ACO Civil Construction Products · 2015. 1. 19. · modular trench drain system and is ideal for commercial applications ranging from petrol stations to airports. ACO Drain® systems

Comme r c i a l Tr e n ch D r a i n s

ACO Civil Construction Products

ACO DRAIN®

SlabDrain Leaflet

Introduction to the shallow channel SlabDrain System

H100K/H100SK - 100mm width, metallic edge channels



ACO DRAIN®

ACO Drain® is the market leading

modular trench drain system and

is ideal for commercial applications

ranging from petrol stations to

airports.

ACO Drain® systems comprise

Polycrete® Channels*, factory

manufactured modular units made

from corrosion resistant polymer

concrete. Channels are to be used

with grates from a variety of

materials for all loading applications.

ACO Drain® systems are available in

50mm, 100mm, 200mm and 300mm

internal widths, and most systems

have a built-in slope for up to 40

continuous metres.

The ACO Drain® brand is segmented

into different product ranges,

dependent on use.

1. Standard ProductsKlassikDrain

PowerDrain

SlabDrain

2. Specialty ProductsBrickslot

MiniKlassik

Grated Pits

SlabDrain

SlabDrain is available in 100mm,

200mm and 300mm widths and is a

shallow invert trench drain comprising

modular Polycrete® Channels*. The

range is ideal where site depth

restrictions are of concern. Each

interconnecting unit is manufactured

complete with integrally cast metal

edge rails.

A variety of grates is available in

different materials and styles up

to load class G (AS 3996). This is

equivalent to approximately 30 tonne

wheel load. There is also a specialist

range of grates marketed under the

trademark, Heelsafe® Anti-Slip. These

are pedestrian friendly grates with

certified slip ratings to AS 4586.

For quick fitting and removal

during installation and maintenance,

all grates are locked down with

a patented boltless mechanism,

QuickLok or PowerLok.

* Polycrete® refers to ACO Products made from

polymer concrete

Typical applications

• Restricted depth applications

• Parking stations

• Elevated slabs

• Retro-fit

• Threshold applications

• Balconies

• Outdoor entertainment areas

ACO DRAIN®

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Product overview - SlabDrain

Interconnecting end profiles allow easy and effective joining of channels. SF Sealant Groove - a groove is cast into the ends of every channel. The combined groove allows for a bead of appropriate flexible sealant to be inserted at joints, if required.

H100K/H200K/H300K - Integrally cast-in galvanised steel edge rail provides additional strength and protects channel body from damage. (Stainless steel edge rail also available).

Shallow depth - either 80mm or 100mm (H100K)

Shallow depth - 130mm (H200K & H300K)

QuickLok on H100K/H200K/H300K - patented, boltless locking system provides quick fitting and removal of grates. Helps reduce installation, maintenance time and cost.

PowerLok - a patented, boltless locking system that provides quick fitting and removal of grates.

H100SK/H200SK/H300SK Ductile iron grates - heavy duty grates to load class G (approx. 30 tonne wheel load).

Knock-outs are included on all channels to allow vertical outlet connection to the pipework.

H100SK/H200SK/H300SK - Integrally cast-in ductile iron edge rail provides maximum strength and protection for channel body.

Profiled side walls - provide channel body strength and mechanical keying to concrete encasement.

Shallow depth - 100mm (H100SK)

H100SK100mm internal (160mm external) width



H100K100mm internal (130mm external) width



Shallow depth - 130mm (H200SK & H300SK)

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Bottom drill-outH100K - 100mm H200K - 100mm H300K - 100mm

Neutral channels

End cap

Removable grates

Parts table H100K-80100mm internal width

H100K-100100mm internal width

H200K200mm internal width

H300K300mm internal width

Part No. Invert1 Weight Part No. Invert1 Weight Part No. Invert2 Weight Part No. Invert2 Weight

Galv S/S mm kg Galv S/S mm kg Galv S/S mm kg Galv S/S mm kg

Neutral channel (1m) 141785 141786 65 9.0 141787 141788 85 12.5 141789 141790 100 27.2 141791 141792 100 33.7

End cap 141793 803 0.5 141794 1003 0.6 141795 1303 1.0 141796 1303 1.4

Debris Strainer for 100mm drill-outGrate removal tool

93488 01318

--

0.10.1

93488 01318

--

0.10.1

93488 01318

--

0.10.1 01318 - 0.1

QuickLok bar 02899 - 0.1 02899 - 0.1 10457 - 0.1 10458 - 0.1

Notes:1. H100K-80/H100K-100 overall channel depth add 15mm to invert depth.2. H200K/H300K overall channel depth add 30mm to invert depth.3. Overall depth of end caps.

