Access Covers Gratings Catalogue

Ductile Iron AccessCovers & Gratings

ProductSpecification Guide

ACCESS COVERS

GULLY GRATES

CHANNEL GRATINGS

KERB DRAINAGE

SURFACE BOXES

BS EN 124BS 5834

CI/SfB Xh(5-)

March 2007

Section 1 Access Covers 13

Introduction Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Range of products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Quality assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Product materials and composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4The ductile advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Market specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Standard classification BS EN 124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Product selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7AT A GLANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Specifying products under BS EN 124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Introducing iron interaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Section 2 Gully Grates 35

Section 3 Channel Gratings 49

Section 4 Kerb Drainage 55

Section 5 Surface Boxes 61

Section 6 Installation 67

Section 7 Accessories/Glossary 75

Section 8 Index 81

Product Selection Guide

Contents

1

IntroductionPAM is the No.1 brand of municipal castings in the UK, uniquely positioned toprovide access and drainage solutions to the highway, telecommunication, utility,commercial and industrial markets.

Saint-Gobain Pipelines with its PAM range of access covers and gratings is focusingon new product development and new services for the end-user.

The company remains at the forefront of UK manufacturing and has taken care tocombine its technological advantages in process control and quality, developedthrough experience, investment in new manufacturing techniques and innovativedesign technology.

Saint-Gobain Pipelines offers the UK market the opportunity to access a wideportfolio of products, particularly within the water, drainage and telecommunicationmarket sectors.

Saint-Gobain Pipelines plc is part of the Saint-Gobain Group, one of theworld’s largest industrial groups, and is able to draw upon global expertise inresearch, development and production – ensuring that world best practice isadopted at all times.

The growth in traffic density is placing greater strain on the road networkemphasising the importance of high quality, problem-free products.

The PAM range of products has been developed to meet the requirements of boththe road maintenance and new build sectors, focusing on the long-term durabilityof products.

Key products meeting these requirements such as the Inter-Ax range, utilise theknowledge and experience gained through academic research, for example theNottingham University ‘Road Ironwork Installation’ project, which led to thedevelopment of the Load Transfer System (LTS), as well as a history of successwithin the UK market.

The wide range of products allows the specifier complete choice in both accesscovers and gully grates and provides confidence to both the specifier, installer andend-user.

The maintenance and building of new road networks requires services andproducts to match specific requirements which are available from Saint-GobainPipelines. The flexible range of Saint-Gobain Pipelines PAM products is combinedwith a commitment to service, technical performance, innovation as well as qualityand durability. The PAM range of products all benefit from the mechanical propertiesof ductile iron and the design and manufacturing knowledge of the UK marketleader in access covers and gratings.

The rapid development of the telecommunication infrastructure, linked to the growthin new technology, has required a significant investment in the infrastructurerequired to support these new and emerging technologies, and the growingdemand of the new services.

The PAM range of products has been developed to meet the requirements of thetelecommunications sector and focuses on the need to provide safe access, securityand road performance.

Range of products

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Quality assuranceA sign of qualityThe manufacturer and certifierSaint-Gobain Pipelines consistently manufacture products of the highest quality inadherence with the BS EN 1SO 9000 series of quality systems, approved by the BSI,under the registered firm approval scheme. This involves periodically subjectingthe company, its processes, and its suppliers to the most rigorous and objectiveassessments, providing reassurance that the consistently high standards of qualityare maintained.

Further assurance of product quality is gained from the fact that the majority of thePAM product range is also certified with the prestigious British Standard Kitemark.*This internationally respected symbol of product quality accredits the followingstandards relevant to access covers and gratings manufactured in the UK:

BS EN 124 (1994)European standard for gully tops and access tops for vehicular and pedestrianusers. At the time of going to press BS EN 124 was in the process of being revised.

BS 5834: Part 2 (1983)Specification for small surface boxes.

BS 5834: Part 3 (1985)Specification for large surface boxes.

BS 750 (1984)Specification for underground fire hydrants and surface boxes and covers.

CEMarkCE stands for ‘Conformité European’ and is intended to facilitate the free movementof products within the EU by signifying that essential health and safety requirementshave beenmet.The proposed revision of EN 124 includes a requirement for CEmarkingof access covers and grates.

ISO 14001ISO 14001 is the internationally recognised standard for Environmental ManagementSystems (EMS). An EN 14001 EMS provides a framework for Environmental Managementresponsibilities and achieving continuously improved environmental performance.

BSi KitemarkThe BSi Kitemark is the world’s best known Product Certificationmark and commandsrespect from consumers and businesses alike. Products bearing the Kitemark havepassed a rigorous certification process and as such will not only be safer to use butwill also be fit for the purpose for which they were designed.

NFMarkThe French equivalent of the Kitemark. The NF Mark attests to the compliance ofproducts and services with the relevant standards, and is enhanced with additionalspecifications, to match the market’s expectations as closely as possible.

3rd party approvalRegistration to ISO 9001 and ISO 14001 takes place when an accredited 3rd partysuch as BSI Management Systems visits an organisation, assesses the managementsystem and issues a certificate to show that the organisation abides by theprinciples and requirements of the relevant standard.

ISO 9001ISO 9001 is the most commonly used international standard that provides aframework for an effective Quality Management System (QMS). An ISO 9001 QMSensures consistency and improvement of working practices. This in turn providescustomers with assurance that products and services meet their requirements

Today, quality is of paramount importance in the construction of the road network,not just to manufacturers, but to suppliers, installers and road users.With the ever-increasing traffic volumes on our roads today, the strain placed on access covers andgully gratings is at its highest levels.

*Please note that some products are NF certified (French Standards Authority).

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In this climate, specifiers have become increasingly conscious of their obligation toensure road user safety by demanding products that are manufactured and testedto the highest standards. Customers can be sure that the PAM product range,bearing the BSI Kitemark, is of the highest quality and has been independentlycertified as complying with BS EN 124.

The certifier’s accreditorWhen specifying products that are by their nature, installed in very onerouslocations, much care and attention must be placed on selecting a manufacturerthat is certified by an institution such as the BSI.

A specification can request that products are ‘kitemarked’ or ‘similar approved’.The difficulty for specifiers is defining what is ‘similar’.

References to EN 45012, EN 45011 and EN 45001will help ensure that thecompetence level of the certifying organisation has itself been assessed. In the UK,specifiers can request that the certification organisation has been accredited byUKAS (United Kingdom Accreditation Service).

With this in mind we recommend that specifiers request the following:

1) The manufacturers’ISO 9001 certificate

BS EN 124 certificate and product schedule.

2) The certification bodies’EN 45001 certificate

This is the schedule for site and laboratory testing, and providing the certifierhas BS EN 124 within its scope they should be competent to undertake testing.

EN 45011 certificate

Certifies the issue of product conformity certificates within the scope of BS EN 124

EN 45012 scope

The scope,which demonstrates that they can assess a manufacturer to ISO 9000.

Saint-Gobain Pipelines manufacture a range of high performance ductile iron andsteel access covers and frames.We recognise the need to provide a material that iscapable of combating the wear characteristics inherent with the increasing amountof vehicular traffic on our roads today.

What is ductile iron?Spheroidal graphite or ductile iron is a unique form of iron which, prior to themetal casting process, receives a treatment with magnesium to producean exceptionally strong, impact resistant and durable metal.

The difference between ductile and grey ironThe addition of magnesium at the molten stage transforms the flakes of graphite,which are common with the grey iron casting process, into spheroidal or nodularform. The spheroidal structure provides a higher tensile strength as well as a higher‘strength to weight’ ratio when compared with the properties inherent with greyiron manufacture.

Product materials and composition

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Grey iron Ductile iron

The benefits of ductile ironDuctile iron’s high strength to weight ratioallows for the production of lightweightcastings that offer what can amount to a50% weight saving over traditional greyiron equivalents.

The high strength inherent with ductile ironnot only minimises the risk of failure wheninstalled but reduces the likelihood ofbreakages in transit and while off-loading.

In a market place that is increasingly beingencouraged to specify products that offerless of a manual handling risk, the deadweight of the castings during bothinstallation and actual operation inservice is recognised as a key featureand obvious attribute.

Ductile iron ‘spring-bar’ technologyContinual development in advancingthe elasticity inherent in ductile iron,has provided Saint-GobainPipelines with a unique lockingmethod. The ‘spring-bar’technology uses ductile iron’selasticity in the area where thecomponents interact andallows for the locking of thegrating or cover within theframe without the use of amechanical locking device.There is an obvious benefit tosimplifying the current methodsused to retain a cover or gratewithin the frame.

The ‘spring-bar’ technology will allow forstability under load and silence in operation.

Gully gratings and the ductile advantageDuctile iron’s inherent properties of high tensile strength and resistance to impactallows the waterway area of gully grates to be evenly distributed over the surfaceof the gratings without losing structural strength. This provides improved drainageefficiency per clear opening size, particularly in the 90mm area closest to the kerb.

Security and the ductile advantageThe picture opposite shows the ‘spring-bar’ technology which has been incorporatedwithin various designs. The ductility of the material allows for a simple yet effective‘flexible finger’ to achieve security when closed.

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The ductile advantage

Grey iron

Ductile iron

Market specificationProduct legislationWhen specifying and installing access covers and gully gratings in the UK, you mustbe aware of the relevant regulations which are as follows:

HAUC – Specification for the Reinstatement of Openings in HighwaysRecommends that ironware should be installed on a sound foundation and levelwith its surrounding surfaces.

Sewers for Adoption (SFA)Recommends that access covers and frames shall comply with the provisionsof BS EN 124. Also advises on classification for use in both trafficked and non-trafficked areas.

Minimum frame depths are recommended for various traffic applications.

HighwaysWorksRecommends that materials are manufactured at a factory that has a qualitymanagement system in place.

Recommends that manhole covers and frames as well as gully grates and framesare manufactured in accordance with BS EN 124 and that they are certified by anapproved accreditation body. (Such bodies are listed in the document.)

Recommends that contractors have a quality management system in place towhich they adhere.

Health and safety legislationWith the prominence of today’s Health and Safety legislation, you must be awareof the relevant advice documents which are as follows:

Management of Health and Safety At Work Regulations, 1992.This states that employers must make a suitable and sufficient assessment of therisks to the health and safety of their employees at work.

Workplace (Health, Safety andWelfare) Regulations 1992.Regulation 13 entitled ‘Falls or Falling Objects’, advises on the precautionarymeasures necessary when working above an open, deep chamber or when workingabove dangerous substances.

Manual Handling Operations Regulations 1992.The regulation states that modern medical and scientific knowledge stresses theimportance of an ergonomic approach to remove or reduce the risk of manualhandling injury. The regulation establishes a clear hierarchy of measures to helpprevent the risk of injury to the employee at work.

Please note that these regulations only outline the basic requirements for specification.Please refer to the ‘Product Selector’ section of this brochure for a clear and concisemethod on how to specify access covers and gratings under BS EN 124.

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Standard classification BS EN 124Access covers and gully grates installed in the UK should meet the requirements ofthe European Standard BS EN 124. This applies to all situations, on and off-road andto all materials. Products designed to BS EN 124 are grouped and classifieddepending on their place of installation. It is the responsibility of the engineer toensure that the correct product is specified. The appropriate class of manhole top orgully top to be used depends upon the place of installation. The selection of theappropriate class is the responsibility of the designer.Where there is any doubt thestronger class should be selected.

Clause 5 BS EN 124 Fig No.2 – EN 124 applications

At the time of going to press BS EN 124 was in the process of being revised.

Loading BS 497 BS 497 BS EN 124 BS EN 124grade test load Class test load

Areas imposing particularly high wheel loads – Group 6 – – F900 900kN

Areas imposing high wheel loads – Group 5 – – E600 600kN

Carriageways of roads (heavy duty) – Group 4 D 400kN D400 400kNA 350kN

Gully tops in kerbside channels of roads – Group 3 – – C250 250kN

Footways, pedestrian areas etc. – Group 2 B 150kN B125 125kN

Areas inaccessible to motor vehicles – Group 1 C 10kN A15 15kN

Class A15Access covers and gratings capable of withstanding a 1.5 tonnes testload. For use in areas where only pedestrians have access.

Class B125Access covers and gratings capable of withstanding a 12.5 tonnestest load. For use in car parks and pedestrian areas where occasionalvehicular access is likely.

Class C250Access covers and gratings capable of withstanding a 25 tonnes testload. For use in areas where not extending more than 500mm fromthe kerb face into the carriageway.

Class D400Access covers and gratings capable of withstanding a 40 tonnes testload. For use in areas where cars and lorries have access, includingcarriageways, hard shoulders and pedestrian areas. All units to beeither non-rock or silent in operation.

Class E600Access covers and gratings capable of withstanding a 60 tonnes testload. For use in areas where heavy wheel loads are imposed such asloading areas, docks or aircraft pavements.

Class F900Access covers and gratings capable of withstanding a 90 tonnes testload. For use in areas where very heavy wheel loads are imposedsuch as aircraft pavements.

GROUP

1GROUP

2GROUP

3GROUP

4GROUP

5GROUP

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Product selector

Group 5: E600

Group 6: F900

Icons AT A GLANCE

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The PAM range of highwayproducts is manufactured inaccordance with the relevantEuropean or British Standardperformance specificationBS EN 124, for access covers andgully grates, and BS 5834 andBS 750 for surface boxes.

The symbols detailed beloware those incorporated in theselection box in the AT A GLANCEsection, indicating recommendedapplications and allowingappropriate product selection.

APPLICATION

APPLICATION

APPLICATION

APPLICATION

APPLICATION

FEATURE

FEATURE FEATURE

FEATURE

FEATURE

FEATURE

The PAM selection box in theAT A GLANCE section of the productpages is a quick reference guide toproduct selection and enablesimportant performance and productspecification criteria to be assessedquickly and conveniently.

KITEMARK

FEATURE

FEATURE

APPLICATION

FEATURE

FEATURE Includes integrated anti-fall protection.

FEATURE (For gully gratings only)Includes a specially designed grating for use inpedestrian areas.

Includes an ergonomically positive opening feature.

Gold indicates a fully ergonomic opening system;silver indicates a semi-ergonomic inspection system.

Includes a security feature to deterunauthorised access ranging from highsecurity (gold) to lesser locking levels.

(For gully gratings only)Indicates the level of absorption efficiencyof a grating ranging from high (gold) tolesser levels.

FEATURE FEATURE FEATURE (For access covers only)Includes a feature which reduces egressof unwanted odour ranging from highresistance (gold) to lesser levels.1 2The gold and silver

indicators identify theadded level of benefiteach product provides

Specifying products under BS EN 124The BS EN 124 standard provides a general guide to product stability and sets outtest load parameters for the various classes of products in terms of static load tests.

However, it provides little specific information on dynamic loads imposed by thewide variety of traffic conditions found on modern road systems.

Product selection in most cases is a simple matter, but long association with specifiershas convinced us that there are certain conditions which dictate a little extra carein making a selection. The diagram illustrates vulnerable spots where products maybe subjected to extreme loading.

With BS EN 124 offering little or no guidance on selection of products under dynamicloads, PAM has developed a portfolio of products which, when complemented withthe selection guidance software, enables the specification engineer to make the rightchoice with confidence.

Interactive technical advisory serviceAs the UK’s leading manufacturer of access covers and gratings, PAM offers specifiers,users, contractors and merchants a comprehensive technical advisory service.

This service is provided free of charge by a team of highly qualified professionalswho are fully trained to advise on PAM’s full range of products. This can includetelephone assistance, written technical guidance, specifications and site visits toadvise on use and installation as required.

Telephone: +44(0)1664 814014Facsimile: +44(0)1664 814025E-mail: [email protected]

1. Dual carriagewaysSpeed of traffic increases the impact loading on castings anddeceleration areas at roundabouts can be particularly aggressive.

2. RoundaboutsTurning vehicles encourage movement between cover/grate andframe and can increase wear. Gully grates are particularlyvulnerable at clipping points.

3. Hard shouldersChanges in traffic flow necessary to accommodate maintenancework or emergencies, can result in units being required toaccept loadings and conditions for which they may not havebeen intended.

4. Traffic lightsAcceleration, deceleration and turning all increase the stress onroad ironwork.

5. Bus routesThe pulling into the kerb or lay-by and braking of buses resultin gratings being required to accept loadings not experiencedthrough normal traffic.

6. Traffic calmingThe installation of traffic islands and narrowing of roads to slowtraffic will increase the vulnerability of gully grates to clipping.

7. Narrow lanesWidth restrictions can lead to road castings being heavilytrafficked, particularly on bend clipping points. Gully grates areparticularly vulnerable.

