ACS850
Quick Installation GuideACS850-04 Drive Modules (55200 kW, 60200 hp)
English. . . . . . . . . . . . . . . . . . . . . 3Dansk . . . . . . . . . . . . . . . . . . . . . 9Deutsch . . . . . . . . . . . . . . . . . . . 15Espaol . . . . . . . . . . . . . . . . . . . 21Suomi . . . . . . . . . . . . . . . . . . . . 27Franais. . . . . . . . . . . . . . . . . . . 33Italiano. . . . . . . . . . . . . . . . . . . . 39Nederlands . . . . . . . . . . . . . . . . 45Portugus (Brasil) . . . . . . . . . . . 51 . . . . . . . . . . . . . . . . . . . 57Svenska. . . . . . . . . . . . . . . . . . . 63Trke . . . . . . . . . . . . . . . . . . . . 69 . . . . . . . . . . . . . . . . . . . . . . 75
3AUA0000045488 Rev EEffective: 2012-08-16
2012 ABB Oy. All rights reserved.
ACS850 drive manuals
*The delivery includes a multilingual quick installation guide.**The delivery includes a multilingual quick start-up guide.***Included in the delivery with appropriate option device.
DRIVE HARDWARE MANUALS *
ACS850-04 Drive Modules (0.37 to 45 kW) Hardware Manual 3AUA0000045496 (English)ACS850-04 Drive Modules (55 to 200 kW, 60 to 200 hp) Hardware Manual 3AUA0000045487 (English)ACS850-04 Drive Modules (200 to 500 kW, 250 to 600 hp) Hardware Manual 3AUA0000026234 (English)ACS850-04 Drive Modules (160 to 560 kW, 200 to 700 hp) Hardware Manual 3AUA0000081249 (English)
DRIVE FIRMWARE MANUALS **
ACS850 Standard Control Program Firmware Manual 3AUA0000045497 (English)ACS850 Crane Control Program (+N5050 +N3050) Supplement 3AUA0000081708 (English)ACS850-04 drives with SynRM motors (option +N7502) Supplement 3AUA0000123521 (English)
OPTION MANUALS ***
Manuals for I/O Extension Modules, Fieldbus Adapters etc.
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Quick installation guide ACS850-04
About this guideThis guide contains the very basic information about the mechanical and electrical installation of the ACS850-04 drive module (55 to 200 kW). For complete documentation see ACS850-04 Drive Modules (55200 kW, 60200 hp) Hardware Manual (code: 3AUA0000045487 [English]).
Safety instructions
WARNING! All electrical installation and maintenance work on the drive must be carried out by qualified electricians only.
Never work on the drive, the braking chopper circuit, the motor cable or the motor when input power is applied to the drive. Always ensure by measuring that no voltage is actually present.A rotating permanent magnet motor can generate a dangerous voltage. Lock the motor shaft mechanically before connecting a permanent magnet motor to the drive, and before doing any work on a drive system connected to a permanent magnet motor.
Mechanical installation
WARNING! If the drive is to be connected to an IT power system (i.e. ungrounded, or high-resistance-grounded [over 30 ohms] power system), the internal EMC filtering of
the drive must be disconnected. This should be done before the drive is mechanically installed. Refer to the Hardware Manual for detailed instructions.
Fasten the drive module onto the wall with four screws.
Installing the power cables
Connection diagram
Notes: Do not use a non-shielded or asymmetrically-constructed motor cable. It is recommended to use a shielded cable also as an supply (input) cable. If shielded supply (input) cable is used, and the conductivity of the shield is less than 50% of the conductivity of a phase conductor, use a cable with a ground conductor (1) or a separate PE cable (2). For motor cabling, use a separate ground cable (3) if the conductivity of the cable shield is less than 50% of the conductivity of a phase conductor and the cable has no symmetrical ground conductors.If there is a symmetrically-constructed ground conductor in the motor cable in addition to the conductive shield, connect it to the ground connectors at both the drive and motor ends.
INPUT OUTPUT
U1V1
W1
3~Motor
U1
1)
UDC+R+
UDC-R-
L1 L2 L3
(PE) (PE)PE
2)
3)
PE
Optional braking resistor
(360 grounding required)
ACS850-04
V1 W1 U2 V2 W2
PE
Quick installation guide ACS850-04
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Connection procedureCabling examples are presented below. Tightening torques are presented on page 5 and at appropriate points in the text. Remove the plastic shroud covering the main
terminals. Lift up with a screw driver from the corner.
Connect the twisted shields of the power cables and separate grounding conductors to the grounding terminals of the drive module.
Connect the phase conductors of the supply cable to the U1, V1 and W1 terminals, and the phase conductors of the motor cable to the U2, V2 and W2 terminals. The recommended stripping length is 16 mm (0.63) for frame size E0 and 28 mm (1.1) for frame size E.
Secure the cables mechanically outside the drive module.
Cut holes for the installed cables into the clear plastic shroud to accommodate the power cables. Press the shroud onto the terminals.
Connect the other ends of the power cables. To ensure safety, pay special attention to connection of the grounding conductors.
