Accessories Program Edition 2014-07 - HB-Therm · Cable description Connection Machine Connection -Therm Length O/ID Arburg Selogica ZD Cable R1/20 mA Sub-D 9-p. Sub-D 25-p. 5 m 20537

D8064-E 2014-07 1/12

Accessories Program Edition 2014-07

Contents

1 Hydraulic Connections ............................................................................................................................................. 1 A Filter set ................................................................................................................................................................... 2 B Connection set main/return line ............................................................................................................................... 2 C Flexible tube ............................................................................................................................................................. 3 D Connection set Vario-5 ............................................................................................................................................ 4 E Connection set cooling-, separate system water ...................................................................................................... 5 F Reducing nipple stainless ........................................................................................................................................ 5 G Filter ......................................................................................................................................................................... 6 H Male adapter ............................................................................................................................................................ 6 I Adjustable screw joint .............................................................................................................................................. 7 J Adapter for central coupling ..................................................................................................................................... 7 K Manifold with shut-off valves .................................................................................................................................... 7

2 Electrical Connections .............................................................................................................................................. 8 2.1 Serial data interface cables ...................................................................................................................................... 8 2.2 Miscellaneous cables ............................................................................................................................................... 9 2.3 Heat sensor .............................................................................................................................................................. 9 2.4 Connectors............................................................................................................................................................. 10

3 Miscellaneous Accessories .................................................................................................................................... 10 3.1 Switching unit Vario-5 ............................................................................................................................................ 10 3.2 Flow meter Flow-5 ................................................................................................................................................. 10 3.3 Water treatment unit Treat-5 .................................................................................................................................. 10 3.4 Cleaning unit Clean-5 ............................................................................................................................................ 10 3.5 Control module Panel-5 ......................................................................................................................................... 11 3.6 Checking facility ..................................................................................................................................................... 11 3.7 Carrier frame with central water supply .................................................................................................................. 11

4 Instruction manuals ................................................................................................................................................ 12

1 Hydraulic Connections

Notes: Please select diameters corresponding to the flow rate.

Following ISO 7/228, the designation G is used for connections where the pipe threads are not water-tight (with sealing lip), and the designation R for thread sealing connections (conical external thread).

The temperature data for the hydraulic connections refer to the maximum main line temperatures of the unit for simplifying an evaluation. The temperature stabilities of the components are usually higher than the values quoted.

For main line temperatures above 160 °C for water and 200 °C for oil liquid sealing H1020 must be used instead of H1015.

D8064-E 2014-07 2/12

A Filter set

Brass (thread sealing) water up to 160 °C, oil up to 200 °C

1x Filter brass (filter stainless 0,5 mm)

1x Male adapter brass (thread sealing; 24141: brass; 24142: stainless)

R¾ O/ID 24141

R1 ¼ O/ID 24142

Stainless (thread sealing) water up to 180 °C

1x Filter stainless (filter stainless 0,5 mm)

1x Male adapter (thread sealing; 25661: brass; 25750: stainless)

R¾ O/ID 25661

R1 ¼ O/ID 25750

GGG (with sealing lip) oil 250 up to 350 °C

1x Filter nodular graphite iron (filter stainless 0,8 mm)

1x Adjustable screw joint stainless (with sealing lip)

G¾ O/ID 24143

G1 O/ID 24144

Order example: Filter set GGG, G¾ (O/ID 24143)

B Connection set main/return line (with sealing cone)

Stainless (thread sealing) water up to 180 °C, oil up to 200 °C

2x Male adapter stainless (screw-in side thread sealing; hose side 24° conical nipple with metric thread)

M14x1,5 M16x1,5 M18x1,5 M22x1,5 M26x1,5 M30x2 M36x2 M45x2

R¾ O/ID 24146-1 24146-2 24146-3 24146-4 24146-5 24146-6

R1 O/ID 26295-7

R1 ¼ O/ID 24147-7 24147-8

Stainless (with sealing lip) oil 250 up to 350 °C

2x Male adapter stainless (screw-in side with sealing lip; hose side 24° conical nipple with metric thread)

