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Your Peace of Mind is Our Top Priority®
Package Systems
Check Valves
Float Switches
Alarm Systems
Control Panels
Rail Systems
®
3649 Cane Run Road • Louisville, KY 40211 • 502-778-2731 • 1-800-928-7867 • www.zoeller.com
Accessories, Controlsand Package Systems
®
2 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
WHAT SETS ZOELLER SYSTEMS APART?
Since 1939, Zoeller Company has been manufacturing water pumps of many types. From pedestal pumps in the beginning to large HP submersible, non-clog pumps in recent years, we have gained invaluable manufacturing experience from our humble beginning in August Zoeller’s basement workshop.
Over the years, one of our most important mottos has been, ‘We excel at 1,000 little things’. From start to finish, we take pride in our products. When you have residential or commercial wastewater issues, you can count on Zoeller to deliver the very best solutions. Our commitment to unsurpassed quality offers years of service and durability with a responsive and knowledgeable product support team just a phone call away.
• SUPPORTINGTHEWHOLEPACKAGE…In pumping systems, the “whole package” encompasses far more than just high quality pumps. The control, alarm, valves, disconnects, piping and container are all important components of a complete system. Zoeller understands that an installation is only as good as the weakest element, so we have gone to great lengths to provide accessory items that are as reliable as our legendary pumps. While we manufacture most of our products from start to finish, including check valves and rail systems, we recognize that producing certain specialized accessories requires a different skill set than our roots provide. In order to offer you the best components for your project, we have partnered with other specialized manufacturers, all of them leaders in their respective fields. You can be assured that the vein of Zoeller quality runs top to bottom throughout our entire product offering.
• QUALITYCONTROLATALLLEVELS…You may have heard that all of Zoeller’s submersible pumps are 100% factory tested underwater prior to shipment. However, you may not be aware that before any new product is judged fit to carry a Zoeller label, we first subject it to a barrage of durability and performance tests. We pressurize check valves until they burst, cycle float switches until they give out, and crush basins until they collapse. These over-the-top abuses have very practical goals. They ensure that our products will withstand the rigors of your real world applications. We follow this testing with inspections of all materials that come through our doors in order to ensure the highest level of quality and consistency. At Zoeller, we realize that your projects are our projects and that your successes are our successes.
• FULLBREADTHOFPRODUCTLINE…Zoeller is your ‘one stop shop’ when dealing with dewatering and wastewater systems. We offer everything from a small fractional sump pump to a large, 100 HP non-clog pump. From battery back-ups, check valves, sewage grinder systems, small prepackaged residential units or large prepackaged municipal systems, Zoeller can offer it all. Next time you are looking for a water or wastewater system, reach for the only catalog you will ever need… Zoeller Company!
3© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
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915 Grinder PackageB
AS
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& P
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15
LITERS 0
GALLONS
20 40
5 100
25
25
1008060
20
PUMP PERFORMANCE CURVEMODEL 915
FEET
MET
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4
10
15
6 20
403530
25
30
120 140
8
FLOW PER MINUTE 151790
Grinder Package
The industry’s only 115 volt, 1/2 HP grinder pump stands up to the toughest applications where traditional sewage pumps fail. This job-ready system uses our innovative, stainless steel Tri-slice® cutter, which requires little or no maintenance. The built-in scouring system and baffle keep debris from obstructing float operation. Small yet powerful, this efficient 7 amp pump handles most debris including: socks, denim, sanitary napkins, diapers, etc. The system is 100% preassembled for ease of installation.
APPLICATIONS:
• Residentialwastewater
• Lightcommercial
• 2”sewageejectionretrofitsformostexistingsewagebasins
SPECIFICATIONS:
• 1-1/4”topdischarge
• 1/2HP,115Vmotor
• Castironmotorhousingwithcorrosion-resistant,powder-coated epoxy finish
• Includeshighwaterindooralarmand1-1/4”“silent”checkvalve
• Availablein18”x30”(46x76cm)polystructuralfoamor24”x24” (61x61cm)polybasin
• Stainlesssteelcarriagedirectsinflowandreducesclogging
• Thermally-protectedmotor
See FM2795 for further information.
Forcompleteproductinformation,visit:www.zoeller.com
Cutter Blade
18”x30”(46x76cm)
24”x24”(61x61cm)
4 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
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900 Series 910 Systems
INCLUDES:
• (2)automaticpumps (M264orM267)
• (1)10-0804Smart-Pak residential alternator with alarm
• (1)31-110530”x36” (76.2x91.4cm)poly-foam basin with 2” vent/discharge
• (2)30-0101Tri-Check® valves
SeeFM0454forfurtherinformation.
SPECIFICATIONS:
• Noassemblyrequired!Dropitin the hole and go!
• Pumpswitchisinstalled180°from inlet.
• Dischargepipeisplumbedwitha predrilled3/16”(5mm)venthole.
• Electricalcordsealisinstalledin cover.
• Coverissealedandbolteddown.
• Basinisfilledwithenvironmentally- safe peanuts for safe transit. Just add water and they dissolve!
• Automaticcastironorthermoplasticpumpwithtankandall hardware.
• 18”x22”(45.7x55.9cm)basinwith4”inlet
• Deluxeunithasaradon-approvedbasinandcoverforradon prevention.
• Standardandeconomymodelsuseapolyethylenebasin and cover.
• Standardandeconomycovershavea2”vent,1-1/2” discharge.
• Deluxecoverhasa3”vent,1-1/2”discharge.
• Fast,easyandjobready!
SeeFM2124forfurtherinformation.
Unassembled Simplex andDuplex SewagePackage Systems
Duplex Systemfor Indoor SewageApplications(unassembled)
Preassembled SumpPump Systems
SUMPPUMP
SERIESMODELPUMPWITHBASIN
SYSTEMTYPE
WEIGHT(lbs/kg)
900-0001 M53 DELUXE 48lbs/21.8kg
900-0002 M53 STANDARD 53lbs/24.0kg
900-0003 M72 ECONOMY 44lbs/20.0kg
015887A
6 20
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FLOW PER MINUTE
LITERS 0
GALLONS
010
80
20 30
25
10
154
72
160
5040
PUMP PERFORMANCE CURVEMODEL 53/ MODEL 72
FEET
MET
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53
Ideal for homes, farms, trailer courts, motels, restaurants and institutions where drain facilities are below existing sewer lines. Maximum temperature rated at 130°F(54°C).
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160
GALLONSLITERS 0 80
20 40
FLOW PER MINUTE
80
240
60
320 360
100
5
0
10
264
400
120 140
PUMP PERFORMANCE CURVE264/267/268 MODELS
6
4
25
15
20
FEET
MET
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009969A
5© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
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912 Systems Sump & SewageBasins
SPECIFICATIONS:
• Morechoices,easierinstallationand fast delivery
• Saveslaborandreducesinstallation errors
• 2”(50mm)solids-handlingpump
• 2”PVCdischargepipe,30”(76cm)longon18”x30” (46x76cm),24”(61cm)longon24”x24”(61x61cm)and 36”(91cm)longon24”x36”(61x91cm)
• Basins-polyethylene,poly-foamorfiberglassconstruction withpolyorsolidsteelcoversand4”pipesealhub,4”PVC hub(deluxe)or4”castironhubonL.A.CodeSystems
• Checkvalveoptions-30-0151,30-0020,30-0021,30-0101or 30-0103(notincluded)
• Systemsavailablewithalarmsandpreinstalledalarmfloat.
