ACDB FQP

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APD SDM SKT 0

Name Signature Name Signature Name Signature Revision Date

DOC NO : FQP/ELCTRICAL/ACDB/17

Standard Field Quality Plan

ACDB PANEL

For

Prepared By Reviewed By Approved By DOC NO :FQP/ELCTRICAL/ACDB/17

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Name of document :- FQP FOR ACDB PANEL WORKSName of Client:- Reference no:FQP/ELECTRICAL/ACDB/17

Name of project:-

S.NO. CHARACTERISTICS/ITEM INSTRUMENTTYPE OF

CHECK

QUANTUM/

FREQUENCY OF

CHECK

REF. DOC. &

ACCEPTANCE

STANDARD

FORMAT OF

RECORDSREMARKS

1 RECEIPT AND STORAGE

1.1 RECEIPT OF MATERIALS

1.11Check for Manufacturer's name as per Purchase Order,

Name Plate details / Details as per the test certificates /

Delivery Challan.

Visual 100%Delivery Challan &

Packing ListSIR/ACDB /01

1.12Check supply of accessories / Loose supply items (if

any)Visual 100% Packing List / BOQ SIR/ACDB /01

1.13 Visual examination for damage. Visual 100% No Damages SIR/ACDB /01

If Yes, Report

immediately to

Project

Manager

1.2 STORAGE OF MATERIALS

1.21Ensure that the material is stored on raised wooden

platform to avoid direct contact with ground / MoistureVisual 100%

Instruction Mannaul

Standard engg.

Practice

SIR/ACDB /01

1.22Ensure that the material is stored in systematic manner

rating wise for easy removalVisual 100% do SIR/ACDB /01

1.23Ensure that different accessories / loose supply materialare stored separately section and size wise labelled and

tagged for easy identification

Visual 100% do SIR/ACDB /01

1.24Ensure that all hardware are tagged & kept

separately in racks size-wise for easy identificationVisual 100% do SIR/ACDB /01

Standard Field Quality Plan for ACDB Panel.

Rev : 0

AREVAT & D (India) Limited

Name of Sub-contractor:-

Issued on :

SIR-Site inspection report, STR - Site Test Report, Mfr TC-Manufacture test certificate . This document shall be read in conjunction with Client's tech. spec., BOQ,

drawing s any other relevant document. Page 2 of 9

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Name of document :- FQP FOR ACDB PANEL WORKS

Name of Client:- Reference no:FQP/ELECTRICAL/ACDB/17

Name of project:-


CHECK

QUANTUM/

FREQUENCY OF

CHECK

REF. DOC. &

ACCEPTANCE

STANDARD

FORMAT OF

RECORDSREMARKS


Rev : 0



Issued on :

2 PRE INSTALLATION

2.01Check name plate details of the ACDB Panel with

drawing / BOQVisual 100% Drawing / BOQ SIR/ACDB/02

2.02Check size & type of hardware / accessories

required as per the drawing / BOQVisual do do SIR/ACDB/02

2.03Ensure that no physical damage to ACDB Panel

body /insulator etc. is observed.Visual do SIR/ACDB/02

2.04Ensure that avialbility of proper foundation and

floor.Visual do SIR/ACDB/02

2.05

Check the lay out drawing with panel drawing for

access to the location and clearences from the wall

for panel.

2.06Check Matching of floor / hole on ACDB Panel,

and mounting foundation.Visual do Erection Drawings SIR/ACDB/02

2.07Ensure availability of necessary tools &, tackles,

crane & sling for lifting of ACDB Panel etc.Visual do SIR/ACDB/02

2.08Ensure that room ventilation and area lighting

available.Visual do SIR/ACDB/02

3 INSTALLATION3.1 Check Rating Plate details Visual 100% GA Drawing SIR/ACDB/03

3.2Check Verticality of equipment on support structure &

LevelingVisual do do

SIR/ACDB/03

3.3 Check the Earth bus connection at two different point Visual do doSIR/ACDB/03

3.4Check the clearences between phases and phase to

earthVisual do do

SIR/ACDB/03

3.5Check the temporary blocking of movable parts are

removed including relay.

Visual doManufacturer instruction

manual SIR/ACDB/03



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Name of Client:- Reference no:FQP/ELECTRICAL/ACDB/17Name of project:-


CHECK

QUANTUM/

FREQUENCY OF

CHECK

REF. DOC. &

ACCEPTANCE

STANDARD

FORMAT OF

RECORDSREMARKS


Rev : 0



Issued on :

3.6Check the tightness of bus bar joints terminal joints at

breaker fixed pads in switchgear panels.Visual do _

SIR/ACDB/03

3.7Check the inter panel bus bar alignment is OK in

switchgear panel.Visual do _

SIR/ACDB/03

3.8Check all bus bar supprot insulator and bus bar

insulation in the panel.Visual do Schematic drawing.