Note: In each of the circumstances outlined above, a product ofa high specification should be considered. For further advice,please consult PAM’s Technical Services department on thenumbers supplied above.

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5

6 7

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Introducing iron interactionPAM has invested in two lengthy independent research programmes at Nottinghamand Salford Universities. This has resulted in a range of products that incorporatethe distinctive ‘Load Transfer System’ (LTS) and the ‘Ergonomically Positive’ (E+)design feature. These features combine to create a product portfolio that conformswith the legislative requirements and allows for a more accurate productspecification within any given installation or environment.

Iron interaction with the highwayLoad Transfer SystemThe Nottingham University research gave us an understandingof the transfer of the dynamic loads from traffic onto theaccess cover and subsequently from the access frameto the chamber structure. It was found that in conventionaldesigns the load is concentrated at the corners of the casting creating excess strainon specific areas of the bedding material. The new LTS feature (Load TransferSystem) was designed specifically to reduce this strain in the mortar therebyreducing the risk of cracking which can cause premature failure.

The system comprises the following four features:

1. Corner websThe shape of the flange has been optimised so that there is an increased areawhere the load is concentrated. This minimises the strain in the bedding and willgive a reduction of measurable strain between 30% to 50%.The design increasesthe ‘Pressure Bearing Area’where the load is concentrated and provides excellentseating for good installation. The reduction of flange width between the cornershas the effect of reducing torsional stiffness whilst retaining the necessarybending stiffness thus avoiding vertical deformation of the casting and theresultant strain in the mortar.

2. Rib positioningThe positioning of the ribs plays a critical role in reducing the risk of crackingthe bedding material due to frame deflection. The position opposite the coverseating areas reduces the risk of deformation and ensures that impact to thesurrounding materials is limited.

3. Bonding ribsThe increased contact area provided by the rib design significantly improves thebonding of the casting to the bedding material creating a greater resistance tolateral shift. The improved bonding helps to avoid early separation and crackingof the bedding material which can cause premature failure.

4. Flange stiffnessThe thickness of the flange at the corners prevents bending caused by dynamicloading from the wheel. The prevention of bending in this area reduces thedisturbance of the bedding material.

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BACKFILL

NEW FRAME TRADITIONAL DESIGN

STRA

ININ

THE

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RTA

R(M

ICRO

STRA

IN)

60

50

40

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-10

-200 200 400 600 800

WHEEL POSITION (mm)1000 1200 1400

IRONWORK

50%

CHAMBERWALL

Iron interaction with the highway

For products that havethe LTS feature, thetrademark is detailedin the AT A GLANCE sectionof the product pages.

FEATURE

Ergonomically positive rangeHistorically, traditional access covers were designed andmanufactured with just one objective in mind – road performanceand longevity. This unfortunately has had an adverse effect on thekilogram unit weight and the design methodology facilitating thecover’s removal from the frame, which ultimately, allows for safeaccess to the chamber.

However, in today’s legislative environment, where the employer has to ensure thesafety and welfare of the employee at work, PAM has taken access cover safetydesign to a higher level.

The health and safety environmentManual handlingMore than a quarter of the accidents reported each year to the enforcing authorities,are associated with manual handling. The vast majority of these result from an‘over three days’ injury. The most common types of injury are sprains and strains –often to the back.

Back injuryThe most common causes of back injury are:

1. The operative’s poor posture when lifting

2. The excessive repetition of the lift

Many of the manual handling injuries are cumulative rather than being trulyattributable to any single handling incident.

Access cover removalEffective upkeep of today’s sewerage and telecommunications networks demandsa regular checking and maintenance programme. This obviously has an effect onthe number of access covers the operative has to remove in any working day.

It is the regularity associated with traditional access cover removal that can exposethe operative to the possibility of a repetitive strain injury (RSI), which can result inphysical impairment or even permanent disability over a period of time.

PAM has taken these factors into account and a lengthy research programme hasresulted in the development of an ‘ergonomically positive’ range of access coversthat ‘fits the product to the person’.

Iron interaction with the operativeIntroducing the flagship ranges of the PAMergonomically positive range of access covers:

Opt-EmaxHinged double triangular

Tri-Glide 150mmSlide-out double triangular

Independently tested at the Movement AnalysisLaboratory at Salford University

Both the hinge and slide method of entry will enable theoperative to gain access to the chamber safely and efficiently.

Other products within the PAM range that also haveergonomically positive features included:

� Pamrex� Ult-Emax� Valiant� Rapide.

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Iron interaction with the operative

For products thathave the E+ feature, thetrademark is detailed inthe AT A GLANCE sectionof the product pages.

Fig i)

Kinds of accident causing injury 1996/97

Fig iii)

Sites of injury caused by handling accidents 1996/97

Figures i) to iii), which are taken from the ManualHandling Operations Guide 1992, help demonstrate thispattern for ‘over three days’ injury reported in 1996/97.

Opt-Emax

Tri-Glide 150mm

FEATURE

Fig ii)

Types of injury caused by handling accidents 1996/97

Iron interaction with the environmentThe cost of energy, the environmental impact of fossil fuels, the social and economicimpacts of waste disposal and the effects on health from pollution, are the maindrivers behind the increased legislation and control of those businesses whoseactivities impact upon the environment.

For its part the global Saint-Gobain group rates its responsibility to the environmentso highly it is embedded in its ‘four principles of action’, to ensure the protection ofthe environment is actively promoted throughout the organisation.Wherever aSaint-Gobain site is located, measurable environmental performance standardsare set, and actual performance is regularly evaluated and checked againstapplicable standards.

Saint-Gobain Pipelines is also playing a leading role in influencing suppliers andcustomers to consider the environmental impact of their activity throughout thesupply chain and not just within their own organisations.

Saint-Gobain Pipelines invests a significant amount of capital expenditure on awide variety of measures to minimise the impact its manufacturing processes haveon the environment.

Saint-Gobain Pipelines works in partnership with all stakeholders, whether theseare government agencies, regulatory bodies or members of the public to ensurethere is a mutual agreement to the solutions on any issues that may arise.

In the manufacture of its products, Saint-Gobain Pipelines is a major recycler offerrous scrap as a key raw material and whenever possible tries to purchase otherraw materials to use in its processes that are by-products from other industrialactivities. By doing this, Saint-Gobain Pipelines is able to minimise its impact onthe world’s finite resources.

Externally, Saint-Gobain Pipelines has worked in partnership with trust organisationsto implement environmental projects in the local community. The business hascontributed to a wide range of projects such as major refurbishment works atSt Andrews Church at Whissendine near Melton Mowbray, improvements tofootpaths and adjacent areas between Asfordby village and the Holwell reservoirin Leicestershire.

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Iron interaction with the environment

Access Covers

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Contents

D400 Opt-Emax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Pamrex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Ult-Emax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Tri-Glide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Inter-Ax range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Inter-Ax D400-TDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Inter-Ax D400-H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Inter-Ax D400-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Inter-Ax D400-N Sealed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Silent Knight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Pamtight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

C250 Valiant C250-40T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Trojan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

B125 Valiant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Trojan Seal Plate Compatible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Rapide Slide Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Ductile Light Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Ductile Light Duty Recessed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32BriPave DI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

E600 Briton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Silent Knight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

14

E600 Silent Knight

E600 Briton

15

AT A GLANCE

AT A GLANCECLASS

E600APPLICATION

KITEMARK

Features:� Double triangular� Non-rock design� Frame lifting points� LTS installation and durability features� HA 104/2 compliant� Sewers for Adoption 6 compliantOptions:� Badging options

Recommended for use in trunk roads carrying fast-moving trafficand industrial areas subject to exceptionally heavy traffic eg. dualcarriageways, docks and container areas.

Recommended for use in trunk roads carrying fast-moving trafficand industrial areas subject to exceptionally heavy traffic eg. dualcarriageways, docks and container areas.

Features:� Double triangular� Non-rock design� HA 104/2 compliant� Sewers for Adoption 6 compliantOptions:� Badging options� Security locking option

BD

C A

AC

DB

E

E

CLASS

E600APPLICATION

GROUP

5KITEMARK

Code SAP BS EN 124 Clear opening Over base Depth Cover Totalcode loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

OPEN KEYWAYSBK01 1 185941 E600 610 x 610 815 x 815 150 80* 130CLOSED KEYWAYSBK21 1 185948 E600 610 x 610 815 x 815 150 79* 130

Code SAP Code SAP code Code security SAP code Code safety grid SAP code safety grid BS EN 124 Clear opening Over base Depth Cover Totalcode safety grids safety grids screws sec. screws & sec. screws & sec. screws loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

OPEN KEYWAYSCJ56 1 186103 CJ56 1/AP 186104 CJ56 1/BL 186105 CJ56 1/BN TBA E600 1210 x 685 1375 x 850 150 82* 260CJ66 1 186108 CJ66 1/AP 186109 CJ66 1/BR 186110 CJ66 1/BP TBA E600 1825 x 685 1985 x 850 150 82* 383CLOSED KEYWAYSCJ76 1 186114 CJ76 1/AP 186115 CJ76 1/BL TBA CJ76 1/BN TBA E600 1210 x 685 1375 x 850 150 83* 267CJ86 1 186122 CJ86 1/AP 186123 CJ86 1/BR TBA CJ86 1/BP TBA E600 1825 x 685 1985 x 850 150 83* 384

GROUP

5

* Cover mass per pair.Safety grids can be ordered separately on HMA7 0 (187118). For 1210 x 685 clear opening, two grids are required. For 1825 x 685 clear opening, three grids are required.Use loop handled lifting keys – see accessories page 77.

* Cover mass per pair.Use loop handled lifting keys – see accessories page 77.

FEATURE

16

Opt-Emax range

OPENING

� STEP 1 – halves of coverlift separately in sequenceas marked.

� STEP 2 – each coveropens to 100° formaximum access.

� STEP 3 – cover is securelyheld at 90° to preventaccidental closing. Covercannot be closed unlesscorrect procedure isfollowed (see page 17).

The Opt-Emax range has been specifically developed to offer quicker, easier andsafer access to underground services. Opt-Emax hinged covers offer many benefitsover traditional lift-out covers, without compromising performance – thanks to theLTS feature within the design of the frame.

The Opt-Emax range is ergonomically positive and offers all the benefits associatedwith the E+ feature.

LTS featuresLarge corner websThe flange has been optimised so that there is an increased area where the loadis concentrated, giving a reduction of measurable strain between 30% to 50% inthe bedding.

Bonding ribsRib design significantly improves bonding to the bedding material creating a greaterresistance to lateral shift. This helps avoid early separation and cracking of thebedding material which can cause premature failure.

Rib positioningPositioning of the ribs plays a critical role in reducing the risk of cracking the beddingmaterial. The position opposite the cover seating areas reduces the risk of framedeflection and ensures that impact to the surrounding materials is limited.

Flange stiffnessThe thickness of the flange at the corners prevents bending caused bydynamic loading. Prevention of bending in this area reduces disturbance of thebedding material.

Ribs positioned for Cover held securely at 90°.maximum strength.

Each cover unit also cast with Integrated lifting slot tofinger grips for easy removal. facilitate installation.

Large corner areas reduce thestrain on bedding mortar.

Bonding ribs on topand bottom of cornerwebs for improved stability.


FEATURE

17

Opt-Emax rangeErgonomically positive (E+)Effective upkeep of today’s networks demands a regular checkingand maintenance programme. This has an effect on the numberof access covers the operative has to remove in any working day.

It is the regularity associated with traditional access cover removal that can exposethe operative to the possibility of a repetitive strain injury (RSI), which can result inphysical impairment or even permanent disability over a period of time.

Reduced risk of injuryThe hinged mechanism greatly reduces the risk of back injury thanks to the reducedeffort required to open the covers.

ClosingTo close, simply move the cover to the 90° position, tilt using the hinge under theapex as the pivot point and lower.

Simple removalTo allow safe access to the chamber, each cover can be easily lifted out when movedto the 90° position. (See column to left: REMOVAL.)

Other Opt-Emax featuresLocking optionOpt-Emax can be locked if required and locks can be fitted retrospectively.

Three-point seatingThree-point suspension seating design gives long-term performance and stabilityin today’s traffic conditions.

Lifting key for safe and efficient access.

Unique hinge design for easy removal and safe operation.

With differing hinge widths covers cannot be replaced in wrong locationon single units.

CLOSING

� STEP 1 – move coverto 90°.

� STEP 2 – tilt cover to side(using hinge under apex ofcover as a pivot point.)

� STEP 3 – lower cover to close(units close in reversesequence to opening).

� STEP 4 – lock covers in placeafter closing.

REMOVAL

� Move cover to 90°andwalk out.

D400 Opt-Emax D400-N

Safety grids for Opt-Emax

100mm deep units

150mm deep units

18

AT A GLANCEFEATURE

CLASS

D40KITEMARK

Recommended for use in city roadswhere hinged security is required.Features:� Double triangular� Hinged cover design� Frame lifting points� LTS installation and durability features� HA 104/2 compliant� Sewers for Adoption 6 compliantOptions:� Retro-fit security locking option

(including high security version)� Badging options� Safety grid options

A

B

C

D

Code SAP Code SAP code Code with high SAP code with BS EN 124 Clear opening Over base Depth Cover Totalcode with lock with lock sec. lock high sec. lock loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

BA02 1 185719 BA02 1/BV 185720 BA02 1/CD TBA D400N 600 x 450 800 x 650 100 22.3† 83.5BA06 1 172472 BA06 1/BV CDOP60MKX15 BA06 1/CD 185726 D400N 600 x 600 800 x 800 100 26.2† 96BA22 1 CDOP67MK BA22 1/BV 185733 BA22 1/CD TBA D400N 675 x 675 875 x 875 100 40† 127H524 1 186787 H524 1/BV 186788 H524 1/CD TBA D400N 750 x 600 940 x 745 100 39† 118H510 1 186785 H510 1/BV 186786 H510 1/CD TBA D400N 750 x 750 905 x 940 100 43.3† 131BA54 1 185735 BA54 1/BV 185736 BA54 1/CD 185737 D400N 900 x 600 1100 x 800 100 40.7† 142H530 1 186789 H530 1/BV 186790 H530 1/CD 186791 D400N 1060 x 700 1210 x 850 100 51.4† 170BA78 1 185744 BA78 1/BV 185745 BA78 1/CD 185746 D400N 1220 x 685 1380 x 885 100 38† 217H564 1 205457 H564 1/BV TBA H564 1/CD TBA D400N 1200 x 750 1350 x 945 100 39† 217H571 1 CDOP19GK H571 1/BV 186792 H571 1/CD 186793 D400N 1500 x 750 1660 x 940 100 43† 243H584 1 186795 H584 1/BV 186796 H584 1/CD TBA D400N 1800 x 750 1955 x 940 100 39† 317

Code SAP Code SAP code Code with high SAP code with BS EN 124 Clear opening Over base Depth Cover Totalcode with lock with lock sec. lock high sec. lock loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

AVAILABLE MID 2007 D400N 600 x 600 800 x 800 150 TBA TBAAVAILABLE MID 2007 D400N 675 x 675 875 x 875 150 TBA TBAAVAILABLE MID 2007 D400N 900 x 600 1100 x 800 150 TBA TBAAVAILABLE MID 2007 D400N 1220 x 685 1380 x 885 150 TBA TBA

APPLICATION

Opt-Emax Opt-Emax Cattle grid SAP cattle grid Number of gridscode SAP code safety grid code safety grid code required

H510 1 186785 HM211 0 187091 1H571 1 CDOP19GK HM211 0 187091 2BA54 1 185735 HM213 0 187092 1BA78 1 185744 HM216 0 187093 2H530 1 186789 HM223 0 187094 1

GROUP

4 E

† Heaviest hinged cover.Retro-fit locking kits available:HM401 0 (187097) – Opt-Emax locking kit with key.HM400 0 (187096) – Opt-Emax locking kit without key.RMA41 0 (190664) –M12 socketed key.Use loop handled lifting keys – see accessories page 77.

Safety grids must be ordered as separate items.

FEATURE

FEATURE

D400 Pamrex range

19

Designed to withstand the rigors of modern traffic conditions, Pamrex is capable ofwithstanding loads in excess of the EN 124 D400 requirement.

This is achieved in silence thanks to its unique elastomer gasket. More recentenhancements included improved ergonomic and security features.

InfiltrationTo dramatically reduce the amount of surface water entering the sewer system,engineers at Saint-Gobain Pipelines have developed an innovative plug for thehinge housing.

The ‘dual wiper’ plug reduces the amount of water entering the network while atthe same time enabling debris to be easily removed from the hinge housing.

� The factory fitted plug is standard on all Pamrex designs and is identified witha red sticker featuring a black umbrella logo

� A secondary seal is also available to reduce water infiltration still further.