• Premiumindoorsystemshaveasplitcoverforeasypump inspection, torque stops and an anti-flotation device.
• Sidedischargesystemsratedforoutdoorburial:solid polyethylene structural foam lid and basin with 2” discharge on side
• 3/16”(5mm)ventholedrilled
SeeFM2164forfurtherinformation.
Simplex Sewage Package Systems (job ready/assembled)
24” X 24” SimplexSewage SystemSeeFM2485forfurtherinformation.
009969B
140GALLONSLITERS 0
0
25
FLOW PER MINUTE
20 40 60
16080 240
80 100 120
360320 400
MET
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TOTA
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10
415
206
25
FEET
PUMP PERFORMANCE CURVE211/264/266 MODELS
266264
211
SPECIFICATIONS:
• Availableinhigh-densitypolyethylenestructuralfoam(PSF), polyethylene or fiberglass
• Idealforresidential,commercialandindustrialapplications
• Completewithnecessarysealinghardwareandflanges
• Availablewith2”or3”ventand2”or3”discharge
• Lidwithgasketand4”castironinlethubwithanti-corrosion coating are included with the sewage basins
• Centerlineofhubislocated10-1/2”(26.7cm)fromtopof basin(std.).Customlocationsavailable
• PolyethylenesewagepumpbasinsareIAPMOapproved. For10’(3m)stacktestmodels,refertochartsonFM0487.
• Sealed(radon)basinsforsumppumpsin18”x22” (45.7x55.9cm)and18”x30”(45.7x76.2cm)sizes
• Polyethylene sump basin available with plastic unsealed covers in18”x22”(45.7x55.9cm)
• Sewagebasinsarewatertightandgas-tightwhenproperly installed
• Durablesteelcoverwithgasketstandardonsimplexand duplex sewage basins
• Onepiece,seamlessconstructiononallbasins
• Duplexcoversincludetwopumpplatesandinspectionplate
• Readytoinstallforeconomicalandsimpleinstallation
• Dimensionalengineeringdataavailable
• Temperaturerated130°F(54°C)
• Fiberglassmodelsavailablethatwillpassthe10’(3m)water stacktest.(RefertochartsonFM0487)(L.A.-RR-5311)
• Variouscustomdiametersandlengthsavailableinfiberglass. Consultfactory.Alsowith10’(3m)waterstacktest.
SeeFM0487forfurtherinformationandaccessories.
151790
6 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
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Qwik Pak LS Commercial Duty
BasinSizes:
• 24”(61cm)diametersimplexunitsavailablein 60”or84”(152or213cm)depths
• 36”(91cm)diameterduplexunitsavailablein 60”or84”(152or213cm)depths
LiftStationsInclude:
• Fiberglassbasinwithanti-floatationdeviceandsolid outdoor-rated, fiberglass cover
• 4”pipeseal(looseforfieldinstallation)
• DuctileironZ-Rail™disconnectsystemforeasypump removal
• 1.25”,1.5”or2”sliderailassemblyforuseonmultiplepumps
• Stainlesssteelliftcable(s)
• 2”PVCballvalveand2”castironcheckvalve
• 2”SCH.40PVCdischargepiping
• (3)15’(5m)variablelevelfloatswitcheswithinstalled float tree
• Kitsavailableforcommercialdutyeffluent,sewageor grinder pumps
• Canbeusedwithsmallerresidentialpumpswith adaptor(consultfactory)
OptionalAccessoriesinclude:
• Accessriserassemblies
• Junctionboxes
• Outdoorvents
BasinSizes:
• 24”(61cm)diametersimplexunitsavailablein60”-96” (152-244cm)standarddepths
• 36”(91cm)diameterduplexunitsavailablein60”-96” (152-244cm)standarddepths
• Basinsupto72”(183cm)diameteror144”(366cm)depthsare available – consult factory
LiftStationsInclude:
• Fiberglassbasinwithanti-floatationdevicewithsolid, outdoor-rated, fiberglass cover
• 4”pipeseal(looseforfieldinstallation)
• Zoeller“squareguide”disconnectsystemforeasypumpremoval
• 1.25”,1.5”or2”dischargeconfigurationsforuseonmultiplepumps
• Stainlesssteelliftcable(s)
• PVCballvalveandcastironcheckvalveinstalled
• Sch.40PVCdischargepiping
OptionalAccessoriesinclude:
• Covermaterial(steel,fiberglass,gas-tight,indooretc.)
• Customvalveboxes(attachedanddetached)
• Stainlesssteelandbronzenon-sparksystemsforhazardousenvironment pumps
• Customdesign/buildpackagesystems
WastewaterUniversal Lift Station
Prepackaged Lift Station
While current systems require the pump to be included in the package, the Qwik Pak LSallowsaZoellerpumptobe purchased separately or provided from existing stock. Gone is the headache of having to purchase a pump that you may already have in stock! The QwikPakLSisdesignedtobeused in dewatering, sump, effluent, sewage or grinder systems. The piping configuration provides the flexibility for up to a 2” discharge. Use theQwik Pak LS when a speedy installation is required.Theprepackaged station, in conjunction with an accessory kit, provides everything required to install a complete system. The discharge piping is installed along with the check valves and ball valves.
The Zoeller prepackaged unit is designed to be an all-inclusive lift station. With the rail system, variable level floats, discharge piping and optional junction box installed along with the submersible pumps and control panel, all the contractor has to do isinstallthe4”hub,digtheholeand attach the discharge piping. The configurations shown in our catalog are just the tip of the iceberg. Zoeller’s engineering and manufacturing staff can design-build ALMOST any prepackagedsystem that can be imagined! Whether the system is designed for a dewatering, effluent, sewage or grinder pump, all components are guaranteed to work when they arrive at the jobsite due to the fact that EACH system isreviewed for compatibility prior to being built and then tested for proper fit after assembly.
922-0009 pictured
7© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
30-0021 / 30-01512” Plastic or Cast Iron Slip Union 30-0214 / 30-0215 / 30-0216
1-1/4” - 2” Cast Iron NPTHigh-Temperature
SPECIFICATIONS:
• Verticalorhorizontalinstallation
• Full-flow design, no restrictions
• Stopsbackflowofwater
• Standard,1-1/4”,1-1/2”,2”,3”femaleNPTpipe
• Neoprenepolyester,reinforcedflapper,smoothedge design, with cast iron and non-corrosive metal backing plates and stainless steel fastener
• Corrosion-resistant, powder coated epoxy finish
• Ratedat50PSI(115’[35m]ofhead)at130°F(54°C)
• Stainlesssteelbolts
• Suitableforinstallationbelowbasincover
SPECIFICATIONS:
• Flapperbendsoveraradius,nosharp90° edges — lengthens life of flapper hinge
• PVCplasticcheckbody,ultrasonicallyweldedandcanbe solvent-welded for rigid, pressure-rated piping systemsto25PSI,(57’[17.4m]ofhead)at130°F(54°C) (30-0182)
• Verticalorhorizontalinstallation
• Availableinindividualpackagesforpegboarddisplay (30-0191)
• Allstainlesssteelscrews,nutsandclampsonmodel 30-0200 only
• Slipxslipfor4.3PSI,10’(3m)ofheadat130°F(54°C). Avoidmorethan10’(3m)staticheadabovethecheckvalve.