M14x1,5 M16x1,5 M18x1,5 M22x1,5 M26x1,5 M30x2

G¾ O/ID 22275-1 22275-2 22275-3 22275-4 22275-5 22275-6

G1 O/ID 22276-6

Order example: Connection set main/return line stainless, G¾ - M22x1,5 (O/ID 22275-4)

D8064-E 2014-07 3/12

C Flexible tube

PTFE 1)

water up to 180 °C, oil up to 200 °C

Flexible tube PTFE (Smooth hose with metal cladding and universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure

25 bar)

DN10 DN13 DN16 DN25

M14x1,5 M18x1,5 M16x1,5 M22x1,5 M26x1,5 M36x2

Length mm 1500 O/ID 21783-6 21784-6 21785-6 21786-6 21788-6

2000 O/ID 21783-7 21784-7 21785-7 21786-7 21788-7

2500 O/ID 21783-8 21784-8 21785-8 21786-8 21788-8

3000 O/ID 21785-9 21786-9 21788-9

4000 O/ID 21788-10 26297-10

Bend radius mm >100 >135 >160 >250

PFA 1)


Flexible tube PFA (highly flexible corrugated hose with metal cladding and universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure 25 bar)

DN8 DN10 DN13 DN16 DN25

M14x1,5 M14x1,5 G⅜ M16x1,5 G⅜ M26x1,5 M36x2

Length mm 250 O/ID 21791-1 21792-1 22609-1 21793-1 22610-1

350 O/ID 21791-2 21792-2 22609-2 21793-2 22610-2 21794-2

500 O/ID 21791-3 21792-3 22609-3 21793-3 22610-3 21794-3

750 O/ID 21791-4 21792-4 22609-4 21793-4 22610-4 21794-4

1000 O/ID 21791-5 21792-5 22609-5 21793-5 22610-5 21794-5

4000 O/ID 26296-10

Bend radius mm >40 >50 >60 >60 >80

INOX 1)


Flexible tube stainless (highly flexible corrugated metal hose with metal cladding; welded universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure 25 bar)

DN12 DN16 DN20

M22x1,5 M26x1,5 M30x2

Length mm 750 O/ID 21797-4

1000 O/ID 21797-5 21798-5

1500 O/ID 21797-6 21798-6 21799-6

2000 O/ID 21797-7 21798-7 21799-7

2500 O/ID 21797-8 21798-8 21799-8

3000 O/ID 21797-9 21798-9 21799-9

4000 O/ID 21797-10 21798-10 21799-10

Bend radius mm

Order example: Flexible tube stainless, M22x1,5; DN12x2500 (O/ID 21797-8)

1) For the purpose of thermal insulation and as a hand guard, all flexible tubes are also available with sheathed

cable at a surcharge.

D8064-E 2014-07 4/12

NBR (cooling-, separate system water hose) water up to 100 °C

High flexible universal pressure hose; max. operating pressure 10 bar

DN9 DN13 DN19

Length X m O/ID 22273-1 22273-2 22273-4

Bend radius mm >30 >50 >90

Order example: Flexible tube NBR DN13, Length X m (O/ID 22273-2)

D Connection set Vario-5

Vario-5 / Thermo-5, housing size 1 or 2 water up to 180 °C

2x Flexible tube PTFE M22x1,5, DN13 (Smooth hose with metal cladding and universal conical seal stainless; nut and press mounting cadmium plated steel; max. operating pressure 25 bar)

4x Male adapter stainless G¾-M22x1,5 (screw-in side with sealing lip; hose side 24° conical nipple with metric thread)


Vario-5 / Thermo-5, housing size 3 water up to 180 °C


2x Male adapter stainless R1 ¼ -M22x1,5 (screw-in side thread sealing; hose side 24° conical nipple with metric thread)



Vario-5 / mould water up to 180 °C




Order example: Connection set Vario-5 / mould, Length 1500 mm (O/ID 26841-6)

D8064-E 2014-07 5/12

E Connection set cooling-, separate system water

Quick-release shut-off coupling, brass water up to 100 °C

2x Nipples brass (thread sealing)

2x Quick-release shut-off coupling with valve and hose nozzles brass / Viton® 2)