SafetyProtecting field personnel from the risk of injury and the below-ground networksfrom catastrophic failure are two of the primary concerns facing today’s engineersand municipal administrators.

� Hinge incorporates a 90° blocking feature to prevent accidental closure.Personnel must ensure that the hinge housing is kept free of debris and thatthe 90° blocking has properly activated before entering into the chamber

� Self-centering design of the gasket eliminates the need to guide the cover intoposition when closing

� The design of the cover lifting points ensures easy insertion and removalof tools

� Lifting loops in the frame assists safe offloading and installation withappropriate and safe equipment

� The cover is designed to open and release the pressure if the sewer becomessurcharged (provided that no additional lock has been fitted and that the framehas been securely anchored to the top of the chamber)

� The cover opens to 130° to allow uninterrupted access. It can also be completelyremoved if deemed necessary.

DesignImproved ergonomics� Hinges reduce the physical effort by 50%� Hinges allow the operator to move in a straight line thereby avoiding

damaging spinal rotation� Hinges minimise the duration of the lift, the hinge also retains the cover in a

safe and controlled way during and after the lift� Lifting points in the cover are designed for use with standard tools

(pickaxe/hook/bar).

Stability and durability� Gasket rings absorb damaging traffic shock and help to prevent the breakdown

of frame bedding materials. Therefore structural failure that can lead to moreserious problems like frame instability is significantly reduced. Scientificanalysis has clearly shown that new gaskets absorb 64% of the shock and evenafter many years of service continue to absorb over 50% of the shock

� Gasket rings ensure cover stability regardless of traffic conditions.


FEATURE

D400 Pamrex

20

AT A GLANCE

CLASS

D40

Features:� Non-rock design� Elastomer seating gasket� Hinged cover design� Infiltration plugs� Frame lifting pointsOptions:� Security locking option� Secondary gasket

APPLICATION

MARK

FEATURE

GROUP

4Code BS EN 124 Clear opening Over base Depth Cover Total

loading class A x B (mm) C x D (mm) (mm) mass (kg) mass (kg)

CDPA60MFX26 D400 600 dia 840 x 840 100 55 97CDPA70MFX26 D400 700 dia 940 x 940 100 71 118CDPA80KFX26 D400 800 dia 1000 x 1000 125 73 122

C xD

AxB

FEATURE

FEATUREFEATURE

D400 Ult-Emax range

21

Specifically designed to combine ease of use and durability with greater securityand value for money, the Ult-Emax range of access covers incorporates a semi-ergonomic hinging system,making it ideal for one-man inspection operationswith the master cover hinging open along the diagonal split, the secondtraditional lift-out cover can be used as a working platform for activities such asrodding operations.

Ult-Emax featuresReduced risk of injuryWeighing only 20 kilograms, the small master cover requires minimum effort toopen, allowing for quick and easy inspection of the chamber below. The cover’shinging mechanism vastly reduces the risk of operative injury, while maintainingoptimum stability and durability. The master cover can be easily removed througha vertical lift once it has been hinged open.

At 25 kilograms the larger slave cover also falls within health and safety guidelinesfor one-man lifting and is easily removable in a standard vertical lift.

Increased securityOn traditional access covers, the keyholes are the obvious way for intruders to gainunauthorised access to the chamber below. The danger of discarded syringes andother hazardous materials dropped into the chamber as a consequence introducesa greater risk to operatives’ health and safety as well as the likelihood of damageto sensitive equipment.

To combat these unwelcome and costly possibilities, our engineers have incorporatedan automatic locking system.

Drawing on our in-depth knowledge of ductile iron and its unique properties, theUlt-Emax range also has as standard a spring locking system that firmly locks thecovers in place once they are closed. This unique technology employs ductile iron’selasticity in areas where the components interact and allows for the locking of thecover within the frame without the use of a mechanical locking device.

As an added deterrent, designers have hidden the master keyhole in the nose of thecover which only becomes exposed when the automatic spring lock has been released.

As a result, any unauthorised intruder will find it impossible to gain entryusing just the two keyholes visible in the slave cover as the unit cannot be

opened until the locking finger has been disengaged and the mastercover removed.

Longer lifespanIn recognition of the importance

of whole life costs in today’sfinancially prudentenvironment, theUlt-Emax range hasbeen exactingly designedwith durability in mind.

The frame incorporates thebenefits of the Load Transfer

System (LTS) as with thepopular Opt-Emax and Inter-Axranges. Furthermore, the covers

and frame are notched to reduceand restrict cover movement whichwould otherwise lead to wear andultimately to cover failure.



FEATURE

FEATURE

Load Transfer SystemResearch carried out by Nottingham University helpedincrease our understanding of the transfer of dynamicloads from traffic onto the access cover and subsequentlyfrom the access frame to the chamber structure.In conventional designs, the load is concentrated at the corners of the castingcreating excess strain on specific areas of the bedding material. The new LTSfeatures were designed specifically to reduce this strain in the mortar and therebyminimise the risk of cracking which can cause premature failure. The systemcomprises the following four features:

Large corner websThe flange has been optimised so that there is an increased area where the load isconcentrated, giving a 30-50% reduction of measurable strain in the bedding.

Bonding ribsRib design significantly improves bonding to the bedding material creating agreater resistance to lateral shift. This helps avoid early separation and cracking ofthe bedding material which can cause premature failure.

Rib positioningPositioning of the ribs plays a critical role in reducing the risk of cracking thebedding material. The position opposite the cover seating areas reduces the risk offrame deflection and ensures that impact to the surrounding materials is limited.

Flange stiffnessThe thickness of the flange at the corners prevents bending caused by dynamicloading. Prevention of bending in this area reduces disturbance of the beddingmaterial.

D400 Ult-Emax range

22

Automatic locking system Hidden master keyhole

Semi-ergonomic hinging systemLTS

FEATURE

FEATURE

D400 Ult-Emax

23

AT A GLANCEFEATURE

CLASS

D40

Features:� Double triangular� Non-rock design� Automatic cover security locking� Semi-ergonomic hinging design� LTS installation and

durability features� HA 104/02 compliant� Sewers for Adoption 6 compliantOptions:� Badging options


BF06 1 205763 D400N 600 x 600 806 x 806 100 25 82.5BF14 1 205765 D400N 600 x 600 806 x 806 150 25 92.5

APPLICATIONA

C

D

E

B

GROUP

4 Heaviest cover.Master cover mass – 20.2kg.Use loop handled lifting keys – see accessories page 77.

FEATURE

FEATURE FEATURE

KITEMARK

24

D400 Tri-Glide

Features:� Double triangular� Non-rock design� Slide-out cover design� LTS installation and durability

features (available on certain units)� HA 104/2 compliant� Sewers for Adoption 6 compliantOptions:� Badging options� Safety grid option (available on

certain units)

A

C

D

Code SAP Code with SAP code with BS EN 124 Clear opening Over base Depth Cover Totalcode safety grids safety grids loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

BB14 1� 185758 BB14 1/AP 185759 D400N 600 x 600 820 x 790 150 67* 115BB64 1 185766 – – D400N 1220 x 605 1415 x 795 150 64* 235C5064/6 186011 – – D400N 1210 x 675 1415 x 870 150 84* 278C5065/6 186018 – – D400N 1820 x 675 2020 x 870 150 84* 401

AT A GLANCEFEATURE

CLASS

D40APPLICATION

KITEMARK

E

B

GROUP

4

* Cover mass per pair.� LTS featureRMA60 0 (190670) – Tri-Glide key.Use ergonomic lifting key or loop handled lifting keys – see accessories page 77.

150mm deep units

FEATURE

25

D400 Inter-Ax rangeUniversity researchThe Inter-Ax product range was developed following an extensive three yearresearch programme. The research was conducted by the University of Nottinghamin conjunction with The Department for Transport (DfT), Scott Wilson PavementLimited and Saint-Gobain Pipelines.

ObjectivesThe objectives were ‘to fully understand the mechanism of failure of ironworkinstallations’ and to determine what actions could be taken to remedy them.

The research consisted of three main elements:

� Real life installations� Laboratory trials using a purpose-built test-rig� Finite element analysis.

ConclusionsThe research concluded that the road ironwork installations failed prematurelybecause of the following:

� Traditional cementitious bedding mortar being unsuitable forironwork installations

� Movement of access cover frame under dynamic loading� Wrong products being specified and selected.

Product featuresThe Inter-Ax range of traditional lift covers has been developedwith the research conclusions in mind and incorporates the newLTS feature.

The Inter-Ax range has been specifically engineered to cope withall the varying traffic loadings encountered on today’s busy highways.

The D400 products are marked with one of the following ‘traffic intensity markers’to simplify specification and selection of the most appropriate casting:

‘H’ for High traffic intensity locations

‘N’ for Normal traffic intensity locations

‘L’ for Low traffic intensity locations

All the Inter-Ax range has been developed for use with the LTS bedding mortar.

Inter-Ax also features a fibre-optic ‘point of drilling’hole in the cover, avoiding the undersidecover webs to provide access into thesewer for fibre-optic cameras.

The LTS design eliminates thetraditional ‘grouting hole’ which wasfound to increase the strain in themortar if positioned incorrectly.

Holes are provided in non-criticalareas to aid lifting or provide bolt

holes to secure the frame to themanhole chamber.

Specification and selection of the Inter-Axrange is made simple by using the TrafficIntensity Specification and Selection software.

INTENSITY

HINTENSITY

NINTENSITY

L

FEATURE

D400 Inter-Ax D400 TDS

26

D400 Inter-Ax D400-H

AT A GLANCEFEATURE

CLASS

D40APPLICATION

INTENSITY

H

KITEMARK

Features:� Double triangular� Non-rock design� Reduced infiltration features� Seal plate compatible� LTS features� HA 104/2 compliant� Sewers for Adoption 6 compliantOptions:� Security locking option� Badging options

Recommended for use in trunk roads where exceptionallevels of fast-moving continuous heavy traffic are present.

Features:� Double triangular� Non-rock design� 150mm deep cover for added stability� LTS features� HA 104/2 compliant� Sewers for Adoption 6 compliantOptions:� Security locking option� Ventilated option� Badging options

Recommended for use in trunk roads where exceptionallevels of fast-moving continuous heavy traffic are present. A

B

B

E

E

C

A

C

D

D

AT A GLANCEFEATURE

CLASS

D40APPLICATION

INTENSITY

H

KITEMARK

Code SAP Code SAP code BS EN 124 Clear opening Over base Depth Cover Totalcode with lock with lock loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

BH14 1 185928 BH14 1/BK 185929 D400H 600 x 600 800 x 800 150 55* 104BH16 1� 185935 BH16 1/BK� 185936 D400H 600 x 600 800 x 800 150 54* 103BH30 1 185937 BH30 1/BK TBA D400H 675 x 675 875 x 875 150 83* 144

Code SAP Code with SAP code BS EN 124 Clear opening Over base Depth Cover Totalcode lock with lock loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

BH60 1 TBA BH60 1/BK TBA D400H 600 x 600 805 x 805 150 61* 123

FEATURE

GROUP

4

GROUP

4

* Cover mass per pair. � Ventilated.Note: Safety grids to fit BH14 1 and BH16 1 can be ordered separately HMA2 0 (187106).Use loop handled lifting keys – see accessories page 77.

* Cover mass per pair.Use loop handled lifting keys – see accessories page 77.

FEATURE

D400 Inter-Ax D400-N

27

AT A GLANCEFEATURE

CLASS

D40APPLICATION

INTENSITY

N

KITEMARK

Recommended for use in city roadscarrying heavy traffic.Features:� Double triangular� Non-rock design� LTS Installation and

durability features� HA 104/2 compliant� Sewers for Adoption 6 compliantOptions:� Security locking option� Ventilated option� Safety grid option on certain units

Code SAP Code SAP code Code SAP code BS EN 124 Clear opening Over base Depth Cover Totalcode safety grids safety grids with lock with lock loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

BD14 1 185904 BC14 1/AP TBA BC14 1/BK 185807 D400N 600 x 600 803 x 803 150 45* 84BC16 1� 185810 BC16 1/AP� TBA BC16 1/BK� TBA D400N 600 x 600 820 x 770 150 45* 92BC18 1 185811 – – BC18 1/BK TBA D400N 600 dia 820 x 770 150 50* 97BC30 1 185829 – – BC30 1/BK 185830 D400N 675 x 675 880 x 830 150 70* 124BC32 1� 185834 – – BC32 1/BK 199736 D400N 676 x 675 880 x 830 150 69* 122BC42 1 185842 – – BC42 1/BK 185843 D400N 750 x 600 960 x 810 150 70* 120

Code SAP Code SAP code Code SAP code BS EN 124 Clear opening Over base Depth Cover Totalcode safety grids safety grids with lock with lock loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

BC00 1 CD1A45MF – – BC00 1/BK 185770 D400N 450 x 450 600 x 600 100 32* 53BC02 1 185775 – – BC02 1/BK 185776 D400N 600 x 450 800 x 650 100 41* 71BD06 1 185892 BC06 1/AP 185788 BC06 1/BK 185789 D400N 600 x 600 800 x 800 100 45* 74BC08 1� 185796 BC08 1/AP� TBA BC08 1/BK� 185797 D400N 600 x 600 800 x 800 100 49* 82BC10 1 185799 BC10 1/AP TBA BC10 1/BK 185801 D400N 600 dia 800 x 800 100 50* 87BC12 1� 185806 BC12 1/AP TBA BC12 1/BK� TBA D400N 600 dia 800 x 800 100 49* 86BC22 1 185813 – – BC22 1/BK 185814 D400N 675 x 675 850 x 830 100 70* 107BC24 1� 185821 – – BC24 1/BK� 185822 D400N 675 x 675 850 x 830 100 69* 106BC26 1 TBA – – BC26 1/BK TBA D400N 675 dia 830 x 830 100 70* 108BC28 1� TBA – – BC28 1/BK� TBA D400N 675 dia 830 x 830 100 69* 107BC38 1 185836 – – BC38 1/BK 185837 D400N 750 x 600 950 x 800 100 70* 106BC46 1 185847 – – BC46 1/BK 185848 D400N 750 x 750 1005 x 1005 100 48 151BC48 1� 185854 – – BC48 1/BK� 185855 D400N 750 x 750 1005 x 1005 100 47 150BC54 1 185857 – – BC54 1/BK 185858 D400N 900 x 600 1100 x 800 100 44 131BC57 1� 185867 – – BC57 1/BK� 185868 D400N 900 x 600 1100 x 800 100 43 129BC66 1 185870 – – BC66 1/BK 185871 D400N 900 x 900 1163 x 1155 125 74 223BC78 1 185874 BC78 1/AP 185875 BC78 1/BL 185876 D400N 1250 x 675 1500 x 875 100 70* 201BC81 1� 185889 BC81 1/AP TBA BC81 1/BL� 185890 D400N 1250 x 675 1500 x 875 100 69* 199

GROUP

4

* Cover mass per pair. � Ventilated. Covers not coupled and cover mass is for single half cover.Shaded area is Inter-Ax2 design.Use loop handled lifting keys – see accessories page 77.