• Designedtoreducewaterhammer
SPECIFICATIONS:
• Full2”flowdesign-meets BOCA(P.604.2)2”fullflowpumpcode
• Checksbackflowofwater
• Simpletoinstall(nothreadingofpipe required).Savetimeandmaterialcosts
• Neoprenegasketandflapper,weightedwithheavy stainless steel metal backing plates and rivet
• Verticalorhorizontalinstallation
• SlipsoverABS,PVC,steelorcopperpipe
• Reducesmotorandpumpnoise
• Flexibleneopreneslipxslipunionincludesstainlesssteel clampsforlowpressuresystems.Avoidmorethan10’(3m) staticheadabovethecheckvalve.4.3PSIat130°F(54°C)
• Extrawidehingetoreducestress
• PlasticcheckhasPVCbodyandcanbeinstalledwithsolvent- weldedcouplingsforpressuresystemsto25PSI,57’(17.4m) ofhead(30-0023)
• Model30-0151hascorrosion-resistant,powdercoated epoxy finish.
• StainlesssteelsleevesavailabletomeetIllinoisPlumbing Code.(CastIron30-0201/PVC30-0202)
• MeetsrequirementsofWisconsinUniformPlumbingCode
SPECIFICATIONS:
• Usewith2000and3000serieshigh- temperature pumps
• Verticalorhorizontalinstallation
• Full-flowdesign,norestrictions
• Stopsbackflowofwater
• Standard1-1/4”,1-1/2”,2”femaleNPTpipe
• EPDMstrand-reinforcedflapper,smooth-edgedesignwith cast iron and non-corrosive metal backing plates & stainless steel fastener.
• Corrosion-resistant,powdercoatedepoxyfinish
• Ratedat50PSI(115’[35m]ofhead)at200°F(93°C)
• Stainlesssteelbolts
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Full-Flow Unichecks
30-0152 / 30-0160 30-0163 / 30-01641-1/4” - 3” Cast Iron
Full-Flow Unichecks
30-0181 / 30-02001-1/4” - 1-1/2” Slip x Slip Union
Valves: Check, Ball, & Plug
8 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
• Full-flowcheckvalvedesign
• Threadedunionallowspumptoberemovedwithout disrupting discharge piping
• Savestimeandmoney-easytoinstall
• Neoprenegasketandflapper,weightedwithstainlesssteel backing plates and rivet
• Canbeinstalledonverticalorhorizontalpipe
• Meetsplumbingcodesrequiringaballvalveinstalledin conjunction with a check valve
SPECIFICATIONS:
• 1/2lb.(0.23kg)springeliminateswaterhammer
• Reducesmotorandpumpnoise
• Designedforbothhorizontalandverticalusage
• Full-flow,non-clogdesigninstallation
• DurablePVCcheckbodyandcompressionendfittings
• Solvent-weldendsallowforeasyinstallation
• 30-0044and30-0045havenounions
• Nothreadingofpiperequired-savestimeandmoney
• Pressureratedat50PSI(115’[35m])
30-0241&30-0242SlipUnion:40PSI(92’[28m])
30-0243&30-0244SlipUnion:30PSI(69’[21m])
• Consultfactoryforuseover130°F(54°C)
• Suitableforinstallationbelowbasincover
SPECIFICATIONS:
• Allstainlesssteelscrews
• Replaceableflapperinthecheckvalve
• Extrawidehingetoreducestress
• Ratedfor25psi,57’(17.4m)ofhead
Tri-Check®
30-0100 / 30-01011-1/2” - 2” PVC Check Valve/Ball Valve Union Combination
The Combo
30-0102 / 30-01031-1/2” - 2” PVC Check ValveUnion Combination
Quiet Check - PVC Solvent Weld with Union Check Valve
Valves: Check, Ball, & Plug, continued
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GENERALCAUTION:Water hammer creates momentary high pressure surges. These surges can cause severe damage to check valves and the pip-ing system. Consideration for water hammer must be included in the piping systemdesign.ReferenceASPEDataBook,Chapter2.33.Mayrequirecheckvalves with special non-slam features or other engineered solutions.
QUIETCHECKSPVCSOLVENTWELD
ItemNumber
Pipe size
ValveBody
Weight(lbs/kg)
Length(in/mm)
CartonQty
30-0040 1-1/2” White 2 lbs/0.9 kg 9.50”/241mm 12
30-0041 1-1/2” Clear 2 lbs/0.9 kg 9.50”/241mm 12
30-0042 2” White 3lbs/1.4kg 10.50”/267mm 12
30-0043 2” Clear 3lbs/1.4kg 10.50”/267mm 12
30-0044 3” White* 3lbs/1.4kg 9.50”/241mm 8
30-0045 3” Clear* 3lbs/1.4kg 9.50”/241mm 8
QUIETCHECKSPVCSLIPUNION
30-0241 1-1/2” White 1.2 lbs/0.5 kg 10.50”/267mm 12
30-0242 1-1/2” Clear 1.2 lbs/0.5 kg 10.50”/267mm 12
30-0243 2” White 1.8lbs/0.8kg 11.50”/292 mm 12
30-0244 2” Clear 1.8lbs/0.8kg 11.50”/292 mm 12
QUIETCHECKSWITHQUARTERTURNBALLVALVES
30-0046 1-1/2” White 3lbs/1.4kg 14.75”/375mm 12
30-0047 1-1/2” Clear* 3lbs/1.4kg 14.75”/375mm 12
30-0048 2” White 4lbs/1.8kg 16.12”/409mm 12
30-0049 2” Clear* 4lbs/1.8kg 16.12”/409mm 12
P/N SERVICEPART
152294 1-1/2” union assembly
152293 2.0” union assembly
P/N30-0040 P/N30-0041 P/N30-0046 P/N30-242 WhitePVC ClearPVC WhitePVC ClearPVC
*Solventweldonly.Nounionsincluded(seechart).
9© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
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SPECIFICATIONS:• Heavy-dutyductileironconstruction• Angledsealfornon-slamclosure• Non-clogdesign• Reinforceddisc• Drip-tightseating• Ratedupto250PSIG• Designedforbothhorizontalandverticalusage• Optionalbackflowactuatorandmechanicalindicator
SPECIFICATIONS:
• Designedtohandlesolids-bearing flows
• Castironhousing-rated175psi
• 99%purenickelweldedseat
• 1/4turnBunaplug
• Upperandlowerballbearings
• Providedwithhandlever*
*Hand lever not shown in photos
SPECIFICATIONS:
• Rubbercouplingwithstainlesssteelclamps
• Threadsintopumpdischarge
• Pre-drilledweephole
• 4.3PSI,10’(3m)ofheadmax
• Verticalinstallationonly
Inline
30-0238Inline Check Valve
Compression
1-1/2” - 3” Compression Unichecks
3” & 4” FlangedCheck Valves
2”, 3” & 4” Cast IronPlug Valves
Valves: Check, Ball, & Plug, continued
ITEMNO.