SIR/ACDB/03

3.9

Clean the bus bar duct thoroughly and ensure that all

component of bus duct are installed as per approved

drawing.Visual do

Manufacturer instruction

manualSIR/ACDB/03

3.10Check all wiring of circuit breaker and its fixed chasis are

as per drawingSchematic drawing.

3.11 Check all limit switches,auxiliary switches,micro switchesare mounted and aligned properly.

do

3.12Ensure that power and control cables are terminated

with proper ferrulingVisual do do

SIR/ACDB/03

3.13Ensure correct sizes of cable are used and properly

tagged.Visual do do

SIR/ACDB/03

3.14 Check for proper ratings of fuses. Visual do do SIR/ACDB/03

3.15

Check healthiness of fuses, links, MCBS, Switches,

indication lamps, push buttons, space heater &

illumination circuit.Visual do do

SIR/ACDB/03

3.16 Check the CT and PT circuits are as per drawing. Visual do do SIR/ACDB/03

3.17 Check the wires are dressed & routed properly. Visual do do SIR/ACDB/03

3.18 Check cables are supported properly Visual do do SIR/ACDB/03

3.19 Check the healthiness of AC & DC supply Multimeter Measurment do do SIR/ACDB/03

3.20 Check the metering circuit Multimeter Measurment do do SIR/ACDB/03

3.21 Check the polarity of ammeter, voltmeter etc. Multimeter Measurment do do SIR/ACDB/03

3.22 Check space heater for continuity Multimeter Measurment do do SIR/ACDB/03

3.23Check indicating lamps rating and their circuits and

ensure their colours are in orderVisual do do

SIR/ACDB/03



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Name of Client:- Reference no:FQP/ELECTRICAL/ACDB/17Name of project:-


CHECK

QUANTUM/

FREQUENCY OF

CHECK

REF. DOC. &

ACCEPTANCE

STANDARD

FORMAT OF

RECORDSREMARKS


Rev : 0



Issued on :

3.24 Check door alignment Visual do do SIR/ACDB/03

3.25 Check door lock facility Visual do do SIR/ACDB/03

3.26 Check panel to panel bolting for tightness Visual do do SIR/ACDB/033.27 Check cleanliness of the board. Visual do do SIR/ACDB/03

3.28 Check function of all switch fuse units Visual do do SIR/ACDB/03

3.29 Check rating of all fuses Visual do do SIR/ACDB/03

3.30Checked for broken gIass, switch handle, lamp cover

elc.Visual do do

SIR/ACDB/033.31 Check the completeness of supply Visual do Drawing / BOQ SIR/ACDB/03

3.32 Ensure Glanding of external cables Visual do GA Drawing SIR/ACDB/03

3.33 Ensure blanking of unused cable entry holes Visual do do SIR/ACDB/03

3.34 Ensure proper sealing and locking arrangement of paneldoor

Visual do doSIR/ACDB/03

3.35Ensure removal of top and side blanking plates, if

applicableVisual do do

SIR/ACDB/03

3.36Provide danger board ,rubber mat ,etc,at required

location.Visual do do

SIR/ACDB/03

3.37 Check the auto changeover if any. Schematic drawing.

4 TESTING

4.1 IR Value test Megger Measurment 100% Test Report STR/ACDB/01

4.2 Bus Bar contact resistance test. Test Kit Measurment do Test Report STR/ACDB/01

4.3 Commissioning check Test Kit Measurment do Test Report STR/ACDB/01

4.2 Protection relays and schemes test. Test Kit Measurment do Test Report STR/ACDB/01

4.4Carry out all tests as per Client Specification or

AREVA'S standard test format.Test Kit Measurment do Test Report

STR/ACDB/01



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AREVAAREVAAREVAAREVAT & D India Limited

Sh. 1

Total Sh. 1

Voltage Level

Make:

1

1.1.1

1.1.2

1.2

1.3

DateDate

Performed by Verified byAccepted by

Agency AgencyAgency

Name Name

Name

Date

RECEIPT

Proper storage

All items are stored properly.

Specific instruction from manufacturer on the wooden packing crates/instruction manual regarding storage (Outdoor/lndoor/Semicovered) of any individual item to be followed

strictly.

Remarks:

Shortages and damages.

Material verification report no.

Visual ExaminationShortages and damages checked w.r.t packing list. Yes/No.

Applicable instructions.

Delivery challan nos.

Documents

REMARK

Receiving Inspection

All items are received with respect to following delivery challans:

MDCC NO:

LR NO.

TRUCK NO

Location/Bay

INVOICE NO

NO OF PAKAGES.