4x Hose clips

2x Cable straps (colour coding for cooling water)

DN9 DN13 DN19

R¼ O/ID 24221

R⅜ O/ID 22402 22049

R½ O/ID 24215

R¾ O/ID 24222

2) Viton® is a trademark of DuPont Dow Elastomers

Sealing cone, Ms water up to 100 °C

2x Male adapter brass (male side thread sealing; female side with 60° sealing cone and inch thread)

2x Hose nozzles brass with swivel nuts steel zinc-plated (inch thread, universal sealing cone)

4x Hose clips

2x Cable straps (colour coding for cooling water)

DN9 DN13 DN19

R¼ O/ID 23980

R⅜ O/ID 22034 23973

R½ O/ID 22050

R¾ O/ID 24216

Order example: Connection set cooling-, separate system water, sealing cone, brass R⅜-DN9 (O/ID 22034)

F Reducing nipple stainless (with sealing lip) water up to 180 °C, oil up to 200 °C

Reducing nipple stainless (external thread cylindrical with sealing lip)

G½ - ¼ O/ID 21818-1

G½ - ⅜ O/ID 21818-2

G¾ - ¼ O/ID 21818-3

G¾ - ⅜ O/ID 21818-4

G1 - ¾ O/ID 21818-5

Order example: Reducing nipple stainless R¾ - ⅜ (O/ID 21818-4)

D8064-E 2014-07 6/12

G Filter


Filter brass (filter stainless 0,5 mm)

R¾ O/ID 24133

R1 ¼ O/ID 24135

Stainless (thread sealing) water up to 180 °C

Filter stainless (filter stainless 0,5 mm)

R¾ O/ID 25531

R1 ¼ O/ID 25745

GGG (for sealing lip) oil 250 up to 350 °C

Filter nodular graphite iron (filter stainless 0,8 mm)

G¾ O/ID 24137

G1 O/ID 23742

Order example: Filter GGG, G¾ (O/ID 24137)

H Male adapter


Male adapter brass (thread sealing)

R¾ O/ID 21763

Stainless (thread sealing) water up to 180 °C, oil up to 200 °C

Male adapter stainless (thread sealing)

R1 ¼ O/ID 25748

Order example: Male adapter stainless R1 ¼ (O/ID 25748)

D8064-E 2014-07 7/12

I Adjustable screw joint


Adjustable screw joint brass (thread sealing)

R½ O/ID 23087

R¾ O/ID 21163

Stainless (with sealing lip) oil 250 up to 350 °C

Adjustable screw joint stainless (with sealing lip)

G¾ O/ID 24161

Order example: Einstellverschraubung INOX, G¾ (O/ID 24161)

J Adapter for central coupling (Thermo-5, housing size 1 or 2) water up to 160 °C

Adapter for central coupling

Thermo-5 O/ID 25651

K Manifold with shut-off valves (Thermo-5, housing size 1 or 2) water up to 160 °C

Manifold 2x4xG½ with shut-off valves

Thermo-5 O/ID 24963

D8064-E 2014-07 8/12

2 Electrical Connections

2.1 Serial data interface cables

Connection:

Machine / Temperature control unit Thermo-5 Machine / Remote control Panel-5

Manu-facturer

Control system

Equipment

HB-Therm

Cable description

Connection

Machine

Connection

HB-Therm

Length

O/ID

Arburg Selogica ZD Cable R1/20 mA Sub-D 9-p. Sub-D 25-p. 5 m 20537

Selogica direct ZD Cable R1/20 mA Sub-D 9-p. Sub-D 25-p. 5 m 20537

Diverse (EM66) ZC Cable CAN Sub-D 9-p. Sub-D 9-p. 5 m 22571-1

Battenfeld Unilog ZD Cable R1/20 mA Sub-D 9-p. Sub-D 25-p. 5 m 22428-1

Diverse ZC Cable CAN Sub-D 9-p. Sub-D 9-p. 5 m 22571-1

Dr. Boy Resotec (M) ZD Cable R1/RS-232 Sub-D 9-p. Sub-D 25-p. 5 m 19903

B&R (CT) ZD Cable R1/RS-232 Sub-D 9-p. Sub-D 25-p. 5 m 21998

Demag

Ergotech

ZE 556

ZD Cable R1/20 mA

Sub-D 25-p.