PIPESIzE
WEIGHT(lbs/kg)
LENGTH(in/mm)
CARTONQTY
30-0015 1½” 1.1 lbs/0.5 kg 7½”/180mm 12
30-0020 2” 1.7lbs/0.8kg 9¾”/248mm 12
30-0030 3” 5 lbs/2.3 kg 14”/356mm 2
Pressure rated to 125 psi (285’ [86.9 m]) at 75°F (24°C)
GENERALCAUTION:Water hammer creates momentary high pressure surges. These surges can cause severe damage to check valves and the piping system.Considerationforwaterhammermustbeincludedinthepipingsystemdesign.ReferenceASPEDataBook,Chapter2.33.Mayrequirecheckvalveswith special non-slam features or other engineered solutions.
REFNO. PARTNAME MATERIAL1 Body DuctileironASTMA536,Grade65-45-122 Cover DuctileironASTMA536,Grade65-45-123 Disc Buna-N w/ steel and nylon reinforcement4 Gasket Compressed non asbestos fiber5 Cover Bolt AlloysteelSAEGrade5
PARTNO.VALVESIzE
"A"(in/mm)
"B"(in/mm)
"C"(in/mm)
"D"(in/mm)
"E"(in/mm)
"F"(in/mm)
"G"(in/mm)
"H"(in/mm)
WEIGHT(lbs/kg)
6030-0197 2½"8-1/2”/215.9 mm
5-1/2”/139.7 mm
7”/177.8mm
11/16”/17.5 mm
1-1/2”/63.5mm
3-3/8”/85.7mm
5/8”/15.9 mm
4”/101.6mm
32 lbs/14.5kg
6030-0202 3"9-1/2”/241.3mm
6”/152.4mm
7-1/2”/196.5mm
3/4”/19.1 mm
3”/76.2mm
5-1/8”/130.2 mm
5/8”/15.9 mm
4”/101.6mm
37 lbs/16.8kg
6030-0203 4"11-1/2”/292.1 mm
7-1/2”/190.5 mm
9”/228.6mm
15/16”/23/9 mm
4”/101.6mm
5-3/4”/146.1mm
5/8”/15.9 mm
8”/203.2 mm
63lbs/28.6kg
FLANGED MODELS
SizE PArt NO. WiDth (in/mm)
hEiGht(in/mm)
WEiGht(lbs/kg)
3” 6030-0085 8”/203.2 mm
14-1/8”/358.8 mm 53 lbs/24.0 kg
4” 6030-0086 9”/228.6 mm
16-3/4”/425.5 mm 66 lbs/29.9 kg
thrEADED MODELS
SizE PArt NO. WiDth (in/mm)
hEiGht(in/mm)
WEiGht(lbs/kg)
2” 6030-0082 5-1/4”/133.4 mm
7-1/8”/181.0 mm 12 lbs/12.4 kg
3” 6030-0083 8-3/4”/222.3 mm
14-1/8”/358.8 mm 45 lbs/20.4 kg
EACH FLANGE"H" = NUMBER OF HOLES"G" = BOLT SIZE
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10 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
• Converts nonautomatic pump to automatic pump
• Simple installation
• Adjustable/variable level
• Standard15’(5m)and20’(6m)SJOWCPEcordwithmoldedplug.10-0055and10-0065-10’(3m)cordstandard
• FloatisconstructedofdurablePVC/polypropylene
• Standard-normallyopen(NO)(“pumpsdown”)
• Optional-normallyclosed(NC)(“pumpsup”)Consultfactory
• Maximumoperatingtemperaturefor10-0748:120°F(49°C).Allotherswitches:140°F(60°C)
• Float is omnidirectional
• Includes mounting clamp
• DesignedforEFFLUENT,SEWAGEandDEWATERINGapplications
• Variablelevelfloatswitch,forusein18”(45.7cm)minimumdiameterbasins
• 10-0748-25’(8m)cordstandard,nomoldedplug.Canbeusedasacontrolswitchtooperateanexternalmagneticor combination starter on three phase pumps
• Verticalpiggybackfloatswitch.Idealfornarrowdiameterbasins.6.5”(16.5cm)maximumcyclerange
• Userecommendationchartforswitchselection
Switch-Mate PiggybackA
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13AMPMAXIMUM 15AMPMAXIMUM 20AMPMAXIMUM
NormallyOpen(NO) NormallyOpen(NO) NormallyOpen(NO)
10-0055-115V-10'(3m) 10-0032-115V-15'(5m) 10-0748-115V/230V-25'(8m)
10-0034-115V-15'(5m) 10-0033-230V-15'(5m)
10-0035-230V-15’(5m) 10-0705-115V-20'(6m)
10-0063-115V-20'(6m) 10-0559-230V-20'(6m)
10-0706-230V-20'(6m)
NormallyClosed(NC) NormallyClosed(NC)
10-0065-115V-10'(3m) 10-0064-115V-15'(5m)
10-0037-115V-15'(5m)
10-0062-230V-15'(5m)
Single Piggyback Variable Level Float Switch
R
CanadianStandardsAssociationapprovalavailable.
Note: All variable level float switches in this section are mechanically activated and do not contain mercury.
Single Piggyback VerticalFloat Switch
Double Piggyback VariableLevel Float Switch
13AMPMAXIMUMNORMALLYOPEN(NO)VERTICAL
10-2041-115V-10'(3m)
10-2042-115V-15'(5m)
10-2043-115V-20'(6m)
MECHANICAL
10-1964-115V-15Amp-15'(5m)
10-1965-230V-15Amp-15'(5m)
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CanadianStandardsAssociationapprovalavailable.