BD

AC

E

150mm deep units

100mm deep units

D400 Silent Knight

AT A GLANCEFEATURE

CLASS

D40

INTENSITY

N

KITEMARK

Recommended for use in city roads carrying heavy traffic.Features:� Double triangular� Non-rock design� Push-fit seal plate compatible frame design� LTS installation and durability featuresOptions:� Seal plate options� Badging options

D400 Inter-Ax D400-N Sealed

28

APPLICATION

Code SAP Code with SAP code with BS EN 124 Clear opening Over base Depth Cover Totalcode lock & seal lock & seal loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

BC10 1/AG 185800 BC10 1/CC 185802 D400 600 dia 800 x 800 100 50* 87BE06 1 185910 – – D400 600 x 600 820 x 770 100 57* 94BE38 1 185985 – – D400 750 x 600 960 x 820 100 77* 114

B

E

AC

AT A GLANCECLASS

D40KITEMARK

Features:� Double triangular � Non-rock design� HA 104/2 compliant� Sewers for Adoption 6 compliantOptions:� Badging options� Security locking option

Recommended for use in city roads carrying heavy traffic. BD

C A

Code SAP Code with SAP code Code with SAP code Code safety grid SAP code safety BS EN 124 Clear opening Over base Depth Cover Totalcode safety grids safety grids sec. screws sec. screws & sec. screws grid & sec. screws loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

OPEN KEYWAYSCJ14 1 186072 CJ14 1/AP 186073 CJ14 1/BL TBA CJ14 1/BN TBA D400N 1210 x 685 1375 x 850 100 69* 208CJ24 1 186079 CJ24 1/AP TBA CJ24 1/BR 186080 CJ24 1/BP TBA D400N 1825 x 685 1985 x 850 100 69* 307CJ16 1 186074 CJ16 1/AP 186075 CJ16 1/BL 186076 CJ16 1/BN TBA D400N 1210 x 685 1375 x 850 150 69* 241CJ26 1 186082 CJ26 1/AP 186083 CJ26 1/BR 186085 CJ26 1/BP 186084 D400N 1825 x 685 1985 x 850 150 69* 354CLOSED KEYWAYSCJ34 1 186086 CJ34 1/AP 186087 CJ34 1/BL TBA CJ34 1/BN TBA D400N 1210 x 685 1375 x 850 100 73* 215CJ44 1 186097 CJ44 1/AP TBA CJ44 1/BR 186098 CJ44 1/BP TBA D400N 1825 x 685 1985 x 850 100 73* 318CJ36 1 186091 CJ36 1/AP 186092 CJ36 1/BL 186093 CJ36 1/BN TBA D400N 1210 x 685 1375 x 850 150 73* 248CJ46 1 186100 CJ46 1/AP 186101 CJ46 1/BR TBA CJ46 1/BP TBA D400N 1825 x 685 1985 x 850 150 73* 365

E

APPLICATION

GROUP

4

GROUP

4

* Cover mass per pair.AG=complete with MSG bolt-down seal plate (0.5 bar pressure) – recommended that frame is bolted to chamber.For BE06 1 or BE38 1, if sealed product is required, seal plate must be ordered separately HM125 0 (187079),HM124 0 (187078) respectively.Use loop handled lifting keys – see accessories page 77.

D

* Cover mass per pair. Use loop handled lifting keys – see accessories page 77.

FEATURE FEATURE

D400 Pamtight

29

C250 Valiant C250-40T

Recommended for use in city roadswhere pressure tight sealing is required.Features:� Two rings – polyethylene

– elastomer seating� Fastened by six bolts and clamping claws� Resistant to one bar pressure

AT A GLANCE

CLASS

C250KITEMARK

Medium duty, cover and framein ductile iron.Features:� Tested to D400 loading� Single-piece cover� Slide-out cover design� Single sealOptions:� Security locking option� Badging options

AT A GLANCE

CLASS

D40APPLICATION

Code SAP BS EN 124 Clear Over Depth Cover Totalcode loading class opening base mass (kg) mass (kg)

RE 61 R1FD CDPE60AF D400N 600 dia 850 dia 100 53 100

Code SAP Code SAP code Code SAP code BS EN 124 Clear opening Over base Depth Cover Totalcode 2 sec. screws 2 sec. screws 4 sec. screws 4 sec. screws loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

C5144 CCVA76HK C5144/L2 186022 C5144/L4 186023 C250-40T 600 x 450 760 x 610 100 56 89C5145 CCVA77HK C5145/L2 204166 C5145/L4 TBA C250-40T 600 x 600 760 x 760 100 69 106C5146 186025 C5146/L2 186026 C5146/L4 TBA C250-40T 750 x 600 910 x 760 100 81 123C5148 172789 C5148/L2 186028 C5148/L4 186029 C250-40T 900 x 600 1060 x 760 100 96 142

SLID

EO

UT

A

B

C

D

E

APPLICATION

MARKGROUP

4

GROUP

3

Use loop handled lifting keys – see accessories page 77.

FEATURE FEATURE

FEATURE

FEATURE

Recommended that frame is bolted to chamber.

FEATURE

B125 Valiant

C250 Trojan

30

Code SAP Code SAP code Code SAP code BS EN 124 Clear opening Over base Depth Cover Totalcode 2 sec. screws 2 sec. screws 4 sec. screws 4sec. screws loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

BE30 1 185919 BE30 1/AA 185920 BE30 1/AC TBA C250 600 x 600 814 x 814 75 86 128

AT A GLANCE

CLASS

C250KITEMARK

Recommended for use inside industrialbuildings where a double sealed unit isessential to meet building regulations.Features:� Single-piece cover � Double sealOptions:� Security locking option� Badging options

APPLICATION

AT A GLANCE

CLASS

B125KITEMARK

Medium duty cover and frame in ductile iron.Features:� Single-piece cover � Slide-out cover design � Single sealOptions:� Security locking options � Badging options � Ventilated options

APPLICATION

Code SAP Code with SAP code Code with SAP code BS EN 124 Clear opening Over base Depth Cover Totalcode 2 sec. screws 2 sec. screws 4 sec. screws 4 sec. screws loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

BM02 1 185949 BM02 1/AA 199553 BM02 1/AC TBA B125 600 x 450 750 x 605 75 33 53BM04 1� 185958 BM04 1/AA� TBA BM04 1/AC� TBA B125 600 x 450 750 x 605 75 33 53BM06 1 185959 BM06 1/AA 185960 BM06 1/AC TBA B125 600 x 600 750 x 750 75 41 63BM08 1� 185963 BM08 1/AA� TBA BM08 1/AC� TBA B125 600 x 600 750 x 750 75 41 63BM54 1 185964 BM54 1/AA 204852 BM54 1/AC TBA B125 900 x 600 1070 x 770 75 59 89BM57 1� 185966 BM57 1/AA� TBA BM57 1/AC� TBA B125 900 x 600 1070 x 770 75 59 89

B

A

D

C

E

GROUP

3

GROUP

2

A

B

C

D

E


� Ventilated. Use loop handled lifting keys – see accessories page 77.

FEATURE

FEATUREFEATURE

B125 Trojan Seal Plate Compatible

31

B125 Rapide Slide Out

AT A GLANCE

CLASS

B125KITEMARK

Recommended for use in pavementsand pedestrian areas.Features:� Single-piece cover

(except H050 1/H055 1/H060 1)� Slide-out cover designOptions:� Badging options

AT A GLANCE

CLASS

B125KITEMARK

Medium duty cover and frame inductile iron.Features:� Single-piece cover� Push-fit seal plate compatibleOptions:� Security locking option� Badging options


H018 1 186464 B125 380 x 230 480 x 330 40 9 14H020 1 186466 B125 550 x 325 650 x 425 40 17 25H036 1 186535 B125 450 x 450 550 x 550 40 16 24H041 1 CBRA75GK B125 600 x 450 700 x 550 40 22 31H042 1 CBRA70CK B125 600 x 600 700 x 700 40 29 39H043 1 186551 B125 750 x 600 850 x 700 40 37 49H050 1 CBRA17GK B125 900 x 600 1000 x 700 50 27 69H055 1 CBRA18GK B125 1000 x 675 1100 x 775 50 32 80H060 1 186557 B125 1310 x 610 1410 x 710 50 36 90

B

A

D

C

E

APPLICATION

APPLICATION

B

C

D

A


BE32 1 185922 B125 750 x 600 935 x 785 75 53 84BE32 1/AA TBA B125 750 x 600 935 x 785 75 53 84BE32 1/AC TBA B125 750 x 600 935 x 785 75 53 84

GROUP

2

GROUP

2

E


Use T-handled lifting key – see accessories page 77.

FEATURE

FEATURE

B125 Ductile Light Duty Recessed

B125 Ductile Light Duty

32

AT A GLANCE

CLASS

B125KITEMARK

APPLICATION

A

B

C

D

E

Recommended for use in areas where vehiculartrafficking is not expected and where a single ordouble seal is required.Features:� Single-piece cover� Single or double sealOptions:� Security locking options

AT A GLANCE

CLASS

B125KITEMARK

Recommended for use in domestic applications eg.driveways, patio areas and featuring recessed coverfor infill.Features:� 32mm recessed single-piece cover� Single or double sealOptions:� Security locking options

APPLICATION

A

B

C

D

E


SINGLE SEALHA02 1 186870 HA02 1/AA TBA HA02 1/AC 186871 B125 600 x 450 711 x 560 41 26 40HA03 1 186874 HA03 1/AA 186875 HA03 1/AC 186876 B125 600 x 600 771 x 771 44 34 53DOUBLE SEALHA08 1 186884 HA08 1/AA 186885 HA08 1/AC 186886 B125 600 x 450 776 x 625 41 30 53HA09 1 186889 HA09 1/AA 186890 HA09 1/AC 186891 B125 600 x 600 776 x 776 44 49 79


SINGLE SEALHA05 1 186879 HA05 1/AA TBA HA05 1/AC 186880 B125 600 x 450 711 x 560 72 30 50HA06 1 186881 HA06 1/AA 186882 HA06 1/AC 186883 B125 600 x 600 711 x 711 72 32 54DOUBLE SEALHA11 1 186894 HA11 1/AA 186895 HA11 1/AC 186896 B125 600 x 450 775 x 625 72 39 65HA12 1 186899 HA12 1/AA 186900 HA12 1/AC 186901 B125 600 x 600 775 x 775 72 52 82

GROUP

2

GROUP

2



FEATURE

FEATURE

B125 Recessed Single Seal Covers

33

AT A GLANCE

CLASS

B125KITEMARK

Recommended for use in domesticapplications eg. driveways, patio areasand featuring recessed cover for infill.Features:� Single seal� Four corner lifting points

� 75mm recessed single-piece cover

APPLICATION

A

B

C

D

E

Product SAP BS EN 124 Clear opening Over base Depth Cover Totalcode product code loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg)

HA24 1 CBHY56QK B125 450 x 450 558 x 558 100 25 47HA26 1 CBHY71QK B125 600 x 600 711 x 711 100 37 65

GROUP

2

Use loop lifting key – see accessories page 77.

FEATURE

34

Notes

Gully Grates

Sect

ion2

35

Contents

E600 Briflo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

D400 Aqua-Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Rexus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Watershed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Ax-S 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Victoria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Aquafall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Torrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Waterway 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Waterway 1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

C250 Watershed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Pedestrian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Watergate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Waterflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

B125 Aquaflo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

36

E600 Briflo

37

AT A GLANCE

CLASS

E600APPLICATION

INTENSITY

H

KITEMARK

Recommended for use in trunk roadscarrying fast-moving traffic orindustrial areas subject toexceptionally heavy traffic.Features:� Double triangular� Non-rock design

A

D

C

B

E

Code SAP BS EN 124 Clear opening Over base Depth Waterway HA102 Grating Totalcode loading class A x B (mm) C x D (mm) E (mm) area (cm2) reference mass (kg) mass (kg)

BZ460 1 185973 E600 465 x 465 620 x 570 140 880 TBA 49* 97

GROUP

5

* Grating mass per pair.

FEATURE

High efficiency gratingsIt is now widely accepted that increased carbon dioxide generation is causing globalwarming. These higher temperatures also mean increased rainfall with forecasterspredicting 10% more rain in England andWales in less than a decade. More rain willdemand more efficient gratings to disperse larger quantities of surface water safelyand quickly to avoid localised flooding and the devastating consequences oftenseen in recent news reports.

Saint-Gobain Pipelines’ engineers have developed a range of high efficiency gratingsfor such a purpose. These gratings include:

� Aqua-Max� Rexus� Torrent� Waterway 2000� Waterway 1200

Easier, safer, more secure and highly efficientSaint-Gobain Pipelines have always been at the forefront of product design anddevelopment, constantly pushing boundaries and with the new Aqua-Max grating,this theme continues.

Increased securityThe Aqua-Max has an automatic passive spring locking system that secures thegrating firmly in place once it has been closed. This spring lock is standard on allAqua-Max products and is integrated into the grating itself.

Drawing on our in-depth knowledge of ductile iron and its inherent properties, thisunique technology utilises the material’s elasticity in areas where the componentsinteract and allows for the locking of the grate within the frame without the use ofa mechanical locking device. Instead, a locking arm engages with a lug on theinside of the frame to prevent unauthorised or accidental opening. A prising bar isrequired to lever the grating open at which point the locking arm elasticallydeflects past the frame lug, allowing the grating to be hinged open.

Increased safetySaint-Gobain Pipelines’ engineers have developed the market’s first truly captivehinged grating. Designers have generated a product that does not employ separatehinge pins.

The Aqua-Max grating is fitted into the frame during manufacture and heldsecurely in place by a welded rear frame panel. This ensures that once assembledthe grating and frame cannot be separated even under the most arduous conditions.

38

D400 Aqua-Max range

Improved efficiencyAqua-Max has been designed with water absorption at the forefront of theengineer’s mind. The most efficient part of a grating is the area in immediateproximity to the kerb, where the vast majority of surface water is locatedduring rainfall.

Designers have ensured that the Aqua-Max has a significant water clearing areaadjacent to the kerb ensuring it is the most effective grating in its class.

Improved durability/lifespan– Load Transfer SystemIn recognition of the importance of whole life costs in today’s financially prudentenvironment, the Aqua-Max range has been exactingly designed with durabilityin mind. The frame incorporates the benefits of the Load Transfer System (LTS) aswith the popular Opt-Emax and Inter-Ax ranges. In addition wedge seatings reduceand restrict grate movement which would otherwise lead to wear and ultimatelyto failure.

Research carried out by Nottingham University helped increase our understandingof the transfer of dynamic loads from traffic onto the access covers and gratingsand subsequently from the frame to the chamber structure. In conventional designs,the load is concentrated at the corners of the casting creating excess strain onspecific areas of the bedding material. The new LTS features were designedspecifically to reduce this strain in the mortar and thereby minimise the risk ofcracking which can cause premature failure.

The system comprises the following four features:

� Large corner webs� Bonding ribs� Rib positioning� Flange stiffness.Improved opening ergonomicsCompared to traditional lift-out gratings, the hinged Aqua-Max design gives quickand easy access for drain rodding and cleaning, with minimum required effort.

39

Highly efficientadjacent kerb area

Captive hinge withintegral hinge pins

Retro-fit locking device option Automatic spring arm locking device LTS

FEATURE


FEATURE


FEATURE

D400 Aqua-Max

40

Recommended for use in city roadscarrying continuous heavy trafficwhere efficient water removal isrequired – with the addition of acaptive hinge for ease of maintenance.Features:� Captive hinged grating� Non-rock design� Single-piece grating� LTS installation and

durability features� Automatic grating security locking� Wedge seating� HA 104/2 compliant� Sewers for Adoption 6 compliantOptions:� Additional security locking option

C

D

B

A

E

Code SAP Description BS EN 124 Clear opening Over base Depth Waterway HA102 Totalcode loading class A x B (mm) C x D (mm) E (mm) area (cm2) reference mass (kg)

BY34 1 205864 Kerb hinging D400 450 x 450 660 x 550 100 1240 T 47BY35 1 205865 Kerb hinging D400 450 x 450 660 x 550 150 1240 T 52

AT A GLANCEFEATURE

CLASS

D40KITEMARKGROUP

4

APPLICATION

FEATUREFEATURE

FEATURE

D400 Rexus

41

D

C

A

B

E


H466R 1 TBA Right hand opening D400 600 x 600 800 x 714 100 1870 TBA 85H466L 1 TBA Left hand opening D400 600 x 600 800 x 714 100 1870 TBA 85H465 1 TBA Four flange D400 600 x 600 800 x 800 100 1870 N/A 88

Recommended for use in city roadscarrying continuous heavy traffic whereefficient water removal is required –with the addition of a captive hingefor ease of maintenance.Features:� Captive hinged grating� Non-rock design� Single-piece grating� LTS installation and

durability features� Automatic grating security locking� Multi-directional water deflectors� Wedge seatingOptions:� Additional security locking option

AT A GLANCEFEATURE

CLASS

D40KITEMARKGROUP

4

APPLICATION

FEATUREFEATURE

FEATURE

Recommended for use in city roadscarrying continuous heavy traffic,with the addition of captive hingefor ease of maintenance.Features:� Captive hinged grating� Non-rock design� Single-piece gratingOptions:� Security locking

option

E

A

B

D

C

TheWatershed gully grate has been developed to meet the needs of engineers and therigors of today’s traffic loadings.

Watershed offers ease of maintenance with its prising slot for quick opening andhinged action.

Watershed combines the benefits of both double triangularand hinged grates in one unit. Thanks to its wedge seating,Watershed provides non-rock performance and the captivehinge allows fast and easy access.

Large wedge seatingsGive theWatershed enhanced stability and long-termperformance in the most arduous traffic conditions.

Captive hingeFor easy access with added security.

Single-piece unitHinged for easy access.

Prising slotFor easy opening.

Large water areaWatershed has a large water area to helpclear surface water quickly from roads.

Manufactured from ductile iron, theWatershed utilises thewedge seat principle.

TheWatershed wedge seating operates in two directions to ensure the security andlocation of the grate within the frame.

