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Oral presentation at ACS2010 National Meeting on Aug. 22, 2010.
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GPC-IR to Characterize Macromolecular
Excipients in Pharmaceutical Formulations
Ming Zhou, William Carson,
Sidney Bourne & Tom Kearney
Spectra Analysis, Inc.
August 22, 2010
Contact: [email protected]
Tel. 508-281-62761
ACS 2010 National MeetingDivision of Analytical Chemistry
OUTLINE
GPC-IR Hyphenated Technology: Instrumentation
Excipient Characterization: Copovidone PVP/VAc
Excipient Degradation from HME Process:
HPMCAS, Eudragit L100-55 (PEA/MAA)
Summary: GPC-IR Applications in Pharma Formulations
Q & A
2
Hyphenated Technologies &
Major Applications
Liquid Chromatography
Mass
SpectroscopyInfra Red
Spectroscopy
Separation
Applications Small Molecules, Proteins Polymers
Detection &
Data Analysis
LC-MS LC-IR
Pharma API’s Polymeric Excipients
LC-IR Hyphenation
What is Direct Deposition FTIR?
Continuous Polymer Tracks (GPC-IR)Separated Dots from HPLC-IRSeparated Dot Depositing on Disk
Features of DiscovIR-LC
High Quality Solid Phase Transmission IR Spectra
Real-Time On-line Detection
Microgram Sensitivity
Compatible with all LC Solvents and Gradients
• e.g. Water, ACN, Methanol, THF, Chloroform, HFIP
Compatible with all GPC/SEC Solvents
Fully Automated Operation: No Fractionation
Multi-Sample Processing: 10 Hr ZnSe Disk Time
Compositional Drift Analysis of
Copolymer Poly(A-B) by GPC-IR
Ratio 10/8 12/12 2/4 Total 24/24
A% 56% 50% 33% 50%
High MW Low MW Molar Mass
Ab
so
rpti
on
A/B RatioA
B
Compositional Heterogeneity of
Copolymer Poly(A-B)
High MW Low MW Molar Mass
Ab
so
rpti
on
Ratio 10/8 12/12 2/4 Total 24/24
A% 56% 50% 33% 50%
GPC-IR
IR Bulk 50% (NMR)
GPC
(MS)
GPC-IR Spectrum of Copovidone
Excipient - VP/VAc Copolymer
Peak 1680 cm-1 from VP comonomer
Peak 1740 cm-1 from VAc comonomer
GPC-IR Chromatogram Overlay with Comonomer IR Peak Ratios
Excipient Compositional Drift
w/ MWD Vs. Bulk Average
Abs. Peak Ratio: AVA / AVP = (k1*b*MVA) / (k2*b*MVP) = k (MVA / MVP) ~ Comonomer Ratio
(Molecular Weight Distribution)
Bulk Average
Copovidone
0
.1
.2
.3
.4
.5
.6
106 104 103 102105
ma
x. IR
ab
so
rba
nce
Molecular Weight
Copovidone: sample A
30
35
40
45
50
molecular weight
distribution
% a
ceta
te c
om
onom
er
comonomer composition
distribution
Excipient Compositional Drift
w/ MWD Vs. Bulk Average
Bulk Average
40% VAc
0
.1
.2
.3
.4
.5
.6
106 104 103 102105Molecular Weight
Copovidone: sample A
sample B
sample C
Copovidone MW Distributions from
Different Suppliers (Manf. Processes)
ma
x. IR
ab
so
rba
nce
Copovidone A gave clear tablets while Copovidone C led to cloudy ones.
0
.1
.2
.3
.4
.5
.6
106 104 103 102105Molecular Weight
Copovidone: sample A
30
35
40
45
50
% a
ceta
te c
om
onom
er
Comonomer Composition
Distribution
sample B
sample C
0
.1
.2
.3
.4
.5
.6
106 104 103 102105
sample B
sample C
Bulk 40% VAc
ma
x. IR
ab
so
rba
nce Molecular Weight
Distribution
Copovidone Compositional Drifts
from Different Manf. Processes
Copovidone A gave clear tablets while Copovidone C led to cloudy ones.