Typical system layout - HK Series: H100K/H200K/H300K

H100K-80 & 100 H200K H300K

Heelsafe® Anti-Slip grates

A slip resistance classification is assigned to these grates. AS 4586 sets out two recognised tests that determine slip resistance: oil-wet inclining platform test ramp (R-rating) and wet pendulum test (P-rating). HB 197 references AS 4586 by specifying the minimum slip resistance ratings dependent on the application.

SlabDrain’s range of Heelsafe® Anti-Slip grates is available in plastic, stainless steel and ductile iron, for more information visit www.heelsafe.com.au

SlabDrain’s Heelsafe® Anti-Slip grate range (HK Series)

1 2 3 4 5 6

To remove bar, insert screwdriver into hole at end of bar and lever back serrated end; rotate bar free.

Push down or stand on grate until it clicks into position.

H200K/H300K channels use plastic safety clip to hold in place.

Locate locking bar in recesses, rotate and use hammer to tap securely into place. Serrated ends grip in recess.

To remove first grate, insert grate removal tool into slots at end of grate; pull up sharply. Remaining grates can be removed by hand.

To install grate, align QuickLok spigot directly over locking bar.

FIT GRATEFIT LOCKING BAR

Comprises a spigot fitted onto the grate and a removable QuickLok bar in the channel, the QuickLok system locks the grate to the channel by aligning the spigot over the bar and applying pressure until they ‘snap’ together. With no loose bolts or bars, QuickLok provides a secure boltless lock that is still easy to take apart for maintenance and cleaning. This saves time and money during installation.

QuickLok - boltless locking system

GRATE REMOVAL

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At ACO, we believe that pedestrian friendly grates and slip resistance go hand in hand. The grates with the trademark, Heelsafe® Anti-Slip comply to AS 3996, Clause 3.3.5 Surface Openings in Pedestrian Areas and all the specific user requirements described opposite.

ACO DRAIN®

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H200K grates Lengthmm

Part No.

Wgtkg

LOAD CLASS B - AS 3996 - 80kN - approximate wheel load 2,670kg

Type 647Q/648QStainless Wedgewire1

Heelsafe® Anti-Slip

1000 500

98973 98993

7.5 3.7

Type 643Q/644QStainless 5 Star1


1000 500

141187 141188

7.5 3.7

Type 607Q/608QGalv Transverse

1000 500

141749 141716

7.8 4.2

LOAD CLASS D - AS 3996 - 210kN - approximate wheel load 8,000kg

Type 605Q/606Q Galv Mesh Type 630Q/631Q Stainless Mesh

1000 500 1000 500

141741 141742 141746 141747

13.8 7.1 13.0 6.6

Type 680Q Iron WaveHeelsafe® Anti-Slip

500 93955 12.7

Type 681Q Iron DecorativeHeelsafe® Anti-Slip

500 93956 12.2

Type 661Q Iron Slotted

500 95076 12.0

Type 678Q Iron Intercept1

Heelsafe® Anti-Slip500 95038 10.0

Type 677Q Iron Galv Intercept1


QuickLok grates

1 Meets ASME A112.6.3 Section 7.12 (American high heel standard).


Part No.