Large wedge seatings

Captive hinge

Prising slot

Wedge seat principle

Code SAP Code SAP code Description BS EN 124 Clear opening Over base Depth Waterway HA102 Totalcode locked locked loading class A x B (mm) C x D (mm) E (mm) area (cm2) reference mass (kg)

HR863 1 187136 – – Kerb hinging D400 370 x 430 575 x 630 100 980 R 48HR865 1 EDWS43EK – – Kerb hinging D400 370 x 430 525 x 590 100 980 R 41HR875 1 187139 H875L 1 186860 Left hand opening D400 370 x 430 575 x 525 100 1020 R 41HQ875 1 187134 H875R 1 186861 Right hand opening D400 370 x 430 575 x 525 100 1020 R 41

D400 Watershed

42

AT A GLANCE

CLASS

D40KITEMARK

APPLICATION

GROUP

4

FEATURE FEATURE

43

D400 Ax-S 400

D400 Victoria

AT A GLANCE

CLASS

D40KITEMARK

For city roads where a hinged andlockable grating is required.Features:� Removable hinged grating� Non-rock design� Single piece grating� Multi-directional

water deflectors� Large frame load

bearing area

A

B

C

D

B

A

D

C

E

E


RH62 M4KA EDAX60DKX12 Hinged opening D400 600 dia 850 x 850 100 1190 TBA 58


C5801 EDAF45EK Kerb hinged opening D400 400 x 445 550 x 535 100 TBA TBA 44

C5801M EDVA44EK Kerb hinged opening D400 400 x 445 550 x 535 100 995 R 41with mesh grating

APPLICATION

GROUP

4

AT A GLANCE

CLASS

D40KITEMARK

For use in heavy and mediumduty applications.Features:� Captive hinged grating� Non-rock design� Single-piece gratingOptions:� Pedestrian/cyclist safe mesh grating

APPLICATION

GROUP

4

FEATURE FEATURE

FEATURE FEATURE

FEATURE

D400 Aquafall

44

D400 Torrent

Recommended for use in trunk andcity roads carrying heavy traffic whereefficient water removal is required.Features:� Double triangular grating� Non-rock design� Large waterway area

B

A

D

C

E

E


C5802 EDAF33EK Left hand opening D400 360 x 310 510 x 410 100 765 S 29C5803 EDAF44EK Left hand opening D400 400 x 430 550 x 520 100 1223 Q 38C5804 EDAF53EK Left hand opening D400 500 x 350 645 x 440 100 1080 R 46

AT A GLANCE

CLASS

D40KITEMARK

APPLICATION

Code SAP Description BS EN 124 Clear opening Over base Depth Waterway HA102 Grating Totalcode loading class A x B (mm) C x D (mm) E (mm) area (cm2) reference mass (kg) mass (kg)

BZT14 1 185981 Double triangular D400 1210 x 685 1385 x 850 100 4500 TBA 70* 203BZT24 1 185982 Double triangular D400 1825 x 685 1985 x 850 100 6750 TBA 70* 300

GROUP

4

AT A GLANCE

CLASS

D40KITEMARK

For use in heavy and mediumduty applications.Features:� Captive hinged grating� Non-rock design� Single-piece grating

APPLICATION

GROUP

4


A

C

D B

FEATUREFEATURE

FEATURE

D400 Waterway 2000

45

D400 Waterway 1200

AT A GLANCEFEATURE

CLASS

D40KITEMARK

Large waterway area providesefficient water removal in areassubject to high water run-offeg. catchpits, motorway verges,between verges and valleys,cuttings etc.Features:� Double triangular grating� Non-rock design� Large waterway area� LTS installation and

durability featuresOptions:� Three or four flanged frame option

Recommended for use in trunk andcity roads carrying continuous heavytraffic and in areas prone to excessivetraffic clipping.Features:� Double triangular grating� Non-rock design� LTS installation and

durability features

A

B

C

D

A

C

DB

E

E


BZ48 1 185976 Double triangular D400 600 x 600 800 x 800 100 2000 – 57* 89BZ50 1� 185978 Double triangular D400 600 x 600 720 x 800 100 2000 P 57* 86BZ52 1 185979 Double triangular D400 600 dia 800 x 800 100 2000 – 57* 92BZ54 1 185980 Double triangular D400 600 x 600 820 x 770 150 2000 – 57* 99


BZ32 1 185972 Double triangular D400 435 x 435 587 x 525 100 1200 TBA 25* 43

APPLICATION

AT A GLANCEFEATURE

CLASS

D40KITEMARK

APPLICATION

GROUP

4

GROUP

4

* Grating mass per pair.� Three flanged frame.


FEATURE

FEATURE

C250 Watershed

46

C250 Pedestrian

Recommended for use in local accessroads carrying continuous traffic,where hinged access is required.Features:� Captive hinged grating� Non-rock design� Single-piece grating

A

B

C

D

A

B

C

D

E


HR880 1 187140 Kerb hinging C250 380 x 400 525 x 490 75 940 S 28

Code SAP Code with SAP code with Description BS EN 124 Clear opening Over base Depth Waterway HA102 Totalcode spring locking spring locking loading class A x B (mm) C x D (mm) E (mm) area (cm2) reference mass (kg)

HP893 1 187126 H893L 1 186862 Left hand opening C250 325 x 312 475 x 400 75 655 S 22HY813 1 187161 H813L 1 186854 Left hand opening C250 370 x 430 525 x 525 100 830 S 38

AT A GLANCE

CLASS

C250KITEMARK

APPLICATION

GROUP

3

For use in pedestrianised areas and areas of slow-moving traffic.Features:� Captive hinged grating� Single-piece grating� Pedestrian/cyclist safe grating designOptions:� Security locking option

AT A GLANCE

CLASS

C250KITEMARK

APPLICATION

GROUP

3

FEATURE FEATURE

FEATURE

FEATURE FEATURE

E

City roads where regular access for cleaning is requiredand where a 100mm deep frame is required.Features:� Captive hinged grating� Single-piece gratingOptions:� Security locking option

For use in city and estate roads where regular access forcleaning is required.Features:� Captive hinged grating� Single-piece gratingOptions:� Security locking option

C250 Watergate

47

C250 Waterflow

A

B

C

D

A

B

C

D

E

E


HY811 1 187158 H811L 1 186852 Left hand opening C250 370 x 305 525 x 400 100 735 S 29HY812 1 187160 H812L 1 186853 Left hand opening C250 370 x 430 525 x 525 100 1085 R 37HY815 1 187162 H815L 1 186855 Left hand opening C250 510 x 360 664 x 454 100 1184 R 41HX811 1 187155 – – Right hand opening C250 370 x 305 525 x 400 100 735 S 29HX812 1 187156 – – Right hand opening C250 370 x 430 525 x 525 100 1085 R 37HX815 1 187157 – – Right hand opening C250 510 x 360 664 x 454 100 1184 R 41


HP894 1 187127 H894L 1 186863 Left hand opening C250 325 x 312 475 x 400 75 787 T 22HP895 1 187130 H895L 1 186864 Left hand opening C250 325 x 437 475 x 524 75 933 S 29HP897 1 187132 H897L 1 186865 Left hand opening C250 400 x 432 550 x 530 75 1128 R 33

AT A GLANCE

CLASS

C250KITEMARK

APPLICATION

GROUP

3

AT A GLANCE

CLASS

C250KITEMARK

APPLICATION

GROUP

3

FEATURE FEATURE

FEATURE FEATURE

B125 Aquaflo

48

A

C

B

E

D

Concave grating for use in pedestrianprecinct areas.Features:� Captive hinged grating� Single-piece grating� Dished grating profile

AT A GLANCE

KITEMARK

APPLICATIONCLASS

B125

Code SAP BS EN 124 Clear opening Over base Depth Waterway Totalcode loading class A x B (mm) C x D (mm) E (mm) area (cm2) mass (kg)

C6062R 176019 B125 220 x 220 300 x 300 60 300 9C6064R 186039 B125 300 x 300 375 x 375 60 575 13

GROUP

2

FEATURE FEATURE

Channel Gratings

Sect

ion3

49

Contents

E600 Translinea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

D400 Translinea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Autolinea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

C250 Mecalinea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

50

E600 Translinea

51

All areas subject to high axle loadssuch as aircraft and port areas,industrial sites etc.Features:� Modular/linear formation� Bolt-down grate� Interlocking� Suitable for crosswise traffic when

secured appropriately

See page 70 for installation information.

D400

AT A GLANCECLASS

E600APPLICATION

MARK

Kerbside of roads carrying intensetraffic including points which maybe subject to crosswise trafficeg. lay-bys, breaks in centralreservations, crossroads etc.Features:� Modular/linear formation� Bolt-down grate� Interlocking� Suitable for crosswise traffic when

secured appropriately

See page 70 for installation information.

AT A GLANCECLASS

D40APPLICATION

MARK

B G

A

F

GROUP

5

GROUP

4 Code SAP BS EN 124 Grating width Length Duct width Grating Bearer bar Waterway Totalcode loading class G (mm) A (mm) B (mm) thickness F (mm) depth E (mm) area cm2 mass (kg)

GRATINGRH40 T6HD EETL40PF E600 400 750 350 35 – 1290 46RH40 T4HD EDTL40PF D400 400 750 350 35 – 1290 47BEARER BARRH40 T6GR E7 E600/D400 – 750 – – 100 – 10RH40 T6GS E8 E600/D400 – 800 – – 100 – 10.6END PIECERH40 T6AD E10 E600/D400 – – – – – – 4.4CONNECTING PIECERH40 H8ED E9 E600/D400 – – – – – – 0.5

88

E38

42

D400 Autolinea

52

GB

A

Code SAP BS EN 124 Grating width Length Duct width Grating Bearer bar Waterway Totalcode loading class G (mm) A (mm) B (mm) thickness F (mm) depth E (mm) area cm2 mass (kg)

RE30 H9HD EDAL30PF D400 300 750 250 35 – 1080 22.9RE40 H9HD EDAL40PF D400 400 750 350 35 – 1500 33RE50 H9HD EDAL50PF D400 500 750 450 35 – 2000 43BEARER BARRH40 T6GR E7 D400 – 75 – – 100 – 10

88

E38

42

F

For areas of high surface waterrun-off suitable for longitudinaldrainage channels carrying lighttraffic only.Not recommended for areassusceptible to turning traffic.Features:� Modular/linear formation� Spring-bar grate interlocking

AT A GLANCE

CLASS

D40APPLICATION

MARKGROUP

4

For installation instructions see page 71.

FEATURE

C250 Mecalinea

53

GB

A

Code SAP BS EN 124 Grating width Length Duct width Grating Bearer bar Waterway Totalcode loading class G (mm) A (mm) B (mm) thickness F (mm) depth E (mm) area cm2 mass (kg)

GRATING (WITH SLOTS)HG420 1 ECML20PF C250 200 750 140 27 – 580 16.1HG425 1 ECML25PF C250 250 750 190 27 – 680 21.5HG430 1 ECML30PF C250 300 750 240 27 – 900 26RE35 H3HD ECML35PF C250 350 750 290 27 – 1020 30HG440 1 ECML40PF C250 400 750 340 27 – 1290 35HG450 1 ECML50PF C250 500 750 440 27 – 1590 42RE60 H3HD ECML60PF C250 600 750 540 27 – 1890 54RE70 H3GD ECML70PF C250 700 750 640 27 – 2180 67BEARER BARRE30 H3GD E5 C250 – 750 – 27 36 – 4CONNECTING PIECERE30 H3ED E6 C250 – – – – – – 0.5

For areas of high surface run-off notsubject to fast-moving through trafficeg. kerbside of town roads andstreets, including crossing pointssubject to slow-moving traffic whereconnecting pieces must be used– car parks etc.Not recommended for areassusceptible to turning traffic.Features:� Modular/linear formation

AT A GLANCECLASS

C250MARKGROUP

3

APPLICATION

For installation instructions see page 72.

F

Notes

54

Kerb Drainage

Sect

ion4

55

Contents

D400 Aquakerb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

C250 Selecta range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Selecta 500 Urban Profile (T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Selecta 500 Rural Profile (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Selecta Maxi Urban Profile (T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Selecta Maxi Rural Profile (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Waterfall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Watergate Kerb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

56

D400 Aquakerb

Kerb drainage unit for use in pavementkerbs adjacent to highways.Features:� Single unit� Half batter/45° splay� Locked as standardOptions:� Sub frame available� Road retaining bar

E1

C

D

AT A GLANCE

CLASS

D40GROUP

4KITEMARK

APPLICATION

Code SAP BS EN 124 Kerb profile Over base Depth Waterway Totalcode loading class C x D (mm) E1 (mm) area (cm2) mass (kg)

C6100A 186040 D400 Half batter 555 x 400 150 468 45C6101A 186042 D400 45 splay 555 x 400 150 425 44

C6100 BSFZ (186041) – sub frame to suit C6100A and C6101A.HMA74 1 (187120) – road retaining bar.

FEATURE

C250 Selecta rangeThe result of intense collaborationwith road drainage engineers, theSelecta kerb gully drainage unit inductile iron with opening top andgrating for optimum access, is theprofessionals’ solution to the problemof draining rainwater.

Available in two sizes with two kerbprofiles: Selecta ‘Maxi’ and Selecta ‘500’Selecta kerb drainage units have beendesigned to ensure excellent drainageperformance whilst maximising safety.

Screening of debrisThe presence of a raised bar prevents access into the gully for debris of too large asize and keeps certain solid objects carried by run-off water out of the sewer system.

Anti-obstructionThe surfaces of the bars are equipped with facets that are oriented in such a wayas to prevent leaves or litter from blocking the drain.

DrainageIn the lower section of the gutter, the bars are arranged longitudinally in order tomaximise water drainage.

Simulations carried out on a test bench show increases of between 10% and 15% inabsorption, in certain circumstances, compared with a traditional design consistingof a rectangular grating and a gully.

Safety for cyclistsOn the carriageway, the bars are perpendicular to the direction of the traffic inorder to ensure safety for cyclists.

Safety for pedestriansOn the pavement side, the elimination of clearance on the hinge system and of anyroughness on the surface of the cover ensure safety for pedestrians (high heels,walking sticks, crutches, etc.)

Height adjustabilityThree bolts allow the height adjustment (up to 50mm) of the cover frame withrespect to the kerb.

Height adjustability is only available on the Maxi.

OperationFull opening with two flaps provides a wide unobstructed clear opening area(550 x 450mm) which facilitates access to the sewer system. In particular, theSelecta inlet is well suited to the insertion of cleaning and inspection equipment.

OpeningBoth Selecta ‘Maxi’ and Selecta ‘500’ kerb gratings and covers features vandalresistant ductile iron spring-bars to prevent unauthorised entry.

Grating and covers can be opened separately using a crow bar or pick axe asillustrated or both together to obtain full uninterrupted access.

ClosingFollowing routine maintenance boththe cover and grating can be closed.Applying a little pressure to thetop of the cover or grating willensure that the spring-baractivates and again providesan effective barrier againstunauthorised access.

57

FEATURES

� Slot orientation maximisesflow capacity and roaduser safety.

� Studding on gratingprevents leaves stickingto the grate andmaximises flow capacity.

� In the kerbline.

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For products that have the E+ feature, thetrademark is detailed in the AT A GLANCE section of the product pages.