Variable Level Float Switch
11© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
APPLICATIONS:
• Simplexorduplexpumpcontrolandhighlevelalarmonelectricalalternatingcontrolpanelsystems
• Fordewatering,effluentandsewageapplications
• SwitchforA-Pak
SPECIFICATIONS:
• FloatisconstructedofdurablePVC/polypropylene
• Standardmechanicalvariablelevelcontrolswitchesareratedfor115/230V,5Amps
• Low-current,mechanicalvariablelevelcontrolswitchesareratedfor125VAC/30VDC,0.1Amps
• 18/2TypeSJOWCPEcordstandard
• Cordsareavailablein15-25-35-50’(5-8-11-15m)lengths
• Temperatureratingof140°F(60°C)
• Approximately1.5”(38mm)liquidleveldifferentialinswitchingaction
ADJUSTABLEWEIGHT:(P/N10-0689)providesanaccuratepivotpointforsuspended float switches
• Grippingteethonclipandweightchannelsecurelylockfloatcableintoplace
• Cableweightcanbeadjustedwithouttheuseoftools
HOUSING:1lb12oz.(0.8kg),2.8”x3.3”(7.1x8.4cm),impact-resistantandnon-corrodible,
PVChousingforliquidsupto140°F(60°C)
CLIP:injection-moldedacetalplastic
WIRE/CABLEACCOMODATED:SJOW,SJTW,18/2,18/3,16/3,14/2,14/3
SHIPWEIGHT:2lbs.(0.9kg)
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Variable Level Control Switches
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Mechanical CordLength(ft/m)
MountingMethodStandard
P/N*LowCurrent
P/N**
10-0743 10-2060 15/5 Clamp
10-0744 10-2061 20/6 Clamp
10-1877 10-2062 25/8 Clamp
10-1878 10-2063 35/11 Clamp
10-1879 10-2064 50/15 Clamp
10-1880 10-2065 15/5 Adjustable Weight
10-1881 10-2066 25/8 Adjustable Weight
10-1882 10-2067 35/11 Adjustable Weight
10-1883 10-2068 50/15 Adjustable Weight
FLOATSWITCHTREES
Mechanical CordLength(ft/m)
MountingMethodStandard
P/N*Intrinsically Safe P/N**
10-1456 10-1456 --- Tree Only
10-1886 10-2069 15/5 (3)15'(5m)Floats&Tree
10-1887 10-2070 15/5 (4)15'(5m)Floats&Tree
* Not for use with intrinsically-safe control systems. ** For use with intrinsically-safe control systems only.
Products may not be exactly as pictured.
12 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
• Alternatestwoautomaticpumpsupto1/2HP,
12ampseach,115V,singlephase
• Extendspumplife
• Compactdesigneasilymountsinconfinedspaces
• Circuitfaultprotection
• Speciallydesignedforhumidareas
• Universalconnectionforalarmswitchreplacement
• Auxiliaryoutputcontacts(normallyopen)forremote alarm connection
• SolidgreenLEDlightsforPump1,Pump2andPower
• FlashingredLEDlightsforalarmconditions
• 9’(2.7m)powercord
• Multiplealarmmodeswillalertusertopotentialproblems and protect property by switching to the other pump when necessary
Alarms include:
° High water
°Lossofpower
° Continuous pump run
° Breaker tripped
° Pump failure
• ButtonforSilenceandReset
• Built-in,rechargeablebatterywilloperatethealarmandLED lights for a limited time during power outage
SPECIFICATIONS:
• Operateson(3)AAAbatteries
• Lowbatteryalarmdesignedintocircuitboard
• Warnsyouwhensensorcontactswater
• Loudintermittenthornratedat103+/-3dbat1’(30cm)
• On/Offsilenceswitch
• Stainlesssteelsensorcontacts
• Easytoinstall,portableandsafe!
• Compactdesign(3-1/4”x2-1/4”[8.3x5.7cm])
• Noadjustmentsneeded
• Solidstateelectroniccomponents
• 5’(1.5m)ofleadwire
• 12-monthlimitedwarranty
• ACpoweradaptercapability.RequiresClass2transformer, Input:120VAC/60Hz,output:4.5VDC/150mA,tippositive, typeBplug.(Availableatmostelectronicstores)
Flexible sensor wire allows this alert to be used in many applications. Alerts you of overflowing:
•Sumppump•Toilets•Brokenpipes
•Dishwashersorwashingmachines•Laundrysinks
•Airconditioningpans•Bathtubsorhottubs
10-0804 Residential Alternator System
10-0763 High Water Alarm
Smart Pak Plus Flood AlertA
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SPECIFICATIONS:
• Voice-Chiptechnology(NOTAPES)
• Recordyourownpersonalmessages
• Dialseachcontactnumberuptofourtimes
• Internal9Vbatteryback-up(batteryNOTIncluded)
• Toneorpulsedialonly(NOTintendedfordigitalphonelines)
SPECIFICATIONS:
• Noneedtocutoffplugs
• Sealedwatertightenclosure
• Availablein115Voltor230Voltdesign
• Corrosion-resistantPVCconstruction
• Easyhookupofindooralarmwithterminalstripexposedforlowvoltage wiring
• RatedforNEMA4X
• Water-tightrubbercordsealforpumpandswitchcables
• Optional indoor tank alert alarm with silence switch and LEDindicator
• Installationandwiringinstructionsincluded
• MeetsNECrequirementsforadisconnect
SeeFM1420forfurtherinformation.
TheAuto-Dialerisasinglechannelvoice dialer that can be used with any device that can provide a normally open / closed contact. It can be programmed to store up to four contact numbers, including standard (voice)telephones,mostcellphones,andpagers.Itwillprovidea16secondpre-recordedmessage.
The Qwik-Box is a junction box designed for easy hookup of pumps and alarm systems. It is used in septic effluent, sewage, or dewatering applications, and requires a connection outside the building or residence. The Qwik-Box eliminates the need for junction wiring boxes inside sewage andseptictanks,andconsistsofULlistedcomponents.
Products may not be exactly as pictured.
RMC 170468
NEWDESIGN
10-2626 Auto-Dialer System
Qwik BoxPump Control and Alarm
13© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
A-Pak Alarm SystemsA
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10-1494
10-0623 Indoor/Outdoor
10-0028 Alarm System
10-2613
10-0682 Deluxe
10-0126 Indoor/Outdoor
10-0015 / 10-0016 Bell Alarm
SPECIFICATIONS:
• NEMA1enclosure(INDOORUSEONLY)
• Automaticalarmreset
• Hornisrated87decibelsat10’(3m)
• 9Vbatteryback-up(batterynotincluded)
• 15’(5m)alarm(12V)tetheredswitch
• 6’(2m)powercord
• Auxiliarydrycontacts(use10-2614)
SPECIFICATIONS:
• NEMA3Renclosure(6.5”x4.5”x3”) (16.5x11.4x7.6cm)
• Top-mountedalarmbeacon
• Automaticalarmreset,hornsilence switch and alarm test switch
• Hornisrated85decibelsat10’(3m)
• Pre-mountedterminalblockwithconnectionsforpump and float switch
• 15’(5m)alarm(12V)tetheredswitch
• Powerconnectionsarefield-wired
SPECIFICATIONS:
• Non-enclosed model
• Operateson115Vcircuit
• 3”magneticbellwithtransformer
• Mountsonstandardutilitybox (notincluded)
• 15’(5m)alarm(12V)tetheredswitch
SPECIFICATIONS:
Samestandardfeaturesofour10-1494with:
• 15’(5m)alarm(12V)alarmreedswitch
• Auxiliarydrycontacts(use10-2615)
SPECIFICATIONS:
Samestandardfeaturesofour10-0623with:
• 20’(6m)alarm(12V)tetheredswitch
• 6’(2m),115Vpowercordwith water-tight cord connectors
SPECIFICATIONS:
Samestandardfeaturesofour10-0623with:
• NEMA4Xthermoplasticenclosure(6”x4”x3”) (15.2x10.2x7.6cm)
• Hornisrated88decibelsat10’(3m)
• 5Aauxiliarydrycontacts
SPECIFICATIONS:
• Non-enclosedmodel
• 10-0015operateson115Vcircuit
10-0016operateson230Vcircuit
• 6”magneticbellwithtransformer
• Mountsonstandardutilitybox(notincluded)
• 15’(5m)alarm(12V)TetheredSwitch
• Operateswith10-0743floatswitchormechanicalalternator-seeFM0495(notincluded)
The “A-Pak” alarm system sounds a horn when a potentially threatening liquid level condition occurs. The horn can be silenced, but the alarm light remains on until the condition is remedied. Once the condition is cleared, the alarm will automatically reset.