Wgtkg

LOAD CLASS A - AS 3996 - 10kN - approximate wheel load 330kg

Type 494Q Black Plastic InterceptHeelsafe® Anti-Slip

500 97393 0.8

Type 495Q Grey Plastic InterceptHeelsafe® Anti-Slip

500 97385 0.8

Type 420Q/421QGalv Slotted

1000500

31530 31531

2.7 1.4

Type 450Q/452QStainless Slotted

1000500

31630 31631

2.7 1.4

Type 445Q/446QStainless Wedgewire Heelguard1

1000500

141202 141204

2.5 1.3


Type 447Q/448QStainless Wedgewire1


1000 500

98971 98991

3.2 1.6

Type 443Q/444QStainless 5 Star1


1000 500

141138 141139

3.2 1.6


Type 492QComposite Slotted1


Type 425Q/426QGalv Slotted

1000 500

31540 31541

4.0 2.0

Type 455Q/457QStainless Slotted

1000 500

31640 31641

4.0 2.0

Type 405/406QGalv Mesh

1000 500

141739 141740

4.3 2.2

Type 430Q/431QStainless Mesh

1000 500

141744 141745

4.1 2.1


500 97118 4.5


500 97120 4.1


500 141122 4.6



Type 477Q IronGalv Intercept1



Part No.

Wgtkg


Type 847Q/848Q Stainless Wedgewire1


1000 500

98975 98995

12.5 6.2

Type 843Q/844Q Stainless 5 Star1


1000 500

141518 141519

12.5 6.2

Type 807Q/808Q Galv Transverse

1000 500

141750 141717

12.4 6.3


Type 805Q Galv Mesh Type 830Q Stainless Mesh

500 500

141743 141748

12.7 15.1


500 93951 21.8


500 141754 21.3


500 93944 19.0



Type 877Q Iron Galv Intercept1


AS 1428.2, Clause 9(c) – slots cannot exceed 13mm (width); 150mm (length). Longitudinal grates need to be placed at right angles to the principal direction of travel.

Grates designed to resist the penetration of a 10mm heel.

Bicycle tyre penetration resistance to AS 3996. Criteria placed on slot length dependant on slot width.

Pedestrian safe grates with slip resistance. Rated to AS 4586.

Specific User RequirementsThe grates on this page meet some or all of the legislative requirements described below:

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Parts table H100SK100mm internal width

H200SK200mm internal width

H300SK300mm internal width

Part No. Invert2 Weight4 Part No. Invert3 Weight4 Part No. Invert3 Weight4

Slotted Heelsafe® mm kg Slotted Heelsafe® mm kg Slotted Heelsafe® mm kg

Neutral channel1 (1m) 141797 141798 75 31.5 141799 141800 85 55.5 141801 141802 100 82.7

End cap 97334 1005 0.5 93460 1305 0.5 93470 1305 0.6

Debris Strainer for 100mm knockout 93488 - 0.1 93488 - 0.1

Grate removal tool 01318 - 0.1 01318 - 0.1 01318 - 0.1

PowerLok safety clip 10443 - - 10443 - - 10443 - -

Notes:1. Channel and grate assembly come complete. 2. H100SK overall channel depth, add 25mm to invert depth. 3. H200SK/H300SK overall channel depth, add 30mm to invert depth.4. Weights shown are for channels with Slotted grates. For Heelsafe® grates - H100SK, add 2.4kg; H200SK, subtract 5.6kg; H300SK, subtract 10.4 kg. 5. Overall depth of end caps.

Typical system layout - HSK Series: H100SK/H200SK/H300SK

PowerLok Grates

Bottom knock-outH100SK - 100mm H200SK - 100mm & 150mm H300SK - 150mm & 200mm

Neutral channels

End cap

Removable grates

H100SK grates Lengthmm

Wgtkg

LOAD CLASS G - AS 3996 - 900kN - approximate wheel load 30,000kg

Iron Slotted 500 5.6

Iron Intercept Heelsafe® Anti-Slip1

500 6.8

DIN F 900


Wgtkg



LOAD CLASS E - AS 3996 - 400kN - approximate wheel load 13,700kg


500 11.7

F 900


Wgtkg



LOAD CLASS E - AS 3996 - 400kN - approximate wheel load 13,700kg


500 19.2

300 K

DIN KL F900

E600

300K

1 Meets ASME A112.6.3 Section 7.12 (American high heel standard).

AS 1428.2, Clause 9(c) – slots cannot exceed 13mm (width); 150mm (length). Longitudinal grates need to be placed at right angles to the principal direction of travel.