Excipient Characterization
by LC-IR in Pharma Formulations
16
Copolymer Compositional Analysis with MW Distributions
• Comonomer Ratio Drift (Functional Groups) vs. Bulk Average
• Excipient Lot-to-Lot Variations: QbD Studies
Excipient Performance & Functional Group Correlations
• Hydrophobic/Hydrophilic Ratio Drift vs. Phase Separations
• Effects on Excipient Dissolution Behavior
Reference
(1) Chemical Heterogeneity on Dissolution of HPMC,
EU J. of Pharma Sci., P392 (2009), A. Viriden et al.
(2) Comp Drift Effect on Dissolution of PMMA/MAA,
Materials Letters, P1144 (2009), E. Manias et al.
17
Excipient Degradation from
Hot Melt Extrusion Process
Hot Melt Extrusion Process: To Make Solid Dispersions
for Low Solubility Drugs to Improve Bioavailability
Degradation Issues
• Excipient & API Degradation at High Temp. (100-200C)
• Discoloration / Residues
• Degradant / API Interactions
Process Variables
• Temperature
• Time (Screw Speed)
• Torque
• Screw / Die Designs
Excipient HPMCAS Degradation
in Hot Melt Extrusion Process
Unprocessed
Processed at 160C
Processed at 220C
Degradant
Degradant from HPMCAS (220C)
in Hot Melt Extrusion Process
IR Database Search Result: Succinic Acid
HPMCAS Degradation
in Hot Melt Extrusion Process
Functional Group Ratio Changes from High Temp Process (Sample C)
OH
-C=O
GPC-IR Analysis of HPMCAS
Degradation in HME Process
Fig. A Schematic Structure of HPMC-AS
Detected Degradants: Succinic Acid & Derivatives
Detected Functionality Ratio Change: Hydroxyl Vs. Carbonyl
Help Understand Excipient Degradation Mechanism
Study Excipient / API Interactions
Define Safe Process Window: QbD
Excipient Blends with Plasticizers and Additives
CH3-C=O
HOOC-CH2-CH2-C=O
Eudragit L100-55 Characterization by GPC-IR (Chromatograph + IR Spectra)
Eudragit L100-55 Compositional Drift at
Different Elution Times (Red 8’ & Blue 10’)
COOH
1705
COOEt
1735
CH2 CH3
Areas: L R
Acid / Ester Co-Monomer Ratio ~ Acid / Ester Peak Area Ratio = [(L+R)-2L] / (2L)
IR Spectra of L100-55 Samples atPolymer Peak Center (Elution Time ~9.4’)
24
S0 – Green Ref
S1 – Pink 130C
S2 – Blue 160C
S3 – Black 190C
COOEt
1735
COOH
1705
CO-OH
NCE?
1805 cm-1
Excipient L100-55 Crosslinked from
COOH to Anhydride at Higher Temp
25
COOEt
1735
COOH
1705
S0 – Green Ref
S1 – Pink 130C
S2 – Blue 160C
S3 – Black 190C
NCE?
1805 cm-1
Summary: Eudragit L100-55
Degradation & Stability from HME
26
Sample # Extrusion
Temp.
Screw
Speed
Sample
Color
Sample
in THF
(~0.5%)
Degradant
Formed
Polymer
Change
S0 Not
Processed
White Clear
Solution
None None
S1 130 C 250 rpm Off
White
Clear
Solution
Trace
Anhydrides
S2 160 C 250 rpm Off
White
Clear
Solution
Anhydrides Acid/Ester
Ratio
Decreased
S3 190 C 250 rpm Brownish Some
Residue
Anhydrides Acid/Ester
Ratio
Decreased
Common Polymeric Excipients
27
Cellulose Derivatives
• HydroxyPropyl Methoxy Cellulose (Hypromellose): HPMC
• HPMC Acetate Succinate: HPMC-AS
• HPMC Phthalate: HPMC-P
• HydroxyPropyl Cellulose: HPC
Copovidone: PolyVinyl Pyrrolidone / Vinyl Acetate – PVP/VAc
SoluPlus Terpolymer: PEG / PVAc / PVCap
Methacrylic or Methacrylate Copolymers: Eudragit
Polyethylene Oxide: PEO (MW > 20K) or PEG (MW < 20K), PEG/PPG
PLGA Copolymers: Biodegadable
Excipient Combinations with Plasticizers and Additives
GPC-IR Applications for Excipient
Analysis in Drug Formulations
Excipient
Manufacturing
• Process Control
• Lot-to-lot Variations
• CoA
• Novel Excipient R&D
• Trouble Shooting
Formulation Develop. Drug Manufacturing
• Incoming QC
• Excipient Functionality
• Formulation Development
• QbD
• Process Degradation (Hot Melt Extrusion)
• Define Safe Process Window / QbD
• Process Monitoring
• Trouble Shooting
Formulated Drugs
Shelf Life Stability
• Stressed Degradation
• De-Formulate Excipient Blends
• Trouble-Shoot Problem Drugs in the Market
Users: Excipient Pharma Co. Pharma Co.