Project Name:

Project Ref

Rating

Customer PO Ref

RECEIPT AND STORAGE INSPECTION FQP ref. No. FQP/ELECTRICAL/ACDB/17

GENERAL INFORMATION Equipment SI. No.

STANDARD SITE INSPECTION RECORD OF ACDB WORKS

Form No. SIR/ACDB /01

Instruction Manual Received/Not received

Test Certificate Received/Not received

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Sh. 1Total Sh. 1

4.1

4.2

4.4

Applied rated AC supply voltages at the incoming supply terminals in the panel and switched on the supply ON/OFF switches withstood.

4.5 OPERATIONAL TEST OF FITTINGS ON THE PANELChecked for operation of Interior Illumination lamp, Space heaters, Thermostat,socket outlet supply, switches etc. in the panel.

4.6 FINAL DOCUMENT REVIEWInspection record of Installation & equipment testing checked for completeness & approval.

4.7 Carry out all tests as per Client Specification or AREVA'S standard test format.

Date DateDate

AgencyAgency

Name NameName

Agency

Remarks:

Performed by Verified byAccepted by

AUXILIARY POWER SUPPLY TEST

Verified Mimic on ACDB panels as per the station layout, if any.

Checked earthing of ACDB panel earth bus.

CIRCUIT DIAGRAM TEST

Panel wiring checked as per wiring diagram using a multimeter or continuity tester including alarm system .

Verified interpanel wirings and bus wire interconnections (where applicable) as per wiring diagrams and schematics.

Checked rating of fuses and also checked soundness of fuses and links.

Location/BayGENERAL INSPECTION

Ensured all devices and fittings are mounted and not physically damaged.

Customer PO Ref Voltage Level

Make:

Project Name: FQP ref. No.

Project Ref Rating

TESTING FQP ref. No. FQP/ELECTRICAL/ACDB/17




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Sh. 1

Total Sh. 1

2

2.1

2.2

2.3

2.4

2.5

2.6

2.7

Agency

Name Name

Date DateDate

Agency

Name

Agency

Performed by

Remarks:

Verified by Accepted by

PRE-INSTALLATION CHECKS

Ensured that room ventilation and area lighting is available.

Checked availability of GA drawings and supplier's instruction manual / Test Procedure.

Checked availability of materials as per B0Q / and drawings.

Checked equipment foundaiton is properly levelled as per foundation civil drawing and channel, bolts etc.are installed as per drawing.

Checked name plate details of the ACDB Panel with drawing / BOQ

Checked size & type of hardware / accessories required as per the drawing / BOQ

Ensured that no physical damage to ACDB Panel body /insulator etc. is observed.

Customer PO Ref Make:

Location/Bay

Project Name: Rating

Project Ref Voltage Level

PRE-INSTALLATION / INSTALLATION VERIFICATIONFQP ref. No. FQP/ELECTRICAL/ACDB/17




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Sh. 1

Total Sh. 1

3

3.1

3.23.3

3.4

3.5

3.6

3.7

3.8

3.9

3.10

3.11

3.12

3.13

3.14

3.15

3.16

3.173.18

3.19

3.20

Date Date Date

Agency Agency Agency

Name Name Name

Checked that top and side blanking plates have been removed, if applicable.

Checked the clearences between phases and phase to earth

Checked availability of all catalogues / Equipment manual

Performed by Verified by Accepted by

Remarks:

Clean the bus bar duct thoroughly and ensure that all component of bus duct are installed as per approved drawing.

Checked all wiring of circuit breaker and its fixed chasis are as per drawing

Checked all limit switches,auxiliary switches,micro switches are mounted and aligned properly.

Checked Rating Plate details

Checked verticality, alignment and leveling of support structure, fixing and tightening of foundation fasteners and sequence of erected panel.

Ensured connection of earthbus of all panels through coupling links and connection to station earth.

Checked the polarity of shunt, ammeter, voltmeter etc.

Ensured correct sizes of cable are used and properly tagged.

Checked and replace broken glass, switch handle,lamp cover etc. if any.

Checked compeleteness of supply.

Checked glanding of all external cables entering the panel.

Checked blanking of all unused cable entry holes after completion of cabling as per cable schedule.

Checked for proper sealing and locking arrangement of panel doors.

Make:

Location/Bay

INSTALLATION CHECKS

Project Name:

Project Ref

Rating

Customer PO Ref

Voltage Level

PRE-INSTALLATION / INSTALLATION VERIFICATION FQP ref. No. FQP/ELECTRICAL/ACDB/17




Checked the temporary blocking of movable parts are removed including relay.

Checked the inter panel bus bar alignment is OK in switchgear panel.

Checked the tightness of bus bar joints terminal joints at breaker fixed pads in switchgear panels.

Checked all bus bar supprot insulator and bus bar insulation in the panel.