Cabling examples
U2 V2 W2 PEUDC-R+UDC+
R-V1U1 W1PE
Input power cable Motor cable
Frame size E0: Screw terminal installation
Frame size E: Cable lug installation (16 to 70 mm2 [AWG6 to AWG2/0] cables)
U1 V1 W1 U2 V2 W2R-UDC+
R+ UDC-
PE8 Nm (5.9 lbfft)
Insulate the ends of the cable lugs with tape or shrink tube
3044 Nm(2232 lbfft)
Input power cable Motor cable
Quick installation guide ACS850-04
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Wire sizes accepted by power terminals
Tightening torques
PE8 Nm (5.9 lbfft)
Frame size E: Screw terminal installation (95 to 240 mm2 [AWG3/0 to 500MCM] cables)
Input power cable Motor cable
U1 V1 W1 U2 V2 W2R-UDC+
R+ UDC-
Drive type ACS850-04 Wire size-103A-5, -144A-5 6 70 mm2
-166A-5-290A-5 95 240 mm2
Drive typeACS850-04
Power terminals PENm (lbfft) Nm (lbfft)
-103A-5, -144A-5 15 (11) 15 (11)
-166A-5-290A-5
Cable lug installation3044 (2232) 8 (5.9)
Allen screw2040 (1530)
Screw terminal installation3044 (2232)
8 (5.9)
a
b
a. Connect the cable to the terminal. Tighten the Allen screw to 2040 Nm (1530 lbfft).
b. Connect the terminal to the drive. Tighten to 3044 Nm (2232 lbfft).
WARNING! If the wire size is less than 95 mm2 (3/0 AWG), a crimp lug must be used. A cable of wire size less than 95 mm2 (3/0 AWG) connected to this terminal will loosen and may damage the drive.
Quick installation guide ACS850-04
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Installing the control cablesDefault I/O connection diagram
XPOWExternal power input24 V DC, 1.6 A
+24VI 1GND 2
XRO1, XRO2, XRO3
Relay output RO1 [Ready]250 V AC / 30 V DC2 A
NO 1COM 2NC 3
Relay output RO2 [Modulating]250 V AC / 30 V DC2 A
NO 4COM 5NC 6
Relay output RO3 [Fault(-1)]250 V AC / 30 V DC2 A
NO 7COM 8NC 9
XD24+24 V DC* +24VD 1Digital input ground DIGND 2+24 V DC* +24VD 3Digital input/output ground DIOGND 4Ground selection jumper AI1
XDIDigital input DI1 [Stop/Start] DI1 1Digital input DI2 DI2 2Digital input DI3 [Reset] DI3 3Digital input DI4 DI4 4Digital input DI5 DI5 5Digital input DI6 or thermistor input DI6 6Start interlock (0 = Stop) DIIL A
XDIODigital input/output DIO1 [Output: Ready] DIO1 1Digital input/output DIO2 [Output: Running] DIO2 2
XAIReference voltage (+) +VREF 1Reference voltage () -VREF 2Ground AGND 3
Analog input AI1 (Current or voltage, selectable by jumper AI1) [Speed reference 1]
AI1+ 4AI1- 5
Analog input AI2 (Current or voltage, selectable by jumper AI2)AI2+ 6AI2- 7
AI1 current/voltage selection jumper AI1AI2 current/voltage selection jumper AI2
XAO
Analog output AO1 [Current %]AO1+ 1AO1- 2
Analog output AO2 [Speed %]AO2+ 3AO2- 4
XD2DDrive-to-drive link termination jumper T
Drive-to-drive link.B 1A 2
BGND 3XSTO
Safe Torque Off. Both circuits must be closed for the drive to start.
OUT1 1OUT2 2
IN1 3IN2 4
Control panel connectionMemory unit connection
Notes:[Default setting with ACS850 standard control program (Factory macro).*Total maximum current: 200 mAThe wiring shown is for demonstrative purposes only.For jumper settings, see text.Wire sizes and tightening torques:XPOW, XRO1, XRO2, XRO3, XD24: 0.5 2.5 mm2 (2412 AWG). Torque: 0.5 Nm (5 lbfin)XDI, XDIO, XAI, XAO, XD2D, XSTO:0.5 1.5 mm2 (2814 AWG). Torque: 0.3 Nm (3 lbfin)
XPOW(2-pole, 2.5 mm2)
Order of terminal headers and jumpers
XRO1(3-pole, 2.5 mm2)
XRO2(3-pole, 2.5 mm2)
XRO3(3-pole, 2.5 mm2)
XD24(4-pole, 2.5 mm2)
XDI(7-pole, 1.5 mm2)
DI/DIO grounding selection
XDIO(2-pole, 1.5 mm2)
XAI(7-pole, 1.5 mm2)
AI1, AI2
XAO(4-pole, 1.5 mm2)
XD2D(3-pole, 1.5 mm2)XSTO (orange)(4-pole, 1.5 mm2)
T
Quick installation guide ACS850-04
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Jumpers on the control unit: DI/DIO grounding selector (located between XD24 and XDI) Determines whether the DIGND (ground for digital inputs DI1DI5) floats, or if it is connected to DIOGND (ground for DI6, DIO1 and DIO2). If DIGND floats, the common of digital inputs DI1DI5 should be connected to XD24:2. The common can be either GND or Vcc as DI1DI5 are of the NPN/PNP type.
AI1 Determines whether Analog input AI1 is used as a current or voltage input.
AI2 Determines whether Analog input AI2 is used as a current or voltage input.
T Drive-to-drive link termination. Must be set to the ON position when the drive is the last unit on the link.
Continue with drive start-up accor