Manufacturers HME Service Providers Generic Drug Co.
Excipient QbD Space
GPC-IR-Performance
Slide from USP International Excipient Workshop (July 2009)
GPC
IR
Performance
GPC-IR
Excipient Analysis with GPC-IR
in Pharceutical Formulations
Polymeric Excipient Characterization
Compositional Variations with MWD: Functional Group Ratios
Lot-to-Lot, Supplier-to-Supplier Variations
Degradation Analysis in Thermal Process (HME)
Detect Degradants (Low MW)
Polymer Structural Changes:
• Cross-Linking (New Chemical Entity)
• Functional Group Changes
GPC-IR & HPLC-IR Applications
Excipient Characterization, Functionality & Degradation Analysis
Copolymer Compositional Analysis across MW Distribution
Polyolefin Copolymer Branching Analysis by High Temp GPC-IR
Polymer Blend Ratio Analysis across MW Distribution
Polymer Additive & Impurity Analysis
De-Formulation for Polymers and Additives: Competitive Analysis
Process Control & Optimization
Excipients, Plastics, Rubbers, Films, Fibers, Foams & Composites
Reactive Polymer Analysis for Coating, Adhesive, Sealant & Elastomer
Isomer Analysis for Chemicals, Forensics & Pharmaceuticals
General Analytical Capability: Trouble Shooting
31
GPC-IR Operating Conditions
& Sample Preparation
GPC Chromatograph: Agilent® 1200
• GPC Column Temperature: Ambient
• Solvent: THF at 1.0 ml/min
• Column: Jordi Gel DVB Mixed Bed– 250 x 10 mm
• Sample Injections: 100 ml at ~0.5% weight / volume THF
IR Detection
• DiscovIR-LC® solvent-removing direct-deposition solid phase FTIR
• Cyclone Temperature: 150oC
• ZnSe Disk Temperature: -10 ~ -15oC
Sample Preparation:
• 0.050 g excipient solid samples were dissolved in 10 ml THF in ~1
hr and filtered with 0.45 mm PTFE syringe filter before GPC injection
Acid/Ester Ratio Changes with Elution Time (MWD) and Processing Temp.
33
S0 – Green Ref.
S1 – Pink 130C
S2 – Blue 160C
S3 – Black 190C
HPMCAS Grade-to-Grade
Difference (LF/MF/HF) by GPC-IR
M
OCH3
2830
C/HP
OH
3470
HP
CH3
1372
A
Acetyl
1235
AS
C=O
1740
HOOC-CH2-CH2-C=O
CH3-C=O
-C-O-C-
1060
HPMCAS Grade-to-Grade
Difference (HF/MF/LF) by GPC-IR
Acetyl / C=O (total AS): Peak 1235cm-1 /1740 cm-1 Ratios
HF—0.8
MF—0.5
LF—0.4
IR Band Identifications of HPMCAS
Excipients for Ratio Drift Analysis
CH3
HP
o
HOOC-CH2-CH2-C=O
O
CH3-C=O
CH3-C=O
O
CH3
O
S
A
A
MM M
M
M
M M
Groups HP M C A AS Notes
CH3 1372 HP
OCH3 2830 M
OH 3470 (Unsub. OH & HP OH) OH
COCH3 1235 A
Total C=O 1740 AS
CH2 2935 2935 2935 2935 CH2
C-O-C 1060 BackBone
(BB)
C