FEATURE

C250

C250C250 Selecta 500 Urban Profile (T)

C250 Selecta 500 Rural Profile (A)

58

Kerb drainage unit for use inpavement kerbs adjacent to highways in urban applications.Features:� Hinged � Spring-bar lock� Single unit� Debris bar� For urban applications

AT A GLANCE

CLASS

C250GROUP

3MARK

Kerb drainage unit for use inpavement kerbs adjacent to highwaysin rural applications.Features:� Hinged� Spring-bar lock� Single unit� Debris bar� For rural applications

Code SAP BS EN 124 Over frame Frame depth Grate depth Kerb Total code loading class A x B (mm) C (mm) D (mm) profile mass (kg)

RH50 E2AS ECSE61SF C250 570 x 610 125 90 45 51


RH50 E2TS ECSE61TF C250 570 x 610 205 90 37 56.5

A

50

385

337 273

B570

A

50

B570

DC

385

337 273

DC

APPLICATION

AT A GLANCE

CLASS

C250GROUP

3MARK

APPLICATION

FEATURE FEATURE

FEATURE FEATURE

C250 Selecta Maxi Rural Profile (A)

C250 Selecta Maxi Urban Profile (T)

59

C 250EN 124

C 2

50

EN

12

4

C 250 EN 124

C 250EN 124

C 2

50

EN

12

4

C 250 EN 124


RH75 E1FD ECSE75UFX11 C250 750 x 640 175-225 90 37 94


RH75 E2FD ECSE75SFX11 C250 750 x 640 135-155 90 45 92

Kerb drainage unit for use inpavement kerbs adjacent to highways in urban applications where height adjustment is desired.Features:� Hinged � Spring-bar lock� Single unit � Height adjustable� Debris bar

Kerb drainage unit for use inpavement kerbs adjacent to highways in rural applications where height adjustment is desired.Features:� Hinged � Spring-bar lock� Single unit � Height adjustable� Debris bar

A

250 310

296 344

B

A

B

DC

250 310

293 347

DC

AT A GLANCE

CLASS

C250GROUP

3MARK

APPLICATION

AT A GLANCE

CLASS

C250GROUP

3MARK

APPLICATION

FEATURE FEATURE

FEATURE FEATURE

C250 Waterfall

C250 Watergate Kerb

60

F

G

J

H x I

Kerb drainage unit for use inpavement kerbs adjacent to highways.Features:� Hinged � Half batter� Single unitOptions:� Road retaining bar

AT A GLANCE

C250GROUP

3

Kerb hood which, used withWatergate gratings, gives atraditional combination of roadgrating and kerb drainage unit.Features:� Half batter/45° splay

AT A GLANCECLASS

C250GROUP

3

APPLICATION

APPLICATION

Code SAP BS EN 124 Clear opening Base size Depth Batter Total code loading class F x G (mm) H x I (mm) J (mm) mass (kg)

HK872 1 187070 C250 340x122 540x190 245 12.5 25HK884 1 187071 C250 340x122 540x190 245 45 20

Code SAP BS EN 124 Clear opening Over base Depth Road Debris Total code loading class A x B (mm) C x D (mm) E (mm) retaining bar grid (cm2) mass (kg)

HK03 1 187067 C250 400 x 250 550 x 360 190 Yes No 43HK11 1� 187068 Heavy Duty 532 x 405 562 x 465 205 Extra Yes 63HK02 1� 187066 Heavy Duty 532 x 405 562 x 465 205 Extra No 63

A

C

B

E

D

CLASS

� Not kitemarked.HMA74 1 (187120) – road retaining bar.

KITEMARK

KITEMARK

FEATURE

Surface Boxes

Sect

ion 5

61

Contents

Grade A Warrior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Warrior – Wide Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Double Triangular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Solid Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Medium Duty Hinged Pavement Surface Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

62

Grade A Warrior rangeThe Warrior surface box has been specifically designed to offer fast and easy accessto emergency and below-ground services.

Manufactured from ductile iron and incorporating the large wedge seatingprinciple, the Warrior surface box offers long-term stability and performance.

ConformityThe Warrior surface box fully meets the requirements of BS 5834 Part 3, 1985 and theperformance requirements of BS 750, 1984. Certified with the BSI Kitemark for quality.

BadgingSV and FH standard badges are available. Contact us for other individual badge requirements.

SecuritySafety chains can be fitted for added security.

Single-piece unitNon-rock, heavy duty design.

Large wedge seatingsOffer non-rock performance and greater stability under heavy traffic loading.

Prising slotsLocated at both front andrear of unit for easyopening and fast accessto services.

Bonding ribsTo increase adhesionbetween the casting andbedding mortar. High-performancePolyester LTS Bedding Mortar isrecommended for installation of this unit.

Positive registerA register is designed into the wedge seat for positive locating each time the coveris closed.

Wedge seat principle

The Warrior wedge seating operates in two directions and has seats to ensure thesecurity and location of the cover within the frame.

63

Large wedge seatings

Bonding ribs

Single-piece unit

Prising slots

For products that have the LTS feature, thetrademark is detailed in the AT A GLANCE sectionof the product pages.

FEATURE

Grade A

Grade AGrade A Warrior

Grade A Warrior – Wide Flange

64

A

B

C

D

E

E

A

B

C

D

Code SAP Code with SAP code BS5834 Clear opening Over base Depth Totalcode security chain security chain grade A x B (mm) C x D (mm) E (mm) mass (kg)

HB50 1 FSWA15CK HB50 1/AT 186963 A 150 x 150 225 x 225 100 8.5HB80 1 186986 HB80 1/AT 186987 A 150 x 150 260 x 245 225 14HB54 1 186972 HB54 1/AT 186973 A 225 x 225 325 x 325 100 14HB58 1 186980 HB58 1/AT 186981 A 300 x 300 400 x 400 100 20HB40 1 FSWA32EK HB40 1/AT 168303 A 380 x 230 505 x 355 125 26HB41 1 � TBA HB41 1/AT TBA A 380 x 230 505 x 355 125 26


HB36 1 186935 HB36 1/AT 186936 A 380 x 230 535 x 385 125 27

Recommended for use in city androads carrying heavy traffic.Features:� Non-rock design� Single-piece cover� Badging options � Security chain option

AT A GLANCEGRADE

A

Recommended for use in city andtrunk roads carrying heavy traffic.Features:� Wider flange to prevent

lateral movement� Non-rock design� Single-piece cover � Badging options � Security chain option

APPLICATION

KITEMARKFEATURE

AT A GLANCEGRADE

AAPPLICATION

KITEMARKFEATURE

No keyways.� Available with yellow coating – HB41F Y (186959) – yellow badged FH.Use T-handled lifting key on all units except HB40 1 (FSWA32EK) where a loop handled lifting key is required – see accessories page 77.


Grade A Solid Top

Grade A Double Triangular

65

A

C

DB

E

A

C

DB

E


HB07 1 168306 HB07 1/AT 186921 A 430 x 280 550 x 400 100 38


HB20 1 168304 HB20 1/AT 186932 A 100 x 100 190 x 190 100 6

Traditional double triangular design for use in city roads carrying heavy traffic.Features:� Double triangular� Non-rock design� Badging options� Security chain option

AT A GLANCEGRADE

A

Recommended for use in areas subjectto heavy loading but not subject tofast-moving through traffic.Features:� Solid top cover

APPLICATION

AT A GLANCEGRADE

AAPPLICATION

KITEMARK



Grade B Hinged Pavement

66

EE

A

B

C

F

D

Recommended for use in pavementsand other pedestrian areas wherehinged access is required.Features:� Single-piece cover � Hinged � Badging options

AT A GLANCE

GRADE

MEDIUMDUTY

Code SAP BS 5834 Clear opening Over base Depth Spigot I/D Total code grade A x B (mm) C x D (mm) E (mm) F (mm) mass (kg)

HH90 1 187022 Medium 135 x 125 215 dia 75 – 4.2HH96 1 187032 Medium 180 dia 275 x 275 60 – 7.6HH94 1� 187029 Medium 180 dia 240 x 240 110 202 8.5HH93E 1�� 187028 Medium 180 dia 240 x 240 110 202 8.5

APPLICATION

� Spigot base.� 40mm hole in cover for encoded meter application.� Badged water.

FEATURE

Installation

Sect

ion 6

67

Installation Cover, grating and surface boxReinstatement at existing site

Site assessment – stage 1Before beginning any reinstatement work it is recommended that a site assessmentis carried out. This can often save considerable time on site through improvedplanning. The assessment should identify:

1. Type of reinstatement required.

2. Whether or not a new cover or grating is required. If a new unit is required thenthe size and type of unit should be identified. This should include the framedepth of the existing unit as it is quicker and more cost effective to replace theold unit with one of equivalent frame depth. This will save having to build upthe chamber in order to bring the cover to road height.

3. The extent of work required. This should include any repairs required to thebrick chamber, the urgency of the work required, whether a short-termemergency repair is required and an estimate of how long the work will take.

Material selection – stage 2There are currently many different bedding materials available in the market place.The factors governing the choice of material are:

� Long-term strength properties� Resistance to shrinkage� Optimum working properties� Early site opening� Consistency of performance.

To meet all of the necessary requirements Saint-Gobain Pipelines recommends theuse of LTS Polyester Resin Manhole Bedding Mortar. This recommendation arisesfrom a three year research programme in conjunction with Nottingham University,Scott Wilson Pavement Engineering Ltd and the Department for Transport (DfT), toinvestigate the premature failure of road ironwork installations.

The research revealed that the main cause of premature failure was the cracking ofthe bedding material, causing the ironwork to become loose. In order to remedy thisproblem, a greater understanding of the load transfer mechanism, and the interactionbetween the ironwork, mortar and surrounding ground was first developed.

From this the revised performance specifications were defined.

Specification

Code: RH7B5 0 (190277)Material description: Polyester resin manhole bedding mortarMaterial composition: Polyester resin and fillerMixed weight: 25kgWorkable life: 15 to 30 minutesDesired workability: Similar to 50mm slump concreteCompressive strength @ three hours: > 40 MpaTensile strength @ three hours: > 8MpaShrinkage: Low shrinkage over 28 daysDurability: Resistant to sulphate attack, chloride

ingress and the action of frostWorking temperatures: Standard – above 7°C to 25°C

Rapid – below 16°C to –2°CShelf life: 12months in normal storage conditionNote: working life is altered by the effect of temperature.

68

Installation Cover, grating and surface boxPreparation – stage 3

a. Excavate ironworkRemove old ironwork ensuring that all cracked asphalt is removed from surrounding area.

b. Clear and repair brickworkClear brickwork of all debris and old bedding material. Check theaccess chamber for loose brickwork and crumbling mortar. Replaceany loose bricks and repoint as necessary. Check that the accessframe will seat evenly.

When installing access covers with a 100mm deep frame, rebuild the brickworkchamber to a minimum level of 115mm below the carriageway surface using atleast Class B engineering bricks (165mm below surface using 150mm deep frame).Any bricks used should have a compressive strength of not less than 20N/mm2.

Installation – stage 4a. Mix materialMaterial is pre-blended in controlled quantities. Pour the liquidpolyester resin into a suitable container followed by the powderhardener component. Using a mechanical mixer ensure that thematerial is thoroughly mixed (wetted).

b. Bedding layerPlace layer of bedding mortar on brickwork approximately 25mm to40mm in depth. Ensure that enough coverage is available to makecontact with the entire flange of the casting.

c. Seat castingPosition casting frame over the access chamber and tamp down toensure that the mortar keys to the casting. For optimumperformance units are designed to be supported under the entireflange area, up to the edge of the clear opening. Failure to providebedding over this area will detrimentally affect the performanceand longevity of the unit.

d. Level castingEnsure that the casting is level with the road surface by placing a straight edge across the corners of the casting onto the road. The frame can be made level by tamping the frame into thebedding material.

e. Check gaps under flangeEnsure that there are no visible gaps under the flange and smoothbedding material with trowel both inside and outside of chamber.

f. Envelope flangeUse the remaining mortar to envelope the flange, paying particularattention to the corner areas. Smooth out the mortar with a trowelto ensure good bonding with the casting and to avoid any initialcracks in the bedding material.

g. BackfillCheck that the bedding material has hardened, then backfill with asphalt. Ensure that the asphalt is properly compacted.

Installation in new roadsWhen installing covers in new roads, where the road surface has not yet beenapplied, embedment is made easier. Simply follow Stage 2: Material selection andStage 4: Installation.

69

Translinea installationComponents

InstallationTranslinea grates should be installed using the specifically designed bearer barsand with the gratings joined together using the connecting pieces.

Translinea grates should be connected to both the frame and to each other inheavily trafficked and high security areas and cross carriageway locations at leastevery fourth grating (see detail C).

Important noticeIn all areas where there is extensive manouvering of HGV’s or other heavy vehicles,(for example in docks, loading yards, HGV parking areas), consideration should begiven to bolting down every three or four gratings. If other types of ‘T’ section or anglesection frames are used it must be ensured that their dimensions, security andembedment are suitable for the loading and stresses to which they will be subjected.

Detail A Grating connected to grating.

Detail BInterlocking of bearer bar and end piece.

Detail C Grating connected to grating using two end pieces

Use every fourth grating for heavytraffic and high security situations.

Detail DGrating and end piece.

Installation Channel grating

70

750/800 750/800

750 Bearer bar800 Bearer bar

100

38

88

400 42

Connecting pieceRE 40 H8 ED

E9

M16bolt

GratingRH 40 T6 HD (E600)

EETL40PFRH 40 T4 HD (D400)

EDTL40PF

End pieces M12 x 50(30) connecting bolts

Connecting pieces

End piecesRH 40 T6 AD

E10

4 – 14.5 dia holes Bearer barRH 40 T6 GR (750 long)

E7RH 40 T6 GS (800 long)

E8

100

Reba

te dep

th

End pieces

End piece may be bolted to duct

100

50

750 750

750 Bearer bar

Connecting pieceTwo end pieces

Detail B

D400 grating E600 grating

800 Bearer bar 800 Bearer bar 800 Bearer bar

515Re

bate

width

350

Duc

t width

Detail A Detail DDetail C Detail B

Installation Channel gratingAutolinea installationComponents

Installation and operation

Simple Easy to install.

Gratings are simply snapped into place through aductile spring lock.

With Autolinea, no accessories are needed.

Safe Autolinea provides safety in service:

� no danger of accidental displacement

� limited vandalism

� anti-dilation effects.

QuickRemoval by professionals is instantaneous, using a crowbar as a lever.

Autolinea is suitable for use at the side of highways carrying intense traffic. It should not be used in areas subject to cross traffic manouvering vehicles.

71

100

38

88

42

Bearer barRH 40 T6 GR (750 long)

E7

Installation Channel gratingMecalinea installationComponents

InstallationMecalinea grates should preferably be installed using the specially designed bearerbars and with the gratings joined together using the connecting pieces where usedin cross traffic areas.

Typical layout for heavy use and areas subject to slow-moving traffic.

Detail A Grating connected to grating (must be used if subject to cross traffic).

Detail BBearer bar seating,

72

750 Bearer bar

Connecting pieceRE 30 H3 ED

E6

M16 x 75bolt

750 Bearer bar 750 Bearer bar

Detail B

Detail A

Min re

bate

width

Duc

t width

369

65

308

Bearer barRE 30 H3 GD (750 long)

E5

May be bolted to duct Min re

bate

with

LTS Polyester resin bedding mortarFailure of the cementitious bedding mortar was found to be a principal cause offailure of road ironwork installations. Cracking of bedding material caused theironwork to become loose. Cracking occurred due to a number of factors:

� Shrinkage of the mortar during installation� Mortar having insufficient strength. Both compressive and tensile strain is built

up during loading.� Installation opened to traffic too early� Differential stiffness between the access chamber and the surrounding road� Movement of the frame and flange of the casting under dynamic loading� Failure of the bond/adhesion between the casting and mortar giving rise

to separation.

An understanding of the behaviour of the ironwork under loading and the subsequentload transfer was developed along with the quantification of the strength (compressiveand tensile) requirements of a bedding material.

Saint-Gobain Pipelines’ engineers in collaboration with Weber SBD (manufacturersof specialist construction mortars) have developed the LTS feature, designed toincrease the long-term performance of an ironwork installation. This includes LTS Polyester resin manhole bedding mortar which has been purpose-designed toprovide:

� Long-term strength� Resistance to shrinkage� Long-term durability� Optimum workable properties� Early site opening� Consistency of performance

Used in combination with products that incorporate the LTS frame design feature,the Polyester Resin Manhole Bedding mortar will reduce the incidence of prematurefailure and improve the long-term performance of an ironwork installation.

Strength propertiesThe Nottingham University research identified and quantified the required strengthto withstand the dynamic loading of a vehicle wheel. LTS bedding mortar exceedsthis performance level in both compression and tensile load.

Optimum workable propertiesEase of installation is an important element in ensuring good site practice. The bedding mortar has been designed to allow enough working time to set theaccess cover and a ‘slump’ to give easy manipulation during bedding preparation.

DurabilityResistance is excellent to environmental conditions found in the highway. The mortaris resistant to the action of frost. It will not react chemically with de-icing salts. It has a low permeability which prevents damage to ironwork by chloride ingress.

73

Notes

74

Accessories/Glossary

Sect

ion 7

75

Accessories Seal plates and safety grids

76

BarMesh

A comprehensive range of product accessories is available to enhance, protect andincrease safety.

The accessories include:

� Seal plates– mild steel galvanised– GRP

� Safety grids� Personalised badging� Lifting keys

Bolt-down mild steel galvanised (MSG) seal platesUnder surge conditions, pressure concentration in access shafts can lead to coversbeing forced out of access covers. In situations where this may occur, Saint-GobainPipelines offers a bolt-down MSG seal plate for added security.

MSG seal plates are fixed inside the access frame and secured using eight setscrews. MSG seal plates are specially designed to overcome problems of backpressure experienced in sewer shafts up to 0.5 bar (equivalent to pressure of five metres head of water).