Agreen“POWERON”lightindicates120Vprimarypowertothealarm.Alowbatterychirpfeatureindicateswhenthebatteryshouldbereplaced.Ared“ALARM”lightindicatesahigh-level condition.
R LUR
Tested to UL Standard UL 508
& Certified to CSA Standard
C22.2 No. 205
R LUR
Tested to UL Standard UL 508
& Certified to CSA Standard
C22.2 No. 205
C R LU US LISTED
NOTE: All variable level float switches in this section aremechanically activated and do not contain mercury.
NOTE:Itisalwaysrecommendedtopowerthealarmfromaseparatecircuitthanthepumptoavoidlosingpowertoboth during a tripped breaker scenario.
14 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
• 115-208-230Volts
• Cleardeadfrontpanel (10-0125only)
• Completewith(3)20’(6m) control float switches
• Equipmentdisconnect (10-0125only)
• Motorcontactor(allmodelsexcept10-1019and10-1023)
• NEMA4Xwatertightenclosurewithlockablelatch
• Top-mountedalarmlight
• Alarmhornprovidesaudiowarningofalarmcondition (83to85decibelrating)
• Pumprunindicatorlight
• Hornsilenceandalarmtesttoggleswitches
• HOAswitch
• Dryauxiliarycontact(notavailableinplug-inpanels)SPECIFICATIONS:
• 208-230-460-575Volts
• NEMA4X-watertightenclosurewithlockablelatch
• Hand-off-autotoggleswitch
• Greenpumprunlight
• Alarmtest&silenceswitches
• Redalarmbeaconandaudiblealarmforahighwater condition(83to85decibelrating)
• Motorprotectionswitchwithoverloadprotection
• Magneticstarter
• Numberedterminalstripforconnectingpumpsand variable level float switches
• Dryauxiliarycontactsforremotealarmdevices
• Threefloatoperation(floatsnotincluded-seeFM0526)
• Off-the-shelfcomponentsprovideeasyfieldmaintenance and repair
SPECIFICATIONS:
• 115V(10-1019)or230V(10-1023)
• NEMA4Xenclosurewith hinged cover
• Receptacleforusewithpiggyback pump switch
• Alarmhorn(83to85decibelrating)
• Terminalstrip
• Hornsilenceswitchtoturnalarmonoroff
• Alarmfloatonly
Single Phase Control Panel
Three Phase
Plug-in Control PanelSingle Phase
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AnElectricalControlPanel isusedonaSimplexpumpapplicationwhereautomaticelectrical cyclingof thepump isdesired for added protection in residential or commercial applications. A Control Panel is required for all systems using a nonautomatic pump. The built-in alarm system, a standard feature, will activate when the water level becomes unusually high.AllelectricalsystemsmustbeinstalledbyaqualifiedelectricianandaccordingtotheNationalElectricalCode(seeSection430-71though430-113,plusanyothersthatapply).
Electrical Simplex Control Panels
SINGLEPHASESIMPLEXPUMPCONTROL/ALARMSYSTEM
Model # VoltsDimensionsHxWxD
in(cm)Amp
Range Float switches included Features
10-1019 115V 8”x6”x4”(20x15x10cm) 0-15 Alarm float only Plug-In
10-1023 230V 8”x6”x4”(20x15x10cm) 0-15 Alarm float only Plug-In
10-1036 115V,208-230V 8”x6”x4”(20x15x10cm) 0-7 Three20’(6m)controlfloats Circuit breaker disconnect
10-1037 115V,208-230V 8”x6”x4”(20x15x10cm) 7-15 Three20’(6m)controlfloats Circuit breaker disconnect
10-1038 115V,208-230V 8”x6”x4”(20x15x10cm) 15-20 Three20’(6m)controlfloats Circuit breaker disconnect
10-0125* 115V,208-230V 10”x8”x4”(25x20x10cm) 0-20 Three20’(6m)controlfloats Pull out disconnect
* 10-0125 Branch Circuit Protection provided by the installing electrician.
THREEPHASESIMPLEXPUMPCONTROLPANELS
Model DimensionsHxWxDin(cm)
Volts AmpRange
10-1074 12”x10”x6”(30x25x15cm) 208/230/460 1.0-1.6
10-1076 12”x10”x6”(30x25x15cm) 208/230/460 1.6-2.5
10-1078 12”x10”x6”(30x25x15cm) 208/230/460 2.5-4.0
10-1080 12”x10”x6”(30x25x15cm) 208/230/460 4.0-6.3
10-1082 12”x10”x6”(30x25x15cm) 208/230/460 6.0-10.0
10-1083 12”x10”x6”(30x25x15cm) 208/230/460 9.0-14.0
10-1084 12”x10”x6”(30x25x15cm) 208/230/460 13.0-18.0
10-1086 12”x10”x6”(30x25x15cm) 208/230/460 17.0 - 23.0
10-1132 12”x10”x6”(30x25x15cm) 575 1.6-2.5
10-1134 12”x10”x6”(30x25x15cm) 575 2.5-4.0
10-1136 12”x10”x6”(30x25x15cm) 575 4.0-6.3
C R LU US LISTED
C R LU US LISTED
15© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
• Hand-off-autotoggleswitchforeachpump
• Greenpumprunpilotlightforeachpump
• Alarmtestandsilenceswitches
• Redpilotlight(NEMA1only)andaudible alarmwith83to85decibelratingforahigh- water condition
• RedalarmbeaconincludedwithNEMA4x enclosure
• Auxiliarydrycontact
• Highwateralarm
• Singlephase-circuitbreakerfor each pump
• Threephase-motorprotectiveswitch with overload protection
• Magneticstarterforeachpump
• Alternatingmechanism
• Numbered terminal strip for connecting pumps and variable level float switches
• NEMA1-generalpurposeor
NEMA4x-watertightenclosuresavailable
• Integralauxiliaryterminalboardconnections (drycontact)forremotealarmdevices
• 3or4variablelevelfloatswitchcontrol operation
• Three20’(6m)floatswitchesincluded with single phase panels
• Off-the-shelfcomponentsprovideeasyfield maintenance and repair
• Floatswitchesnotincludedwiththreephase panels
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An ElectricalAlternator is used on a Duplex pump application whereautomatic alternation of the pumps is desired for added protection in residential or commercial applications. With one pump operating to handle normal flow, a second pump becomes operational in the event the water level continues to rise. The built-in alarm system, a standard feature, can be connected to sound either when the second pump becomes operationalwitha3-floatswitchsystemorindependentlywitha4-floatswitch system. All electrical systems must be installed by a qualified electricianandaccording to theNationalElectricalCode. (seeSection430-71though430-113,plusanyothersthatapply).