Grates designed to resist the penetration of a 10mm heel.

Bicycle tyre penetration resistance to AS 3996.Criteria placed on slot length dependant on slot width.

Pedestrian safe grates with slip resistance. Rated to AS 4586. For more information, see page 4.

Specific User RequirementsThe grates on this page meet some or all of the legislative requirements described below:

Iron Intercept Heelsafe® Anti-Slip grate

ACO DRAIN®

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SlabDrain is ideal for shallow slab areas where vertical depth is limited. For other challenging applications, ACO also offers a range of Specialty products.

Other complimentary systems

1 2 3PowerLok - boltless locking system

PowerLok - safety clip (optional)

To open PowerLok, insert tool between rail and PowerLok device.

For areas of security or safety concerns, the PowerLok safety clip provides a visual alert to confirm the grate is locked and secure.

The safety clip push-fits next to the locked PowerLok device. Safety clip sits flush with grate surface and grate cannot be unlocked.

To open PowerLok device, the safety clip must be removed. If no red block is visible, the locking is not guaranteed. This provides a visual alert that grates may not be locked.

Rotate tool 90°; PowerLok device should push away from rail.

To close, place hook part of tool into ‘V’ and push towards rail.

Specialty Products

Brickslot MiniKlassik Grated Pits

Brickslot is a discrete, drainage solution for use with brick or stone pavers up to 63mm deep. The 10mm steel slot (galvanised or stainless) blends in with paving joints giving an aesthetic solution.

The Brickslot unit is typically used on the KlassikDrain K100 channel, but can also be used on the SlabDrain H100K channel if depth restrictions are a concern. An access unit provides discrete access to the channel or in-line pit for maintenance.

Compact trench drains for high profile, aesthetic applications where a barrier is required to separate wet and dry areas.

Choice of Heelsafe® Anti-Slip grates available in stainless steel and ductile iron.

For use where an existing pavement has been finished with undulating falls for point drainage, or for the collection of concentrated surface water runoff.

Grated pits are available in a wide range of sizes, are lightweight, easy to transport and handle. Choice of grates in 3 styles including Heelsafe® Anti-Slip.

KlassikDrainThe world’s most widely used general purpose 100mm, 200mm and 300mm width trench drain complete with wide range of grates.

PowerDrainAn extra heavy duty trenchdrain system available in 100mm, 200mm and 300mm internal widths

BrickslotA discrete continuous slot drainage solution for brick or stone pavers.

MiniKlassikA discrete grated trench drain for high profile, aesthetic areas.

Grated PitsA range of grated pits and risers made from polymer concrete.

Other ACO DRAIN® systems

LE0028

© 2013 ACO Polycrete Pty Ltd. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the company. It is the customer’s responsibility to ensure that each product is fit for its intended purpose and that the actual conditions are suitable. ACO Polycrete Pty Ltd. pursues a policy of continuous product development and reserves the right to amend specifications without notice.

ACO Polycrete Pty LtdABN 65 050 102 942www.acoaus.com.au

Sales HotlinesAustralia 1300 765 226New Zealand 0800 448 080International +61 2 4747 4000Email [email protected]

Technical ServicesEmail [email protected]

WA33-35 Sorbonne CrescentCanning Vale WA 6155Telephone (08) 6250 3700Facsimile (08) 6250 [email protected]

QLD467 Tufnell RoadBanyo QLD 4014Telephone (07) 3292 4500Facsimile (07) 3292 [email protected]

VIC & TAS9 Overseas DriveNoble Park VIC 3174Telephone (03) 9790 8800Facsimile (03) 9790 [email protected]

SA & NTUnit 14, 17-19 Churchill Road NorthDry Creek SA 5094Telephone (08) 8162 7800Facsimile (08) 8162 [email protected]

NSW and Head Office134-140 Old Bathurst RoadEmu Plains NSW 2750Telephone +61 2 4747 4000Facsimile +61 2 4747 [email protected]

(2013-15000)

Documents

ACO Civil Construction Products · 2015. 1. 19. · modular trench drain system and is ideal for commercial applications ranging from petrol stations to airports. ACO Drain® systems