP36

TP7

R7

TBD

1206 TP

8

TP15

TP9

TP28

C2

TBD

1206

TP16

TP37

TP2

TP5

TP10

TP29

C1

TBD

1206

R8

10kΩ

1%12

06

TPIS

REFB

NC

NC

2.5

5V

+5V

+

C4

10µF

35V

+

AVE

E

+

C8

10µF

35V

C7

10µF

35V

AVC

C

−5V D

VCC

25V

VIN

TTPVC

LN

GN

D5

GN

D4

GN

D3

GN

D2

GN

D10

GN

D6

GN

D7

GN

D1

TP_B

VP

TP32

TP35

TP39

TP27

TP59

TP47

C13

TBD

1206 TP

60C19

*0Ω 12

06R

910

kΩ12

06

TP52

TP44

TP63

−5V

GN

D8

GN

D9

VVE

0

TP17

TP38

R10

10kΩ

1206

TP31

TP34

C12

TBD

1206

VVP 0

5VCH

G

1

23

VSET

BF

R17

0ΩR16

R18

1kΩ

CR

15.

1V

R19

1kΩ

RUN

TEST

45

6

12

3

VSET

RU

N_

TEST

1

ISET

VSET

2

14

3

VIN

T

TVVE

1

VVE1

6

85

7R

UN

_TE

ST2

VVE1

TVVE

1

RUN

T_CC T_

CV

CR

35.

1V

R19

1kΩ

CR

25.

1V

TPIS

MEA

JP1

DVC

CR

ETA

VEER

ETA

VCC

RET

JP1

BVM

EA *0Ω

120

6 R

ESIS

TOR

SA

RE

TEM

POR

AR

ILY IN

STA

LLED

IN L

OC

ATIO

NS

C6,

C14

, C17

, C15

,AN

D C

19.

SEE

TEX

T FO

R F

UR

THER

EXP

LANA

TIO

N.

Figure 52. AD8451-EVALZ Schematic

Rev. 0 | Page 28 of 32

Page 29: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

1213

7-05

3

Figure 53. AD8451-EVALZ Top Silkscreen

1213

7-05

4

Figure 54. AD8451-EVALZ Primary Side Copper

Rev. 0 | Page 29 of 32

Page 30: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

1213

7-05

5

Figure 55. AD8451-EVALZ Secondary Side Copper

1213

7-05

6

Figure 56. AD8451-EVALZ Power Plane

Rev. 0 | Page 30 of 32

Page 31: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

Data Sheet AD8451

1213

7-05

7

Figure 57. AD8451-EVALZ Ground Plane

Rev. 0 | Page 31 of 32

Page 32: AD8451 (Rev. 0)...Current Noise f = 1 kHz, CV buffer only 80 fA/√Hz Current Noise, Peak to Peak f = 0.1 Hz to 10 Hz 5 pA p-p Small Signal −3 dB Bandwidth 3 MHz Slew Rate ΔV OUT

AD8451 Data Sheet

OUTLINE DIMENSIONS

COMPLIANT TO JEDEC STANDARDS MS-026-BEC

1.45 1.40 1.35

0.150.05

0.200.09

0.10COPLANARITY

VIEW AROTATED 90° CCW

SEATINGPLANE

7°3.5°0°

61601

80

20 4121 40

VIEW A

1.60MAX

0.750.600.45

16.2016.00 SQ15.80

14.2014.00 SQ13.80

0.65BSC

LEAD PITCH

0.380.320.22

TOP VIEW(PINS DOWN)

PIN 1

0517

06-A

Figure 58. 80-Lead Low Profile Quad Flat Package [LQFP]

(ST-80-2) Dimensions shown in millimeters

ORDERING GUIDE Model1 Temperature Range Package Description Package Option AD8451ASTZ −40°C to +85°C 80-Lead LQFP ST-80-2 AD8451ASTZ-RL −40°C to +85°C 80-Lead LQFP ST-80-2 AD8451-EVALZ Evaluation Board

1 Z = RoHS Compliant Part.

©2014 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners. D12137-0-3/14(0)

Rev. 0 | Page 32 of 32