Electrical Alternator Control Panel
NOTE: 60 0 and X60 0 Series single phase pumps require special panels that include start components. See SelectionGuideFM1228andFM1705 for correct panel selection.
NOTE:Allvariablelevelfloatswitches in this section are mechanically activated and do not contain mercury.
CONTROLPANELSUSEDWITHSINGLEPHASEPUMPS
NEMA1ENCLOSUREWITH20’(6m)FLOATSWITCH
Order No. DimensionsHxWxDin(cm) Volts AmpRange
10-1039 12”x10”x6”(30x25x15cm) 115 7-15
10-1040 12”x10”x6”(30x25x15cm) 115 15-20
10-0092* 12”x10”x6”(30x25x15cm) 115/200/230 0-20
NEMA4XENCLOSUREWITH20’(6m)FLOATSWITCH
10-1041 12”x10”x6”(30x25x15cm) 115 7-15
10-1042 12”x10”x6”(30x25x15cm) 115 15-20
10-1043 12”x10”x6”(30x25x15cm) 115/200/230 0-7
10-1044 12”x10”x6”(30x25x15cm) 115/200/230 7-15
10-1045 12”x10”x6”(30x25x15cm) 115/200/230 15-20
10-1046 12”x10”x6”(30x25x15cm) 115/200/230 20-30
10-0093* 12”x10”x6”(30x25x15cm) 115/200/230 0-20
*Branch circuit protection provided by installing electrician.
CONTROLPANELSUSEDWITHTHREEPHASEPUMPS
NEMA4XENCLOSURE(FloatSwitchesnotincluded)
Order No. DimensionsHxWxDin(cm) Volts* AmpRange
10-1102 14”x12”x6”(36x30x15cm) 200/230/460 1.0-1.6
10-1104 14”x12”x6”(36x30x15cm) 200/230/460 1.6-2.5
10-1106 14”x12”x6”(36x30x15cm) 200/230/460 2.5-4.0
10-1108 14”x12”x6”(36x30x15cm) 200/230/460 4.0-6.3
10-1110 14”x12”x6”(36x30x15cm) 200/230/460 6.3-10.0
10-1111 14”x12”x6”(36x30x15cm) 200/230/460 9.0-14.0
10-1112 14”x12”x6”(36x30x15cm) 200/230/460 13.0-18.0
10-1114 14”x12”x6”(36x30x15cm) 200/230/460 17.0-23.0
10-1115 14”x12”x6”(36x30x15cm) 200/230/460 20.0-25.0
10-1183 14”x12”x6”(36x30x15cm) 200/208 23.0-32.0
10-1154 14”x12”x6”(36x30x15cm) 575 1.6-2.5
10-1156 14”x12”x6”(36x30x15cm) 575 2.5-4.0
10-1158 14”x12”x6”(36x30x15cm) 575 4.0-6.3
*Three phase panel has multi-tap transformer with secondary fusing.
C R LU US LISTED
16 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
• Intrinsically-saferelays
• NEMA4Xenclosure
• Top-mountedalarmlight
• Hands-off-autotoggleswitchforeachpump
• ULListed
• Alarmhornwithsilenceswitch
• Magneticmotorcontactor
• LockableLatch
• Auxiliarydrycontact/highwateralarm
• Circuitbreakerpumpdisconnect
• 3or4variablefloatswitchcontroloperation
• Off-the-shelfcomponentsprovideforrelatively easy field maintenance and repair
• Greenpumprunpilotlightforeachpump
• Sealfailindicatorlight(s)
• Thermalcutoutsfor3phase
• Duplexonly-lead/lagalternatingcircuit
Simplex and Duplex with Intrinsically- Safe Relays
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These intrinsically-safe control panels are used on pump applications defined asahazardousdutylocation.Liftstationsinsomeregionsfallunderthisclassification. The intrinsically-safe panel, in conjunction with an explosion- proof pump, will provide a system that will not allow ignition of explosive gases. The purpose of the control panel is to cycle a pump automatically. Eachpanelcomesstandardwithpumprunlight(s),ahighwateraudibleandvisualalarm,sealfailindicator(s),andaULListing.AllpanelscomestandardwithaNEMA4Xratingforindoororoutdooruse.
ThesepanelsMUSTNOTbeinthespaceclassifiedasneedingexplosion-proofequipment.Specialfittingsthateitherprevent the passage of hot gases, in the case of an explosion in a Class I area, or the passage of combustible dust, fibers, or flyingsinaClassIIorIIIarea(NEC501-5and502-5)arerequired.Aqualifiedelectricianmustinstallallelectricalsystems.NationalElectricalCode(NEC)Articles500through503explainindetailtherequirementsfortheinstallationofwiringor electrical equipment in hazardous locations. These articles, along with other applicable regulations, local governing inspection authorities, insurance representatives, and qualified engineering/technical assistance, should be your guides to the installation of wiring or electrical equipment in any hazardous or potentially hazardous location.
Control Panels for Explosion Proof Pumps
STANDARD ENCLOSURE DIMENSIONS
Panel Phase Dimensions (HxWxD) Simplex 1 16”x14”x6” (41x36x15 cm)Duplex 1 16”x14”x6” (41x36x15 cm)Simplex 3 16”x14”x6” (41x36x15 cm)Duplex 3 16”x14”x6” (41x36x15 cm)
R LU
Tested to UL Standard UL 508
Products may not be exactly as pictured.
17© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
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SPECIFICATIONS:
• 10-0770-Boxincludes2UFcordsealsfor12or14gageUFcableand3roundcordsealsfor16-3,16-2,18-3,or18-2SO type cords
• 10-0776-Boxincludesone3/4”PVCconduitadapterand 3roundcordsealsfor16-3,16-2,18-3,18-2SOtypecords
• 10-0777-Boxincludesone3/4”PVCconduitadapterand 4roundcordssealsfor16-3,16-2,18-3,18-2SOtypecords
• 10-0778-Boxincludesone3/4”PVCconduitadapterand 5roundcordsealsfor16-3,16-2,18-3,18-2SOtypecords
Economy Junction Box(Field Assembled)
Sewage/Waste Junction Boxes
Starter Kits
Deluxe Junction Box(Factory Assembled)
Nema-4X Junction-boxes
PVCplasticboxwithremovablecover for use in sewage, effluent, dewatering, or corrosive environments.Boxis4”x4”x2”(10x10x5cm)andisfield-drilledformaximumflexibilityin each installation.
NEMA-4XJunctionBoxesareelectricalenclosuresthatare watertight, dust-tight, and corrosion resistant. Boxes are completely assembled with cord seals and terminal strip for easy field wiring.
AStarterkitisrequiredforallsinglephasemodel611,621,631,641,and651pumps.AStarterKitconsistsofthesinglephase capacitors and relay required to run the pump. These components are shipped loose and are installed into the pump’s control panel.
High-impact, corrosion-resistant, weatherproof thermoplastic enclosurewithflexiblePVCgasketand brass screws. Preassembled at the factory for convenience and ease of installation.
R
Certified to CSAStandard 227875
R LUTested to UL
Standard UL778.