Installation (MSG)When installing the access frame it is important that the bedding mortar does notinterfere with the bolt holes used to retain the seal plate. Before installing the sealplate, ensure the sealing gasket and surface of the frame in contact with thegasket are lubricated using a soft soap (the lubricant used for Tyton pipe gaskets is also suitable). Washers should be placed under each set screw head. Set screws,wrapped with thread sealing tape, should then be tightened evenly to avoid possibledistortion of the seal plate. We recommend bolting the frame to the chamber.

Note: Bolt-down MSG seal plates cannot be retrospectively fitted.

Push-fit glass reinforced plastic (GRP) seal platesGRP seal plates act as a protective barrier against the egress of odours and thecorrosive properties of sewer gases, notably in countries where the ambienttemperature is high. They are also effective in reducing water infiltration.

GRP push-fit seal plates are not capable of performing under conditions of back pressure.

Installation (GRP)Push-fit GRP seal plates can be easily installed with the frame in-situ, and arereadily removable allowing fast access to shafts.

Note: Push-fit GRP seal plates may be retrospectively fitted in appropriate frames.

Safety gridsSpecially designed MSG safety grids rest on the frame’s internal lip and are designedto prevent the entry of objects into the sewer shaft when work is being carried out.

Safety grids are of drop-in design for ease of location in access frames and can befitted retrospectively.

Bar type and mesh type are available in appropriate frames.

Push-fit

Bolt-down

Accessories Badging, coatings, keys, ironsBadgingThe standard badges for manhole and access covers are ‘FW’ (foul water) or ‘SW’(surface water). Not available on all items.

Special badgingSpecial badging of castings to individual customer requirements is also available,dependent on specific order quantities and suitability of particular designs. Pleaseconsult our sales department.

Standard badgesAccess covers. Not available on all items.

Ductile iron product coatingSaint-Gobain Pipelines’ access covers and gratings are supplied coated with water-based black bitumen as standard. Castings may be supplied uncoated on request(fine cast).

Bitumen acts to protect casting surfaces whilst in transit and on the stockground.In situations where castings are subjected to regular vehicular traffic, the coatingon the top surface of the casting will become worn. This has no adverse effect onthe casting’s performance.

Step irons (malleable/galvanised iron)

Lifting keysLifting keys are available, individually tailored to suit specific requirements.

Loop-handled keysSuitable for use with E600, D400 and C250 castings and some surface boxes. See individual product pages. Available in 152mm (6"), 381mm (15"), 457mm (18")and 610mm (24"). The longer lifting keys give ergonomic benefits when liftingheavier covers.

‘T’ handled keysSuitable for use with B125 covers andsome surface boxes. See individualproduct pages.

Tri-Glide keyIn order to maximise the manualhandling benefit of the patented Tri-Glide cover system, Saint-Gobain Pipelines has developed a revolutionary lifting key. Suitable for use with all D400 Tri-Glide products.

Locking/lifting keysLocking kit comprises assemblyinstructions; steel hole-punch;turnbuckle lock (plus locking liftingkey if required).

77

Service Standard badge

Foul water FWSurface water SW

Code SAP code Shank

RM115 0 190662 115mmRM230 0 190663 230mm

Code SAP code Design Use Length

RMA62 0 C50 Loop Heavy duty 152mmRMA55 0 190666 Loop Heavy duty 381mmRMA56 0 190667 Loop Heavy duty 467mmRMA57 0 190668 Loop Heavy duty 610mmRMA63 0 C51 Tee Light duty 152mmRMA60 0 190670 Tri-Glide lifting key

Code SAP code Keys

RMA41 0 190664 M12 Locking/lifting keysRMA42 0 190665 M16 Locking/lifting keys

GlossaryBearer barSide frame only. Used in pairs on ducts and channel gratings.

Captive hingeIntegral hinge which prevents total removal of cover or grating.

Chequer plateRaised pattern on top surface of covers.

Clear openingNominal unobstructed access opening in a frame neglecting minor incursions.

CorbalingStaggering of brickwork below frame to reduce final gully/manhole opening size tothat of the frame.

Double sealTraditionally double vertical tongue-in-groove relationship between cover, withdouble rim, and frame with double groove. Allows double grease seal againstegress of odour. Limits ingress of rainwater.

Double triangularCovers or gratings formed from two triangular sections giving stable seating underload and non-rock performance.

Duct coverCovers and frames where frame consists of two bearer bars (side frames) enablingunits to be fitted end-to-end to cover cable or pipe ducts where access may berequired at any point.

End hingedHinge at end at 90° to kerb. See LEFT and RIGHT HAND OPENING.

Ergonomically positive (E+)Features attributed to products that offer health and safety manual handlingbenefits to the operative and supplier.

Solid topSingle-piece ductile iron cover ie. non-recessed.

GRP seal platePlate acts as a protective barrier against sewer gases.

Kerb hingedHinge located adjacent to the kerb.

Keyways (closed)Sealed lifting holes in covers for lifting keys which prevent ingress of dirt and water.

Keyways (open)Lifting holes in covers for lifting keys.

Left hand openingHinged grating that opens from the left when viewed from the pavement.Standard for the UK on two-way roads.

Load Transfer System (LTS)Design of frame that reduces the strain in the bedding material, enhancingironwork installation performance and longevity.

78

GlossaryLoosely coupledThe two half covers/gratings of double triangular units are connected togetherloosely by pins and clips. This helps prevent the covers/gratings being dropped inthe shaft during lifting and, being a loose connection, still allows the two halfcovers/gratings to operate independently and retain their non-rock facility.

MSG seal plate (bolt-down)Mild steel galvanised plate for fixing inside manhole frame and capable ofwithstanding 0.5 bar back-pressure.

Non-rockCover/grating and frame design which gives quiet stable seating by means of three-point non-rock seating, ie. double triangular. Gasket seatings (Pamrex, Ax-S 400)are further examples of non-rock designs. A requirement of BS EN 124 Class D400.

Pressure-tightCover and frame which can withstand internal pressure as in surcharged drainsystems. Obtained by use of bolt-down MSG sealplate as in Inter-Ax, or units withsealing rings and bolt-down cover as with Pamtight. Pressure-tight units cannot besealed retrospectively.

Prising slotSlot in cover edge or occasionally on inside of frame that allows the use of a crowbar to loosen covers before removal.

Recessed coverTop of cover recessed to allow infilling with a chosen material, concrete, quarry tilesetc., usually to match the surrounding area. Note most iron covers have a shallowrecess and may not be suitable for use with pavior blocks.

Right hand openingHinged grating that opens from the right when viewed from the pavement. In theUK would be used on offside of one-way streets, traffic islands etc. as would beclosed by oncoming traffic.

Safety gridA fabricated galvanised mild steel grid, which normally drop-fits onto the framebelow the cover to prevent covers and other objects being dropped into the shaft.

Seal plate (bolt-down)Galvanised mild steel plate, fitted with a gasket, which is bolted to the frame toprevent egress of odours and which may limit the ingress of water. Capable ofwithstanding a back pressure of 0.5 bar. Cannot be fitted retrospectively.

Seal plate (push-fit)Glass reinforced plastic (GRP) plate, fitted with a gasket, which is a push-fit into theframe and prevents egress of odours and which may limit the ingress of water and,especially in countries with high ambient temperature, acts as a barrier against thecorrosive properties of the sewer gases. Not capable of sealing under back pressure.May be fitted retrospectively on certain products.

SealedCovers and frames which are sealed in some way to at least prevent the egress ofodours from the sewer. There are different methods of sealing and these givevarying standards of performance. See DOUBLE SEAL, SINGLE SEAL, SEAL PLATESAND PRESSURE TIGHT.

SeatingBearing/contact area between cover and frame. Also type or contact: Three-pointseating, Non-rock seating; Machined seating; Gasket (rubber) seating.

79

GlossarySingle-pieceCover/grating comprises one piece.

Single sealTraditionally single vertical tongue-in-groove relationship between cover, withsingle rim, and frame with single groove. Allows single grease seal against egressof odour. Limits ingress of rainwater. Also see SEAL PLATE.

Slide outCover removed by lifting one end then sliding out rather than direct vertical lift.Reduces the effort needed for removal.

Ventilated coverOpenings within cover allow free circulation of air within the shaft and preventpressure build-up. Minimum vented area is specified in BS EN 124.

Waterway areaFree area of grating which allows the passage of water (ie. total area of slots).