+ Harting

Sub-D 25-p.

5 m

17042

Ergotech

ZE 552

ZC Cable adapter CAN

3)

Sub-D 9-p.

-

22590

Engel

Diverse

ZD Cable R1/20 mA

Sub-D 25-p.

+ Harting

Sub-D 25-p.

5 m

18703

Diverse

ZD Cable R1/RS-485

Sub-D 9-p.

+ Harting

Sub-D 25-p.

5 m

22139-1

Diverse ZD Cable R1/RS-232 Sub-D 25-p. Sub-D 25-p. 5 m 16021

Fanuc

S 2000 iB

ZD Cable R1/RS-485 (SPI)

without connector

Sub-D 25-p.

5 m

24398-1

Ferromatik

Diverse

ZD Cable R1/20 mA

Sub-D 25p.

+ Harting

Sub-D 25-p.

5 m

20434-1

Diverse ZD Cable R1/RS-485 --- Sub-D 25-p. 5 m ---

Krauss-

Maffei

MC4 / MC5 / MC6

ZD Cable R1/20 mA

Sub-D 25-p.

+ Harting

Sub-D 25-p.

5 m

18703

Netstal DSP (EM 66) ZC Cable CAN Sub-D 9-p. Sub-D 9-p. 5 m 22571-1

Order example: Cable R1/20 mA, 5 m (O/ID 20537)

3) At Demag, the CAN-Bus cable is already present on the machine. However, for the connection the adapter

O/ID 22590 is required.

D8064-E 2014-07 9/12

Connection:

Temperature control unit Thermo-5 / Temperature control unit Thermo-5 Temperature control unit Thermo-5 / Remote control Panel-5

Order example: Cable R1-R2/RS-422; 0,6 m (O/ID 15742-9)

Connection:

Temperature control unit Thermo-5 / Flow meter Flow-5 Remote control Panel-5 / Flow meter Flow-5 Flow meter Flow-5 / Flow meter Flow-5

Order example: Cable HB, 2 m (O/ID 25066-10)

Note: The flow meter Flow-5, model: autonomic assembly does not include interface cables. The flow meter Flow-5, model: unit attachment includes interface cables.

2.2 Miscellaneous cables

2.3 Heat sensor

Equipment

HB-Therm

Connection

HB-Therm (1)

Connection

HB-Therm (2)

Cable description Length O/ID

ZI Interface HB Interface HB Cable HB 0,6 m 24858-2

(Sub-D 15-p.) (Sub-D 15-p.) 1 m 24858-1

1,5 m 24858-4

2 m 24858-5

5 m 24858-3

Interface HB (Sub-D 15-p.)

Interface CAN (Sub-D 9-p.)

Cable HB/CAN

5 m

26825-1

ZC Interface CAN Interface CAN Cable CAN 0,6 m 22571-5

(Sub-D 9-p.) (Sub-D 9-p.) 1,8 m 22571-2

3 m 22571-7

5 m 22571-1

ZD Interface DIGITAL (Sub-D 25-p.)

Interface DIGITAL (Sub-D 25-p.)

Cable R1-R2/RS-422

0,6 m

15742-9

Equipment

HB-Therm

Connection

HB-Therm (1)

Connection

HB-Therm (2)


ZI Interface HB Interface HB Cable HB 0,6 m 25066-2

(Sub-D 15-p.) (Sub-D 15-p.) 1 m 25066-1

1,5 m 25066-11

2 m 25066-10

5 m 25066-3

Equipment

HB-Therm

Connection

HB-Therm

Connection

Maschine


ZA Connection for alarm

(Han 7D; 7-p.+ E)

without connector Cable alarm contact 6 m 24561-1

ZB Connection for alarm and ext. control

(Han 7D; 7-p.+ E)