Note:Smallcordgripsarefor16ga.and18ga.cable. Largecordgripsarefor12ga.4conductorcableand14ga. 4conductorcable.
DELUXE(FactoryAssembled)PumpModel
Type LxWxHHubSize
CordGrips
PartNo.
51, 53, 55, 57, 59, 98,137,139,140,142,151,152,153,161(except115V),163(except115V),165,185,186(3phase),188(3phase),189(460&575V),264,266,267,268,270,282,284,293,294(3phase),295(460V&575Vonly),404(230/460/575V3phase),405(230/460/575V3phase)andalleffluentSTEP Systems.
Simplex 4”x4”x4” 3/4”4small&
1 plug10-1398
Simplex 4”x4”x4” 1-1/2”4small&
1 plug10-1399
Simplex 6”x6”x4” 1-1/2”4small&
1 plug10-1402
Simplex/Duplex
6”x6”x4” 1”5 small &
1 plug10-1401
Duplex 6”x6”x4” 1”6small&
1 plug10-1633
Duplex 6”x6”x4” 2”5 small &
1 plug10-1403
161(115V),163(115V),186(singlephase),188(singlephase),189(200&230V),191,292,294(singlephase),295(200&230V),404(singlephase&200V3phase),405(singlephase&200V3phase).
Simplex 6”x6”x4” 1-1/2”3 small,
1 large & 1 plug
10-1404
Duplex 6”x6”x4” 2”4small,
2 large & 1 plug
10-1405
PumpModel Type LxWxH CordGrips PartNo.
611,621,631,641,651,661(under20Amps)
Simplex6”x6”x 4-3/8”
1 each-Pump3 each-Floats
10-0985
Duplex8”x8”x 4-1/2”
2 each-Pump4each-Floats
10-1015
651,661(20Amps&up)
Simplex6”x6”x 4-3/8”
1 each-Pump3 each-Floats
10-0987
Duplex8”x8”x 4-1/2”
2 each-Pump4each-Floats
10-1016
StarterKitP/N PumpModel
10-0914 611/621(before10/1/07)
10-2221 611/621(after10/1/07)
10-0915 631/641
10-1434 651
18 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
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Disconnect & Rail Systems
SPECIFICATIONS:
• Sewage,stormwaterandeffluentpumpsystems
• Forconcrete,steel,orfiberglasstanks
• Allowsforremovalofpumpsfromgroundlevel
• Noconfinedspaceentrytoservicepump
• Nopullrodsorholddownrods
• Nodiaphragms
• Couplingbasewithpositivemachinefitando-ringprovidesareliableseal
• Designers’liabilitycanbereducedbyprovidingreasonablecareinthedesignofsubmersible pump installations. Pumps are removable from the surface for inspection and service
• Guiderailsdirectthepumptoandfromthecouplingbase.Systemsaresuppliedcompletewith coupling base, sealing plate, pump discharge elbow, and upper rail support bracket
• Allsystemsuse3/4”schedule40piperails(notincluded)
SPECIFICATIONS:
• Economical,reducestimeandcostofremovingpump
• Safety:keepspersonneloutofpitsandoutofcontactwith contaminants
• Inspectionsarefastandeasy
• Single,rigidstainlesssteelsquareraildesign
• Stainlesssteelrail,nuts,bolts,fastenersandliftingbail
• Castironanglearmbracketandpumpguidebracket
• Galvanizedpipingisstandard.Stainlesssteelpiping is optional
• RedbrassdisconnectfittingswithTeflon-coatedBuna O-ring seal
• PVCballvalve
• Castironcheckvalve
• Optionalstainlesssteelpullrodsandliftingcable
• Alsoavailableinprepackagedfiberglassbasins
SPECIFICATIONS:
• Economical,reducestimeandcostof removing pump
• Safety:keepspersonneloutofpits&outofcontactwith
contaminants
• Usedforshallowsystemswhereguiderailsarenot necessary(pullrodnotincluded)
SPECIFICATIONS:
• Railanddisconnectsystemforeffluentorsewagepumps
• Safety:keepspersonneloutofpits&outofcontact with contaminants
• Twostandoffsincluded
• Oneintermediateguiderailbracketisrequiredforevery 10’(3m)ofrail.
Z-Rail™ Threaded Rail Systems1-1/4” - 3” NPT Discharge Pumps
Square Guide Rail Systems1-1/4” - 2” NPT Vertical Discharge3” & 4” NPT Horizontal Discharge(field assembled)
Disconnect Only1-1/4” - 2” Discharge
Complete Systems1-1/4” & 2” Discharge
SeeFM0787forfurtherinformationandaccessories.
NEW
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About the Zoeller FAmily oF WAter SolutionS
Founded in 1939, Zoeller Company is one of the oldest independently-owned professional pump manufacturers in NorthAmerica. Headquartered in Louisville, Kentucky USA, Zoellerhas over 600 employees worldwide and a total of 550,000 sq. ft. of manufacturing facilitiesfrom our six operations in North America and Asia.Zoeller Company has established itself as an innovative leader in pumping equipment and water treatment systems by continuous research and development. The quality of our products isdemonstratedbyUL,CSA,CE,andNSFlistingsaswellascontinuedgrowththroughouttheUnitedStates,Canada,Mexico,andover40othercountriesaroundtheglobe. Thecompanyhas also expanded to include five brands, which have become the foundation of Zoeller.
The original Zoeller product line now resides in Zoeller Pump Company, which offers a broad range of submersible pumps from fractional to 7-1/2 HP for residential and commercial sump, eff luent, dewatering and
grinding applications.Flint&Walling,foundedin1866inKendallville,IndianaUSA,istheonlypumpcompany in the U. S. to manufacture its own motor for jet and centrifugalpumps. This product line specializes in deep well pumps that range from 5
GPM to 1,000 GPM, as well as centrifugal, jet, booster, and submersible pumps up to 7-1/2 HP.Founded in 1952, Wolf Pump is a manufacturer of submersible turbine pumps located in Abernathy,Texas.Wolf currently produces 4” to 8” pumps withcapacities ranging from 35 to 1000 GPM. These pumps are known for their
efficiency and durability in demanding water applications including irrigation, municipal water supplies, dewatering applications, dairy production, mining, the oil and gas industries, aquaculture, and more.
Zoeller Engineered Products providesproducts for storm water removal, sewage treatment, grinding, and hazardous
environment applications from commercial to municipal markets. Available from 1/2 BHP to 100 BHP, each pump is customized by design, manufacture and installation according to exact application needs.
Clarus Environmental offerssustainable environmental products, solutions, and
services for the collection, treatment, and dispersal of residential and community wastewater. This line specializes in onsite pumps, pressure sewers, biological and mechanical treatment processes, disinfection, and discharge of safe water.
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WOLF PUMP
Your Peace of Mind is Our Top Priority®
Package Systems
Check Valves
Float Switches
Alarm Systems
Control Panels
Rail Systems
®
3649 Cane Run Road • Louisville, KY 40211 • 502-778-2731 • 1-800-928-7867 • www.zoeller.com
Accessories, Controlsand Package Systems
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FM28190314
SupersedesNew