80

Index

Sect

ion 8

81

Index product codes– alphabeticalCODE SAP CODE PAGE

BA02 1 185719 18

BA02 1/BV 185720 18

BA02 1/CD TBA 18

BA06 1 172472 18

BA06 1/BV CDOP60MKX15 18

BA06 1/CD 185726 18

BA22 1 CDOP67MK 18

BA22 1/BV 185733 18

BA22 1/CD TBA 18

BA54 1 185735 18

BA54 1/BV 185736 18

BA54 1/CD 185737 18

BA78 1 185744 18

BA78 1/BV 185745 18

BA78 1/CD 185746 18

BB14 1 185758 24

BB14 1/AP 185759 24

BB64 1 185766 24

BC00 1 CDIA45MF 27

BC00 1/BK 185770 27

BC02 1 185775 27

BC02 1/BK 185776 27

BC06 1/AP 185788 27

BC06 1/BK 185789 27

BC08 1 185796 27

BC08 1/AP TBA 27

BC08 1/BK 185797 27

BC10 1 185799 27

BC10 1/AG 185800 28

BC10 1/AP TBA 27

BC10 1/BK 185801 27

BC10 1/CC 185802 28

BC12 1 185806 27

BC12 1/AP TBA 27

BC12 1/BK TBA 27

BC14 1/AP TBA 27

BC14 1/BK 185807 27

BC16 1 185810 27

CODE SAP CODE PAGE

BC16 1/AP TBA 27

BC16 1/BK TBA 27

BC18 1 185811 27

BC18 1/BK TBA 27

BC22 1 185813 27

BC22 1/BK 185814 27

BC24 1 185821 27

BC24 1/BK 185822 27

BC26 1 TBA 27

BC26 1/BK TBA 27

BC28 1 TBA 27

BC28 1/BK TBA 27

BC30 1 185829 27

BC30 1/BK 185830 27

BC32 1 185834 27

BC32 1/BK 199736 27

BC38 1 185836 27

BC38 1/BK 185837 27

BC42 1 185842 27

BC42 1/BK 185843 27

BC46 1 185847 27

BC46 1/BK 185848 27

BC48 1 185854 27

BC48 1/BK 185855 27

BC54 1 185857 27

BC54 1/BK 185858 27

BC57 1 185867 27

BC57 1/BK 185868 27

BC66 1 185870 27

BC66 1/BK 185871 27

BC78 1 185874 27

BC78 1/AP 185875 27

BC78 1/BL 185876 27

BC81 1 185889 27

BC81 1/AP TBA 27

BC81 1/BL 185890 27

BD06 1 185892 27

BD14 1 185904 27

CODE SAP CODE PAGE

BE06 1 185910 28

BE30 1 185919 30

BE30 1/AA 185920 30

BE30 1/AC TBA 30

BE32 1 185922 31

BE32 1/AA TBA 31

BE32 1/AC TBA 31

BE38 1 185985 28

BF06 1 205763 23

BF14 1 205765 23

BH14 1 185928 26

BH14 1/BK 185929 26

BH16 1 185935 26

BH16 1/BK 185936 26

BH30 1 185937 26

BH30 1/BK TBA 26

BH60 1 TBA 26

BH60 1/BK TBA 26

BK01 1 185941 15

BK21 1 185948 15

BM02 1 185949 30

BM02 1/AA 199553 30

BM02 1/AC TBA 30

BM04 1 185958 30

BM04 1/AA TBA 30

BM04 1/AC TBA 30

BM06 1 185959 30

BM06 1/AA 185960 30

BM06 1/AC TBA 30

BM08 1 185963 30

BM08 1/AA TBA 30

BM08 1/AC TBA 30

BM54 1 185964 30

BM54 1/AA 204852 30

BM54 1/AC TBA 30

BM57 1 185966 30

BM57 1/AA TBA 30

BM57 1/AC TBA 30

82

Index product codes– alphabeticalCODE SAP CODE PAGE

BY34 1 205864 40

BY35 1 205865 40

BZ32 1 185972 45

BZ460 1 185973 37

BZ48 1 185976 45

BZ50 1 185978 45

BZ52 1 185979 45

BZ54 1 185980 45

BZT14 1 185981 44

BZT24 1 185982 44

C5064/6 186011 24

C5065/6 186018 24

C5144 CCVA76HK 29

C5144/L2 186022 29

C5144/L4 186023 29

C5145 CCVA77HK 29

C5145/L2 204166 29

C5145/L4 TBA 29

C5146 186025 29

C5146/L2 186026 29

C5146/L4 TBA 29

C5148 172789 29

C5148/L2 186028 29

C5148/L4 186029 29

C5801 EDAF45EK 43

C5801M EDVA44EK 43

C5802 EDAF33EK 44

C5803 EDAF44EK 44

C5804 EDAF53EK 44

C6062R 176019 48

C6064R 186039 48

C6100A 186040 56

C6101A 186042 56

CJ14 1 186072 28

CJ14 1/AP 186073 28

CJ14 1/BL TBA 28

CJ14 1/BN TBA 28

CJ16 1 186074 28

CODE SAP CODE PAGE

CJ16 1/AP 186075 28

CJ16 1/BL 186076 28

CJ16 1/BN TBA 28

CJ24 1 186079 28

CJ24 1/AP TBA 28

CJ24 1/BP TBA 28

CJ24 1/BR 186080 28

CJ26 1 186082 28

CJ26 1/AP 186083 28

CJ26 1/BP 186084 28

CJ26 1/BR 186085 28

CJ34 1 186086 28

CJ34 1/AP 186087 28

CJ34 1/BL TBA 28

CJ34 1/BN TBA 28

CJ36 1 186091 28

CJ36 1/AP 186092 28

CJ36 1/BL 186093 28

CJ36 1/BN TBA 28

CJ44 1 186097 28

CJ44 1/AP TBA 28

CJ44 1/BP TBA 28

CJ44 1/BR 186098 28

CJ46 1 186100 28

CJ46 1/AP 186101 28

CJ46 1/BP TBA 28

CJ46 1/BR TBA 28

CJ56 1 186103 15

CJ56 1/AP 186104 15

CJ56 1/BL 186105 15

CJ56 1/BN TBA 15

CJ66 1 186108 15

CJ66 1/AP 186109 15

CJ66 1/BP TBA 15

CJ66 1/BR 186110 15

CJ76 1 186114 15

CJ76 1/AP 186115 15

CJ76 1/BL TBA 15

CODE SAP CODE PAGE

CJ76 1/BN TBA 15

CJ86 1 186122 15

CJ86 1/AP 186123 15

CJ86 1/BP TBA 15

CJ86 1/BR TBA 15

H018 1 186464 31

H020 1 186466 31

H036 1 186535 31

H041 1 CBRA75GK 31

H042 1 CBRA70CK 31

H043 1 186551 31

H050 1 CBRA17GK 31

H055 1 CBRA18GK 31

H060 1 186557 31

H465 1 TBA 41

H466L 1 TBA 41

H466R 1 TBA 41

H510 1 186785 18

H510 1/BV 186786 18

H510 1/CD TBA 18

H524 1 186787 18

H524 1/BV 186788 18

H524 1/CD TBA 18

H530 1 186789 18

H530 1/BV 186790 18

H530 1/CD 186791 18

H564 1 205457 18

H564 1/BV TBA 18

H564 1/CD TBA 18

H571 1 CDOP19GK 18

H571 1/BV 186792 18

H571 1/CD 186793 18

H584 1 186795 18

H584 1/BV 186796 18

H584 1/CD TBA 18

H811L 1 186852 47

H812L 1 186853 47

H813L 1 186854 46

83

Index product codes – alphabetical

84

CODE SAP CODE PAGE

H815L 1 186855 47

H875L 1 186860 42

H875R 1 186861 42

H893L 1 186862 46

H894L 1 186863 47

H895L 1 186864 47

H897L 1 186865 47

HA02 1 186870 32

HA02 1/AA TBA 32

HA02 1/AC 186871 32

HA03 1 186874 32

HA03 1/AA 186875 32

HA03 1/AC 186876 32

HA05 1 186879 32

HA05 1/AA TBA 32

HA05 1/AC 186880 32

HA06 1 186881 32

HA06 1/AA 186882 32

HA06 1/AC 186883 32

HA08 1 186884 32

HA08 1/AA 186885 32

HA08 1/AC 186886 32

HA09 1 186889 32

HA09 1/AA 186890 32

HA09 1/AC 186891 32

HA11 1 186894 32

HA11 1/AA 186895 32

HA11 1/AC 186896 32

HA12 1 186899 32

HA12 1/AA 186900 32

HA12 1/AC 186901 32

HA24 1 CBHY56QK 33

HA26 1 CBHY71QK 33

HB07 1 168306 65

HB07 1/AT 186921 65

HB20 1 168304 65

HB20 1/AT 186932 65

HB36 1 186935 64

CODE SAP CODE PAGE

HB36 1/AT 186936 64

HB40 1 FSWA32EK 64

HB40 1/AT 168303 64

HB41 1 TBA 64

HB41 1/AT TBA 64

HB50 1 FSWA15CK 64

HB50 1/AT 186963 64

HB54 1 186972 64

HB54 1/AT 186973 64

HB58 1 186980 64

HB58 1/AT 186981 64

HB80 1 186986 64

HB80 1/AT 186987 64

HG420 1 ECML20PF 53

HG425 1 ECML25PF 53

HG430 1 ECML30PF 53

HG440 1 ECML40PF 53

HG450 1 ECML50PF 53

HH90 1 187022 66

HH93 1 187028 66

HH94 1 187029 66

HH96 1 187032 66

HK02 1 187066 60

HK03 1 187067 60

HK11 1 187068 60

HK872 1 187070 60

HK884 1 187071 60

HP893 1 187126 46

HP894 1 187127 47

HP895 1 187130 47

HP897 1 187132 47

HQ875 1 187134 42

HR863 1 187136 42

HR865 1 EDWS43EK 42

HR875 1 187139 42

HR880 1 187140 46

HX811 1 187155 47

HX812 1 187156 47

CODE SAP CODE PAGE

HX815 1 187157 47

HY811 1 187158 47

HY812 1 187160 47

HY813 1 187161 46

HY815 1 187162 47

N/A CDPA60MFX26 20

N/A CDPA70MFX26 20

N/A CDPA80KFX26 20

RE30 H3ED E6 53

RE30 H3GD E5 53

RE30 H9HD EDAL30PF 52

RE35 H3HD ECML35PF 53



RE60 H3HD ECML60PF 53

RE61 R1FD CDPE60AF 29

RE70 H3GD ECML70PF 53

RH40 H8ED E9 51

RH40 T4HD EDTL40PF 51

RH40 T6AD E10 51

RH40 T6GR E7 51/52

RH40 T6GS E8 51

RH40 T6HD EETL40PF 51

RH50 E2AS ECSE61SF 58

RH50 E2TS ECSE61TF 58

RH62 M4KA EDAX60DKX12 43

RH75 E1FD ECSE75UFX11 59

RH75 E2FD ECSE75SFX11 59

85

Index product codes – numericalSAP CODE CODE PAGE

168303 HB40 1/AT 64

168304 HB20 1 65

168306 HB07 1 65

172472 BA06 1 18

172789 C5148 29

176019 C6062R 48

185719 BA02 1 18

185720 BA02 1/BV 18

185726 BA06 1/CD 18

185733 BA22 1/BV 18

185735 BA54 1 18

185736 BA54 1/BV 18

185737 BA54 1/CD 18

185744 BA78 1 18

185745 BA78 1/BV 18

185746 BA78 1/CD 18

185758 BB14 1 24

185759 BB14 1/AP 24

185766 BB64 1 24

185770 BC00 1/BK 27

185775 BC02 1 27

185776 BC02 1/BK 27

185788 BC06 1/AP 27

185789 BC06 1/BK 27

185796 BC08 1 27

185797 BC08 1/BK 27

185799 BC10 1 27

185800 BC10 1/AG 28

185801 BC10 1/BK 27

185802 BC10 1/CC 28

185806 BC12 1 27

185807 BC14 1/BK 27

185810 BC16 1 27

185811 BC18 1 27

185813 BC22 1 27

185814 BC22 1/BK 27

185821 BC24 1 27

185822 BC24 1/BK 27

SAP CODE CODE PAGE

185829 BC30 1 27

185830 BC30 1/BK 27

185834 BC32 1 27

185836 BC38 1 27

185837 BC38 1/BK 27

185842 BC42 1 27

185843 BC42 1/BK 27

185847 BC46 1 27

185848 BC46 1/BK 27

185854 BC48 1 27

185855 BC48 1/BK 27

185857 BC54 1 27

185858 BC54 1/BK 27

185867 BC57 1 27

185868 BC57 1/BK 27

185870 BC66 1 27

185871 BC66 1/BK 27

185874 BC78 1 27

185876 BC78 1/BL 27

185889 BC81 1 27

185890 BC81 1/BL 27

185892 BD06 1 27

185904 BD14 1 27

185910 BE06 1 28

185919 BE30 1 30

185920 BE30 1/AA 30

185922 BE32 1 31

185928 BH14 1 26

185929 BH14 1/BK 26

185935 BH16 1 26

185936 BH16 1/BK 26

185937 BH30 1 26

185941 BK01 1 15

185948 BK21 1 15

185949 BM02 1 30

185958 BM04 1 30

185959 BM06 1 30

185960 BM06 1/AA 30

SAP CODE CODE PAGE

185963 BM08 1 30

185964 BM54 1 30

185966 BM57 1 30

185972 BZ32 1 45

185973 BZ460 1 37

185976 BZ48 1 45

185978 BZ50 1 45

185979 BZ52 1 45

185980 BZ54 1 45

185981 BZT14 1 44

185982 BZT24 1 44

185985 BE38 1 28

186011 C5064/6 24

186018 C5065/6 24

186022 C5144/L2 29

186023 C5144/L4 29

186025 C5146 29

186026 C5146/L2 29

186028 C5148/L2 29

186029 C5148/L4 29

186039 C6064R 48

186040 C6100A 56

186042 C6101A 56

186072 CJ14 1 28

186073 CJ14 1/AP 28

186074 CJ16 1 28

186075 CJ16 1/AP 28

186076 CJ16 1/BL 28

186079 CJ24 1 28

186080 CJ24 1/BR 28

186082 CJ26 1 28

186083 CJ26 1/AP 28

186084 CJ26 1/BP 28

186085 CJ26 1/BR 28

186086 CJ34 1 28

186087 CJ34 1/AP 28

186091 CJ36 1 28

186092 CJ36 1/AP 28


186093 CJ36 1/BL 28

186097 CJ44 1 28

186098 CJ44 1/BR 28

186100 CJ46 1 28

186101 CJ46 1/AP 28

186103 CJ56 1 15

186104 CJ56 1/AP 15

186105 CJ56 1/BL 15

186108 CJ66 1 15

186109 CJ66 1/AP 15

186110 CJ66 1/BR 15

186114 CJ76 1 15

186115 CJ76 1/AP 15

186122 CJ86 1 15

186123 CJ86 1/AP 15

186464 H018 1 31

186466 H020 1 31

186535 H036 1 31

186551 H043 1 31

186557 H060 1 31

186785 H510 1 18

186786 H510 1/BV 18

186787 H524 1 18

186788 H524 1/BV 18

186789 H530 1 18

186790 H530 1/BV 18

186791 H530 1/CD 18

186792 H571 1/BV 18

186793 H571 1/CD 18

186795 H584 1 18

186796 H584 1/BV 18

186852 H811L 1 47

186853 H812L 1 47

186854 H813L 1 46

186855 H815L 1 47

186860 H875L 1 42

186861 H875R 1 42

186862 H893L 1 46

SAP CODE CODE PAGE

186863 H894L 1 47

186864 H895L 1 47

186865 H897L 1 47

186870 HA02 1 32

186871 HA02 1/AC 32

186874 HA03 1 32

186875 HA03 1/AA 32

186876 HA03 1/AC 32

186879 HA05 1 32

186880 HA05 1/AC 32

186881 HA06 1 32

186882 HA06 1/AA 32

186883 HA06 1/AC 32

186884 HA08 1 32

186885 HA08 1/AA 32

186886 HA08 1/AC 32

186889 HA09 1 32

186890 HA09 1/AA 32

186891 HA09 1/AC 32

186894 HA11 1 32

186895 HA11 1/AA 32

186896 HA11 1/AC 32

186899 HA12 1 32

186900 HA12 1/AA 32

186901 HA12 1/AC 32

186921 HB07 1/AT 65

186932 HB20 1/AT 65

186935 HB36 1 64

186936 HB36 1/AT 64

186963 HB50 1/AT 64

186972 HB54 1 64

186973 HB54 1/AT 64

186980 HB58 1 64

186981 HB58 1/AT 64

186986 HB80 1 64

186987 HB80 1/AT 64

187022 HH90 1 66

187028 HH93 1 66

SAP CODE CODE PAGE

187029 HH94 1 66

187032 HH96 1 66

187066 HK02 1 60

187067 HK03 1 60

187068 HK11 1 60

187070 HK872 1 60

187071 HK884 1 60

187126 HP893 1 46

187127 HP894 1 47

187130 HP895 1 47

187132 HP897 1 47

187134 HQ875 1 42

187136 HR863 1 42

187139 HR875 1 42

187140 HR880 1 46

187155 HX811 1 47

187156 HX812 1 47

187157 HX815 1 47

187158 HY811 1 47

187160 HY812 1 47

187161 HY813 1 46

187162 HY815 1 47

199553 BM02 1/AA 30

199736 BC32 1/BK 27

204166 C5145/L2 29

204852 BM54 1/AA 30

205457 H564 1 18

205763 BF06 1 23

205765 BF14 1 23

205864 BY34 1 40

205865 BY35 1 40

CBHY56QK HA24 1 33

CBHY71QK HA26 1 33

CBRA17GK H050 1 31

CBRA18GK H055 1 31

CBRA70CK H042 1 31

CBRA75GK H041 1 31

CCVA76HK C5144 29

86


CCVA77HK C5145 29

CDIA45MF BC00 1 27

CDOP19GK H571 1 18

CDOP60MKX15 BA06 1/BV 18

CDOP67MK BA22 1 18

CDPA60MFX26 N/A 20

CDPA70MFX26 N/A 20

CDPA80KFX26 N/A 20

CDPE60AF RE61 R1FD 29

E10 RH40 T6AD 51

E5 RE30 H3GD 53

E6 RE30 H3ED 53

E7 RH40 T6GR 52

E8 RH40 T6GS 51

E9 RH40 H8ED 51

ECML20PF HG420 1 53

ECML25PF HG425 1 53

ECML30PF HG430 1 53

ECML35PF RE35 H3HD 53

ECML40PF HG440 1 53

ECML50PF HG450 1 53

ECML60PF RE60 H3HD 53

ECML70PF RE70 H3GD 53

ECSE61SF RH50 E2AS 58

ECSE61TF RH50 E2TS 58

ECSE75SFX11 RH75 E2FD 59

ECSE75UFX11 RH75 E1FD 59

EDAF33EK C5802 44

EDAF44EK C5803 44

EDAF45EK C5801 43

EDAF53EK C5804 44

EDAL30PF RE30 H9HD 52



EDAX60DKX12 RH62 M4KA 43

EDTL40PF RH40 T4HD 51

EDVA44EK C5801M 43

EDWS43EK HR865 1 42

SAP CODE CODE PAGE

EETL40PF RH40 T6HD 51

FSWA15CK HB50 1 64

FSWA32EK HB40 1 64

TBA BA02 1/CD 18

TBA BA22 1/CD 18

TBA BC08 1/AP 27

TBA BC10 1/AP 27

TBA BC12 1/AP 27

TBA BC12 1/BK 27

TBA BC14 1/AP 27

TBA BC16 1/AP 27

TBA BC16 1/BK 27

TBA BC18 1/BK 27

TBA BC26 1 27

TBA BC26 1/BK 27

TBA BC28 1 27

TBA BC28 1/BK 27

TBA BE30 1/AC 30

TBA BE32 1/AA 31

TBA BE32 1/AC 31

TBA BH30 1/BK 26

TBA BH60 1 26

TBA BH60 1/BK 26

TBA BM02 1/AC 30

TBA BM04 1/AA 30

TBA BM04 1/AC 30

TBA BM06 1/AC 30

TBA BM08 1/AA 30

TBA BM08 1/AC 30

TBA BM54 1/AC 30

TBA BM57 1/AA 30

TBA BM57 1/AC 30

TBA C5145/L4 29

TBA C5146/L4 29

TBA CJ14 1/BL 28

TBA CJ14 1/BN 28

TBA CJ16 1/BN 28

TBA CJ24 1/AP 28

SAP CODE CODE PAGE

TBA CJ24 1/BP 28

TBA CJ34 1/BL 28

TBA CJ34 1/BN 28

TBA CJ36 1/BN 28

TBA CJ44 1/AP 28

TBA CJ44 1/BP 28

TBA CJ46 1/BP 28

TBA CJ46 1/BR 28

TBA CJ56 1/BN 15

TBA CJ66 1/BP 15

TBA CJ76 1/BL 15

TBA CJ76 1/BN 15

TBA CJ86 1/BP 15

TBA CJ86 1/BR 15

TBA H465 1 41

TBA H466L 1 41

TBA H466R 1 41

TBA H510 1/CD 18

TBA H524 1/CD 18

TBA H564 1/BV 18

TBA H564 1/CD 18

TBA H584 1/CD 18

TBA HA02 1/AA 32

TBA HA05 1/AA 32

TBA HB41 1 64

TBA HB41 1/AT 64

87

Notes

88

visit: www.saint-gobain-pipelines.co.ukThe information given in this literature is, to the best of our knowledge, correct at the time of going to print. However, Saint-Gobain Pipelines isconstantly looking at ways of improving their products and services and therefore reserve the right to change, without prior notice, any of the datacontained in this publication. Any orders placed will be subject to our Standard Conditions of Sale, available on request.

© 2007 Saint-Gobain Pipelines

Brochure HotlineTel: +44 (0)800 028 2134Fax: +44 (0)115 932 [email protected]

Technical EnquiriesTel: +44 (0)1664 814014Fax: +44 (0)1664 814025

Sales EnquiriesTel: +44 (0)115 930 0630

Head OfficeLows Lane, Stanton-by-Dale, Ilkeston,Derbyshire, DE7 4QUTel: +44 (0)115 930 5000Fax: +44 (0)115 932 9513

Your local stockist is:

Other products and services available from Saint-Gobain Pipelines:

Ensign Cast iron above and below ground drainage system BSIKitemark approved to BS EN 877.Used for soil and waste, rainwater, suspended, buried andbridge drainage applications, providing lifetime service forcommercial and public buildings.

TimesaverCast iron above ground system BSI Kitemark approved to BS 416 Part 2, used for soil and waste refurbishment, andexternal soil stacks for traditional appearance.Cast iron below ground system BSI Kitemark approved to BS 437, favoured for under building drainage, and unstableground conditions due to its superior strength performance.

Classical – Classical PlusCast iron rainwater and gutter systems to BS 460 BBA Certified.Seven gutter profiles and circular and rectangular downpipessystems supplied in a black primer coat. Classical Plus is a standard range of gutters and downpipes available in a factory applied semi-gloss black finished coat forimmediate installation.

EPAMSA new syphonic rainwater system in cast iron BBA certified.

Integral and Integral PlusA complete range of sewerage pipeline products availablefrom DN80 to DN1800, fully compliant with the requirementsof BS EN 598.

NaturalA new generation of potable water pipeline products availableDN80 to DN800 with a new revolutionary system of externalprotection, fully compliant with the requirements of BS EN 545.

Large diameter water pipesLarge diameter water pipeline products available DN900 toDN1600, fully compliant with the requirements of BS EN 545.

Couplings and flange adaptorsAccommodating a wide range of external diameters and pipe materials in accordance with British, EuropeanStandards and ISO 9001 requirements. A diversified rangefrom wide tolerance fittings to dedicated products.

ValvesA comprehensive range of valves and accessories suitable for water and sewerage applications. All valves are suppliedin compliance with WRAS requirements where applicable,and manufactured in accordance with ISO 9001.

• Gate valves, resilient and metal faced DN50 to DN300• Non return valves DN80 to DN300• Tidal flap valves DN80 to DN600• Air valves• Fire hydrants

Rapid FlangeA business unit dedicated to offering fast and flexible serviceto M&E and pump market sectors – specialising in providinghigh quality flanged products and offering technical supportand rapid response – www.rapidflange.com

Induct PlusAn installation accreditation scheme, designed to give peace of mind and confidence to water utilities andcontractors in the knowledge that the ductile iron pipelinethat they have purchased will be installed effectively and inits optimum condition.

Access covers and gratingsA comprehensive range of ductile iron and fabricated steelaccess covers and gratings. For high performance productswhich meet the increasing demands from traffic to a purpose designed range for low density applications, Saint-Gobain Pipelines’ access cover products providetargeted solutions for the key civil engineering, utility andinfrastructure sectors.

Des

igne

d an

d pr

oduc

ed by W

yatt, B

irmingh

am, U

K

Documents

Access Covers Gratings Catalogue