without connector Cable alarm contact and ext. control

6 m 24562-1

Heat sensor Pt 100, D=6 mm, 6 m (4 wire, without connector) O/ID 22060-1

Adapter brass nickel-plated 12x25, G¼ O/ID 22061

Adapter brass nickel-plated 12x25, M12x1 O/ID 22062

D8064-E 2014-07 10/12

2.4 Connectors

5) Crimping tool required for plug assembly

3 Miscellaneous Accessories

3.1 Switching unit Vario-5

Additional equipment Proximity switch with magnetic base, 10 m O/ID 26821-1

IR temperature sensor with magnetic base, 3 m O/ID 26819-1

Emission level stickers 25 mm (70 per sheet) O/ID 26843

Emission level stickers 25 mm (7 pieces) O/ID 26843-1

Services Assessment of variothermal application from mould data O/ID 26844

Moulding support of the variothermal process O/ID 26845

3.2 Flow meter Flow-5

Model: Autonomic assembly

Type HB-FM160 HB-FM180

Accessories Shut-off valves set (per circuit) G½ O/ID 26171-1 26171-2

Parallel connection O/ID 26243-1 26243-4

Parallel connection incl. shut-off valves G¾ O/ID 26243-2 26243-3

Adjustable screw joint set (per circuit) G½ O/ID 26173 26173

Model: Unit attachment

Type HB-FM160 HB-FM180 HB-FM200

Additional equipment Shut-off valves set (4 circuits) O/ID 25255 25255-4 25255-1

3.3 Water treatment unit Treat-5

Additional equipment Test kit Treat-5 for ST-DOS H-314 O/ID 25984

Test kit Treat-5 for pH value O/ID 26582

Conditioning and preserving agent ST-DOS H-314; 5 kg (ca. 250 L) O/ID 25983

3.4 Cleaning unit Clean-5

Additional equipment Test kit Clean-5 for pH value O/ID 26583

Cleaning agent BEIZER 640; 5 kg (approx. 100 L) O/ID 26569

Neutralising agent ST-DOS N-720; 5 kg (approx. 100 L) O/ID 26570

Conditioning and preserving agent ST-DOS H-314; 5 kg (approx. 250 L) O/ID 25983

Alarm and external control (ZA, ZB) Connector female, Han 7D (7-p.+E) 5)

O/ID 24623

Interface DIGITAL (ZD) Connector male, Sub-D 25-p. O/ID 16048

Externfühler (ZE) Connector male 90°, Stift, PREH 5-p. O/ID 16042

Mains-connection Mains-connector CEKON 400 V, 16 A; 3LPE O/ID 16622

Mains-connector CEKON 400 V, 16 A; 3LNPE O/ID 16429

Mains-connector CEKON 400 V, 32 A; 3LPE O/ID 16623



Mains-connector CEKON 500 V, 16 A; 3LPE O/ID 17796

Mains-connector J15 500 V, 15 A; 3LNPE O/ID 23396

D8064-E 2014-07 11/12

3.5 Control module Panel-5

Order example: Control module Panel-5, HB-FB51-ZD-ZK, English

Note: The remote control Panel-5 does not include interface cables (Cable electrical connections Page 8)

3.6 Checking facility

Order example: Checking facility HB-TP200-12 for water (O/ID 25110)

Note: Recommendation for Pt 100 reference measuring www.gossenmetrawatt.com

3.7 Carrier frame with central water supply (Thermo-5, housing size 1)

Designation Type Level(s) Height Width Depth O/ID

Units / Level H W D

Connection mm mm mm

CW SW

Carrier frame with castors incl.:

- cooling water distribution (CW)

Resistance: 10 bar, 100 °C

HB-RA1-2 G¾ - 875 500 930 25623

HB-RA1-3 G¾ - 875 690 930 24923

HB-RA1-4 G¾ - 875 880 930 25624

HB-RA2-2 G¾ - 1550 540 930 25606

HB-RA2-3 G¾ - 1550 730 930 25607

HB-RA2-4 G¾ - 1610 920 980 25608

HB-RA2-5 G¾ - 1610 1110 980 25609

HB-RA2-6 G1 - 1610 1310 1060 25610

HB-RA2-7 G1 - 1680 1500 1060 25611

HB-RA2-8 G1 - 1680 1690 1060 25612

Carrier frame with castors incl.:

- cooling water distribution (CW)

- system water distribution (SW)

Resistance: 10 bar, 100 °C

HB-RA1-2 G¾ G½ 875 500 930 25625

HB-RA1-3 G¾ G½ 875 690 930 25626

HB-RA1-4 G¾ G½ 875 880 930 25627

HB-RA2-2 G¾ G½ 1550 540 930 25613

HB-RA2-3 G¾ G½ 1550 730 930 25614

HB-RA2-4 G¾ G½ 1610 920 980 25615

HB-RA2-5 G¾ G½ 1610 1110 980 25616

HB-RA2-6 G1 G¾ 1610 1310 1060 25617

HB-RA2-7 G1 G¾ 1680 1500 1060 25618

HB-RA2-8 G1 G¾ 1680 1690 1060 25619

Pivoting base for control module 25620

Power distribution with 4 CEKON-sockets 16 A, 3LNPE with individual circuit breakers and central power cord with CEKON-plug 63 A, 3LNPE

460 260 195 25621

Order example: Carrier frame with central water supply HB-RA2-3 (O/ID 25607)

Note: Carrier frames for Thermo-5, housing sizes 2 on request

Type HB-FB51

Additional equipment Interface DIGITAL ZD

Interface CAN ZC

Interface PROFIBUS-DP ZP

Keyboard-protection ZK

Checking facility HB-TP200-12 for water up to 180 °C O/ID 25110

Checking facility HB-TP200-12 for oil up to 200 °C O/ID 25328

Checking facility HB-TP200-45 for water up to 180 °C O/ID 25154

Post-calibration of checking facility with certificate O/ID 24047

D8064-E 2014-07 12/12

4 Instruction manuals

Thermo-5 HB-100X1 O8284- D E F A C H I J L N O P R S T U V W

HB-100XM1 O8297- D E F A C H I J L N O P R S T U V W

HB-100X2 O8288- D E F A C H I J L N O P R S T U V W


HB-100X3 O8307- D E F A C H I J L N O P R S T U V W


HB-100/140/160Z1 O8285- D E F A C H I J L N O P R S T U V W

HB-100/140/160ZM1 O8298- D E F A C H I J L N O P R S T U V W

HB-100/140/160/180Z2 O8289- D E F A C H I J L N O P R S T U V W

HB-100/140/160/180ZM2 O8302- D E F A C H I J L N O P R S T U V W

HB-100/140/160/180Z3 O8308- D E F A C H I J L N O P R S T U V W

HB-100/140/160/180ZM3 O8310- D E F A C H I J L N O P R S T U V W

HB-200T2 O8300- D E F A C H I J L N O P R S T U V W

HB-200TM2 O8303- D E F A C H I J L N O P R S T U V W

HB-250T3 O8318- D E F A C H I J L N O P R S T U V W

HB-250TM3 O8319- D E F A C H I J L N O P R S T U V W

Vario-5 HB-VS180 O8340- D E F

Flow-5 HB-FM160/180/200 O8295- D E F A C I N O P T U V

Panel-5 HB-FB51 O8291- D E F A C H I J L N O P R S T U V W

Clean-5 HB-CL2 O8305- D E F A C H I J L N O P R S T U V W

Treat-5 HB-TR2 O8304- D E F A C H I J L N O P R S T U V W

Language

Ge

rma

n

En

glis

h

Fre

nch

Sp

an

ish

Chin

ese

Dan

ish

Ita

lian

Ja

pan

ese

Po

lish

Dutc

h

Rom

ania

n

Po

rtu

gue

se

Russia

n

Sw

ed

ish

Cze

ch

Hun

ga

ria

n

Fin

nis

h

Slo

ven

ian

Order example: Instruction manual Thermo-5, HB-100/140/160Z1, English (O/ID O8285-E)

Documents

Accessories Program Edition 2014-07 - HB-Therm · Cable description Connection Machine Connection -Therm Length O/ID Arburg Selogica ZD Cable R1/20 mA Sub-D 9-p. Sub-D 25-p. 5 m 20537